DOI 10.1007/s10706-008-9233-0
ORIGINAL PAPER
Received: 3 July 2006 / Accepted: 17 June 2008 / Published online: 8 July 2008
Springer Science+Business Media B.V. 2008
Abstract Flowable fill is a self-levelling and selfcompacting, cementitious material which is primarily
used as a backfill. It is a mixture of fine aggregates,
small amount of cement, water and a by-product
material. In this present experimental study, three
industrial by-products namely fly ash, rice husk ash and
quarry dust were used as constituent materials in
flowable fill. Mix proportions were developed for
different combination of these industrial by-products,
in addition to small amount of cement content. The
main objective of the present investigation is to study
the stressstrain behaviour of these mixes, namely
unconfined compressive strength (UCS), strain corresponding to peak stress, strain corresponding to
fracture and modulus of elasticity. In addition, several
mixes were tested for few other properties such as
flowability, density, water-absorption and volume
changes. The range of strengths, strains and moduli
of elasticity obtained for these flowable fill mixtures
represents different types of clay soils ranging from
soft clays to very stiff clays. Thus, industrial byproducts such as fly ash, rice husk ash and quarry dust
can be beneficially added in flowable fill that offers
M. C. Nataraja (&)
Sri Jayachamarajendra College of Engineering,
Mysore 570 006, Karnataka, India
e-mail: nataraja96@yahoo.com
Y. Nalanda
Karekar and Associates, Bangalore 560 054, Karnataka,
India
1 Introduction
Flowable fill, also known as controlled low strength
material is a self-compacting, low-strength, cementitious material used primarily as backfill, void-fill and
utility bedding in place of conventional compacted
fill. It has the unique properties of a high-strength soil
and a low-strength cementitious material. As defined
by ACI Committee 229 (1999), flowable fill is a selfcompacting cementitious material that is in a flowable state at the time of placement and has a specified
compressive strength of 8.3 MPa or less at the age of
28 days. Flowable fill requires no compaction or
vibration to achieve maximum density and the
desired strength. Because of potential cost savings
related to its unique and often superior technical
properties, flowable fill can provide an economically
and technically feasible alternative to conventional
fill materials. Flowable fills are characterized by very
high workability, low density and low strength, which
allow for self-compaction. It exhibits very little
settlement and has bearing strengths greater than that
provided by native soil.
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342
2 Literature Review
Significant research work has been reported in the
field of flowable fill. Interest in flowable fill has
increased significantly in recent years, in the area of
publications and for use in construction. Previous
researchers have evaluated the various engineering
properties of flowable fill such as flowability, unconfined compressive strength, density, volume changes,
stressstrain behaviour, volume stability by using
different by-product materials. Some of the waste
materials that are being used in flowable fill are fly
ash, bottom ash, blast furnace slag, foundry sand,
pulverised rubber tires, cement kiln dust, flue gas
desulfurisation materials.
Industrial by-products such as cement kiln dust,
asphalt dust, coal fly ash, coal bottom ash, foundry
sand and quarry waste were tested for the production
of CLSM. Large values of compressive strength up to
6 MPa, were obtained at later ages (90 days) when
materials that may have pozzolanic or cementing
properties were used. Increasing the cement content
reduced shrinkage and the tendency to cracking,
while increasing the fine content significantly
increased the shrinkage (Katz and Kovler 2004).
Flue gas desulfurisation (FGD) materials have low
unit weight and good shear strength characteristics
and thus hold promise for flowable fill applications.
The UCS test results showed that FGD flowable fill
gains sufficient strength for various flowable fill
applications (Butalia et al. 2001).
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343
Table 1 Properties of
cement used
Sl no.
Properties
Test results
IS 8112-1989 requirements
30
No standard value
138
242
3.12
No standard value
3 days
24.41
23
7 days
37.45
33
28 days
44.14
43
Specific gravity
123
344
SiO2
Al2O3
CaO
MgO
Na2O
Fe2O3
SO3
LOI
76.31
15.55
1.2
0.6
0.6
4.29
0.12
2.3
SiO2
Al2O3
CaO
MgO
Na2O
Fe2O3
SO3
K2O
LOI
81.71
8.33
0.99
1.25
1.19
3.34
0.27
2.38
1.5
3.1.4 Sand
The sand used for the present study was a natural
river sand. The sand passing through 4.75 mm sieve
was used. The sand conforms to grading zone III as
per IS 383-1970 (1970). The properties of sand such
as specific gravity and fineness modulus determined
as per IS: 2386-1963 (1982) were 2.68 and 2.54,
respectively.
