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The Free Library > Business and Industry > Construction and materials industries > ASHRAE Transactions > July 1, 2009
The Free Library > Date > 2009 > July > 1 > ASHRAE Transactions

Revised heat gain rates from typical commercial


cooking appliances from RP-1362.

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Author: Swierczyna, Rich; Sobiski, Paul;


Fisher, Don

Kitchen Equipments www.ariscokitchen.com


For Hotels, Restaurants, Hospitals, Catering Companies, Labour
Camps

Publication: ASHRAE Transactions


Article Type: Report
Geographic Code: 1USA
Date: Jul 1, 2009
Words: 10163

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INTRODUCTION
The recommended heat gain values from typical commercial cooking appliances and ancillary
kitchen equipment currently published in the ASHRAE Fundamentals Handbook were obtained
through ASHRAE 391-RP completed in 1984 (Alereza, 1984) and subsequently by Fisher (Fisher,
1998). Although a number of revisions have been made to Table 5, Recommended Rates of Heat
Gain from Typical Commercial Cooking Appliances, in Chapter 30 (ASHRAE, 2005), there
remained concern with respect to the thoroughness and accuracy of this information. As a result,
the cooling loads currently specified for commercial kitchen HVAC systems may be difficult to
estimate and potentially inaccurate.
It was recognized that Table 5 did not provide a complete list of equipment that may be specified
in a commercial kitchen design. Thus, the test matrix for the ASHRAE 1362-RP (Swierczyna,
2008) identified 20 additional appliances to be tested with the goal of improving the information
available in Table 5. To compliment the specified appliances, refrigeration equipment was added
to the test matrix.
To improve the usability of the data, the heat gain values are reported in more relevant
parameters for many equipment types. Similarly, the classification and reported heat gain of
reach-in refrigerators and freezers should follow industry convention (e.g., single-door, two-door,
or three-door) rather than heat gain on a volumetric basis to be consistent with industry
convention and design specifications.
The objective of this ASHRAE research project was to refine and expand the database for heat
gain to space from commercial foodservice equipment and, where applicable for hooded
appliances, report the exhaust ventilation rate required for capture and containment using the
same test configuration used for heat gain testing. The primary goals of the study were to provide
more reliable heat gain data, improve appliance categorization in Table 5, and improve the
application guidelines in the ASHRAE Handbook. A parallel goal was to report the exhaust
ventilation rates found for each appliance (Sobiski, 2008). As a result, the engineer will have a
more comprehensive understanding of the overall kitchen design, which will help to accurately
calculate cooling loads, design HVAC systems, and specify exhaust hoods.
The research project undertook the testing of both hooded and un-hooded equipment types. For
the hooded cooking appliances, the study determined the radiant heat gain to space during idle
(ready-to-cook) conditions. For some equipment, the heat gain was determined during
representative usage, such as dishwashers washing dishes. For un-hooded appliances, where
the kitchen air conditioning load is based on total enthalpy, the radiant and convective loads for
the appliances were established, including the latent contribution.
This paper presents the heat gain to space results for 83 appliances under 100 test conditions.
The heat loads are discussed with respect to the appliances' energy consumption rates and
tabulated in a format similar to the existing Table 5, Recommended Rates of Heat Gain from
Typical Commercial Cooking Appliances.
EXPERIMENTAL DESIGN

Previous Article: Grease particle emission


characterization from seven
commercial kitchen cooking
appliances and representative
food products.
Next Article: Capture and containment
ventilation rates for commercial
kitchen appliances measured
during RP-1362.
Topics: Cleaning equipment industry
Statistics
Cleaning machinery and
appliances industry
Statistics
Conveying machinery
Statistics
Conveyors
Statistics
Cookery
Energy use
Equipment and supplies
Standards
Testing
Cooking equipment
Energy use
Standards
Testing
Electric utilities
Statistics
Energy consumption
Standards
Food service equipment
Statistics
Food services
Equipment and supplies
Statistics
Heating, ventilation, and air
conditioning industry
Statistics
HVAC industry
Statistics
Natural gas
Statistics
Radiation
Radiation (Physics)
Refrigerators
Statistics
Restaurants
Statistics

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Appliances were specified and chosen according to Table 5, Recommended Rates of Heat Gain
from Typical Commercial Cooking Appliances. The appliances were calibrated according to the
appropriate ASTM Standard Test Methods. In selected cases, derivatives of the test procedures
were applied to the appliance under consideration. In other cases, where the ASTM Standard
Test Method did not exist, the calibration was performed to represent the typical operation of the
appliance.

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Most hooded appliances were evaluated in the rightmost position under a wall-mounted canopy
hood that measured 10.0 feet long by 4.0 feet deep by 2.0 feet tall (3.05 m by 1.22 m by 0.61 m).
The front lower edge of the hood was located at 6.5 feet (1.98 m) above the finished floor.
Alternative hoods were used as needed to accommodate unique appliance dimensions. For

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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 2 of 24

appliances requiring a canopy hood greater than 4.0 feet (1.22 m) deep, a 1.0-foot (0.30 m)
extension was added to the canopy hood. For appliances requiring a 5.0-foot (1.52 m) deep
canopy hood but better tested on an individual basis, a 5.0 foot by 5.0 foot (1.52 m by 1.52 m)
wall-mounted canopy hood was used. Appliances such as dishwashers and holding cabinets
were well suited for this hood. In some cases, a 1.0-foot (0.30 m) rear filler panel was used to
reduce the open area of the hood. The setup of the 10.0-foot hood is shown in Figure 1, the
5.0-foot hood is shown in Figure 2, and the 2-foot hood setup is shown in Figure 3.

Characterization of cooking effluent from seven


commercial kitchen appliances and representative
food products.
Grease particle emission characterization from seven
commercial kitchen cooking appliances and
representative food products.

[FIGURE 1 OMITTED]

Capture and containment ventilation rates for


commercial kitchen appliances measured during RP1362.

[FIGURE 2 OMITTED]

The Most Energy-Draining Appliances in Your Home

[FIGURE 3 OMITTED]
Airflow Visualization Systems
Focusing schlieren and shadowgraph systems were the primary tools used for airflow
visualization (Sobiski, 2008). Airflow visualization was necessary to verify complete capture and
containment of the thermal plume from the appliance and the accurate measurement of the
generated loads. The airflow rate used in the testing was the minimum rate to capture and
contain the thermal plume while not disturbing the natural convection of the plume.
TEST PROCEDURES
The heat gain to space determinations were made in accordance with ASTM F 2474-05 Standard
Test Method for Heat Gain to Space Performance of Commercial Kitchen Exhaust
Ventilation/Appliance Systems (ASTM, 2005). The precision of the reported heat gain was within
the specifications of [+ or -] 15%; values that calculated less than zero were reported as
zeroHooded Equipment
Heat gain from hooded appliances is transferred primarily to the kitchen space by radiation. Heat
gain to space was measured indirectly using an energy balance protocol, where the radiant load
was calculated as the difference between the energy consumed by the appliance and the energy
removed by the exhaust system and food product. The energy balance as defined by ASTM
2474-05 is shown in Equation (1).
[E.sub.appliance] + [E.sub.mua] = [E.sub.exhaust air] + [E.sub.heat gain] + [E.sub.food] (if
applicable) (1)
In commercial kitchens, appliances are typically turned on at the beginning of each day and are
not turned off until closing time. Although the appliances are "up to temperature" 100% of the
time, they may be used to cook food less than 25% of the time, even in high-volume restaurants.
Therefore, idle heat gain measurement provides a good estimate for the cooling load from the
hooded appliances. More precise analysis can be had and a load profile constructed if cooking
heat gain values are available for hooded equipment, along with an activity log from the kitchen.
When the cost, time, and level of effort was considered, along with the percentage of time
appliances typically operate during the day, cooking heat gain testing for hooded appliances was
considered to be well beyond the scope of this project and beyond typical commercial kitchen
load calculations.
The heat gain testing procedure is very time-intensive. Before the first heat gain test of the day
was performed, the hood airflow was set to the required rate. The appliance was turned on and
allowed to stabilize to the specified operating temperature. The appliance/hood system was then
operated for an additional period to ensure stabilization of the laboratory, hood, ductwork, and
equipment temperatures. Following stabilization, each idle heat gain test usually required a
minimum of one hour for a non-thermostatically controlled appliance and two hours for a
thermostatically controlled appliance to generate reliable data. The schematic for hooded
appliance heat gain testing and the energy balance boundary conditions are shown in Figure 4. A
photograph of a cook line during heat gain testing is shown in Figure 5.
[FIGURE 4 OMITTED]
[FIGURE 5 OMITTED]
For some low-input equipment, more than one of the same appliance was needed to improve the
heat gain accuracy. For most other cases, the exhaust airflow was limited to the area over the
single appliance being tested by blocking filters on the inactive section of the hood. This
modification reduced the airflow rate and increased the temperature rise from the room to the
exhaust airstream, thus improving the accuracy of the measured heat gain. To ensure valid
results, sensitivity testing was performed to minimize the airflow and maximize the temperature
rise in the exhaust air stream while maintaining capture and containment of the plume. A
photograph showing the hood with a portion of the filters blocked is shown in Figure 6.
[FIGURE 6 OMITTED]
Un-Hooded Equipment
For hooded appliances, the energy balance protocol assumes that 100% of the convective load
was exhausted with the cooking effluent. For un-hooded appliances, the convective load from the
appliances put a sensible and latent load, in addition to the radiant load, on the kitchen space.
For this project, all appliances were tested under a canopy exhaust hood in order to capture,
contain, and measure the convective load. The exhaust system was instrumented to measure the
airflow, dry bulb temperature, and dew point temperature. With these measurements, the sensible
and latent load was calculated for each appliance. The test setup to measure the radiant and
convective split from un-hooded equipment is shown as a photograph in Figure 7 and a
schematic in Figure 8.
[FIGURE 7 OMITTED]
[FIGURE 8 OMITTED]
Calculations
The energy balance on Figure 8 yields:

