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The Free Library > Business and Industry > Construction and materials industries > ASHRAE Transactions > July 1, 2009
The Free Library > Date > 2009 > July > 1 > ASHRAE Transactions
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Appliances were specified and chosen according to Table 5, Recommended Rates of Heat Gain
from Typical Commercial Cooking Appliances. The appliances were calibrated according to the
appropriate ASTM Standard Test Methods. In selected cases, derivatives of the test procedures
were applied to the appliance under consideration. In other cases, where the ASTM Standard
Test Method did not exist, the calibration was performed to represent the typical operation of the
appliance.
Hood Specifications
Most hooded appliances were evaluated in the rightmost position under a wall-mounted canopy
hood that measured 10.0 feet long by 4.0 feet deep by 2.0 feet tall (3.05 m by 1.22 m by 0.61 m).
The front lower edge of the hood was located at 6.5 feet (1.98 m) above the finished floor.
Alternative hoods were used as needed to accommodate unique appliance dimensions. For
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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 2 of 24
appliances requiring a canopy hood greater than 4.0 feet (1.22 m) deep, a 1.0-foot (0.30 m)
extension was added to the canopy hood. For appliances requiring a 5.0-foot (1.52 m) deep
canopy hood but better tested on an individual basis, a 5.0 foot by 5.0 foot (1.52 m by 1.52 m)
wall-mounted canopy hood was used. Appliances such as dishwashers and holding cabinets
were well suited for this hood. In some cases, a 1.0-foot (0.30 m) rear filler panel was used to
reduce the open area of the hood. The setup of the 10.0-foot hood is shown in Figure 1, the
5.0-foot hood is shown in Figure 2, and the 2-foot hood setup is shown in Figure 3.
[FIGURE 1 OMITTED]
[FIGURE 2 OMITTED]
[FIGURE 3 OMITTED]
Airflow Visualization Systems
Focusing schlieren and shadowgraph systems were the primary tools used for airflow
visualization (Sobiski, 2008). Airflow visualization was necessary to verify complete capture and
containment of the thermal plume from the appliance and the accurate measurement of the
generated loads. The airflow rate used in the testing was the minimum rate to capture and
contain the thermal plume while not disturbing the natural convection of the plume.
TEST PROCEDURES
The heat gain to space determinations were made in accordance with ASTM F 2474-05 Standard
Test Method for Heat Gain to Space Performance of Commercial Kitchen Exhaust
Ventilation/Appliance Systems (ASTM, 2005). The precision of the reported heat gain was within
the specifications of [+ or -] 15%; values that calculated less than zero were reported as
zeroHooded Equipment
Heat gain from hooded appliances is transferred primarily to the kitchen space by radiation. Heat
gain to space was measured indirectly using an energy balance protocol, where the radiant load
was calculated as the difference between the energy consumed by the appliance and the energy
removed by the exhaust system and food product. The energy balance as defined by ASTM
2474-05 is shown in Equation (1).
[E.sub.appliance] + [E.sub.mua] = [E.sub.exhaust air] + [E.sub.heat gain] + [E.sub.food] (if
applicable) (1)
In commercial kitchens, appliances are typically turned on at the beginning of each day and are
not turned off until closing time. Although the appliances are "up to temperature" 100% of the
time, they may be used to cook food less than 25% of the time, even in high-volume restaurants.
Therefore, idle heat gain measurement provides a good estimate for the cooling load from the
hooded appliances. More precise analysis can be had and a load profile constructed if cooking
heat gain values are available for hooded equipment, along with an activity log from the kitchen.
When the cost, time, and level of effort was considered, along with the percentage of time
appliances typically operate during the day, cooking heat gain testing for hooded appliances was
considered to be well beyond the scope of this project and beyond typical commercial kitchen
load calculations.
The heat gain testing procedure is very time-intensive. Before the first heat gain test of the day
was performed, the hood airflow was set to the required rate. The appliance was turned on and
allowed to stabilize to the specified operating temperature. The appliance/hood system was then
operated for an additional period to ensure stabilization of the laboratory, hood, ductwork, and
equipment temperatures. Following stabilization, each idle heat gain test usually required a
minimum of one hour for a non-thermostatically controlled appliance and two hours for a
thermostatically controlled appliance to generate reliable data. The schematic for hooded
appliance heat gain testing and the energy balance boundary conditions are shown in Figure 4. A
photograph of a cook line during heat gain testing is shown in Figure 5.
[FIGURE 4 OMITTED]
[FIGURE 5 OMITTED]
For some low-input equipment, more than one of the same appliance was needed to improve the
heat gain accuracy. For most other cases, the exhaust airflow was limited to the area over the
single appliance being tested by blocking filters on the inactive section of the hood. This
modification reduced the airflow rate and increased the temperature rise from the room to the
exhaust airstream, thus improving the accuracy of the measured heat gain. To ensure valid
results, sensitivity testing was performed to minimize the airflow and maximize the temperature
rise in the exhaust air stream while maintaining capture and containment of the plume. A
photograph showing the hood with a portion of the filters blocked is shown in Figure 6.
