260
2
u..
8-7. Compressors\;r4~1!P-~entpv~e~e fluids through the
use of compressors, fans, blo~~~~~jectl5r~J;~~,vac~~ pgmB~is an inte
gral part of the unit aper~tH)If'otJWb~)
S'tich eqti'lpme~t is used
ind~-striallg .in/la number of witYs: (1) to provide the proper pressure
(~h~Jro*D.1"er:t~fo~ chemical reactions, (2) to transport gases, and (3) to
I.ransfer mechanical encrgy to a fluid far the purpose of operating instru
rncnts, solids transport, agitation, etc.
Fans, blowers, and centrifugal and axial-fiow compressors operate on
t hn principle of transferring kinetic energy to the fluid from a rotating
hilft equipped with blades, or impellers. In con'lpressors thiti kinetic
IP'rgy is converted partially into fluid pressure (p V energy) as is done in
1111' diffusing section of a subsonic nozzle. Reciprocating compressors
11.1 vacuum pumps, by contrast, compress a fixed volume of ga::> enelosed
t, i' IIl\cmtarily in a cylinder.
'('ntrifugal and axial-flow compressors can efficiently liindle/J.arge vol
1"\ of fluid 1n a mllllInum of space.
IIeQcEl, these units are generally
IIll' economical than reciprocatingco~~rlarge installations,
111\\ 0,1' mo erate ISC argc ~-res~s
04000 pSla). Typical apprr:'
tt. eth-l
"
_T.~
:.=/lLa.. ;;.;.;uu::;.;. """g""as ~(.~~~.
_ r~ In bu t~rene;
y ene, an dmtnc
aCl"d
01 lind in catalytic cracking and re-forming operations in the petro~
" 11IUust+- For sman compressors (less than '500rP/min at the dis
pressure) and for high pressures, the reciprocating type is s~ill
,,ollomical. The design of centrifugal and axial-flow equipmen"t ....
jiolt!
'he study af fluid flo againstP ~oving and stationary solid sur
'-d mec 4'"
.-fll.A>h r<'>-h
d
...
IIl'lll:C mqre fi Ul.
~mcs t an t ermo ynamlcs IS lI1volved. 2
, '. (,],('r~odynamicanaly~is of recipro~ating.comp.ressors do~s yield L~L()
d lId'll'matlOnd.l6t lea;;t for Ideal (reversible) operatIOn. The lm~r':.
.
\41 YSlS
~ . ~c,
. t h e rcmam
. d er 0 f
f r'.iclt ana
i1\I~q~u9I,,~UC
are conSl. d eredb'
ne fl y m
li;:," '~~*~ion of ejectors is.descri~ed in ~,\~.
l!ll'()f:atmg compressor the gas IS admitted t~rough an lllt~
I l'y 11l1der equipped witli:"apiston.
'l'he--eylinde;-may be single
I)" " Ill. one ena, and ~ e of only one compression SV.oWel'
I 11111,)' be closed at b,c;,HJ 'en s and means provided to sU'p\lply gas
,I
With the
arrangement two compression strokes are
I" , "yl'le (double acting).
During one cycle the following proc
, (,,) Low-pressure gas is admitted to the cylinder as the pis
i 1IIIIIII12:h its stroke (represented ideally in Fig. 8-10 as line
'II" l'it'Lon reverses its travel and compresses the gas to the
SEC.
8-7]
= -K(f'.H)s
(C)
whcre the constAnt, K ,,1I0Wio\ for nonisentropic conditions (fricl.ion). The method of
solnt,ion using (e) would be ex:tctly the same, although the velocities obtained would
be less than thoHo of the irleftlnozzl(), since J( is always less t,han unity.
TABLE
Pressure, psia
8-1
Spccific volume,
ft'/lb m
-
6.00
7.22
802
016
10.,1
12.3
15.3
20.8
100
80
70
60
50
40
~O
20
A
II,
u, ft/sec
1.0
0.105
0.094
0.001
0.08()
0.093
o 103
0.124
100
1125
1400
1660
1910
2170
2450
2760
Example 8-6. Cousider again the nozzle of Example 8-4, assuming tho<t. "I.
behaves as an ideal gas. Calculate:
(a) The eritical pressure ratio and the velocity at the throat
(b) The discharge pressure if a Mach number of 2.0 is required at t,hc no~z',"
Sollttion. (a) The ratio of the specific heats for steam is about 1.~. 8,,1,,1,1'
in Eq. (8-38)
PI -
),.3/(1.3-0_
p, _ (
1.3
+1
- 0.55
The velocity at the throat, which is equal to tIml. of sound, cn.n be fOllnd t","
Eq. (8-35) or (8-37). The former expression docs not require a knnll'l,,lv'
specific volume at the throat and, hence, is easier to use when entmll'" "",.\
only arc known.
,_
tl., -
_ (J()O')'
11//\
+ 2(32.2)(1.3)(100
X 144)(6.09) [1 _ (0 r.r.)"
U-1
l"
+ 3.18 X 10 6
l7()0 H/sec
1<;h = (laO)'
IIIh
(100)2
p,)'1.3-11/L3
( _p,
X H4) (6.00) \
1 I" "II"" may be mil-de to a series of articles under the geneml title
1.3 - 1
"'l tV
Faltef
tIf'Wl
p, = (0.012)(100)
0.4.8
'.~
prllil
262
'.~
[CHAP.
.,
the piston retqaces' its pft"I1~ the
0::
pressure drops until the intake
value is reached, at which point
2
the intake valve opens and the cycle
I.
VI
is repeated. The valves are nor
mally operated by the pressU!',
Volume
differences between the exhaust allli
FIG. 8-10. Single-stage compre~so1' cycle
cylinder.
