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ProductBrochure

Brochure
Product

Zamil
Steel
Pre-Engineered
Buildings
Zamil
Steel
Pre-Engineered
Buildings

Contents

About Zamil Steel

.......................................................................... 3

Vision and Mission ...........................................................................


Zamil Industrial Investment Company

.......................................... 5

Corporate Structure .........................................................................

Manufacturing Facilities ..................................................................

Pre-Engineered Building System ..................................................... 8


Value. Strength. Flexibility. .............................................................. 10
Division Engineers ............................................................................

11

Research and Development ............................................................ 12


Sales, Customer Service and Project Management .................... 13
Highest Quality Control Standards .................................................. 14

Products
Technical Data ................................................................................... 15
Basic Building Parameters ................................................................ 16
Primary Framing Systems ................................................................. 18
Structural Subsystems ......................................................................

19

Building Accessories .........................................................................

23

Crane Systems ..................................................................................

24

Mezzanine Systems ..........................................................................

25

Structural Components ...................................................................

26

Panels ................................................................................................ 27
Insulated Panels ................................................................................ 28
Standard Panel Colors ..................................................................... 29
Roof Drainage Components ............................................................ 30
Standard Trims ..................................................................................

31

Sundry Items .....................................................................................

32

Major Projects .................................................................................. 33


Zamil Steel Network ......................................................................... 36

www.zamilsteel.com

Zamil Steel supplied more than 70,000


buildings to over 90 countries worldwide.

Zamil Pre-Engineered Steel Buildings

Welcome to Our Company...


Zamil Steel Pre-Engineered Buildings Division
In Zamil Steel (ZS) Pre-Engineered Buildings
(PEB) Division, we focus on meeting the needs
of our worldwide customers for durable,
affordable and versatile steel structures. After
over thirty years in business, our customers
remain our first priority. Every building that we
design, manufacture, and deliver for erection
is created with the satisfaction of the future
occupants and owners in mind.
ZS PEB is a Member of the Zamil Steel
Family
The Pre-Engineered Buildings Division (PEB)
of Zamil Steel is one of several business units
operating under the Zamil Steel corporate
umbrella. PEB is responsible for a major
share of the companys annual sales, and
has reached the status of global leader in the
marketplace. As a company, we attribute our
success to the unmatched value of our products
and the flexibility and agility of our employees
in meeting the needs of our customers.
ZS has a solid history of steel design and
fabrication
Zamil Steel Industries began operations
in 1977, specializing in the design and
manufacture of top quality pre-engineered
steel buildings to be used as factories,
shopping malls, warehouses, distribution
centers, airplane hangars, and schools. This
early enterprise represented the beginning of
todays Pre-Engineered Buildings Division.
In addition to Pre-Engineered Steel Building
Division, Zamil Steel has another four divisions:
Building Component Solutions.
In 2008, Zamil Steel created a dedicated
division for building components to support the
retail market with quality building parts and
provide a sustainable service of retrofitting
and prolonged maintenance to Zamil Steel
buildings.

Structure Steel Division.


In 1984, the company expanded, adding a
dedicated structural steel plant. Zamil steel then
became Saudi Arabias leading fabricator
of structural steel to be used for power,
desalination and petrochemical plants.
Process Equipment Division.
Established in 2003, Specializes in Steel and
alloy process equipment including pressure
vessels, heat-exchangers, storage tanks, reactor
columns and others.
Towers and Galvanizing Division.
In 1986, Zamil Steel established a factory to
manufacture galvanized steel lattice towers for
telecommunication and electrical transmission
towers in a brand new state-of the art plant.
Zamil Steel towers are now exported
internationally in far countries like New
Zealand and Mexico.
Since its establishment in 1977, Zamil Steel has
supplied more than 50,000 buildings to clients in
over 90 countries. The Pre-Engineered Buildings
Division is now a global leader in the export of
pre-engineered steel buildings.
Zamil Steel Construction Co. LLC.
Zamil Steel Construction Company LLC
(ZSCC) caters for the needs of the clients who
require a one stop shop for industrial and
commercial steel buildings. ZSCC provides
engineering procurement and construction
to those customers who are starting to set-up
new projects in different market sectors such as
factories, shopping malls, warehouses, office
buildings, distribution centers, commercial
showrooms, aircraft hangars, supermarkets,
workshops, hypermarkets, etc. The scope
of work includes the supply of steel buildings,
related civil & concrete works, erection of the
steel buildings, fire proofing of steel, firefighting
and fire alarm systems, architectural materials,
mechanical, electrical and Plumbing (MEP)
works on the basis of turnkey through full site
management teams.

