TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM

5.

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CALCULATION DETAIL
Principal Dimension :
Lpp : 76
m
Lwl : 78.28
m
B
: 12.0
m
H
: 6.25
m
T
: 5.16
m
Cb
: 0.77
Cp
: 0.778
Vs
:
12 Knot

Ship & Main Engine Data

Engine Model
= Wartsila 8L20
2146
MCR engine 100%
=
Hp = 1600
kW
183
SFOC engine MCR
=
gr/kWh
1000
Engine Speed
=
RPM
0.5
SLOC system oil
=
gr/kWh
12
Service speed
=
knots
144
6
Endurance time (T)
=
hours =
days
3
0.991 ton/m
HFO
=
(Pertamina MFO 380)
faktor penggandaan 1.2 - 1.5, diambil (fG) = 1.3
volume adding
= 4% 0.04 (construction in DB)
5.1. HFO TRANSFER SYSTEM
a. Calculation Volume of HFO Storage Tank
-6
W HFO = BHPMCR x SFOC x t x C x 10

VHFO

=
=

1600 x 183 x 144 x 1.3 x 10-6

54.81 ton

=
=
=

WHFO/ HFO
54.81 / 0.991
3
55.310 m

4% volume addition is added due to expansion and construction profile

VHFO = V HFO + 4% V HFO
HFO tank is spilt into 2 tanks (PS & SB), each =
=
=

55.310 + ( 4% x 55.310 )
3
57.522 m

57.522

28.761

m3

b. Calculation of HFO Settling Tank

The capacity of each settling tank should be sufficient for minimum 24 hour at maximum fuel oil
consumption.

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM
HFO mass
P
SFOC
t
C

=
=
=
=
=
=

P x SFOC x t x C x 10-6
1600
kW
183
g/kWh
24
hour
1.3
0.991 ton/m3

HFO mass

=
=

1600 x 183 x 24 x 1.3 x 10-6

9.14
ton

Volume HFO

=
=
=

V Settling Tank

=
=
=
Volume each tank =
Length
Width
Hight
Volume

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HFO mass / density of HFO

9.14/ 0.991
m3
9.22
HFO Volume + 4% because of construction
9.22 + ( 4 % x 9.22 )
m3
9.59
m3
4.79
=
=
=
=

2.2
1.5
1.5
5.0

m
m
m
m3

c. Calculation of HFO Transfer Pump

Pump can transfer HFO from storage to fullfill HFO settling tank is planning for 1 hours.
time ( t )
=
1 hours
Pump cap. ( Q ) = V / t
= 9.59 / 1
m3/h
=
9.59
3
=
0.00266 m /s
Velocity of flow
=
1 m/s
Diameter of FO transfer pipe :
Q
= Axv
= (x D2/4) x v
D
= (4 x Q/ x v)
=
0.05824 m
=
58.24 mm
Pipe selection based on JIS G 3452 SGP
Nominal Pipe Size
:
2.5"
Material
:
Carbon Steel

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM

Schedule
:
40
Thickness (mm)
:
4.2
O.D of Pipe (mm)
:
76
I.D of Pipe (mm)
:
67.6
Calculation of instalation in engine room
- Head statis pump (Hs)
=
- Head pressure (Hp)
=
-

Head Velocity (Hv)

=
2

Hv

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= ( 0.6 -0.6 ) /2 x 9.8

=
0 m
Calculation of head losses at the suction pipe
Reynold Number (Rn) :
0
Viscocity
=
380 cst on 50 C
2
=
0.0004 m /s
Ds
=
67.6
mm
=
0.0676 m
Rn
= (Vs x Ds ) / v
= ( 1 x 0.0676 ) / 0.0004
=
177.9
so, caracteristic of flow is laminer
64
Friction Losses
=
Rn
64
=
177.9
=
0.360
Mayor Losses (Hf)
Mayor losses (hf)
Pipe length (L) suction side is
Mayor losses (hf)

4.5

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=
=

=
=

f x L x v2 / ( D x 2g)
6.0
m

0.360 x 6 x (12) / (0.0676 x 2 x 9.8)

1.629
m

Minor Losses (HL)

Minor losses (head because of the accessories of the pipe), which estimate as listed :
No

Type

nxk

Elbow 90o

1.265

2.53

Globe Valve
Strainer
Conjunction T

2
1
2

5.8
1.91
0.9

11.6
1.91
1.8
17.84

3
4

Total

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM
Minor losses (HL)

=
=
=

Losses at suction pipe

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k total x v2 / (2g)
17.84 x 12 / (2 x 9.8)
0.91
m
=
2.54
m