100
80
Percent passing
60
40
20
Sand
Quarry dust
0
0.1
10
3.1.6 Water
The amount of water in a flowable fill mix has a
direct effect on the flowability and strength
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345
4 Experimental Procedure
Mix
identification
Mix
Proportion
CFS
Cement:Fly ash:Sand
1:12:50
CRS
Cement:Rice husk
ash:Sand
1:12:50
CS1
Cement:Sand
1:25
CS2
Cement:Sand
1:12.5
CQ
Cement:Quarry dust
1:12.5
CFQ
1:12:50
CRQ
Cement:Fly ash:Quarry
dust
Cement:Rice husk
ash:Quarry dust
CF1
Cement:Fly ash
1:17.5
CF2
Cement:Fly ash
1:10
10
CF3
Cement:Fly ash
1:5
11
CR1
1:17.5
12
CR2
1:10
13
CR3
1:5
4.1 Flowability
1:12:50
The flowability test was conducted using an openended 75 mm 9 150 mm cylinder in accordance
with ASTM D 6103 (2002). The table was cleaned
of all gritty material and was oiled. The cylindrical
mould was set upright on the centre of the table.
Fresh flowable fill mixture was filled to the top of the
plastic cylinder without tamping and the top was
strike off with flat edge to form a flat surface. The
residue from around the bottom of the mould was
cleared. The mould was lifted straight up allowing the
sample to spread on the flat surface. The diameter of
the spread was measured as the flow of fresh CLSM.
The resulting flow diameter in two perpendicular
directions was measured. A spread of 175225 mm is
considered flowable. For the present investigation, 32
different CLSM mixtures were studied for flow
characteristics.
CFS
CRS
CS1
CS2
CQ
CFQ
CRQ
CF1
CF2
CF3
CR1
CR2
CR3
Cement (Kg/m3)
30
30
75
144
60
30
30
102
159
276
72
118
195
360
360
360
1,785
1,590
1,380
1,500
360
1,500
1,875
1,800
1,260
1,180
975
1,500
1,500
1,500
Water (Kg/m )
495
900
563
576
180
390
870
714
636
621
1,368
1,328
1,170
w/c
16.5
30.0
7.5
4.0
3.0
13.0
29.0
7.0
4.0
2.3
19.0
11.3
6.0
w/cm
1.3
2.3
1.0
2.2
0.4
0.4
0.4
1.0
1.0
1.0
Flow (mm)
195
210
163
165
205
208
203
215
205
202
210
200
204
Cement (%)
1.59
1.59
3.85
7.41
3.85
1.59
1.59
5.41
9.09
16.67
5.41
9.09
16.67
19.05
0.00
0.00
0.00
0.00
19.05
19.05
94.59
90.91
83.33
0.00
0.00
0.00
0.00
19.05
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
94.59
90.91
83.33
Sand (%)
79.37
79.37
96.15
92.59
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
96.15
79.37
79.37
0.00
0.00
0.00
0.00
0.00
0.00
123
346
123
347
C:F =1:5
C:F =1:10
C:F =1:15
C:F =1:20
C:F =1:22.5
C:F =1:25
C:F =1:17.5
Flow (mm)
300
250
200
150
1
11
13
w/c
Table 6 Mean unconfined compressive strength and co-efficient of variation for different CLSM mixes
Mix identification Specimen type 7 days compressive strength
Mean (KPa)
CFS
CRS
CS1
CS2
CQ
CFQ
CRQ
CF1
C.O.V
Mean (KPa)
Mean (KPa)
C.O.V
C.O.V
Cube
47.49
0.20
73.33
0.35
90.00
0.36
Cylinder
30.40
0.22
52.61
0.21
65.93
0.22
Cube
50.00
0.22
76.67
0.33
