Doc. No. HMM/16/EDFC/SEUS/002 dt.

20-07-2016

STRUCTURE / EQUIPMENT ASSEMBLY SCHEME

BRIEF DETAILS OF PROJECT: BHAUPUR-KHURJA SECTION OF EASTERN

DEDICATED FREIGHT CORRIDOR-LOT - 101.
CLIENT NAME

DFCCIL

PMC

SAI-TYPSA (JV)

CONTRACTOR NAME

TATA ALDESA (JV)

SUPPLIER

HMM Infra Ltd.

This Assembly scheme is applicable to Assembly of Superstructure/ Steel

girders at various sites of EDFC project.

1. Name of the Equipment / Major Structure

: Girder Assembly

2. Weight of material to be lifted

: Ranging between
08 MT to 22 MT

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Doc. No. HMM/16/EDFC/SEUS/002 dt. 20-07-2016

HMM INFRA LTD.

TATA-ALDESA (JV)

PMC

DFCCIL

Brief description of Assembly plan :

1. Land preparation for Assembly of structures should be leveled with
compacting of GSB layer.
2. Girder Shifting Work will be done by Crane and trailer which is used at
site.
3. Trailer position as per the availability of assembling area which is used
for assembly.
4. Positioning of crane with respect to the loaded trailer of girder and
girder Unloading activity will be done under the supervision of trained
fore-man/signal man along with the trained riggers on assembling area.
5. Unloading of girder can be done manually or with cranes. Lifting nylon
or cloth belts with suitable SWL(Safe Working Load) shall be used for
unloading the materials to ensure the safe unloading. Be sure to connect
wire rope slings to component with the right no. of points and position
so that the load/dimensions of component itself do not hit/infringe the
lifting and unloading arrangements.
6. Always attach a tag line to the lifting component.
7. Girder properly mounted on MS Cribs. There are 09 Nos.MS cribs will be
used to consisting of all segments.
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Doc. No. HMM/16/EDFC/SEUS/002 dt. 20-07-2016

8. In Assembly of girders first we will start connection of segment B1G1 to
B1G2 and similarly B1G2 to B1G3 and B1G3 to B1G4 and B1G4 to B1G5.
9. Similarly we will start connection of segment B2G1 to B2G2 and
similarly B2G2 to B2G3 and B2G3 to B2G3 to B2G4 and B2G4 to B2G5.

10. After Connection of Both Assembled girders lines we will start cambering
and bolting in both girder lines as per the DRG.
11. After bolt fixing and cambering in both assembled girder line we will start
the torque tightening as per the RDSO specification.
12. Completion of Alignment and torque tightening of both girder line we will
arise inspection call to RDSO for Girder Assembly inspection.
13. All the tools and tackles shall be checked by SHE(Safety, Health and
Environmental) department before the assembly activity start. Safe
execution of the assembly activity shall be carried out in presence of
Structural Engineer of HMM/TATA-ALDESA (JV).
14. All materials receipt at site shall be visually inspected by site supervisor
for any damage. Remedial works to the damage shall be taken immediately, if
possible, to avoid any delay to erection.
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Doc. No. HMM/16/EDFC/SEUS/002 dt. 20-07-2016

HMM INFRA LTD.

TATA-ALDESA (JV)

PMC

DFCCIL

1. Crane capacity / Radius / Boom length: Load Chart for various types of
2.
3.
4.
5.

cranes (Enclosed) .
Lifting Tools and Tackles to be used.
Slings/Wire ropes 25mm dia X 06 mtrs Long 4 nos.
D-Shackles (10 ton - 04 Nos.)
Tag line: As per component dimensions shall be decided by Foreman/HMM

& Structural Engineer of TATA ALDESA ( JV ) .

6. Compare with test certificate to verify the specified limit of crane,
Slings/wire ropes.
7. Name of the persons are to be written with whom Assembly plan was
discussed and safety precautions identified- SHE In charge & Structural
Engineer/Foreman - M/s TATA ALDESA ( JV) & M/s HMM Infra Ltd.

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Doc. No. HMM/16/EDFC/SEUS/002 dt. 20-07-2016

Assembly Manager (TATA-Aldesa JV) : Mr._KK SINGH CPM LOT 101 AND

HIS NOMINATED REPRESENTATIVE._______________________

Employers Engineer Representative: Nominated officials of DFCC & PMC
(SAI TYPSA JV)
Riggers
: M/s. HMM Infra Limited
Crane /Hydra Operator
: Licensed operator from Crane supplier.
Safety Engineer Of Contractor
: Mr. Bikesh Vairagi M/s HMM Infra
Ltd.

HMM INFRA LTD.

TATA-ALDESA (JV)

Assembly plan understood by all concerned

PMC

DFCCIL

: Yes

surrounding area Proper level : Yes

Additional precautions (if any)

Crane operator and rigger shall be trained to carry out assembly operations.
Nobody should stand below the suspended load.
Guide ropes shall be used to control swing of lifted material. Use of cranes at
night shall be done with adequate illumination and communication equipment.
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Doc. No. HMM/16/EDFC/SEUS/002 dt. 20-07-2016

HMM INFRA LTD.

TATA-ALDESA (JV)

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PMC

DFCCIL