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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 3 of 24

For the sensible radiant load:


[E.sub.appliance] + [E.sub.mua] - [E.sub.exhaust] - [E.sub.radiation] - [E.sub.food](if applicable) =
0 (2)
Or
[E.sub.radiation] = [E.sub.appliance] + [E.sub.mua] - [E.sub.exhaust] - [E.sub.food] (if applicable)
(3)
Where:
[E.sub.mua] is the energy in the makeup air stream
[E.sub.exhaust] is the energy in the exhaust air stream
[E.sub.appliance] is the energy consumption of the appliance
[E.sub.food] is the energy required to cook the food
For the convective load:
In IP
[q.sub.sensible convective load] = 1.08 [Q.sub.exh] ([T.sub.db-exh] - [T.sub.db-mua]) (4a)
[q.sub.latent load] = 4840 [Q.sub.exh] ([W.sub.exh] - [W.sub.mua]) (5a)
for SI
[q.sub.sensible convective load] = 1.23 [Q.sub.exh] ([T.sub.db-exh] - [T.sub.db-mua]) (4b)
[q.sub.latent load] = 3010 [Q.sub.exh] ([W.sub.exh] - [W.sub.mua]) (5b)
Where:
[q.sub.sensible convective load] is the sensible convective heat load generated by the appliance
in Btu/h (W)
[q.sub.latent load] is the latent heat load generated by the appliance in Btu/h (W)
[Q.sub.exh] is the volumetric flow rate of the exhaust air stream in cfm (L/s)
[T.sub.db-mua] the dry bulb temperature of the makeup air stream in [degrees]F ([degrees]C)
[T.sub.db-exh] is the dry bulb temperature of the exhaust air stream in [degrees]F ([degrees]C)
[W.sub.mua] is the humidity ratio of the makeup air stream in pound of water per pound of dry air
(kg/kg)
[W.sub.exh] is the humidity ratio of the exhaust air stream in pound of water per pound of dry air
(kg/kg)
HEAT GAIN TO SPACE RESULTS
Heat gain to space was measured during idle conditions for most hooded appliances. For
unhooded equipment, heat gain to space was usually measured during idle and cooking
conditions. In addition, sensitivity testing was performed on some appliances to investigate
different operating conditions.
The project generated a significant amount of heat gain data with the appliances at idle
conditions. The majority of appliances were shown to have heat gain values below 2,000 Btu/h
(586 W). Sixteen appliances were at or below detectable limits, as indicated with a reported heat
gain to space value of zero. The majority of the sixteen appliances used water, such as
dishwashers, steam kettles, steamers, rethermalizers, pasta cookers, and drawer warmers, at
various operating modes with cooking surface or skin temperatures below 212[degrees]F (100
[degrees]C). Eight appliances were measured with heat gain to space values ranging from 8,000
to 14,900 Btu/h (2,345 to 4,367 W), which were the highest heat gain values measured during the
project. These eight appliances included broilers or ranges, at various operating configurations.
When the sensible heat gain values were sorted by measured appliance energy consumption
rate, the generally accepted trend of higher energy consuming appliances having a higher
measured heat gain was not well supported, since many exceptions to this trend existed. For
instance, the gas overfired broiler was measured as having the fourth-highest energy
consumption rate at 87,900 Btu/h (25,761 W), and was rated at 100,000 Btu/h (29,307 W)
(nameplate). However, a heat gain of 2,500 Btu/h (733 W) was measured, which is significantly
lower than the heat gain measured for other appliances with similar energy consumption rates. A
graph of the data is shown in Figures 9 and 10.
Figure 9a Sensible heat gain to space sorted by appliance energy
consumption rate below 6,000 Btu/h energy rate [I-P],
Proofing Cabinet, Electric
Popcorn Popper, Electric
2-Drawer Warmer, Electric
Rice Cooker, Gas, Cover On
Waffle Iron, Electric, Lid Down
Egg Cooker, Electric
Steamer, Bun, Electric
Smoker, Pressurized, Electric
Refrigerated Prep Table, Electric, Lid Down
Refrigerated Prep Table, Electric, Lid Up
Freezer, Portable, Electric
Holding Cabinet, Insulated, Electric

0
100
0
300
0
300
600
200
600
700
500
400

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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 4 of 24

Coffee Brew Station, Electric


Waffle Iron, Etectric, Lid Up
Dishwasher, Door-Type, Rack, Chemical
Dishwasher, Door-Type, Rack, Hot Water
Espresso Machine, Electric
Proofing Cabinet, Electric
Dishwasher, Undercounter, Chemical
Dishwasher, Undercounter, Hot Water
Grill, Panini, Electric, Lid Down
Steam Kettle, 40 Gallon, Electric, Lid Down,
Fryer, Kettle, Electric
Hot Dog Roller, Electric
Hot Deli Case, Electric, Dry
Steam Kettle, 60 Gallon, Electric, Lid Down,
Fryer, Pressure, Electric
Fryer, 1 (Split) Vat, Electric
Hot Plate, Electric
Grill, Panini, Electic, Lid Up
Hot Deli Case, Etectric, Wet
Steam Kettle, 10 Gallon, Gas, Lid Down, Simmer
Holding Cabinet, Uninsulated, Electric
Steam Table, Well-Type, Electric
Toaster Conveyor Small, Electric
Oven, Convection, Half Size, Electric
Proofer/Rethermalizer, Electric
Range, 6 Element, Electric (Range: Off/Oven)
Oven, Rapid Cook, Electric
Steam Kettle, 40 Gallon, Gas, Lid Down, Simmer
Oven, Mini Revolving Rack 325[degrees]F, Electric
Fryer, 1(Split) Vat, Gas
Toaster, Vertical Contact, Electric
Braising Pan, Electric, Lid Down, Simmer
Steam Kettle, 60 Gallon, Gas, Lid Down, Simmer
Oven, Combi, Combi Mode, Electric
Oven, Combi, Convect Mode, Electric
Oven, Combi, Convect Mode, Gas
Oven, Combi, Combi Mode, Gas

200
800
0
0
400
1,200
900
900
500
300
500
900
900
100
500
1,000
900
1,200
900
300
700
300
400
500
0
1,000
1,000
0
1,100
1,100
2,700
0
0
800
1,400
1,000
400

Sensible Radiative Heat Gain Rate [Btu/h]