[FIGURE 6 OMITTED]
Un-Hooded Equipment
For hooded appliances, the energy balance protocol assumes that 100% of the convective load
was exhausted with the cooking effluent. For un-hooded appliances, the convective load from the
appliances put a sensible and latent load, in addition to the radiant load, on the kitchen space.
For this project, all appliances were tested under a canopy exhaust hood in order to capture,
contain, and measure the convective load. The exhaust system was instrumented to measure the
airflow, dry bulb temperature, and dew point temperature. With these measurements, the sensible
and latent load was calculated for each appliance. The test setup to measure the radiant and
convective split from un-hooded equipment is shown as a photograph in Figure 7 and a
schematic in Figure 8.
[FIGURE 7 OMITTED]
[FIGURE 8 OMITTED]
Calculations
The energy balance on Figure 8 yields:
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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 3 of 24
0
100
0
300
0
300
600
200
600
700
500
400
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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 4 of 24
200
800
0
0
400
1,200
900
900
500
300
500
900
900
100
500
1,000
900
1,200
900
300
700
300
400
500
0
1,000
1,000
0
1,100
1,100
2,700
0
0
800
1,400
1,000
400
0
29
0
88
0
88
176
59
176
205
147
117
59
234
0
0
117
352
264
264
147
88
147
264
264
29
147
293
264
352
264
88
205
88
117
147
0
293
293
0
322
322
791
0
0
234
410
293
117
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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 5 of 24
2,700
400
1,900
1,500
500
1,400
2,000
1,800
0
1,300
0
800
3,000
400
0
Griddle, Electric
4,500
3,600
3,000
4,600
1,000
2,900
2,200
4,500
800
4,900
200
200
6,300
5,900
Griddle, Gas
3,700
3,500
Rethermalizer, Gas
Salamander, Electric
Pasta Cooker, Gas, Simmer
Fryer, 6 Vats, Gas
0
7,000
0
7,600
10,800
13,900
Salamander, Gas
Range, 6 Element Electric (Range: 100%/Oven: 350 deg F)
5,300
14,500
6,200
7,000
11,800
7,100
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7,800
9,000
5,200
2,500
13,200
11,600
13,600
791
117
557
440
147
410
586
528
0
381
0
234
879
117
Griddle, Electric
1,319
1,055
879
1,348
293
850
645
1,319
234
1,436
59
59
1,846
1,729
Griddle, Gas
1,084
1,026
Rethermalizer, Gas
Salamander, Electric
Pasta Cooker, Gas, Simmer
Fryer, 6 Vats, Gas
0
2,051
0
2,227
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Revised heat gain rates from typical commercial cooking appliances from RP-1362. - ... Page 7 of 24
3,165
4,074
Salamander, Gas
1,553
4,250
1,817
2,051
3,458
2,081
2,286
2,638
1,524
733
3,869
3,400
3,986
Energy Rate
[Btu/h]
Appliance
Rated
6,800
1,200
400
6,800
3,500
700
17,400
1,400
1,200
Cabinet: proofing
Stand-by
Sensible
Radiant
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(large) *
Cabinet: proofing
(small-15 shelf)
14,300
3,900
13,000
1,200
200
4,100
500
10,900
700
300
Espresso machine *
8,200
1,200
400
5,100
3,500
300
Freezer (small)
2,700
1,100
500
3,400
2,400
900
3,800
3,000
900
31,100
2,500
900
31,100
3,300
900
Microwave oven:
commercial (heavy
duty)
10,900
Oven: countertop
conveyorized
bake/finishing *
20,500
12,600
2,200
Panini *
5,800
3,200
1,200
Popcorn popper *
2,000
200
100
Rapid-cook Oven
(quartz-halogen) *
41,000
Rapid-cook Oven
(microwave/convection) *
24,900
4,100
1,000
Reach-in refrigerator *
4,800
1,200
300
2,000
900
600
Steamer (bun)
5,100
700
600
6,100
3,000
200
Toaster: contact
(vertical)
11,300
5,300
2,700
Toaster: conveyor
(large)
32,800
10,300
3,000
5,800
3,700
400
3,100
1,200
800
Toaster: small
conveyor
Waffle Iron
Usage
Factor
Unhooded
Appliance
Sensible
Convective
Latent
Total
[F.sub.u]
800
1,200
0.18
2,800
3,500
0.51
Cabinet: proofing
(large) *
200
1,400
0.08
Cabinet: proofing
(small-15 shelf)