Our Vision

To be the worlds most reliable and


innovative manufacturer, service and
solution provider in the steel industry.

Our Mission

To supply high-quality steel products,


providing related services and solutions
to a worldwide client base while utilizing
innovative technologies within an
environment of motivated employees,
focused on continuous improvement,
highest business standards, work ethics
and corporate citizenship, leading to added
value for our customers and sustained
return on investment to our shareholders.

www.zamilsteel.com

Zamil Steel is locally recognized


and globally respected

Zamil Pre-Engineered Steel Buildings

Zamil Steel is a sector of


Zamil Industrial Investment Company
Zamil Industrial Investment
Company (ZIIC) is an international
manufacturing and fabrication group.
Its four sector businesses Zamil Air
Conditioners (ZAC), Zamil Steel (ZS),
Insulation Sector and Concrete Sector.
All ZIIC businesses are ISO 9001-2000
or ISO 9001 certified. ZIIC exports to
most international markets and derives
over a quarter of its revenues from
outside Saudi Arabia.
ZIIC is headquartered in Dammam,
Kingdom of Saudi Arabia. The
company employs around10,000
people in 55 countries. It was founded
in 1998 as a joint stock company. The
Zamil Group, one of the most reputable
and stable business groups in the
Middle East, owns 60% of ZIIC shares.
Investors from the GCC countries
(Bahrain, Kuwait, Oman, Qatar, Saudi
Arabia and United Arab Emirates)
publicly own the remaining 40% of
shares. Further information can be
found at www.zamilindustrial.com.
Our network of Area Offices and
Certified Builders provides local
service and support to customers
around the world. Our widespread
reputation for quality and innovation
has attracted global clients such as
ABB, Procter & Gamble, General
Electric, Coca Cola, Pepsi Cola, Nestle,
Parsons, Toyota, BMW, Mitsubishi,
Sanyo, Toshiba, Honda, Unilever,
Isuzu, Daimler Chrysler, and Bechtel,
to name a few.

Zamil Steel
A Closer Look at the Structure of ZS
Our corporate structure allows each
division to focus completely on the
sales, design, and manufacture of its
specialty products while utilizing a
central support system to handle core
functions smoothly and effectively.

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Each division is managed separately


and employs its own marketing, sales,
and customer service personnel.
Divisional engineering departments
and manufacturing facilities are
free to focus on the development
and production of the finest quality
products, providing each project
with the individualized attention it
deserves.

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Centralized support services has


proven to be a convenient and
efficient method of operation
over the years for both our
employees and our customers

Administration
Facilities
Engineering

Quality
Assurance

Zamil Pre-Engineered Steel Buildings

Egypt

Finance

Centralized
Support
Departments

Information
Technology

www.zamilsteel.com

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Purchasing
&
Logistics

Marketing

UAE

Zamil Steel Manufacturing Facilities

Zamil Steel
- Dammam, Saudi Arabia
The worlds largest PEB
manufacturing facility, it has a
production capacity of 400,000 square
meters of pre-engineered steel
buildings per month.
Zamil Steel
- Ras Al-Khaimah, UAE
Meeting the demand of the GCC
countries for pre-engineered
buildings. The state-of-the-art facility
was innagurated in 2007.
Zamil Steel Buildings Co.
- Cairo, Egypt
The leading supplier of preengineered buildings to the African
continent, possessing more than 50%
of the Egyptian market as well as
exporting to more than 30 African
nations.
Zamil Steel Buildings Vietnam Co. Ltd.
- Hanoi & Ho Chi Minh City, Vietnam
Serves the buoyant Vietnamese
market and exports to the other
ASEAN (Association of South East
Asian Nations) countries. Zamil
Steel Vietnam is accredited by the
Singapore Structural Steel Society,
and was honored in 2003 by the
Vietnam Economic Times as winner of
the Golden Dragon prize for the best
construction and construction material
product.