Calculation of head losses at the discharge pipe

Reynold Number (Rn) :
0
Viscocity
=
380 cst on 50 C
2
=
0.0004 m /s
Ds
=
67.6
mm
=
0.0676 m
Rn
= (Vs x Ds ) / v
= ( 1 x 0.0932 ) / 0.0004
=
177.9
so, caracteristic of flow is laminer
64
Friction Losses
=
Rn
64
=
177.9
= 0.36
Mayor Losses (Hf)
Mayor losses (hf)
Pipe length (L) suction side is
Mayor losses (hf) =
=

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=
=

f x L x v2 / ( D x 2g)
6.0
m

0.36 x 6 x (12) / (0.0676 x 2 x 9.8)

0.211
m

Minor Losses (HL)

Minor losses (head because of the accessories of the pipe), which estimate as listed :
Type
n
k
nxk
No
1
Elbow 90o
3
1.265
3.795
Globe Valve
2
5.8
11.6
2
SDNRV
1
1.39
1.39
3
Conjunction
T
3
0.9
2.7
4
Total
19.485
Minor losses (HL)

Losses at suction pipe

k total x v2 / (2g)

=
=

19.485 x 12 / (2 x 9.8)
0.99
m
=
1.20
m

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM

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Calculation of total head FO transfer pump

Total head losses
= hs + hv + hp + head losses
= 4.5 + 0 + 0 + 2.54 + 1.2
=
8.24
m
So, requirement for HFO Transfer Pump
Based on calculation above, HFO Transfer pump must have minimal :
m3/h
Q=
9.59
H=
8.24
m
The Pump for transfer pump is :
Brands pumps
: TAIKO GEAR PUMP
Type
:
NHG - 12
Rotation
:
1500 rpm
m3/h
Capacity
:
15
Motor power

5.5

kW

:
d. Calculation of HFO Storage Tank Heater Capacity
To enable pumping the temperature of bunker tanks must always be maintained 5...10C above the pour
point, typically at 40...50C.
So to determine heating capacity for transfer system, calculated by following :
P
= m x C x T /t
Where :
m
= mass fluid that heated (q)
C
= Coeffisien heat for fluid that heated
T
= Different temperature (50 - 30)oC
t
= Time of heater
P
= m x C x T /t
P
= 15x 1000 x 1717 x 20 / (2*3600)
= 34293.71 W
34.29 kW
=
Spesification of HFO Storage Tank Heater :
Merk
=
Indecoo
Type
= 722N1841
36
capacity
=
kW

=
=
=
=

14
1717
20
4

ton
j/kg oC
o
C
hours

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM

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5.2. HFO SUPPLY SYSTEM

According to Bureau Veritas 2013, where main and auxiliary engines and boiler are operated with Heavy Fuel
Oil (HFO), two (2) HFO service tanks, each of capacity sufficient for least 8 h operation of main engines,
auxiliary engines and auxiliarry boilers.
a. Calculation of Service Tank Capacity
HFO mass = P x SFOC x t x C x 10-6
P
=
1600
kW
SFOC
=
183
g/kWh
t
=
8
hour
C
=
1.3
0.991 ton/m3

=
HFO mass

=
=

Volume HFO

1600 x 183 x 8 x 1.3 x 10-6

3.05
ton
=
=
=

V Service Tank

=
=
=
Volume each tank =

HFO mass / density of HFO

3.05/ 0.991
m3
3.073
HFO Volume + 4% because of construction
3.073 + ( 4 % x 3.073 )
m3
3.20
m3
1.60

Length
Width
Hight
Volume

=
=
=
=

1.4
1.2
1.2
2.0

m
m
m
m3

b. Calculation of HFO Supply Pump

Supply Pumps should be dimensioned for the actual fuel quality and recommended throughput of the
separator. The pump should be protected by a suction strainer (mesh size about 0.5 mm).
An approved system for control of the fuel feed rate to the separator is required :
Wartsila 20 Product Guide
Design data :
HFO
MDF
Design pressure
0.5 Mpa ( 5 bar )
0.5 Mpa ( 5 bar )
Design temperature
100oc
50oc
Viscosity for dimensioning electric motor
1000 cST
100 cST
Velocity of flow

m/s

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM
3
m3/h =
Q (capacity )
=
1.598
0.00044 m /s
So calculation of diameter tube line (D):
Volume Service tank is
Q = Axv
= (x D2/4) x v
D = (4 x Q/ x v)
=
0.024 m
=
24
mm
Selected of pipe of supply system :
Nominal Size
=
15
Inside diameter
=
27.6
mm
Outside diameter
=
34
mm
Thickness
=
3.2
mm
Material
= Carbon Steel

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m3/h

Based on calculaton above, planned supply pump specification is :