900
3,000
3,900
0.27
300
700
1,200
0.09
200
200
0.12
Egg cooker
400
700
0.06
Espresso machine *
800
1,200
0.15
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600
2,600
3,500
0.69
Freezer (small)
600
1,100
0.41
1,500
2,400
0.71
2,100
3,000
0.79
1,600
2,500
0.08
1,800
600
3,300
0.11
0.00
10,400
12,600
0.61
2,000
3,200
0.55
100
200
0.10
0.00
Rapid-cook Oven
(microwave/convection) *
3,100
1,000
0.16
Reach-in refrigerator *
900
1,200
0.25
300
900
0.45
Steamer (bun)
100
700
0.14
1,400
1,000
2,600
0.49
Toaster: contact
(vertical)
2,600
5,300
0.47
Toaster: conveyor
(large)
7,300
10,300
0.31
Toaster: small
conveyor
3,300
3,700
0.64
400
1,200
0.39
Microwave oven:
commercial (heavy
duty)
Oven: countertop
conveyorized
bake/finishing *
Panini *
Popcorn popper *
Rapid-cook Oven
(quartz-halogen) *
Waffle Iron
Radiation
Factor
Appliance
[F.sub.r]
0.33
0.20
Cabinet: proofing
(large) *
0.86
Cabinet: proofing
(small-15 shelf)
0.00
0.17
0.00
Egg cooker
0.43
Espresso machine *
0.33
0.09
Freezer (small)
0.45
0.38
0.30
0.36
0.27
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 10 of 24
Microwave oven:
commercial (heavy
duty)
0.00
Oven: countertop
conveyorized
bake/finishing *
0.17
Panini *
0.38
Popcorn popper *
0.50
Rapid-cook Oven
(quartz-halogen) *
0.00
Rapid-cook Oven
(microwave/convection) *
0.24
Reach-in refrigerator *
0.25
0.67
Steamer (bun)
0.86
0.07
Toaster: contact
(vertical)
0.51
Toaster: conveyor
(large)
0.29
Toaster: small
conveyor
0.11
Waffle Iron
0.67
Appliance
Rated
Stand-by
Sensible
Radiant
1,993
352
117
1,993
1,026
205
Cabinet: proofing
(large) *
5,099
410
352
Cabinet: proofing
(small-15 shelf)
4,191
1,143
3,810
352
59
1,202
147
Egg cooker
3,194
205
88
Espresso machine *
2,403
352
117
1,495
1,026
88
Freezer (small)
791
322
147
996
703
264
1,114
879
264
9,115
733
264
9,115
967
264
Microwave oven:
commercial (heavy
duty)
3,194
Oven: countertop
conveyorized
bake/finishing *
6,008
3,693
645
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 11 of 24
Panini *
1,700
938
352
586
59
29
12,016
Rapid-cook Oven
(microwave/convection) *
7,297
1,202
293
Reach-in refrigerator *
1,407
352
88
586
264
176
Steamer (bun)
1,495
205
176
1,788
879
59
Toaster: contact
(vertical)
3,312
1,553
791
Toaster: conveyor
(large)
9,613
3,019
879
Toaster: small
conveyor
1,700
1,084
117
352
234
Popcorn popper *
Rapid-cook Oven
(quartz-halogen) *
Waffle Iron
909
Usage
Factor
Unhooded
Appliance
Sensible
Convective
Latent
Total
[F.sub.u]
234
352
0.18
821
1,026
0.51
Cabinet: proofing
(large) *
59
410
0.08
Cabinet: proofing
(small-15 shelf)
264
879
1,143
0.27
88
205
352
0.09
59
59
0.12
Egg cooker
117
205
0.06
Espresso machine *
234
352
0.15
176
762
1,026
0.69
Freezer (small)
176
322
0.41
440
703
0.71
615
879
0.79
469
733
0.08
528
176
967
0.11
0.00
3,048
3,693
0.61
586
938
0.55
Popcorn popper *
29
59
0.10
Rapid-cook Oven
(quartz-halogen) *
0.00
Rapid-cook Oven
(microwave/convection) *
909
293
0.16
Reach-in refrigerator *
264
352
0.25
88
264
0.45
Microwave oven:
commercial (heavy
duty)
Oven: countertop
conveyorized
bake/finishing *
Panini *
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 12 of 24
Steamer (bun)
29
205
0.14
410
293
762
0.49
Toaster: contact
(vertical)
762
1,553
0.47
2,139
3,019
0.31
Toaster: small
conveyor
967
1,084
0.64
Waffle Iron
117
352
0.39
Toaster: conveyor
(large)
Radiation
Factor
Appliance
[F.sub.r]
0.33
0.20
Cabinet: proofing
(large) *
0.86
Cabinet: proofing
(small-15 shelf)
0.00
0.17
0.00
Egg cooker
0.43
Espresso machine *
0.33
0.09
Freezer (small)
0.45
0.38
0.30
0.36
0.27
Microwave oven:
commercial (heavy
duty)
0.00
Oven: countertop
conveyorized
bake/finishing *
0.17
Panini *
0.38
Popcorn popper *
0.50
Rapid-cook Oven
(quartz-halogen) *
0.00
Rapid-cook Oven
(microwave/convection) *
0.24
Reach-in refrigerator *
0.25