Zamil Steel Buildings


- Pune, India
The latest expansion of Zamil Steel
Industries into the Indian peninsula
joins the global set of manufacturing
facilities for better serving the Indian
market and neighboring countries.
The combined production capacity
of these factories exceeds 8 million
square meters per year, making ZSI
the largest manufacturer and supplier
of pre-engineered buildings in Asia,
Africa and Europe.
Learn More about the
Zamil Steel Advantage
At Zamil Steel Pre-Engineered
Buildings, we are dedicated to
increase awareness of our customers.
Weve specifically designed this
brochure to provide an informative
overview of our company and its
products. To learn more, contact
your local Zamil Steel representative
nearest to you or visit our website
at www.zamilsteel.com/peb to view
our complete line of educational and
marketing materials.

Saudi Arabia
India

HCMC - Vietnam
Hanoi - Vietnam

With Zamil Steel Pre-Engineered Building System,


strength, value, and style are custom-built into
every project

www.zamilsteel.com

Zamil Pre-Engineered Steel Buildings

From planning to occupancy, nothing matches


Zamil Steels Pre-Engineered Building System in terms
of versatility, flexibility and total value-engineering.

Zamil Steel Pre-Engineered Building System


Value. Strength. Flexibility.

Our customers choose pre-engineered


steel buildings (PEB) over other types
of construction for the following
reasons:
Value
Pre-engineered steel structures
require a lower initial investment,
lower maintenance costs once
completed, and are environmentally
friendly as all materials can be
recycled.
Strength
Our structures are designed and
built to withstand severe weather
conditions (wind, snow, rain) and
even earthquakes.
Flexibility
Large, clear spans allow our
customers to house almost any type of
business comfortably and efficiently,
as well as to expand and change their
setup whenever they desire.
Other distinct advantages include
quick construction time and capacity
for design flexibility allowing our
engineers to create a unique, and
attractive appearance that fits the
distinctive business image of each
customer.

www.zamilsteel.com

10

Zamil Pre-Engineered Steel Buildings

Zamil Steel buildings accommodate a


wide variety of occupants, from
factories and showrooms to shopping
malls and hypermarkets. Be sure to
browse our photo gallery of satisfied
clients both in this brochure and at
www.zamilsteel.com/peb
Youll be amazed at the value,
strength, and wide range of design
possibilities available using the Zamil
Steel Pre-Engineered Building system!
Here are just some of the ways
Zamil Steel Pre-Engineered Buildings
are currently being used:
Shopping Malls
Factories
Commercial Showrooms
Hypermarkets
Office Buildings
Warehouses
Convention Centers
Sports Arenas
Workshops
Labor Camps
Distribution Centers
Aircraft Hangars
Poultry Farmhouses

ZS PEB Division Engineers:


Project Excellence is Our Top Priority

Zamil Steel Pre-Engineered Buildings


are simple and economical in
design, yet fully functional and
diverse in purpose. When it comes
to innovations in engineering,
Zamil Steel sets the standard for
other PEB companies. The entire
engineering/detailing process is 100%
computerized.
Our engineers work diligently to
provide accurate calculations that are
completely explained and referenced.
They strive for comprehensiveness
and clarity, mindful that their work
must be easily understood by
consultants at locations around the
world.
We meet and exceed international
quality and design standards
Unless otherwise required, all ZS
buildings are designed and
manufactured in accordance with the
following US codes:

Low Rise Building Systems Manual


(MBMA Metal Building
Manufacturers Association Inc.)
Manual of Steel Construction,
Allowable Stress Design
(AISC American Institute of Steel
Construction Inc.)
Cold Formed Steel Design Manual
(AISI American Iron and Steel
Institute)
Structural Welding Code - Steel
(AWS American Welding Society)
The engineering groups of Zamil
Steel collaborate from six different
countries via electronic connections.
They provide our clients with design
calculations, approval drawings,
erection drawings and other
documents essential to the successful
completion of every project.