Brand
= Taiko Gear Pump
Type
= NHG - 2
m3/h
Capacity
= 2.5
Pressure
= 6
bar (discharge)
Temperature
= 80
C
Rotation
= 1500
rpm
Frekuensi
= 50
Hz
Power
= 2.2
kW
This pump is optional, because the separator was also included with Supply pump
c. Calculation of HFO Settling Tank Heater Capacity
According Wartsila 20 Product Guide "The temperature in HFO settling tanks should be maintained
between 50C and 70C, which requires heating coils and insulation of the tank".
C
m
T (Storage Tank) =
50
= 2.28 ton
C
t
Required
=
70
=
3 hours
C
T
=
20
c
=
1717 kJ/kg.K

=
991
kg/m3
P = (m x c x T)/ t
= 2.9 x 1000 x 1717 x 20 / (3 x 3600)
=
7261.8 W
=
7.26
kW
Spesification of HFO SettlingTank Heater :
Merk
=
Indecoo
Type
= 721N0941
12
capacity
=
kW

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM

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d. Calculation of HFO Heater for purifier Capacity

The temperature of HFO before enter of purifier is 98C.
T (Settling Tank)
= 70
Required
= 98
T
= 28
Q
= 2500
P = Q x T
1700
P = 2500 x 28
1700
= 41.2 kW
Heater Spesification :
Merk Type
=
AALBORG
=
EH/30
47 kW
Power
=

e.

C
C
C
liter/hours

Calculation of HFO Purifier

According of Wartsila 20 Projec Guide page 49 , based on a separation time of 23 or 23.5 h, the service
throughtput Q [l/h] of the separator can be estimated with the formula :
P x b x 24
xt
Where,
P = Max. Continuous rating of diesel engine
b = sfoc + 15% safety margin
= density of fuel
t = daily separating usually 23 or 23,5 hour
Q=

So,
1950 x 217.4 x 24
991 x 23.5
Q = 347.0
liter/hour
m3/h
Q = 0.347
Specification of purifier :
Merk
= Alfa Laval
Type
= MMB 304S-11
m3/h
Max. throughput capacity=
3.2
Power
=
2.4
kW
100
Max Temp
=
C
Q=

1600
210.5
991
23.5

kW
g/kWh
kg/m3
hour

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM
5.3. HFO Feed Pump
a. Calculation of Service Tank Capacity
HFO Volume in Service Tank is
3.20

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m3

b. Calculation of HFO Low Pressure Feed Pump

The feed pump maintains the pressure in the fuel feed system. It is recommended to use a screw pump
as feed pump. The capacity of the feed pumps must be sufficient to prevent pressure drop during flushing
of the automatic filter.
A suction strainer with fineness 0.5 mm should be installed before each pump. There must be a positive
static pressure of about 30 kPa on the suction side of pump.
Requirement Data based on Wartsila Product Guide 26 page 56
Capacity
=
Total consumption of the connected engines
m3/h
=
1.60
=
26.7
l/min
Discharge Pressure
=
16
bar
Suction Pressure
=
7
bar
Temperature
=
100
C
Viscosity
=
1000 cSt
Based on calculaton above, planned pump specification is :
Brand
= Taiko
Type
= NHG-4
m3/h
Capacity
= 5
Suction Pressure
= 20
bar
Temperature
= 150
C
Rotation
= 1000
rpm
Frequency
= 50
Hz
c. Calculation of HFO High Pressure Pump
From engine guide we could know that design data for high pressure pump :
Requirement Data based on Wartsila 26
Capacity
= 6 x Total consumption of engine
= 6 x 1.6
m3/h
= 9.6
= 160.0
l/min
Discharge Pressure= 16
bar
Suction Pressure = 10
bar
Temperature
= 150
C
Viscosity

500

cst

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM

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Based on calculaton above, planned pump specification is :

Brand
= Taiko
Type
= NHG-12
m3/h
Capacity
= 10
Suction Pressure
= 20
bar
Temperature
= 150
C
Rotation
= 1000
rpm
Frequency
= 50
Hz
d. Calculation of HFO Service Tank Heater Capacity
According of Wartsila Project Guide HFO day tanks shall be provided with heating coils and insulation. It
is recommended that the viscosity is kept below 140 cSt in the day tanks. Continuous separation is
nowadays common practice, which means that the HFO day tank temperature normally remains above
90C.
Separating
=
98
C
Required
=
105
C
T
7
=
C
c
=
1717
kJ/KgC
kg/m3

=
883
Q
= capacity of Feed Pump
=
Qx
m
3
=
1.60
= 1410.895 kg/h
m /h
P

=
=
=

m x c x T
1775.907 x 1717 x 7
4.71
kW

Spesification of HFO SettlingTank Heater :