0.67
Steamer (bun)
0.86
0.07
Toaster: contact
(vertical)
0.51
Toaster: conveyor
(large)
0.29
Toaster: small
conveyor
0.11
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 13 of 24
Waffle Iron
0.67
Energy Rate
[Btu/h]
Rate of
Heat Gain
[Btu/h]
Usage
Factor
Radiation
Factor
Hooded
Appliance
Rated
Stand-by
Broiler:
underfired
3-foot
36,900
30,900
Cheesemelter *
12,300
11,900
Fryer: kettle
99,000
Fryer: open
deep-fat 1-vat
Sensible
Radiant
[F.sub.u]
[F.sub.r]
10,800
0.84
0.35
4,600
0.97
0.39
1,800
500
0.02
0.28
47,800
2,800
1,000
0.06
0.36
Fryer: pressure
46,100
2,700
500
0.06
0.19
Griddle: double
sided 3-foot
(clamshell-down) *
72,400
6,900
1,400
0.10
0.20
Griddle: double
sided 3-foot
(clamshell-up) *
72,400
11,500
3,600
0.16
0.31
Griddle: flat
3-foot
58,400
11,500
4,500
0.20
0.39
Griddle-small
3-foot *
30,700
6,100
2,700
0.20
0.44
Induction cooktop *
71,700
0.00
0.00
Induction Wok *
11,900
0.00
0.00
Oven: combi:
combi-mode *
56,000
5,500
800
0.10
0.15
Oven: combi:
convection mode
56,000
5,500
1,400
0.10
0.25
Oven: convection
full-size
41,300
6,700
1,500
0.16
0.22
Oven: convection
half-size *
18,800
3,700
500
0.20
0.14
Pasta cooker *
75,100
8,500
0.11
0.00
16,600
4,000
1,000
0.24
0.25
Range Top: 3
elements on/oven
off
51,200
15,400
6,300
0.30
0.41
Range Top: 6
elements on/oven
off
51,200
33,200
13,900
0.65
0.42
Range Top: 6
elements on/oven
on
67,800
36,400
14,500
0.54
0.40
Range: hot-top
54,000
51,300
11,800
0.95
0.23
Rotisserie *
37,900
13,800
4,500
0.36
0.33
Salamander *
23,900
23,300
7,000
0.97
0.30
Steam kettle:
large (60 gal)
simmer lid down *
110,600
2,600
100
0.02
0.04
Steam kettle:
small (40 gal)
simmer lid down *
73,700
1,800
300
0.02
0.17
Steamer:
compartment:
atmospheric *
33,400
15,300
200
0.46
0.01
Tilting
32,900
5,300
0.16
0.00
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 14 of 24
skillet/Braising
pan
* An asterisk denotes a new appliance that was added to the original
table.
Table 2b. Recommended Rates of Radiant Heat Gain from Hooded Electric
Appliances During Idle (Ready-to-Cook) Conditions [SI]
Electric, Exhaust
Hood Required
Rate of
Heat Gain
[W]
Usage
Factor
Radiation
Factor
Hooded
Appliance
Broiler:
underfired
3-foot
Cheesemelter *
Rated
Stand-by
Sensible
Radiant
[F.sub.u]
[F.sub.r]
10,814
9,056
3,165
0.84
0.35
3,605
3,488
1,348
0.97
0.39
Fryer: kettle
29,014
528
147
0.02
0.28
Fryer: open
deep-fat 1-vat
14,009
821
293
0.06
0.36
Fryer: pressure
13,511
791
147
0.06
0.19
Griddle: double
sided 3-foot
(clamshell-down) *
21,218
2,022
410
0.10
0.20
Griddle: double
sided 3-foot
(clamshell-up) *
21,218
3,370
1,055
0.16
0.31
Griddle: flat
3-foot
17,115
3,370
1,319
0.20
0.39
Griddle-small
3-foot *
8,997
1,788
791
0.20
0.44
0.00
0.00
Induction cooktop *
Induction Wok *
21,013
0.00
0.00
Oven: combi:
combi-mode *
16,412
3,488
1,612
234
0.10
0.15
Oven: combi:
convection mode
16,412
1,612
410
0.10
0.25
Oven: convection
full-size
12,104
1,964
440
0.16
0.22
Oven: convection
half-size *
5,510
1,084
147
0.20
0.14
Pasta cooker *
22,010
2,491
0.11
0.00
4,865
1,172
293
0.24
0.25
Range Top: 3
elements on/oven
off
15,005
4,513
1,846
0.30
0.41
Range Top: 6
elements on/oven
off
15,005
9,730
4,074
0.65
0.42
Range Top: 6
elements on/oven
on
19,870
10,668
4,250
0.54
0.40
Range: hot-top
15,826
15,035
3,458
0.95
0.23
Rotisserie *
11,107
4,044
1,319
0.36
0.33
Salamander *
7,004
6,829
2,051
0.97
0.30
Steam kettle:
large (60 gal)
simmer lid down *
32,414
762
29
0.02
0.04
Steam kettle:
small (40 gal)
simmer lid down *
21,599
528
88
0.02
0.17
4,484
59
0.46
0.01
Steamer:
compartment:
atmospheric *
9,789
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 15 of 24
Tilting
skillet/Braising
pan
9,642
1,553
0.16
0.00
Energy Rate
[Btu/h]
Rate of
Heat Gain
[Btu/h]
Usage
Factor
Radiation
Factor
Hooded
Appliance
Broiler: batch *