Zamil Steel meet and exceed


international quality and
design standards

11

The ZS PEB Research and Development Department:


Constantly Engaged in Product Innovation

The talented group of engineers and


architects that makes up our R&D
Department work within a culture that
fosters idea generation and perfection
to the fullest. The end result is a
consistent flow of design, process and
product innovations, bolstering the ZS
position as a global industry leader.
When you choose Zamil Steel
Pre-Engineered Buildings, you can be
certain that your project will benefit
from the dedicated efforts of our
Product Research and Development
Department.
We apply new ideas to every area of
the company
These are just a few of the core
initiatives that occupy the resources
and talents of the Zamil Steel R&D
department:
Refine details to constantly raise
economical, safety and aesthetic
standards
Develop software that improves
customer service
Search for and test the viability of
new products to complement and
enhance our existing PEB systems.

www.zamilsteel.com

Zamil Steel promotes


a culture rich in new
ideas and innovation

12

Zamil Pre-Engineered Steel Buildings

We consistently focus on learning


and training
Zamil Steel R&D professionals
know that innovation needs to be
shared throughout the company
to achieve maximum success.
Thats why learning is an ongoing
activity throughout the Zamil Steel
organization. The Products Research
& Development Department engages
in continuous training programs
for all technical staff, in addition
to providing extensive technical
training to new sales executives and
engineers.

Our Professionals Provide Unparalleled Sales,


Customer Service and Project Management

Zamil Steel serves its customers


through a growing global network
of Local Area Offices. These centers
accommodate the personnel needed
to complete your project quickly and
efficiently. Visit www.zamilsteel.
com/peb for the location of the office
nearest you.

Expert Site Coordination


An erection coordinator from our
Local Office nearest to you will
address your site needs once your
materials arrive. The coordinator will
inspect your building site and give
advice according to Zamil Steels
proven, stringent erection methods.

Local Area Offices provide the


following:
Instant Information
An Area Sales Manager, Sales
Support Engineer, and Erection
Coordinator located nearby can
address your needs immediately and
thoroughly.
Quick Cost Quotes
Over 80% of the inquiries we receive
regarding price are answered within
four working days by Area Sales
Offices.
Complete Quotes
Every quote is supplied complete
with proposal drawings for your
verification, ensuring that your order
is processed according to your exact
specifications.
Fastest Delivery
Due to the efficient engineering
systems, huge manufacturing
capacity and sustained high stock
levels of raw material, our buildings
are designed, detailed, fabricated
and shipped in record time. Well do
everything possible to help meet your
target date.

13

ZS PEB Sytems are Governed by the


Highest Quality Control Standards

The Highest Quality Materials


Zamil Steel leads the industry in
supplying upgraded materials for our
building components. We offer unique
features including:
Plain Galvalume roof cladding
Coated cladding material
Hot-dip galvanized connection bolts
Hot-dip galvanized anchor bolts
Self drilling fasteners
Optional pre-galvanized material
for secondary members.
Strict quality control procedures
are maintained in order to ensure
utmost consistency in the quality of
Zamil Steels materials. The Quality
Control department has the best

engineers, tools and facilities to


conduct the quality plan of Zamil
Steel in accordance with international
standards and best practices.
Zamil Steel (PEB) QA / QC designs
the quality into their products
by applying its stringent quality
systems / procedures at all stages of
manufacturing processes to ensure
consistent product out put.
The quality management engages
highly qualified, competent,
experienced quality control engineers,
inspectors, technicians to use the best
tools and facilities in meeting the
international quality standards and
practices.

Zamil Steel provides you the


highest quality materials

www.zamilsteel.com

14

Zamil Pre-Engineered Steel Buildings

The PEB System:


Technical Data

We Build Solid Structures and


Lasting Partnerships
At Zamil Steel, our goal is not merely
to win your current business, but
to establish a lasting, beneficial
partnership that meets all of your
current building needs. We know that
if every member of our staff works to
earn your trust and confidence we
will win your future business.