Note: Table made from bar graph.
Figure 9b Sensible heat gain to space sorted by appliance energy
consumption rate below 1,760 W energy rate [SI],
Proofing Cabinet, Electric
Popcorn Popper, Electric
2-Drawer Warmer, Electric
Rice Cooker, Gas, Cover On
Waffle Iron, Electric, Lid Down
Egg Cooker, Electric
Steamer, Bun, Electric
Smoker, Pressurized, Electric
Refrigerated Prep Table, Electric, Lid Down
Refrigerated Prep Table, Electric, Lid Up
Freezer, Portable, Electric
Holding Cabinet, Insulated, Electric
Coffee Brew Station, Electric
Waffle Iron, Electric, Lid Up
Dishwasher, Door-Type, Rack, Chemical
Dishwasher, Door-Type, Rack, Hot Water
Espresso Machine, Electric
Proofing Cabinet, Electric
Dishwasher, Undercounter, Chemical
Dishwasher, Undercounter Hot Water
Grill, Panini, Electric, Lid Down
Steam Kettle, 40 Gallon, Electric, Lid Down
Fryer, Kettle, Electric
Hot Dog Roller, Electric
Hot Deli Case, Etectric, Dry
Steam Kettle, 60 Gallon, Electric, Lid Down,
Fryer, Pressure, Electric
Fryer, 1 (Split) Vat, Electric
Hot Plate, Electric
Grill, Panini, Electic, Lid Up
Hot Deli Case, Electric, Wet
Steam Kettle, 10 Gallon, Gas, Lid Down, Simmer
Holding Cabinet, Uninsulated, Electric
Steam Table, Well-Type, Electric
Toaster Conveyor Small, Electric
Oven, Convection, Half Size, Electric
Proofer/Rethermalizer, Electric
Range, 6 Element Electric (Range: Off/Oven)
Oven, Rapid Cook, Electric
Steam Kettle, 40 Gallon, Gas, Lid Down, Simmer
Oven, Mini Revolving Rack 325[degrees]F, Electric
Fryer, 1 (Split) Vat, Gas
Toaster, Vertical Contact, Electric
Braising Pan, Etectric, Lid Down, Simmer
Steam Kettle, 60 Gallon, Gas, Lid Down, Simmer
Oven, Combi, Combi Mode, Electric
Oven, Combi, Convet Mode, Electric
Oven, Combi, Convect Mode, Gas
Oven, Combi, Combi Mode, Gas

0
29
0
88
0
88
176
59
176
205
147
117
59
234
0
0
117
352
264
264
147
88
147
264
264
29
147
293
264
352
264
88
205
88
117
147
0
293
293
0
322
322
791
0
0
234
410
293
117

Sensible Radiative Heat Gain Rate [W]

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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 5 of 24

Note: Table made from bar graph.


Figure 10a Sensible heat gain to space sorted by appliance energy
consumption rate at or above 6,000 Btu/h energy rate [I-P],
Griddle, Small, Electric
Steam Kettle, 40 Gallon, Electric, Lid Up, Simmer

2,700
400

Oven, Mini Revolving Rack 400[degrees]F, Electric With Proofing


Cabinet 90[degrees]F

1,900

Oven, Convection, Electric

1,500

Steam Kettle, 10 Gallon, Gas, Lid Up, Simmer

500

Griddle, Clamshell, Electric, Platens Down

1,400

Range, 6 Burner, Gas (Range: Off/Oven: 350 deg F)

2,000

Steam Kettle, 60 Gallon, Electric, Lid Up, Simmer

Braising Pan, Electric, Lid Up, Simmer

Griddle Clamshell, Gas, Platens Down


Steamer, Atmospheric, Gas
Oven, Convection, Tall, Electric
Pasta Cooker, Electric, Simmer
Fryer, Pressure, Gas
Toaster, Conveyor, Electric
Braising Pan, Gas, Lid Down, Simmer
Steam Kettle, 40 Gallon, Gas, Lid Up, Simmer

1,800
0
1,300
0
800
3,000
400
0

Griddle, Electric

4,500

Griddle, Clamshell, Electric, Platens Up

3,600

Oven, Combi, Gas

3,000

Cheese Melter, Electric

4,600

Oven, Convection, Gas

1,000

Fryer, Doughnut, Gas

2,900

Oven, Countertop Conveyor, Electric

2,200

Oven, Rotisserie, Electric

4,500

Braising Pan, Gas, Lid Up, Simmer


Griddle, Clamshell, Gas, Platens Up

800
4,900

Steam Kettle, 60 Gallon, Gas, Lid Up, Simmer

200

Steamer, Atmospheric, Electric

200

Range, 6 Element, Electic (Range, 50% (3On)/Oven: Off)

6,300

Fryer, 6 Vats, Electric

5,900

Griddle, Gas

3,700

Oven, Deck, Gas

3,500

Rethermalizer, Gas
Salamander, Electric
Pasta Cooker, Gas, Simmer
Fryer, 6 Vats, Gas

0
7,000
0
7,600

Broiler, Underfired, Electric

10,800

Range, 6 Element, Electric (Range, 100%/Oven: Off)

13,900

Salamander, Gas
Range, 6 Element Electric (Range: 100%/Oven: 350 deg F)

5,300
14,500

Broiler, Underfired, Solid Fuel, 40 Pounds of Hickory Briquettes

6,200

Broiler, Underfired, Solid Fuel, 40 Pounds of Mesquite Lumps

7,000

Hot Top, Gas


Range, 6 Burner, Gas (Range: 50% (3 On)/Oven: Off)

11,800
7,100

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Oven, Conveyor, Gas

7,800

Broiler, Underfired, Gas

9,000

Range, Wok, Gas

5,200

Broiler, Overfired, Gas

2,500

Broiler, Conveyor, Gas

13,200

Range, 6 Burner, Gas (Range: 100%/Oven: Off)

11,600

Range, 6 Burner, Gas (Range: 100%/Oven: 350 deg F)

13,600

Sensible Radiative Heat Gain Rate [Btu/h]


Note: Table made from bar graph.
Figure 10b Sensible heat gain to space sorted by appliance energy
consumption rate at or above 1,760 W energy rate [SI],
Griddle, Small, Electric

791

Steam Kettle, 40 Gallon, Electric, Lid Up, Simmer

117

Oven, Mini Revolving Rack 400[degrees]F, Electric With Proofing


Cabinet 90[degrees]F

557

Oven, Convection, Electric

440

Steam Kettle, 10 Gallon, Gas, Lid Up, Simmer

147

Griddle, Clamshell, Electric, Platens Down

410

Range, 6 Burner, Gas (Range: Off/Oven: 350 deg F)

586

Steam Kettle, 60 Gallon, Electric, Lid Up, Simmer

Braising Pan, Electric, Lid Up, Simmer

Griddle, Clamshell, Gas, Platens Down


Steamer, Atmospheric, Gas
Oven, Convection, Tall, Electric
Paste Cooker, Electric, Simmer

528
0
381
0

Fryer, Pressure, Gas

234

Toaster, Conveyor, Electric

879

Braising Pan, Gas, Lid Down, Simmer

117

Steam Kettle, 40 Gallon, Gas, Lid Up, Simmer

Griddle, Electric

1,319

Griddle, Clamshell, Electic, Platens Up

1,055

Oven, Combi, Gas


Cheese Melter, Electric

879
1,348

Oven, Convection, Gas

293

Fryer, Doughnut, Gas

850

Oven, Countertop Conveyor, Electric

645

Oven, Rotisserie, Electric


Braising Pan, Gas, Lid Up, Simmer
Griddle, Clamshell, Gas, Platens Up

1,319
234
1,436

Steam Kettle, 60 Gallon, Gas, Lid Up, Simmer

59

Steamer, Atmospheric, Electric

59

Range, 6 Element, Electric (Range: 50% (3 On)/Oven: Off)

1,846

Fryer, 6 Vats, Electric

1,729

Griddle, Gas

1,084

Oven, Deck, Gas

1,026

Rethermalizer, Gas
Salamander, Electric
Pasta Cooker, Gas, Simmer
Fryer, 6 Vats, Gas

0
2,051
0
2,227

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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 7 of 24

Broiler, Underfired, Electric

3,165

Range, 6 Element, Electric (Range, 100%/Oven: Off)

4,074

Salamander, Gas

1,553

Range, 6 Element, Electric (Range, 100%/Oven: 350 deg F)

4,250

Broiler, Underfired, Solid Fuel, 40 Pounds of Hickory Briquettes

1,817

Broiler, Underfired, Solid Fuel, 40 Pounds of Mesquite Lumps

2,051

Hot Top, Gas

3,458

Range, 6 Burner, Gas (Range: 50% (3 On)/Oven: Off)

2,081

Oven, Conveyor, Gas

2,286

Broiler, Underfired, Gas

2,638

Range, Wok, Gas

1,524

Broiler, Overfired, Gas

733

Broiler, Conveyor, Gas

3,869

Range, 6 Burner, Gas (Range: 100%/Oven: Off)

3,400

Range, 6 Burner, Gas (Range: 100%/Oven: 350 deg F)

3,986

Sensible Radiative Heat Gain Rate [W]


Note: Table made from bar graph.