98.40
0.28
Cylinder
34.37
0.24
56.31
0.20
74.39
0.32
Cube
43.87
0.20
63.33
0.17
76.67
0.15
Cylinder
30.50
0.20
51.37
0.27
61.33
0.09
Cube
206.67
0.25
273.43
0.17
301.84
0.11
Cylinder
154.10
0.24
269.70
0.12
289.96
0.20
Cube
986.67
0.12
1,210.00
0.07
1,231.53
0.05
Cylinder
867.80
0.08
933.00
0.05
963.33
0.03
Cube
Cylinder
361.17
190.90
0.12
0.08
380.00
213.33
0.10
0.07
392.84
220.20
0.13
0.12
Cube
56.67
0.25
69.72
0.12
79.52
0.12
Cylinder
41.90
0.33
53.12
0.13
56.27
0.14
Cube
560.00
0.17
616.67
0.12
607
0.12
Cylinder
365.00
0.20
404.37
0.12
424.00
0.10
0.05
CF2
Cube
1,506.67
0.13
1,629.27
0.15
1,691.57
CF3
Cube
4,011.33
0.04
4,233.53
0.06
4,315.99
0.05
CR1
Cube
194.83
0.06
223.09
0.08
233.53
0.04
Cylinder
160.18
0.07
176.11
0.13
180.11
0.14
Cube
303.33
0.04
328.77
0.07
339.20
0.08
Cylinder
260.59
0.11
281.35
0.05
287.29
0.08
Cube
493.33
0.06
525.12
0.07
548.60
0.07
Cylinder
449.06
0.05
487.10
0.06
498.80
0.04
CR2
CR3
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348
Fig. 4 (a, b) Photograph of unconfined compressive strength testing for a cylindrical and cubical specimen
123
(a)
7 days
1400
349
28 days
(b)
60 days
7 days
4500
28 days
60 days
4000
1200
3500
1000
UCS (kPa)
UCS (kPa)
3000
800
600
2500
2000
1500
400
1000
200
0
500
CFS CRS
CS1
CS2
CQ
CFQ CRQ
CF1
CF2
CF3
CR1
CR2
CR3
7 days
28 days
60 days
(b) 600
1000
500
800
400
UCS (kPa)
UCS (kPa)
(a) 1200
600
200
200
100
CFS
CRS
CS1
CS2
CQ
CFQ CRQ
28 days
60 days
300
400
7 days
CF1
CR1
CR2
CR3
123
350
123
CQ
1400
CFQ
CRQ
1200
Stress (kPa)
1000
800
600
400
200
0
0
0.01
0.02
0.03
0.04
0.05
Strain
CF2
CF3
4000
3500
Stress (kPa)
3000
2500
2000
1500
1000
500
0
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
Strain
CR2
351
CR3
600
500
Stress (kPa)
400
5.4 Density
300
200
100
0
0
0.01
0.02
0.03
0.04
0.05
Strain
Mix
UCSavg (kPa)
CF2
1,629.27
47,727
CF3
4,233.53
114,286
CR1
223.09
Eavg (kPa)
12,143
Eavg/UCSavg (kPa)
29.29
27
CFS
1,777
1,988
54.43
CRS
1,330
1,612
CS1
1,623
2,088
CR2
328.77
12,857
39.11
CR3
525.12
15,625
29.76
CS2
1,791
2,082
CQ
1,832
2,067
CFQ
1,812
2,024
7
8
CRQ
CF1
1,340
1,328
1,598
1,682
CF2
1,360
1,685
UCSavg (kPa)
Eavg (kPa)
Eavg/UCSavg (kPa)
10
CF3
1,395
1,697
CQ
1,231.53
48,750
39.58
11
CR1
899
1,389
CFQ
392.84
25,000
63.64
12
CR2
932
1,372
CRQ
79.52
4,230.77
53.20
13
CR3
966
1,365
123
352
40
30
20
10
crack width
2.5
Shrinkage (%)
50
length change
1.5
0.5
CFS CRS CS1 CS2 CQ CFQ CRQ CF1 CF2 CF3 CR1 CR2 CR2
CF1
CF2
CF3
CR1
CR2
CR3
CFS
CRS
CFQ
CRQ
123
RHA mixes
FA mixes
2.5
Shrinkage (%)
y = 0.0781x + 1.1852
R2 = 0.9861
1.5
1
y = 0.1x + 0.14
R2 = 1
0.5
0
0
10
15
20
w/c
6 Conclusions
Following conclusions can be drawn based on the
results obtained from the experimental investigation:
353
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