Rated
Stand-by
Sensible
Radiant
[F.sub.u]
[F.sub.r]
95,000
69,200
8,100
0.73
0.12
Broiler: chain
(conveyor)
132,000
96,700
13,200
0.73
0.14
Broiler:
overfired
(upright) *
100,000
87,900
2,500
0.88
0.03
Broiler:
underfired
3-foot
96,000
73,900
9,000
0.77
0.12
Fryer: doughnut
44,000
12,400
2,900
0.28
0.23
Fryer: open
deep-fat 1 vat
80,000
4,700
1,100
0.06
0.23
Fryer: pressure
80,000
9,000
800
0.11
0.09
Griddle: double
sided 3-foot
(clamshell-down) *
108,200
8,000
1,800
0.07
0.23
Griddle: double
sided 3-foot
(clamshell-up) *
108,200
14,700
4,900
0.14
0.33
Griddle: flat
3-foot
90,000
20,400
3,700
0.23
0.18
Oven: combi:
combi-mode *
75,700
6,000
400
0.08
0.07
Oven: combi:
convection mode
75,700
5,800
1,000
0.08
0.17
Oven: convection
full-size
44,000
11,900
1,000
0.27
0.08
Oven: conveyor
(pizza)
170,000
68,300
7,800
0.40
0.11
Oven: deck
105,000
20,500
3,500
0.20
0.17
Oven: rack
mini-rotating *
56,300
4,500
1,100
0.08
0.24
Pasta cooker *
80,000
23,700
0.30
0.00
25,000
7,400
2,000
0.30
0.27
Range Top: 3
burners on/oven off
120,000
60,100
7,100
0.50
0.12
Range Top: 6
burners on/oven off
120,000
120,800
11,500
1.01
0.10
Range Top: 6
burners on/oven on
145,000
122,900
13,600
0.85
0.11
Range: Wok *
99,000
87,400
5,200
0.88
0.06
Rethermalizer *
90,000
23,300
11,500
0.26
0.49
Rice cooker *
35,000
300
0.01
0.60
Salamander *
35,000
33,300
5,300
0.95
0.16
Steam kettle:
large (60 gal)
simmer lid down *
145,000
5,400
0.04
0.00
Steam kettle:
small (10 gal)
Simmer lid down *
52,000
3,300
300
0.06
0.09
500
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 16 of 24
Steam kettle:
small (40 gal)
simmer lid down
Steamer:
compartment:
atmospheric *
Tilting
skillet/Braising pan
100,000
4,300
0.04
0.00
26,000
8,300
0.32
0.00
104,000
10,400
400
0.10
0.04
Rate of
Heat Gain
[W]
Usage
Factor
Radiation
Factor
Hooded
Appliance
Rated
Stand-by
Sensible
Radiant
[F.sub.u]
[F.sub.r]
Broiler: batch *
27,842
20,281
2,374
0.73
0.12
Broiler: chain
(conveyor)
38,685
28,340
3,869
0.73
0.14
Broiler:
overfired
(upright) *
29,307
25,761
733
0.88
0.03
Broiler:
underfired
3-foot
28,135
21,658
2,638
0.77
0.12
Fryer: doughnut
12,895
3,634
850
0.28
0.23
Fryer: open
deep-fat 1 vat
23,446
1,377
322
0.06
0.23
Fryer: pressure
23,446
2,638
234
0.11
0.09
Griddle: double
sided 3-foot
(clamshell-down) *
31,710
2,345
528
0.07
0.23
Griddle: double
sided 3-foot
(clamshell-up) *
31,710
4,308
1,436
0.14
0.33
Griddle: flat
3-foot
26,376
5,979
1,084
0.23
0.18
Oven: combi:
combi-mode *
22,185
1,758
117
0.08
0.07
Oven: combi:
convection mode
22,185
1,700
293
0.08
0.17
Oven: convection
full-size
12,895
3,488
293
0.27
0.08
Oven: conveyor
(pizza)
49,822
20,017
2,286
0.40
0.11
Oven: deck
30,772
6,008
1,026
0.20
0.17
Oven: rack
mini-rotating *
16,500
1,319
322
0.08
0.24
Pasta cooker *
23,446
6,946
0.30
0.00
7,327
2,169
586
0.30
0.27
Range Top: 3
burners on/oven off
35,169
17,614
2,081
0.50
0.12
Range Top: 6
burners on/oven off
35,169
35,403
3,370
1.01
0.10
Range Top: 6
burners on/oven on
42,495
36,018
3,986
0.85
0.11
Range: Wok *
29,014
25,614
1,524
0.88
0.06
Rethermalizer *
26,376
6,829
3,370
0.26
0.49
Rice cooker *
10,257
147
0.01
0.60
Salamander *
10,257
9,759
0.95
0.16
88
1,553
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 17 of 24
Steam kettle:
large (60 gal)
simmer lid down *
42,495
1,583
0.04
0.00
Steam kettle:
small (10 gal)
simmer lid down *
15,240
967
88
0.06
0.09
Steam kettle:
small (40 gal)
simmer lid down
29,307
1,260
0.04
0.00
7,620
2,432
0.32
0.00
30,479
3,048
117
0.10
0.04
Steamer:
compartment:
atmospheric *
Tilting
skillet/Braising pan
Energy Rate
[Btu/h]
Rate of
Heat Gain
[Btu/h]
Usage
Factor
Radiation
Factor
[F.sub.u]
[F.sub.r]
Hooded
Appliance
Rated
Stand-by
Sensible
Broiler: solid
fuel--charcoal
40 lbs
42,000
6,200
n/a
0.15
Broiler: solid
fuel--wood
(mesquite) *