HEAT GAIN TO SPACE AS A FUNCTION OF APPLIANCE ENERGY CONSUMPTION RATE


FOR GAS APPLIANCES
The regression of sensible radiant heat gain versus appliance consumption rate represents the
radiation factor, [F.sub.r]=[[q.sub.sensible]/[q.sub.idle energy consumption]], as shown for gas
appliances in Figure 11. The correlation is 0.69 for a radiation factor of 0.11. The outliers were
test conditions where the appliances had either high emissivity, with high radiant gains and low
input rates, such as hot tops; or low emissivity, with low radiant gains and high energy rates such
as the shielded overfired broiler.
The regressed radiation factor for gas appliances of 0.11 compared well to the average of 0.14
and median of 0.11 for the data from 34 hooded appliances. Even though the 0.11 would be
accurate on average, over a 100% standard deviation from the mean would allow for large errors
in the heat load calculation for specific appliance lines. Therefore, the tabulated heat gain data
should be applied in the HVAC design.
HEAT GAIN TO SPACE AS A FUNCTION OF APPLIANCE ENERGY CONSUMPTION RATE
FOR ELECTRIC APPLIANCES
The regression of sensible radiant heat gain versus electric appliance consumption rate, or
[F.sub.r], is shown in Figure 12. The correlation is 0.87 for a radiation factor, [F.sub.r], of 0.34.
The test conditions where appliances with high emissivity and high energy rates and low heat
gain such as kettles were outliers and show up as constant low loads (near zero).
The regressed radiation factor for electric appliances of 0.34 compared conservatively to the
average of 0.27 and the median of 0.28 for the data from 38 appliances. Appling the regressed
value would overstate heat gain on average by 36%. Again, the tabulated heat gain data should
be applied in the HVAC design.
TABLE 5 OF THE NONRESIDENTIAL COOLING AND HEATING LOAD CALCULATIONS
CHAPTER OF THE ASHRAE HANDBOOK OF FUNDAMENTALS
Using the measured data for heat gain, appliance usage, and stated nameplate ratings, a table
similar to the current Table 5 Recommended Rates of Heat Gain from Typical Commercial
Cooking Appliances was constructed. The sensible radiant heat gain for hooded appliances and
the sensible radiant, sensible convective and latent heat gain for unhooded appliances were
categorized for 83 appliances and 100 test conditions by fuel, usage, and radiation factors and
presented in Tables 1 through 4. Table 5 summarizes three types of dishwashers while operating
in stand-by and washing modes. In general, the heat gain was measured during idle (ready-tocook) conditions. An asterisk in the tables of this document denotes a new appliance that was
added to the original table.
Table 1a. Recommended Rates of Radiant and Convective Heat Gain from
Unhooded Electric Appliances During Idle (Ready-to-Cook) Conditions
[I-P]
Electric, Exhaust Hood Not
Required

Energy Rate
[Btu/h]

Appliance

Rated

Cabinet: hot serving


(large)-insulated *

6,800

1,200

400

Cabinet: hot serving


(large)-uninsulated

6,800

3,500

700

17,400

1,400

1,200

Cabinet: proofing

Stand-by

Sensible
Radiant

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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 8 of 24

(large) *
Cabinet: proofing
(small-15 shelf)

14,300

3,900

Coffee brewing station

13,000

1,200

200

4,100

500

10,900

700

300

Espresso machine *

8,200

1,200

400

Food warmer: steam


table (2-well-type)

5,100

3,500

300

Freezer (small)

2,700

1,100

500

Hot dog roller *

3,400

2,400

900

Hot plate: single


burner, high speed

3,800

3,000

900

Hot-food case (dry


holding) *

31,100

2,500

900

Hot-food case (moist


holding) *

31,100

3,300

900

Microwave oven:
commercial (heavy
duty)

10,900

Oven: countertop
conveyorized
bake/finishing *

20,500

12,600

2,200

Panini *

5,800

3,200

1,200

Popcorn popper *

2,000

200

100

Rapid-cook Oven
(quartz-halogen) *

41,000

Rapid-cook Oven
(microwave/convection) *

24,900

4,100

1,000

Reach-in refrigerator *

4,800

1,200

300

Refrigerated prep table *

2,000

900

600

Steamer (bun)

5,100

700

600

Toaster: 4-slice pop up


(large): cooking

6,100

3,000

200

Toaster: contact
(vertical)

11,300

5,300

2,700

Toaster: conveyor
(large)

32,800

10,300

3,000

5,800

3,700

400

3,100

1,200

800

Drawer warmers-2 drawer


(moist holding) *
Egg cooker

Toaster: small
conveyor
Waffle Iron

Rate of Heat Gain


[Btu/h]

Usage
Factor

Unhooded
Appliance

Sensible
Convective

Latent

Total

[F.sub.u]

Cabinet: hot serving


(large)-insulated *

800

1,200

0.18

Cabinet: hot serving


(large)-uninsulated

2,800

3,500

0.51

Cabinet: proofing
(large) *

200

1,400

0.08

Cabinet: proofing
(small-15 shelf)

900

3,000

3,900

0.27

Coffee brewing station

300

700

1,200

0.09

200

200

0.12

Egg cooker

400

700

0.06

Espresso machine *

800

1,200

0.15

Drawer warmers-2 drawer


(moist holding) *

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Food warmer: steam


table (2-well-type)

600

2,600

3,500

0.69

Freezer (small)

600

1,100

0.41

Hot dog roller *

1,500

2,400

0.71

Hot plate: single


burner, high speed

2,100

3,000

0.79

Hot-food case (dry


holding) *

1,600

2,500

0.08

Hot-food case (moist


holding) *

1,800

600

3,300

0.11

0.00

10,400

12,600

0.61

2,000

3,200

0.55

100

200

0.10

0.00

Rapid-cook Oven
(microwave/convection) *

3,100

1,000

0.16

Reach-in refrigerator *

900

1,200

0.25

Refrigerated prep table *

300

900

0.45

Steamer (bun)

100

700

0.14

Toaster: 4-slice pop up


(large): cooking

1,400

1,000

2,600

0.49

Toaster: contact
(vertical)

2,600

5,300

0.47

Toaster: conveyor
(large)

7,300

10,300

0.31

Toaster: small
conveyor

3,300

3,700

0.64

400

1,200

0.39

Microwave oven:
commercial (heavy
duty)
Oven: countertop
conveyorized
bake/finishing *
Panini *
Popcorn popper *
Rapid-cook Oven
(quartz-halogen) *

Waffle Iron

Radiation
Factor
Appliance

[F.sub.r]

Cabinet: hot serving


(large)-insulated *

0.33

Cabinet: hot serving


(large)-uninsulated

0.20

Cabinet: proofing
(large) *

0.86

Cabinet: proofing
(small-15 shelf)

0.00

Coffee brewing station

0.17

Drawer warmers-2 drawer


(moist holding) *

0.00

Egg cooker

0.43

Espresso machine *

0.33

Food warmer: steam


table (2-well-type)

0.09

Freezer (small)

0.45

Hot dog roller *

0.38

Hot plate: single


burner, high speed

0.30

Hot-food case (dry


holding) *

0.36

Hot-food case (moist


holding) *

0.27

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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 10 of 24

Microwave oven:
commercial (heavy
duty)

0.00

Oven: countertop
conveyorized
bake/finishing *

0.17

Panini *

0.38

Popcorn popper *

0.50

Rapid-cook Oven
(quartz-halogen) *

0.00

Rapid-cook Oven
(microwave/convection) *

0.24

Reach-in refrigerator *

0.25

Refrigerated prep table *

0.67

Steamer (bun)

0.86

Toaster: 4-slice pop up


(large): cooking

0.07

Toaster: contact
(vertical)

0.51

Toaster: conveyor
(large)

0.29

Toaster: small
conveyor

0.11

Waffle Iron

0.67

* An asterisk denotes a new appliance that was added to the original


table.
Table 1b. Recommended Rates of Radiant and Convective Heat Gain from
Unhooded Electric Appliances During Idle (Ready-to-Cook) Conditions [SI]
Electric, Exhaust Hood Not
Required

Energy Rate [W]

Appliance

Rated

Stand-by

Sensible
Radiant

Cabinet: hot serving


(large)-insulated *

1,993

352

117

Cabinet: hot serving


(large)-uninsulated

1,993

1,026

205

Cabinet: proofing
(large) *

5,099

410

352

Cabinet: proofing
(small-15 shelf)

4,191

1,143

Coffee brewing station

3,810

352

59

Drawer warmers-2 drawer


(moist holding) *

1,202

147

Egg cooker

3,194

205

88

Espresso machine *

2,403

352

117

Food warmer: steam


table (2-well-type)

1,495

1,026

88

Freezer (small)

791

322

147

Hot dog roller *

996

703

264

Hot plate: single


burner, high speed

1,114

879

264

Hot-food case (dry


holding) *

9,115

733

264

Hot-food case (moist


holding) *

9,115

967

264

Microwave oven:
commercial (heavy
duty)