The following pages provide


important technical information about
our products. For greater detail, refer
to the Zamil Steel Technical Manual
for Pre-engineered Buildings. Please
feel free to contact a Zamil Steel
representative if you have questions,
and be sure to visit www.zamilsteel.
com/peb for additional informational
resources.

15

Basic Building Parameters


Pre-engineered buildings are defined by
the following basic parameters: Building
Width, Length, Height, Roof Slope, End
Bay Length, Interior Bay Length and
Design Loads.
Building Length
Building length is the distance between
the outside flanges of endwall columns in
opposite endwalls. It is a combination of
several bay lengths.
Building Height
Building height is the eave height, which
is usually the distance from the bottom of
the main frame column base plate to the
top outer point of the eave strut. When
columns are recessed or elevated from the
finished floor, eave height is the distance
from the finished floor level to the top of
the eave strut.

300

300

16

Zamil Pre-Engineered Steel Buildings

Building Width
No matter what primary framing system
is used, the building width is defined as
the distance from outside of eave strut of
one sidewall to outside of eave strut of the
opposite sidewall.
Roof Slope (x/10)
This is the angle of the roof with respect
to the horizontal. The most common roof
slopes should not be less than 0.5/10.
Any practical roof slope is possible.
End Bay Length
This is the distance from the outside of
the outer flange of endwall columns to
the center line of the first interior frame
column.

Interior Bay Length


This is the distance between the center
lines of two adjacent interior main frame
columns. The most common bay lengths
are 6, 7.5, and 9 meters. Any bay length is
possible up to 10 meters.
Design Loads
Unless otherwise specified, ZSIs
Pre-Engineered Buildings are designed for
the following minimum loads:

loads or any other loading condition must


be specified when requesting a quotation.
Loads are applied in accordance
with American codes and standards
applicable to pre-engineered buildings
unless otherwise requested at the time of
quotation.

For more detailed information, please
refer to the Zamil Steel Technical Manual
for Pre-Engineered Buildings.

Roof Live Load: 0.57 kN/m2


Design Wind Speed: 130 km/hr, 3 Sec Gust
Design parameters of snow loads,
earthquake loads, collateral loads, crane

PURLIN SPACING

www.zamilsteel.com

17

Primary Framing Systems


Zamil Steel Pre-Engineered Buildings are
constructed using a variety of framing
systems. The diagrams on this page
illustrate those most commonly employed.
They are symmetrical at the ridge line.

Clear Span (CS)

Asymmetrical and non-equal Multi-span


Framing Systems are also available.
Please consult with your Zamil Steel
representative nearest to you about your
specific project requirements.

Arched Clear-Span (AS)

60
60

50
50
60
50

Multi-Span 1 (MS-1)
50

60

Arched Multi-Span (AMS-1)

50

60

60

50
60

50

60

50
60

50

60

50

Multi-Span 2 (MS-2)

Single Slope (SS)

90
90
90

90

90

Multi-Span 3 (MS-3)

90
90

90

Roof System (RS)

120
120
90
120

120

120

Lean-To (LT)

18

120

Zamil Pre-Engineered Steel Buildings

90
120
120

120

120

Multi-Gable (MG)

Structural Subsystems
This section contains few subsystem
examples of actual Zamil Steel PreEngineered Buildings, along with simple
sketches of some of their structural
configurations. For complete and detailed
information, please refer to the Zamil Steel
Technical Manual for Pre-Engineered
Buildings.

Endwall Roof Extension

Sidewall Roof Extension


ROOF EXTENSION

ROOF PANEL

BUILDING WIDTH

INSIDE FOAM CLOSURE

EAVE TRIM

EAVE STRUT
EAVE GUTTER
(EAVE TRIM OPTIONAL)

RIGID FRAME

1
CANOPY TRIM
ROOF EXTENSION
PURLINS
ROOF EXTENSION
RAFTER

SECTION A-A

3
OUTSIDE FOAM
CLOSURE
WALL PANEL

ROOF EXTENSION
BRACKET

: ROOF EXTENSION AT EAVE (WITHOUT SOFFIT)