Reciprocating compressors, ~e~des b>~Vo either single- or doul.J,
acting, may be single- or n,uti$e-ge~l.li:fiefic srngle-stage type the clll.ill
compression occurs in one cp, while in multistage compression two III
more cylinders Ltre involv d and the
. total pressure increase is obtained ,in
3
a series of steps, with cooling of the
i."
following paragraphs equations are :0
'"'"
.,
presented for calculating the minimum a: 14
(reversible) work of compression for
~- and ,multistage units.
~c;Ll) Po 0etr
1, gte-stagf.
Compressors. In the
Volume
ance, the compression cycle will be
individual work terms for each of the three steps and is giveJI I
following equations:
V>
W. =
PIVI
W. = -
+ j, "' P dv
III
P'
/,PI
- P2V 2
v dp
I"
SEC.
8-7]
263
tion [Eq. (8-5)] when changes in potential energy and kinetic energy and
the friction can be neglected.
The evaluation of Eq. (8-40) depends upon the path followed during
the compression process. If it is isothermal and the ideal-gas law applies,
integration yields
W.
-Rl' In P2
(8-41 )
PI
H the pressures are high enough so that the gas is not ideal, but follows
Ihe law of corresponding states, Eq. (8-40) can be integrated graphically
hy ~valuating v at a series of points between the initial and final values
Illld plotti.1lg v vs. p. This graphic integration can be carried out once
Illd for all through use of Fig. 4-4. Then the results may be plotted as
I function of reduced temperature and reduced pressure as in Fig. 12-2.
l'lli~ figure introduces the term fugacity,! which will be given the symbol
I The ratio of the fugacities in the final and initial states h/II can be
I, rillcd for an isothermal process in terms of the same integral, (P'v dp,
)1)\
In f2
- = - 1
RT
lV'
-RT
w,
v dp = - .-
PI
,
(8-42)
I,
W. = T AS - AH
(8-43)
=
AH [Eq. (2-10)]
llllllH
pV'Y =
i \' I
I"
a const
264
[CHAP.
. w_- -'Y-PIV1
- [(P2)("(-1)/"r
,
.2.- 1 PI
(8-44)
+ 118'00"
(8-4!i)
where the terms reprcsent the changes in 8 per mole for a two-step prOC(~SH
(one at constant temperature, followed by another at constant pressure')
for accomplishing the same change in state as occurs in the comprel'SOI
The first term is given by the equation
118.on, , "
fT' Cp dT
)1', -']'
(8 \til
The second, !'!.8con " 1', is obtainable from Fig. 7-8 and the expression fol' 1111
change in entropy of an ideal gl1S with pressure. If C" vs. tempc'l'atm
data arc available at the compressor inlet pressure, !'!.8."""" can bc~ C" ,II"
ated from (8-46) for any assumed compressor discharge temperaLIII'l' "
This assumption may be cheeked by obtaining 118,,,,,,,1' from Fig. 7 Sill
applying Eq. (8-45). By this trial-and-error procedure the final it'lIq"
ature is evaluated. Then 11H and the work can be computet! I,v 'I
dividing the actual change in state into two processes and com I'll I 01
for each.
!'!.H = 11H.",,,, I' + 11H con.'1'
The separate r.ontributions may be obtained from the equal 100
Ml,"".,,,
fT~' C dT
p
and from Fig. 7-7. This total change in enthalpy is equal 1.0 I h.
work, since Eq. (2-10) applied to an adiabatic process Weill""
-W.=MI=H 2 -H 1
SEC.
8-7]
265
1I11/,.ic e.tJiciency.
VI = V D
1.-",
[1 +-C - C(~:Y!"(J
(8-50)
II1IilICIII
266
[CHAP.
,I
'~li7
SEC.
1.3JR7' [(~)O.237
1]
W, = - 1.3,1 - 1
20
Example 8-6.
~ingle-stage unit.
'" Tlie minimum work would correspond to an isentropic process. Reading the
"f the enthalpy from Fig, 7-5 for methane at .!OF and 20 psia and at 80 psia,
II, 101 tlie same entropy, and using Eq. (8-48),
Ii"
W.
1'''1\1'1'
-/lH
-(H. - H,)
-(488 - 389)
-99 Btu/Ibm
I IIwer
-y)
Ii ,,01
II,
-y/('I',t
- J
[(p)('Y-l)/'Y
-
PI
] + --,
-yRTlt [(P,)('Y-Il/'Y
-P
- 1]
-y - 1
-yR1\ [( _
P) ('Y-1J/'Y + (P')
._---P ('Y-I)/'Y
-y - 1
PI
n< I"~'"~
til
-2 ]
270
[CHAP.
\~
2yc
+H
o
U
2g c
+ Ho
OF FLO'V PROCESSES
THERMODYN
",71
where the subscript 0 repres~~ts, ~tc section at the surface. If the flow
is completely stopped at the J~e, UO = 0 and Eq. (8-51) becomes
u2
lI o - I! =
2g c
Since the pressure is constant, thi:" expression may be written, with little
error, in the form
C p ('1'o -
U2
'1')
2g
To
'1'
or
U
+-
2y cC
(8-52)
= To - '1'
1"1
'1'
T ob
fU
2- C
(8-54)
gc p
11,,11 (K-!'i,n may he used to calculate the free-stream temperature
1111 1'I'(:ovcry fattor may be estimated.
The ~lue of f depends
"I'" 11'1ll'tioll of the thermocouple probe and the heat-transfer
I t, is between 0.9 and 1.0 in most instances. l
=
PROBLEMS
!.I I"
IH
IIII' "IIII"HI'I",I'(',
'i", "" ,
'II,,'II"'II(.S
'12,
rl~fi
(I H5G),