3,194

Oven: countertop
conveyorized
bake/finishing *

6,008

3,693

645

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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 11 of 24

Panini *

1,700

938

352

586

59

29

12,016

Rapid-cook Oven
(microwave/convection) *

7,297

1,202

293

Reach-in refrigerator *

1,407

352

88

586

264

176

Steamer (bun)

1,495

205

176

Toaster: 4-slice pop up


(large): cooking

1,788

879

59

Toaster: contact
(vertical)

3,312

1,553

791

Toaster: conveyor
(large)

9,613

3,019

879

Toaster: small
conveyor

1,700

1,084

117

352

234

Popcorn popper *
Rapid-cook Oven
(quartz-halogen) *

Refrigerated prep table *

Waffle Iron

909

Rate of Heat Gain


[W]

Usage
Factor

Unhooded
Appliance

Sensible
Convective

Latent

Total

[F.sub.u]

Cabinet: hot serving


(large)-insulated *

234

352

0.18

Cabinet: hot serving


(large)-uninsulated

821

1,026

0.51

Cabinet: proofing
(large) *

59

410

0.08

Cabinet: proofing
(small-15 shelf)

264

879

1,143

0.27

Coffee brewing station

88

205

352

0.09

Drawer warmers-2 drawer


(moist holding) *

59

59

0.12

Egg cooker

117

205

0.06

Espresso machine *

234

352

0.15

Food warmer: steam


table (2-well-type)

176

762

1,026

0.69

Freezer (small)

176

322

0.41

Hot dog roller *

440

703

0.71

Hot plate: single


burner, high speed

615

879

0.79

Hot-food case (dry


holding) *

469

733

0.08

Hot-food case (moist


holding) *

528

176

967

0.11

0.00

3,048

3,693

0.61

586

938

0.55

Popcorn popper *

29

59

0.10

Rapid-cook Oven
(quartz-halogen) *

0.00

Rapid-cook Oven
(microwave/convection) *

909

293

0.16

Reach-in refrigerator *

264

352

0.25

88

264

0.45

Microwave oven:
commercial (heavy
duty)
Oven: countertop
conveyorized
bake/finishing *
Panini *

Refrigerated prep table *

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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 12 of 24

Steamer (bun)

29

205

0.14

Toaster: 4-slice pop up


(large): cooking

410

293

762

0.49

Toaster: contact
(vertical)

762

1,553

0.47

2,139

3,019

0.31

Toaster: small
conveyor

967

1,084

0.64

Waffle Iron

117

352

0.39

Toaster: conveyor
(large)

Radiation
Factor
Appliance

[F.sub.r]

Cabinet: hot serving


(large)-insulated *

0.33

Cabinet: hot serving


(large)-uninsulated

0.20

Cabinet: proofing
(large) *

0.86

Cabinet: proofing
(small-15 shelf)

0.00

Coffee brewing station

0.17

Drawer warmers-2 drawer


(moist holding) *

0.00

Egg cooker

0.43

Espresso machine *

0.33

Food warmer: steam


table (2-well-type)

0.09

Freezer (small)

0.45

Hot dog roller *

0.38

Hot plate: single


burner, high speed

0.30

Hot-food case (dry


holding) *

0.36

Hot-food case (moist


holding) *

0.27

Microwave oven:
commercial (heavy
duty)

0.00

Oven: countertop
conveyorized
bake/finishing *

0.17

Panini *

0.38

Popcorn popper *

0.50

Rapid-cook Oven
(quartz-halogen) *

0.00

Rapid-cook Oven
(microwave/convection) *

0.24

Reach-in refrigerator *

0.25

Refrigerated prep table *

0.67

Steamer (bun)

0.86

Toaster: 4-slice pop up


(large): cooking

0.07

Toaster: contact
(vertical)

0.51

Toaster: conveyor
(large)

0.29

Toaster: small
conveyor

0.11

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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 13 of 24

Waffle Iron

0.67

* An asterisk denotes a new appliance that was added to the original


table.
Table 2a. Recommended Rates of Radiant Heat Gain from Hooded Electric
Appliances During Idle (Ready-to-Cook) Conditions [I-P]
Electric, Exhaust
Hood Required

Energy Rate
[Btu/h]

Rate of
Heat Gain
[Btu/h]

Usage
Factor

Radiation
Factor

Hooded
Appliance

Rated

Stand-by

Broiler:
underfired
3-foot

36,900

30,900

Cheesemelter *

12,300

11,900

Fryer: kettle

99,000

Fryer: open
deep-fat 1-vat

Sensible
Radiant

[F.sub.u]

[F.sub.r]

10,800

0.84

0.35

4,600

0.97

0.39

1,800

500

0.02

0.28

47,800

2,800

1,000

0.06

0.36

Fryer: pressure

46,100

2,700

500

0.06

0.19

Griddle: double
sided 3-foot
(clamshell-down) *

72,400

6,900

1,400

0.10

0.20

Griddle: double
sided 3-foot
(clamshell-up) *

72,400

11,500

3,600

0.16

0.31

Griddle: flat
3-foot

58,400

11,500

4,500

0.20

0.39

Griddle-small
3-foot *

30,700

6,100

2,700

0.20

0.44

Induction cooktop *

71,700

0.00

0.00

Induction Wok *

11,900

0.00

0.00

Oven: combi:
combi-mode *

56,000

5,500

800

0.10

0.15

Oven: combi:
convection mode

56,000

5,500

1,400

0.10

0.25

Oven: convection
full-size

41,300

6,700

1,500

0.16

0.22

Oven: convection
half-size *

18,800

3,700

500

0.20

0.14

Pasta cooker *

75,100

8,500

0.11

0.00

Range Top: top


off/oven on *

16,600

4,000

1,000

0.24

0.25

Range Top: 3
elements on/oven
off

51,200

15,400

6,300

0.30

0.41

Range Top: 6
elements on/oven
off

51,200

33,200

13,900

0.65

0.42

Range Top: 6
elements on/oven
on

67,800

36,400

14,500

0.54

0.40

Range: hot-top

54,000

51,300

11,800

0.95

0.23

Rotisserie *

37,900

13,800

4,500

0.36

0.33

Salamander *

23,900

23,300

7,000

0.97

0.30

Steam kettle:
large (60 gal)
simmer lid down *

110,600

2,600

100

0.02

0.04

Steam kettle:
small (40 gal)
simmer lid down *

73,700

1,800

300

0.02

0.17

Steamer:
compartment:
atmospheric *

33,400

15,300

200

0.46

0.01

Tilting

32,900

5,300

0.16

0.00

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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 14 of 24

skillet/Braising
pan
* An asterisk denotes a new appliance that was added to the original
table.
Table 2b. Recommended Rates of Radiant Heat Gain from Hooded Electric
Appliances During Idle (Ready-to-Cook) Conditions [SI]
Electric, Exhaust
Hood Required

Energy Rate [W]

Rate of
Heat Gain
[W]

Usage
Factor

Radiation
Factor

Hooded
Appliance

Broiler:
underfired
3-foot
Cheesemelter *

Rated

Stand-by

Sensible
Radiant

[F.sub.u]

[F.sub.r]

10,814

9,056

3,165

0.84

0.35

3,605

3,488

1,348

0.97

0.39

Fryer: kettle

29,014

528

147

0.02

0.28

Fryer: open
deep-fat 1-vat

14,009

821

293

0.06

0.36

Fryer: pressure

13,511

791

147

0.06

0.19

Griddle: double
sided 3-foot
(clamshell-down) *

21,218

2,022

410

0.10

0.20

Griddle: double
sided 3-foot
(clamshell-up) *

21,218

3,370

1,055

0.16

0.31

Griddle: flat
3-foot

17,115

3,370

1,319

0.20

0.39

Griddle-small
3-foot *

8,997

1,788

791

0.20

0.44

0.00

0.00

Induction cooktop *
Induction Wok *

21,013

0.00

0.00

Oven: combi:
combi-mode *

16,412

3,488

1,612

234

0.10

0.15

Oven: combi:
convection mode

16,412

1,612

410

0.10

0.25

Oven: convection
full-size

12,104

1,964

440

0.16

0.22

Oven: convection
half-size *

5,510

1,084

147

0.20

0.14

Pasta cooker *

22,010

2,491

0.11

0.00

Range Top: top


off/oven on *

4,865

1,172

293

0.24

0.25

Range Top: 3
elements on/oven
off

15,005

4,513

1,846

0.30

0.41

Range Top: 6
elements on/oven
off

15,005

9,730

4,074

0.65

0.42

Range Top: 6
elements on/oven
on

19,870

10,668

4,250

0.54

0.40

Range: hot-top

15,826

15,035

3,458

0.95

0.23

Rotisserie *

11,107

4,044

1,319

0.36

0.33

Salamander *

7,004

6,829

2,051

0.97

0.30

Steam kettle:
large (60 gal)
simmer lid down *

32,414

762

29

0.02

0.04

Steam kettle:
small (40 gal)
simmer lid down *

21,599

528

88

0.02

0.17

4,484

59

0.46

0.01

Steamer:
compartment:
atmospheric *

9,789

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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 15 of 24