Roof Platform

www.zamilsteel.com

19

Structural Subsystems

Canopy

BEAD MASTIC
CURVED EAVE
PANEL

Curved Eave with Projection


(without valley gutter)

ROOF PANEL

600

ZEE CLIP

PURLIN

50

R=

INSIDE FOAM
CLOSURE

RAFTER
SHEETING ANGLE
W/ SELF DRILLING
FASTENERS

DRIP TRIM
CLOSURE TRIM

RIGID FRAME COLUMN


WALL PANEL
SIDEWALL GIRT

Curved Eave without Projection


(with valley gutter)

20

Zamil Pre-Engineered Steel Buildings

185

200

OUTSIDE FOAM CLOSURE

Structural Subsystems

Transverse Partition

Vertical Fascia with Back Up Panel


and Valley Gutter

Parapet Fascia

www.zamilsteel.com

21

Structural Subsystems

Bottom Curved Fascia

Top & Bottom Curved Fascia

Center Curved Fascia

22

Zamil Pre-Engineered Steel Buildings

Building Accessories
Zamil Steel Pre-Engineered Buildings
can be designed with your choice of a
variety of attractive and architecturally
sound accessory options. Windows,
doors, natural lighting and ventilation
accessories are available to fit almost any
of your requirements.

Here are a few examples, as they appear


in existing buildings. Please refer to the
Zamil Steel Technical Manual for complete
details and applications for your particular
project.

Window

Fixed Louver

Adjustable Louver

Roof Skylight

Insulation

Wall Light

Ridge Ventilator

Power Ventilator

Roof Curb
Shown supporting a Power Ventilator

Turbine Ventilator

Sliding Door

Personnel Door

Roll-up Door

www.zamilsteel.com

23

Crane Systems
For buildings that require a crane system,
Zamil Steel supplies the column or rafter
brackets. The crane runway beams for
top-running will be supplied by Zamil
Steel. For mono-rail and underhung crane
systems the runaway beam is supplied by

Top Running Crane

Underhung Crane

Monorail Crane

24

Zamil Pre-Engineered Steel Buildings

the crane supplier. The customer needs


to supply complete crane system details,
data and supplier name, for the accurate
design and estimation of all crane
supporting buildings.

Mezzanine Systems
The standard Zamil Steel mezzanine
framing system consists of a steel deck
supported by joists framed onto main
mezzanine beams. The main beams
may also be supported by intermediate
columns if dictated by design loads. The
top flange of the joists fits immediately
below the top flange of the primary
beams.
Applied floor loads, such as dead, live
and collateral loads along with mezzanine
column spacing, can affect the economy
of a mezzanine system. Our Zamil Steel
representative nearest to you can help
you to determine the most economical
mezzanine design and column spacing for

your project.
Unless otherwise specified, the primary
mezzanine beams should run across the
width of the building parallel to the main
frame rafters. Joists should run parallel
to the roof purlins along the length of the
building.
Multi-level mezzanines, including features
such as interior equipment platforms,
catwalks, floor openings and staircases
are also available. It is important to make
the data for these requirements available
to our Zamil Steel representative nearest
to you at the time of quotation.

Mezzanine Beam Connection


to Main Frame Column

Mezzanine Floor View

Mezzanine Joist Connection


to Mezzanine Beam

Mezzanine Plan

Joist Connection
to Endwall Column

www.zamilsteel.com

25

Structural Components
Primary Built Up Members
Minimum Yield Strength is 34.5 kN/ cm2

High grade steel plate conforming to


ASTM A 572M Grade 345. Factory painted
with a minimum of 35 microns (DFT) of
corrosion protection primer.

Secondary Members
Minimum yield strength is 34.5 kN/ cm2

653M ss grade class 1, z275 available in


1.5 mm, 1.75 mm. 2.0 mm, 2.25 mm, 2.5 mm
and 3.0 mm thickness.

60

60

60

Bracing Systems

The system shown is cable bracing,


manufactured from ASTM A 475 extra
high strength galvanized strands.