Merk
=
Indecoo
Type
= 721N0541
6
capacity
=
kW

e. Calculation of endheater
The heater must be able to maintain a fuel viscosity of 14 cst at maximum fuel consumption. When
operating on high viscosity fuels, the fuel temperature at the engine inlet may not exceed 135C.
T Separator
Required
T
c

=
=
=
=

105
130
25
1717

C
C
C
kJ/KgC

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM
Q

=
=
=

Total consumption + 15% Safety margin

371.9 + (15% x 371.9 )
427.68 liter/hour

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Total consumption

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:
: 12
=

371.9

Q x T
1700
427.68 x 35
=
1700
=
6.29
kW

Heater Spesification :
Merk
=
AALBORG
Type
=
EH 15
Power
=
7 kW
1.3 MDO Transfer Pump
a. Calculation of Storage Tank Capacity
MDO mass for ME
= 20% from required HFO for Main Engine
= 20% x 57.522
3
=
11.50 m
MDO for Genset
= Time x FOC x n
FOC Genset
= 120 x 42 x 3
Number of Genset
= 15120
Liter
Endurance
m3
= 15.12
Total Volume MDF
= 11.50 + 15.12
m3
= 26.62
Volume Storage Tank

=
=
=

=
=
=

42
3
120

l / hr
Genset
hour

=
=
=

42
3
8

l / hr
Genset
hour

Volume MDO + 2 % Volume MDF

26.62 + (2 % x 26.62)
3
31.9 m

b. Calculation of ServiceTank Capacity

Volume MDO
= Time x FOC x n x C
= 8 x 0.042 x 3 x 1.3
m3
=
1.31

FOC Genset
Number of Genset
Endurance

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM

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c. Calculation of transfer pump MDO

Pump is planned move of MDO storage tank to the settling tank for 1 hour use HFO Transfer Pump.
Based on calculaton above, planned pump specification is :
The Pump for transfer pump is :
Brands pumps
: TAIKO GEAR PUMP
Type
:
NHG - 12
Rotation
:
1500 rpm
m3/h
Capacity
:
15
Motor power
:
5.5
kW
d.

Calculation of MDO Purifier

According of Wartsila 20 Projec Guide page 49 , based on a separation time of 23 or 23.5 h, the service
throughtput Q [l/h] of the separator can be estimated with the formula :
P x b x 24
xt
Where,
P = Max. Continuous rating of diesel engine
b = sfoc + 15% safety margin
= density of fuel
t = daily separating usually 23 or 23,5 hour
Q = 382.1
liter/hour
m3/h
Q = 0.382
Specification of purifier :
Merk
= Alfa Laval
Type
= MMB 304S-11
m3/h
Max. throughput capacity=
3.2
Power
=
2.4
kW
100
Max Temp
=
C
Q=

1600
210.5
900
23.5

kW
g/kWh
kg/m3
hour

e. Calculation of Flushing Pump

The circulation pump maintains the pressure at the injection pumps and circulates the fuel in the system.
It is recommended to use a screw pump as circulation pump. A suction strainer with a fineness of 0.5 mm
should be installed before each pump. There must be a positive static pressure of about 30 kPa on the
suction side of the pump.
Requirement Data based on Wartsila Project Guide 20 page 52
Capacity
= 6 x Total consumption of engine
= 6 x 2.9
m3/h
=
17.4
=
290
l/menit
Discharge Pressure
=
16
bar
Max, Total pressure
=
10
bar
Temperature
=
50
C
Viscosity
=
90
cst

TECHNICAL SECIFICATION OF FUEL OIL

SYSTEM
Based on calculaton above, planned pump specification is :
Brand
= Taiko
Type
= NHG-25
m3/h
Capacity
= 20
Suction Pressure
= 20
bar
Temperature
= 150
C
Rotation
= 1000
rpm
Frequency
= 50
Hz
Power
=
7.5 kW
Viscosity
=
150 cst

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09- 42 11 023 - FO

um fuel oil

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s.

09- 42 11 023 - FO

09- 42 11 023 - FO

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0C above the pour

09- 42 11 023 - FO

ed with Heavy Fuel

main engines,

roughput of the
mm).

09- 42 11 023 - FO

be maintained

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23.5 h, the service

09- 42 11 023 - FO

use a screw pump

drop during flushing

must be a positive

09- 42 11 023 - FO

ils and insulation. It

separation is
lly remains above

mption. When
eed 135C.

09- 42 11 023 - FO

l/h

Genset

Genset

09- 42 11 023 - FO

ransfer Pump.

23.5 h, the service

fuel in the system.

fineness of 0.5 mm
out 30 kPa on the

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