Tilting
skillet/Braising
pan

9,642

1,553

0.16

0.00

* An asterisk denotes a new appliance that was added to the original


table.
Table 3a. Recommended Rates of Radiant Heat Gain from Hooded Gas
Appliances During Idle (Ready-to-Cook) Conditions [I-P]
Gas, Exhaust Hood
Required

Energy Rate
[Btu/h]

Rate of
Heat Gain
[Btu/h]

Usage
Factor

Radiation
Factor

Hooded
Appliance

Broiler: batch *

Rated

Stand-by

Sensible
Radiant

[F.sub.u]

[F.sub.r]

95,000

69,200

8,100

0.73

0.12

Broiler: chain
(conveyor)

132,000

96,700

13,200

0.73

0.14

Broiler:
overfired
(upright) *

100,000

87,900

2,500

0.88

0.03

Broiler:
underfired
3-foot

96,000

73,900

9,000

0.77

0.12

Fryer: doughnut

44,000

12,400

2,900

0.28

0.23

Fryer: open
deep-fat 1 vat

80,000

4,700

1,100

0.06

0.23

Fryer: pressure

80,000

9,000

800

0.11

0.09

Griddle: double
sided 3-foot
(clamshell-down) *

108,200

8,000

1,800

0.07

0.23

Griddle: double
sided 3-foot
(clamshell-up) *

108,200

14,700

4,900

0.14

0.33

Griddle: flat
3-foot

90,000

20,400

3,700

0.23

0.18

Oven: combi:
combi-mode *

75,700

6,000

400

0.08

0.07

Oven: combi:
convection mode

75,700

5,800

1,000

0.08

0.17

Oven: convection
full-size

44,000

11,900

1,000

0.27

0.08

Oven: conveyor
(pizza)

170,000

68,300

7,800

0.40

0.11

Oven: deck

105,000

20,500

3,500

0.20

0.17

Oven: rack
mini-rotating *

56,300

4,500

1,100

0.08

0.24

Pasta cooker *

80,000

23,700

0.30

0.00

Range Top: top


off/oven on *

25,000

7,400

2,000

0.30

0.27

Range Top: 3
burners on/oven off

120,000

60,100

7,100

0.50

0.12

Range Top: 6
burners on/oven off

120,000

120,800

11,500

1.01

0.10

Range Top: 6
burners on/oven on

145,000

122,900

13,600

0.85

0.11

Range: Wok *

99,000

87,400

5,200

0.88

0.06

Rethermalizer *

90,000

23,300

11,500

0.26

0.49

Rice cooker *

35,000

300

0.01

0.60

Salamander *

35,000

33,300

5,300

0.95

0.16

Steam kettle:
large (60 gal)
simmer lid down *

145,000

5,400

0.04

0.00

Steam kettle:
small (10 gal)
Simmer lid down *

52,000

3,300

300

0.06

0.09

500

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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 16 of 24

Steam kettle:
small (40 gal)
simmer lid down
Steamer:
compartment:
atmospheric *
Tilting
skillet/Braising pan

100,000

4,300

0.04

0.00

26,000

8,300

0.32

0.00

104,000

10,400

400

0.10

0.04

* An asterisk denotes a new appliance that was added to the original


table.
Table 3b. Recommended Rates of Radiant Heat Gain from Hooded Gas
Appliances During Idle (Ready-to-Cook) Conditions [SI]
Gas, Exhaust Hood
Required

Energy Rate [W]

Rate of
Heat Gain
[W]

Usage
Factor

Radiation
Factor

Hooded
Appliance

Rated

Stand-by

Sensible
Radiant

[F.sub.u]

[F.sub.r]

Broiler: batch *

27,842

20,281

2,374

0.73

0.12

Broiler: chain
(conveyor)

38,685

28,340

3,869

0.73

0.14

Broiler:
overfired
(upright) *

29,307

25,761

733

0.88

0.03

Broiler:
underfired
3-foot

28,135

21,658

2,638

0.77

0.12

Fryer: doughnut

12,895

3,634

850

0.28

0.23

Fryer: open
deep-fat 1 vat

23,446

1,377

322

0.06

0.23

Fryer: pressure

23,446

2,638

234

0.11

0.09

Griddle: double
sided 3-foot
(clamshell-down) *

31,710

2,345

528

0.07

0.23

Griddle: double
sided 3-foot
(clamshell-up) *

31,710

4,308

1,436

0.14

0.33

Griddle: flat
3-foot

26,376

5,979

1,084

0.23

0.18

Oven: combi:
combi-mode *

22,185

1,758

117

0.08

0.07

Oven: combi:
convection mode

22,185

1,700

293

0.08

0.17

Oven: convection
full-size

12,895

3,488

293

0.27

0.08

Oven: conveyor
(pizza)

49,822

20,017

2,286

0.40

0.11

Oven: deck

30,772

6,008

1,026

0.20

0.17

Oven: rack
mini-rotating *

16,500

1,319

322

0.08

0.24

Pasta cooker *

23,446

6,946

0.30

0.00

Range Top: top


off/oven on *

7,327

2,169

586

0.30

0.27

Range Top: 3
burners on/oven off

35,169

17,614

2,081

0.50

0.12

Range Top: 6
burners on/oven off

35,169

35,403

3,370

1.01

0.10

Range Top: 6
burners on/oven on

42,495

36,018

3,986

0.85

0.11

Range: Wok *

29,014

25,614

1,524

0.88

0.06

Rethermalizer *

26,376

6,829

3,370

0.26

0.49

Rice cooker *

10,257

147

0.01

0.60

Salamander *

10,257

9,759

0.95

0.16

88
1,553

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Steam kettle:
large (60 gal)
simmer lid down *

42,495

1,583

0.04

0.00

Steam kettle:
small (10 gal)
simmer lid down *

15,240

967

88

0.06

0.09

Steam kettle:
small (40 gal)
simmer lid down

29,307

1,260

0.04

0.00

7,620

2,432

0.32

0.00

30,479

3,048

117

0.10

0.04

Steamer:
compartment:
atmospheric *
Tilting
skillet/Braising pan

* An asterisk denotes a new appliance that was added to the original


table.
Table 4a. Recommended Rates of Radiant Heat Gain from Hooded Solid Fuel
Appliances During Idle (Ready-to-Cook) Conditions [I-P]
Solid Fuel,
Exhaust Hood
Required

Energy Rate
[Btu/h]

Rate of
Heat Gain
[Btu/h]

Usage
Factor

Radiation
Factor

[F.sub.u]

[F.sub.r]

Hooded
Appliance

Rated

Stand-by

Sensible

Broiler: solid
fuel--charcoal

40 lbs

42,000

6,200

n/a

0.15

Broiler: solid
fuel--wood
(mesquite) *

40 lbs

49,600

7,000

n/a

0.14

* An asterisk denotes a new appliance that was added to the original


table.
Table 4b. Recommended Rates of Radiant Heat Gain from Hooded Solid Fuel
Appliances During Idle (Ready-to-Cook) Conditions [SI]
Solid Fuel,
Exhaust Hood
Required

Energy Rate [W]

Rate of
Heat Gain [W]

Usage
Factor

Radiation
Factor

Hooded
Appliance

Rated

Stand-by

Sensible

[F.sub.u]

[F.sub.r]

Broiler: solid
fuel--charcoal

18 kg

12,309

1,817

n/a

0.15

Broiler: solid
fuel--wood
(mesquite) *

18 kg

14,536

2,051

n/a

0.14

* An asterisk denotes a new appliance that was added to the original


table.
Table 5a. Recommended Rates of Radiant and Convective Heat Gain from
Warewashing Equipment During Idle (Stand-By) or Washing Conditions [I-P]
Warewashing

Appliance

Energy Rate [Btu/h]

Rated

Stand-by
/Washing

Sensible
Radiant

Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by

46,800

5,700

Dishwasher
(conveyor
type, chemical
sanitizing)
washing

46,800

43,600

Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by

46,800

5,700

Dishwasher
(conveyor
type, hot water
sanitizing)