26

Zamil Pre-Engineered Steel Buildings

Panels
The panels used in the construction of
Zamil Steel Pre-Engineered Buildings are
composed of the following:

An exterior surface coating on painted


panels of 25 microns finish. (ie; epoxy
primer with a highly durable polyester)

Base metal of either Galvalume coated


steel conforming to ASTM A 792M SS
Grade 340 class 2 AZM 150 or aluminum
conforming to ASTM B 209M Alloy 3003
Temper H26. Galvalume coating is 55%
Aluminum and about 45% Zinc by
weight.

An interior surface coating on painted


panels of 12 microns finish. (ie; epoxy
primer and modified polyester)

Single Skin Panels


Minimum Yield Strength is 34.5 kN/cm2

Type S Profile
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Type E Profile
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Note:
Since the lifetime of any building depends on its endurance to corrosion caused by its surrounding
environmental conditions and its intended use, Zamil Steel advises the client and / or his consultant
to select building materials and paint systems which can best withstand these environmental
conditions & building intended use.
The selection of building materials and the paint systems for good corrosion protection of the
building shall be the sole responsibility of the client and / or his consultant.
For guidance please refer to Zamil Steel STANDARD PRODUCT SPECIFICATIONS and chapter 19
of the Technical Manual issued in 2009 (Structural corrosion protection).

All dimensions are in millimeters.

www.zamilsteel.com

27

Insulated Panels
The outer and inner metal skins of
Insulated Panels conform to the same
specifications as the single skin painted
panels described above. In addition,
Insulated Panels have a factory injected
polyurethane core. Thermal transmission
data can be found in the Zamil Steel
Technical Manual on Pre-Engineered
T= 30, 40, 50, 75, 100 mm
Buildings.

INNER SKIN PANEL OR ALUMINUM FOIL

Tempcon Roof & Wall Panel

T= 30, 40, 50, 75, 100 mm


INNER SKIN PANEL OR ALUMINUM FOIL

Temparch
Panel
Tempcon
RoofWall
& Wall
Panel
49

49

All dimensions are in millimeters.

28

Zamil Pre-Engineered Steel Buildings

Standard Panel Colors


Panels are available in Zamil Steel
standard colors listed herein.

Material Specification
General
Roof and Wall Panels are roll-formed from
0.5 mm (nominal) thick cold-rolled steel
coated with an Aluminum - Zinc alloy
(Zincalume). The material conforms to
ASTM A 792M SS Grade 340 Class 2, with
metallic coating AZM150 (or equivalent),
having a minimum yield strength of 340
MPa (50 ksi). The coating is achieved
through a hot-dip process, which is 55%
Aluminum 1.6% silicon by weight and the
balance is Zinc.

Roof & Wall Panels


Roof and Wall Panels are mill painted
(Pre-Painted). Paint film thickness shall
be 25 microns of weather resistance paint
system on the exterior (weather) face and
12 microns of paint system coat on the
interior face.
Zamil Steel has two types of paint systems.
They are ZSP & ZPF:
ZSP (Zamil Special Polyester) is a modified
polyester polymer coating and is the
standard offering of Zamil Steel.
ZPF (Zamil Polyvinylidene Fluoride) is
a well-known polyvinylidene fluoride
coating (PVF2, PVDF) equivalent to
Kynar 500, for exterior premium
durability.

Frost White (FW)

Arabian Beige (AB)

Cactus Green (CG)

Royal Blue (RB)

Bare / Unpainted Finish

Zincalume (ZA)

Bare / Unpainted Finish

Aluminum (PA)

- The shown colors closely approximate actual coating colors.

www.zamilsteel.com

29

12

Roof Drainage Components


Valley Gutters

Eave gutters and downspouts are made


from the same material as standard Zamil
Steel single skin panels and available in
all standard panel colors.

Valley gutters are also available, and


made from 1 mm thick plain galvanized
coils. Zamil Steel does not supply internal
downspouts for valley gutters.

Eave Gutter

High-Low Valley Gutter

12
412

12

12

Eave Gutters

Maxseam Eave Gutter

Common Eave Valley Gutter

Downspout Section

All dimensions are in millimeters.