40 lbs
49,600
7,000
n/a
0.14
Rate of
Heat Gain [W]
Usage
Factor
Radiation
Factor
Hooded
Appliance
Rated
Stand-by
Sensible
[F.sub.u]
[F.sub.r]
Broiler: solid
fuel--charcoal
18 kg
12,309
1,817
n/a
0.15
Broiler: solid
fuel--wood
(mesquite) *
18 kg
14,536
2,051
n/a
0.14
Appliance
Rated
Stand-by
/Washing
Sensible
Radiant
Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by
46,800
5,700
Dishwasher
(conveyor
type, chemical
sanitizing)
washing
46,800
43,600
Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by
46,800
5,700
Dishwasher
(conveyor
type, hot water
sanitizing)
46,800
n/a
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 18 of 24
washing
Dishwasher
(door-type,
hot water
sanitizing)
stand-by
18,400
1,200
Dishwasher
(door-type,
chemical
sanitizing)
stand-by
18,400
1,200
Dishwasher
(door-type,
chemical
sanitizing)
washing
18,400
13,300
Dishwasher
(door-type,
hot water
sanitizing)
washing
18,400
18,700
Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by
26,600
1,700
800
Dishwasher *
(under-counter
type, chemical
sanitizing)
washing
26,600
6,700
800
Dishwasher *
(under-counter
type, hot water
sanitizing)
stand-by
26,600
1,700
800
Dishwasher *
(under-counter
type, hot water
sanitizing)
washing
26,600
19,700
800
Booster Heater *
130,000
500
Warewashing
Appliance
Hooded
Sensible
Convective
Latent
Total
Sensible
Radiant
Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by
1,600
4,100
5,700
Dishwasher
(conveyor
type, chemical
sanitizing)
washing
11,100
35,400
46,500
Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by
1,600
4,100
5,700
Dishwasher
(conveyor
type, hot water
sanitizing)
washing
12,100
47,000
59,100
Dishwasher
(door-type,
hot water
sanitizing)
stand-by
900
300
1,200
Dishwasher
(door-type,
chemical
sanitizing)
stand-by
900
300
1,200
4,500
8,600
13,100
Dishwasher
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 19 of 24
(door-type,
chemical
sanitizing)
washing
Dishwasher
(door-type,
hot water
sanitizing)
washing
5,500
13,200
Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by
500
400
1,700
800
Dishwasher *
(under-counter
type, chemical
sanitizing)
washing
1,400
4,900
7,100
800
Dishwasher *
(under-counter
type, hot water
sanitizing)
stand-by
500
400
1,700
800
Dishwasher *
(under-counter
type, hot water
sanitizing)
washing
2,300
9,100
12,200
800
Booster Heater *
Warewashing
Appliance
Usage
Factor
[F.sub.u]
18,700
500
Radiation
Factor
[F.sub.r]
Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by
0.12
0.00
Dishwasher
(conveyor
type, chemical
sanitizing)
washing
0.93
0.00
Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by
0.12
0.00
Dishwasher
(conveyor
type, hot water
sanitizing)
washing
n/a
0.00
Dishwasher
(door-type,
hot water
sanitizing)
stand-by
0.07
0.00
Dishwasher
(door-type,
chemical
sanitizing)
stand-by
0.07
0.00
Dishwasher
(door-type,
chemical
sanitizing)
washing
0.72
0.00
Dishwasher
(door-type,
hot water
sanitizing)
washing
1.02
0.00
Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by
0.06
0.47
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 20 of 24
Dishwasher *
(under-counter
type, chemical
sanitizing)
washing
0.25
0.12
Dishwasher *
(under-counter
type, hot water
sanitizing)
stand-by
0.06
0.47
Dishwasher *
(under-counter
type, hot water
sanitizing)
washing
0.74
0.04
Booster Heater *
0.00
n/a
Appliance
Rated
Stand-by
/Washing
Sensible
Radiant
Sensible
Convective
Latent
Total
Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by
13,716
1,671
469
1,202
1,671
Dishwasher
(conveyor
type, chemical
sanitizing)
washing
13,716
12,778
3,253
10,375
13,628
Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by
13,716
1,671
469
1,202
1,671
Dishwasher
(conveyor
type, hot water
sanitizing)
washing
13,716
n/a
3,546
13,774
17,321
Dishwasher
(door-type,
hot water
sanitizing)
stand-by