46,800

n/a

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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 18 of 24

washing
Dishwasher
(door-type,
hot water
sanitizing)
stand-by

18,400

1,200

Dishwasher
(door-type,
chemical
sanitizing)
stand-by

18,400

1,200

Dishwasher
(door-type,
chemical
sanitizing)
washing

18,400

13,300

Dishwasher
(door-type,
hot water
sanitizing)
washing

18,400

18,700

Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by

26,600

1,700

800

Dishwasher *
(under-counter
type, chemical
sanitizing)
washing

26,600

6,700

800

Dishwasher *
(under-counter
type, hot water
sanitizing)
stand-by

26,600

1,700

800

Dishwasher *
(under-counter
type, hot water
sanitizing)
washing

26,600

19,700

800

Booster Heater *

130,000

500

Warewashing

Rate of Heat Gain [Btu/h]


Unhooded

Appliance

Hooded

Sensible
Convective

Latent

Total

Sensible
Radiant

Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by

1,600

4,100

5,700

Dishwasher
(conveyor
type, chemical
sanitizing)
washing

11,100

35,400

46,500

Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by

1,600

4,100

5,700

Dishwasher
(conveyor
type, hot water
sanitizing)
washing

12,100

47,000

59,100

Dishwasher
(door-type,
hot water
sanitizing)
stand-by

900

300

1,200

Dishwasher
(door-type,
chemical
sanitizing)
stand-by

900

300

1,200

4,500

8,600

13,100

Dishwasher

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(door-type,
chemical
sanitizing)
washing
Dishwasher
(door-type,
hot water
sanitizing)
washing

5,500

13,200

Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by

500

400

1,700

800

Dishwasher *
(under-counter
type, chemical
sanitizing)
washing

1,400

4,900

7,100

800

Dishwasher *
(under-counter
type, hot water
sanitizing)
stand-by

500

400

1,700

800

Dishwasher *
(under-counter
type, hot water
sanitizing)
washing

2,300

9,100

12,200

800

Booster Heater *

Warewashing

Appliance

Usage
Factor
[F.sub.u]

18,700

500

Radiation
Factor
[F.sub.r]

Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by

0.12

0.00

Dishwasher
(conveyor
type, chemical
sanitizing)
washing

0.93

0.00

Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by

0.12

0.00

Dishwasher
(conveyor
type, hot water
sanitizing)
washing

n/a

0.00

Dishwasher
(door-type,
hot water
sanitizing)
stand-by

0.07

0.00

Dishwasher
(door-type,
chemical
sanitizing)
stand-by

0.07

0.00

Dishwasher
(door-type,
chemical
sanitizing)
washing

0.72

0.00

Dishwasher
(door-type,
hot water
sanitizing)
washing

1.02

0.00

Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by

0.06

0.47

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Dishwasher *
(under-counter
type, chemical
sanitizing)
washing

0.25

0.12

Dishwasher *
(under-counter
type, hot water
sanitizing)
stand-by

0.06

0.47

Dishwasher *
(under-counter
type, hot water
sanitizing)
washing

0.74

0.04

Booster Heater *

0.00

n/a

* An asterisk denotes a new appliance that was added to the original


table.
Table 5b. Recommended Rates of Radiant and Convective Heat Gain from
Warewashing Equipment During Idle (Stand-By) or Washing Conditions [SI]
Warewashing

Energy Rate [W]

Rate of Heat Gain [W]


Unhooded

Appliance

Rated

Stand-by
/Washing

Sensible
Radiant

Sensible
Convective

Latent

Total

Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by

13,716

1,671

469

1,202

1,671

Dishwasher
(conveyor
type, chemical
sanitizing)
washing

13,716

12,778

3,253

10,375

13,628

Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by

13,716

1,671

469

1,202

1,671

Dishwasher
(conveyor
type, hot water
sanitizing)
washing

13,716

n/a

3,546

13,774

17,321

Dishwasher
(door-type,
hot water
sanitizing)
stand-by

5,393

352

264

88

352

Dishwasher
(door-type,
chemical
sanitizing)
stand-by

5,393

352

264

88

352

Dishwasher
(door-type,
chemical
sanitizing)
washing

5,393

3,898

1,319

2,520

3,839

Dishwasher
(door-type,
hot water
sanitizing)
washing

5,393

5,480

1,612

3,869

5,480

Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by

7,796

498

234

147

117

498

Dishwasher *
(under-counter
type, chemical
sanitizing)
washing

7,796

1,964

234

410

1,436

2,081

Dishwasher*
(under-counter
type, hot water

7,796

498

234

147

117

498

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sanitizing)
stand-by
Dishwasher *
(under-counter
type, hot water
sanitizing)
washing

7,796

5,774

234

674

2,667

3,575

Booster Heater *

38,099

147

Usage
Factor

Radiation
Factor

[F.sub.u]

[F.sub.r]

Warewashing

Hooded
Appliance

Sensible
Radiant

Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by

0.12

0.00

Dishwasher
(conveyor
type, chemical
sanitizing)
washing

0.93

0.00

Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by

0.12

0.00

Dishwasher
(conveyor
type, hot water
sanitizing)
washing

n/a

0.00

Dishwasher
(door-type,
hot water
sanitizing)
stand-by

0.07

0.00

Dishwasher
(door-type,
chemical
sanitizing)
stand-by

0.07

0.00

Dishwasher
(door-type,
chemical
sanitizing)
washing

0.72

0.00

Dishwasher
(door-type,
hot water
sanitizing)
washing

1.02

0.00

Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by

234

0.06

0.47

Dishwasher *
(under-counter
type, chemical
sanitizing)
washing

234

0.25

0.12

Dishwasher*
(under-counter
type, hot water
sanitizing)
stand-by

234

0.06

0.47

Dishwasher *
(under-counter
type, hot water
sanitizing)
washing

234

0.74

0.04

Booster Heater *

147

0.00

n/a

* An asterisk denotes a new appliance that was added to the original


table.

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For unhooded electric appliances, the largest loads were from the counter-top conveyor oven and
large conveyor toaster. A kitchen can be loaded up to 10,300 Btu/h (3,019 W) by a large
conveyor toaster, or as much as 12,600 Btu/h (3,693 W) by a small conveyor oven. The highest
latent loading was from the small proofing cabinet at 3,000 Btu/h (879 W). The usage factor
([F.sub.u]=[[q.sub.stand-by (idle) consumption]/[q.sub.rated input (nameplate)]]) and radiation
factor ([F.sub.r]=[[q.sub.sensible]/[q.sub.stand-by (idle) consumption]]) were calculated for the
appliances tested.
For hooded electric appliances, ranges and broilers contributed the highest sensible radiant heat
gain. For a range top with six elements turned on, the heat gain was 13,900 Btu/h (4,074 W) and
for an underfired broiler it was 10,800 Btu/h (3,165 W). The lowest sensible radiant loads were
from kettles and braising pans at less than 300 Btu/h (88 W). The usage factor ([F.sub.u]=
[[q.sub.stand-by (idle) consumption]/[q.sub.rated input (nameplate)]]) for hooded electric
appliances was highest for hot tops and salamanders at 0.95 and 0.97 respectively. The radiation
factor ([F.sub.r]=[[q.sub.sensible]/[q.sub.stand-by (idle) consumption]]) was the highest for the
small griddle and range top at 0.44 and 0.42 respectively. The lowest radiant (sensible) loading
was from the tilting skillet and pasta cooker at zero Btu/h, and appliances that idle in an
unenergized "off" mode, such as the induction wok and induction cook top.
For hooded gas appliances, the range and chain (conveyor) broiler contributed the highest
sensible radiant heat gain at 13,600 Btu/h (3,986 W) (i.e., with six burners on) and 10,800 Btu/h
(3,165 W) respectively. The lowest sensible radiant loads were from kettles and braising pans, at
less than 400 Btu/h (117 W). The usage factor, [F.sub.u], for hooded gas appliances was highest
for hot tops and salamanders at 0.95 and 0.97 respectively. The radiation factor, [F.sub.r], was
the highest for the small griddle and range top at 0.44 and 0.42.
The solid fuel appliances' sensible radiant loads were measured at 6,200 Btu/h (1,817 W) for 40
pounds (18 kg) of charcoal in a 3-foot broiler, and 7,000 Btu/h (2,051 W) for 40 pounds (18 kg) of
mesquite. These sensible loads represent radiation factors of 0.15 and 0.14 respectively.
Ware washing can contribute significant latent loading to the kitchen if the machines are not
hooded (or hooded with poor capture and containment performance). An unhooded conveyortype hot water sanitizing machine can contribute 59,100 Btu/h (17,321 W) of heat load, of which
47,000 Btu/h (13,774 W) was latent loading. When properly ventilated, the sensible radiant load
was zero. An unhooded door-type hot water sanitizing machine can contribute 18,700 Btu/h
(5,480 W) of heat load, of which 13,200 Btu/h (3,869 W) was latent loading. If properly ventilated,
the sensible radiant load was zero. A typically unhooded under counter-type hot water sanitizing
machine can contribute 12,200 Btu/h (3,575 W) heat load, of which 9,100 Btu/h (2,667 W) was
latent loading. If hooded, the sensible radiant load was 800 Btu/h (234 W).
CONCLUSION
The results of research project ASHRAE 1362-RP significantly expanded the heat gain
information available in the ASHRAE handbook in addition to verifying and standardizing
appliances that were reported in the handbook. The heat gain results are better classified and
can be used more effectively to calculate the internal heat loads from commercial kitchens on
HVAC systems. The reorganized results will appear in the Non-Residential Cooling Load Chapter
of the Fundamentals Handbook.
The design value for heat gain from a hooded appliance at idle (ready-to-cook) conditions based
on its energy consumption rate is, at best, a rough estimate. When appliance heat gain
measurements during idle (ready-to-cook) conditions were regressed against energy
consumption rates for gas and electric appliances, it was found that there was large scatter due
to the affect of the appliances' emissivity, insulation, and surface cooling due to ventilation rates,
etc. that led to large deviations from the average values. Since large errors could occur in the
heat load calculation for specific appliance lines by using a general radiation factor, the revised
tabulated heat gain data should be applied in the HVAC design. For example, the heat gain to
space from the gas 60-gallon (227 L) steam kettle while simmering with the lid up was 0 Btu/h.
However, the rated energy input (nameplate) was 145,000 Btu/h (42,495 W), and the measured
energy consumption rate was 5,400 Btu/h (1,583 W). If a radiant factor of 0.11 was applied to this
consumption rate, the engineer would calculate a heat gain of 594 Btu/h, significantly larger than
the heat gain measured by the study.
Overall, it was shown that more than 50% of the hooded appliances tested had a very low heat
gain and, from a practical perspective, did not contribute to the design cooling load. On the other
hand, only a few high-input appliances demonstrated significant heat gains. For example, the
heat load from the ranges, underfired broilers, and conveyor broilers were the highest of the
group, regardless of the energy type used to operate the appliance. High surface temperatures
along with high emisivities drove the high heat gain to space results. However, many high input
appliances had low heat gain to space, especially when appliance surface temperatures were low
due to insulation and low emissivities. Now that this research project has quantified the heat gain
for virtually all equipment categories specified within a commercial kitchen design, there is no
need for the engineer to estimate heat gain values based on the appliance rated input. The
tabluated data that will be included in the new handbook chapter will provide an accurate
estimate of heat gain for each appliance type.
For unhooded cooking appliances, the heat gain measurements from large conveyor toasters,
small countertop conveyor ovens, and vertical toasters were the highest in the group.
Consideration should be given to hooding these appliances. As an alternative, the load to the
space needs to be accounted for in the general HVAC design.
The large latent load reported for all dishwashers tested implies that this equipment should be
ventilated without exception. Latent loading from dishwashers significantly contributed to the total
convective load. An unhooded conveyor-type hot water sanitizing machine can contribute 59,100
Btu/h (17,321 W) of heat load, of which 47,000 Btu/h (13,774 W) was latent loading. When
properly ventilated, the sensible radiant load was reduced to zero. An unhooded door-type hot
water sanitizing machine can contribute 18,700 Btu/h (5,480 W) of heat load, of which 13,200
Btu/h (3,869 W) was latent loading. If properly ventilated, the sensible radiant load again was
reduced to zero. A typically unhooded under counter-type hot water sanitizing machine can
contribute 12,200 Btu/h (3,575 W) heat load, of which 9,100 Btu/h (2,667 W) was latent loading. If
hooded, the sensible radiant load was only 800 Btu/h (234 W).
The results of the study revealed opportunities to reduce heat gain to the kitchen through the

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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 23 of 24

substitution of equipment or by a change in operating procedure. Simple operational changes


such as closing appliance lids, covers, and doors proved to be a simple and cost-free method for
reducing the heat gain, appliance consumption rate, and generally reduced the capture and
containment requirement of the cooking condition. A few of the appliances tested generated no
sensible or convective load while in standby, such as induction cooking equipment, which is the
typical operating mode of appliances for up to 75% of the day. Relative to either gas-fired or
conventional electrical powered appliances, the reductions in appliance energy and the related
ventilation energy using induction technology may be significant.
This ASHRAE research project successfully provided an expanded and verified database of heat
gain values of 83 appliances in 100 conditions in a format that is familiar to consultants and
designers. This representative data, as typically specified in drawings, will be better suited for
design load calculation tools and revising handbooks, codes and standards.
ACKNOWLEDGEMENTS
The authors acknowledge the many people who helped with the planning and completion of this
research project. The enthusiasm of our industry colleagues toward this commercial kitchen
HVAC study was remarkable, while contributions of appliances and hoods by manufacturers and
organizations for testing were vital to its outcome. We found ongoing support from the kitchen
ventilation industry as we updated interested parties at professional meetings and forums,
participated in ASHRAE seminars, provided tours of the CKV laboratory, and performed
demonstrations of our findings.
The support and efforts of ASHRAE TC4.1 Load Calculation Data and Procedures are recognized
by the authors and ASHRAE TC5.10 Kitchen Ventilation. The collaboration between the two
technical committees has provided the industry with invaluable information regarding heat gain
and ventilation. The test results will be incorporated into both ASHRAE chapters and referenced
by many other documents across the country and around the world. We look forward to continued
co-sponsoring efforts and welcome the opportunity to support the advancement of ASHRAE.
We would like to recognize the co-funding from the Pacific Gas and Electric Company and the
company's commitment to the food service industry. Through the efforts of Pacific Gas and
Electric Company's Food Service Technology Center (FSTC), California utility customers and the
food service industry are provided with information to help them improve the performance and
energy efficiency of CKV systems. Furthermore, this information is openly shared by the Pacific
Gas and Electric Company with the global community to improve energy efficiency well beyond
the California borders.
We recognize Greenheck Corporation for supplying the exhaust hoods and fans for this project,
the Electric Food Service Council, McDonald's Corporation and Burger King Corporation for
procuring equipment to test. We also acknowledge the manufacturers listed in Appendix A who
supplied appliances either directly to the CKV Lab or indirectly through the Food Service
Technology Center, without which the project could not have been completed.
REFERENCES
Alereza, T. and J.P. Breen, III. 1984. Estimates of recommended heat gain due to commercial
appliances and equipment. ASHRAE Transactions 90(2A): 25-58.
ASHRAE 2005. 2005 ASHRAE Handbook--Fundamentals, Chapter 30. Atlanta: American Society
of Heating, Refrigerating and Air-Conditioning Engineers, Inc.
ASTM 2005. ASTM F 2474-05 Standard test method for heat gain to space performance of
commercial kitchen exhaust ventilation/appliance systems. American Society of Testing and
Materials International. West Conshohocken, PA.
Fisher, D.R. 1998. New recommended heat gains for commercial cooking equipment. ASHRAE
Transactions 104(2):953-60.
Sobiski, P.A., R.T. Swierczyna and D.R. Fisher 2008. Capture and Containment Ventilation Rates
for Commercial Kitchen Appliances Measured during 1362-RP. ASHRAE Transactions T226-08.
Swierczyna, R., D. Fisher, P. Sobiski, T. Cole, M. Bramfitt. Effect on commercial kitchen hood
performance of appliance diversity and position 1202-RP. ASHRAE 2005.
Swierczyna, R., P. Sobiski, D. Fisher. ASHRAE Research Project 1362 Revised Heat Gain and
Capture and Containment Exhaust Rates from Typical Commercial Cooking Appliances. 1362RP. ASHRAE 2008.
Rich Swierczyna
Associate Member ASHRAE
Paul Sobiski
Associate Member ASHRAE
Don Fisher, PEng
Associate Member ASHRAE
This paper is based on findings resulting from ASHRAE Research Project RP-1362.
Rich Swierczyna is a lab operations manager and Paul Sobiski is a research engineer in the
Commercial Kitchen Ventilation Laboratory at the Architectural Energy Corp., Wood Dale, IL. Don
Fisher is CEO with Fisher-Nickel Inc., San Ramon, CA.
COPYRIGHT 2009 American Society of Heating, Refrigerating, and Air-Conditioning Engineers, Inc.
No portion of this article can be reproduced without the express written permission from the copyright holder.
Copyright 2009 Gale, Cengage Learning. All rights reserved.

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