5,393
352
264
88
352
Dishwasher
(door-type,
chemical
sanitizing)
stand-by
5,393
352
264
88
352
Dishwasher
(door-type,
chemical
sanitizing)
washing
5,393
3,898
1,319
2,520
3,839
Dishwasher
(door-type,
hot water
sanitizing)
washing
5,393
5,480
1,612
3,869
5,480
Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by
7,796
498
234
147
117
498
Dishwasher *
(under-counter
type, chemical
sanitizing)
washing
7,796
1,964
234
410
1,436
2,081
Dishwasher*
(under-counter
type, hot water
7,796
498
234
147
117
498
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 21 of 24
sanitizing)
stand-by
Dishwasher *
(under-counter
type, hot water
sanitizing)
washing
7,796
5,774
234
674
2,667
3,575
Booster Heater *
38,099
147
Usage
Factor
Radiation
Factor
[F.sub.u]
[F.sub.r]
Warewashing
Hooded
Appliance
Sensible
Radiant
Dishwasher
(conveyor
type, chemical
sanitizing)
stand-by
0.12
0.00
Dishwasher
(conveyor
type, chemical
sanitizing)
washing
0.93
0.00
Dishwasher
(conveyor
type, hot water
sanitizing)
stand-by
0.12
0.00
Dishwasher
(conveyor
type, hot water
sanitizing)
washing
n/a
0.00
Dishwasher
(door-type,
hot water
sanitizing)
stand-by
0.07
0.00
Dishwasher
(door-type,
chemical
sanitizing)
stand-by
0.07
0.00
Dishwasher
(door-type,
chemical
sanitizing)
washing
0.72
0.00
Dishwasher
(door-type,
hot water
sanitizing)
washing
1.02
0.00
Dishwasher *
(under-counter
type, chemical
sanitizing)
stand-by
234
0.06
0.47
Dishwasher *
(under-counter
type, chemical
sanitizing)
washing
234
0.25
0.12
Dishwasher*
(under-counter
type, hot water
sanitizing)
stand-by
234
0.06
0.47
Dishwasher *
(under-counter
type, hot water
sanitizing)
washing
234
0.74
0.04
Booster Heater *
147
0.00
n/a
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 22 of 24
For unhooded electric appliances, the largest loads were from the counter-top conveyor oven and
large conveyor toaster. A kitchen can be loaded up to 10,300 Btu/h (3,019 W) by a large
conveyor toaster, or as much as 12,600 Btu/h (3,693 W) by a small conveyor oven. The highest
latent loading was from the small proofing cabinet at 3,000 Btu/h (879 W). The usage factor
([F.sub.u]=[[q.sub.stand-by (idle) consumption]/[q.sub.rated input (nameplate)]]) and radiation
factor ([F.sub.r]=[[q.sub.sensible]/[q.sub.stand-by (idle) consumption]]) were calculated for the
appliances tested.
For hooded electric appliances, ranges and broilers contributed the highest sensible radiant heat
gain. For a range top with six elements turned on, the heat gain was 13,900 Btu/h (4,074 W) and
for an underfired broiler it was 10,800 Btu/h (3,165 W). The lowest sensible radiant loads were
from kettles and braising pans at less than 300 Btu/h (88 W). The usage factor ([F.sub.u]=
[[q.sub.stand-by (idle) consumption]/[q.sub.rated input (nameplate)]]) for hooded electric
appliances was highest for hot tops and salamanders at 0.95 and 0.97 respectively. The radiation
factor ([F.sub.r]=[[q.sub.sensible]/[q.sub.stand-by (idle) consumption]]) was the highest for the
small griddle and range top at 0.44 and 0.42 respectively. The lowest radiant (sensible) loading
was from the tilting skillet and pasta cooker at zero Btu/h, and appliances that idle in an
unenergized "off" mode, such as the induction wok and induction cook top.
For hooded gas appliances, the range and chain (conveyor) broiler contributed the highest
sensible radiant heat gain at 13,600 Btu/h (3,986 W) (i.e., with six burners on) and 10,800 Btu/h
(3,165 W) respectively. The lowest sensible radiant loads were from kettles and braising pans, at
less than 400 Btu/h (117 W). The usage factor, [F.sub.u], for hooded gas appliances was highest
for hot tops and salamanders at 0.95 and 0.97 respectively. The radiation factor, [F.sub.r], was
the highest for the small griddle and range top at 0.44 and 0.42.
The solid fuel appliances' sensible radiant loads were measured at 6,200 Btu/h (1,817 W) for 40
pounds (18 kg) of charcoal in a 3-foot broiler, and 7,000 Btu/h (2,051 W) for 40 pounds (18 kg) of
mesquite. These sensible loads represent radiation factors of 0.15 and 0.14 respectively.
Ware washing can contribute significant latent loading to the kitchen if the machines are not
hooded (or hooded with poor capture and containment performance). An unhooded conveyortype hot water sanitizing machine can contribute 59,100 Btu/h (17,321 W) of heat load, of which
47,000 Btu/h (13,774 W) was latent loading. When properly ventilated, the sensible radiant load
was zero. An unhooded door-type hot water sanitizing machine can contribute 18,700 Btu/h
(5,480 W) of heat load, of which 13,200 Btu/h (3,869 W) was latent loading. If properly ventilated,
the sensible radiant load was zero. A typically unhooded under counter-type hot water sanitizing
machine can contribute 12,200 Btu/h (3,575 W) heat load, of which 9,100 Btu/h (2,667 W) was
latent loading. If hooded, the sensible radiant load was 800 Btu/h (234 W).
CONCLUSION
The results of research project ASHRAE 1362-RP significantly expanded the heat gain
information available in the ASHRAE handbook in addition to verifying and standardizing
appliances that were reported in the handbook. The heat gain results are better classified and
can be used more effectively to calculate the internal heat loads from commercial kitchens on
HVAC systems. The reorganized results will appear in the Non-Residential Cooling Load Chapter
of the Fundamentals Handbook.
The design value for heat gain from a hooded appliance at idle (ready-to-cook) conditions based
on its energy consumption rate is, at best, a rough estimate. When appliance heat gain
measurements during idle (ready-to-cook) conditions were regressed against energy
consumption rates for gas and electric appliances, it was found that there was large scatter due
to the affect of the appliances' emissivity, insulation, and surface cooling due to ventilation rates,
etc. that led to large deviations from the average values. Since large errors could occur in the
heat load calculation for specific appliance lines by using a general radiation factor, the revised
tabulated heat gain data should be applied in the HVAC design. For example, the heat gain to
space from the gas 60-gallon (227 L) steam kettle while simmering with the lid up was 0 Btu/h.
However, the rated energy input (nameplate) was 145,000 Btu/h (42,495 W), and the measured
energy consumption rate was 5,400 Btu/h (1,583 W). If a radiant factor of 0.11 was applied to this
consumption rate, the engineer would calculate a heat gain of 594 Btu/h, significantly larger than
the heat gain measured by the study.
Overall, it was shown that more than 50% of the hooded appliances tested had a very low heat
gain and, from a practical perspective, did not contribute to the design cooling load. On the other
hand, only a few high-input appliances demonstrated significant heat gains. For example, the
heat load from the ranges, underfired broilers, and conveyor broilers were the highest of the
group, regardless of the energy type used to operate the appliance. High surface temperatures
along with high emisivities drove the high heat gain to space results. However, many high input
appliances had low heat gain to space, especially when appliance surface temperatures were low
due to insulation and low emissivities. Now that this research project has quantified the heat gain
for virtually all equipment categories specified within a commercial kitchen design, there is no
need for the engineer to estimate heat gain values based on the appliance rated input. The
tabluated data that will be included in the new handbook chapter will provide an accurate
estimate of heat gain for each appliance type.
For unhooded cooking appliances, the heat gain measurements from large conveyor toasters,
small countertop conveyor ovens, and vertical toasters were the highest in the group.
Consideration should be given to hooding these appliances. As an alternative, the load to the
space needs to be accounted for in the general HVAC design.
The large latent load reported for all dishwashers tested implies that this equipment should be
ventilated without exception. Latent loading from dishwashers significantly contributed to the total
convective load. An unhooded conveyor-type hot water sanitizing machine can contribute 59,100
Btu/h (17,321 W) of heat load, of which 47,000 Btu/h (13,774 W) was latent loading. When
properly ventilated, the sensible radiant load was reduced to zero. An unhooded door-type hot
water sanitizing machine can contribute 18,700 Btu/h (5,480 W) of heat load, of which 13,200
Btu/h (3,869 W) was latent loading. If properly ventilated, the sensible radiant load again was
reduced to zero. A typically unhooded under counter-type hot water sanitizing machine can
contribute 12,200 Btu/h (3,575 W) heat load, of which 9,100 Btu/h (2,667 W) was latent loading. If
hooded, the sensible radiant load was only 800 Btu/h (234 W).
The results of the study revealed opportunities to reduce heat gain to the kitchen through the
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Revised heat gain rates from typical commercial cooking appliances from RP-1362.... Page 23 of 24
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The Free Library > Business and Industry > Construction and materials industries > ASHRAE Transactions > July 1, 2009
The Free Library > Date > 2009 > July > 1 > ASHRAE Transactions
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