30

Zamil Pre-Engineered Steel Buildings

Standard Trims
Zamil Steel offers customers a variety of
standard trims that provide a seamless
finished look and style to the cladding
of their pre-engineered buildings. Those
most commonly used are illustrated below.

Trims are made from the same materials


as standard Zamil Steel panels and
available in all Zamil Steel standard panel
colors.

Outside Corner Trim

Framed Opening Trim

12

12
128

10 HEM

10 HEM

60

12

128
12

10 HEM

38

60

Cap Fashing

38
12

10 HEM

38

128

60

12

10 HEM

38
25

Gable Trim
20

20

Eave Trim

12

10 HEM

16

16

20

10

20

20

20

210

210

20

210

210

20

185

20
20

60

Hood Trim

16

16

Expansion Join Trim

10
16

16

16

16

16

185

20

20

185

185

12

16

38

10
10 HEM

10

16

60

20 185

38
25

128

60

185

60

Drip Trim

128

10 HEM

128

60

16

16

20

185
20

16

25

185

16

20

16

25

16

All dimensions are in millimeters.

www.zamilsteel.com

31

Sundry Items
Various hardware items required for the
erection and finishing of your Zamil Steel
Pre-Engineered Building are supplied
for your convenience. Here are just a few
items that are commonly used.

Fasteners

32

Nuts & Bolts

Hillside Washers

Sealants & Closures

Anchor Bolts

Zamil Pre-Engineered Steel Buildings

Diversity of Purpose
Value, strength and flexibility are evident
in every Zamil Steel Pre-Engineered
Building. But diversity of purpose is
obvious as well. In countries around the
world, pre-engineered steel buildings are
being used as:
Factories
Commercial Showrooms
Supermarkets
Office Buildings
Warehouses
Convention Halls
Workshops
Labor Camps
Distribution Centers
Aircraft Hangars
Restaurants
Schools
Almost any one, two, or
three storey building

KAIKCO Showrooms - Ahmadi, Kuwait

Look carefully at the following pages


the photos youll see represent a small
selection of the 40,000 buildings designed
and manufactured by Zamil Steel since
its foundation in 1977. Note the diversity of
purpose, size, design and style. We hope to
add your building to our list of successful
projects in the years to come.

Rocell Bathware Ltd - Colombo, Sri Lanka

Hanoi Golf Club - Vietnam

Aircraft Shelter/Hangar - Riyadh, Saudi Arabia

* For more international project please refer to Major project link: www.zamilsteel.com/peb/asp/mp.asp.

www.zamilsteel.com

33

34

Nissan Showroom - Ahmadi, Kuwait

NPK Fertilizer Factory - Malaysia

Doha Taxi / Qatar National Hotel - Qattar

Mall of Arabia - Jeddah, Kingdom of Saudi Arabia

Architecs & Const. Service J/S Co. - Acsc - Vietnam

Ramis Trading Co. - Sharja, UAE

Atlas Corp. - Bucharest, Romania

Obayashi co. - Hardware Factory, Vietnam

Zamil Pre-Engineered Steel Buildings

Dn Hybrid Pte. Ltd. - Singapore

Bristish-American Tobaco-Vinataba Jv Ltd - Vietnam

Vina Tawana Container Co., Ltd. - Vietnam

Zamil Steel maintains a


network of more than 65
area offices and 51 certified
builders around the world
Sari Mall - Jeddah, Kingdom of Saudi Arabia

Factory, Maaden Plant Project - Ras Azur, KSA

Villaggio/ Business Trading Co. - Doha, Qattar

* For more international project please refer to Major project link: www.zamilsteel.com/peb/asp/mp.asp.

www.zamilsteel.com

35

Zamil Steel Network

Sales Offices, Builders and Agents


Asia
Bahrain
:

Bangladesh :
Cambodia :
China
:

:

:
India
:

:

:

:

:

:

:
Indonesia :

:

:
Iraq
:
Japan
:

:
Jordan
:
Korea
:

Manama
Dhaka
Phnom Penh
Dailan
Qingdao
Shanghai
Pune
Mumbai
Chennai
Cochin
Hyderabad
Bangalore
Ranchi
Batam
Jakarta
Makassar
Basra
Tokyo
Yokohama
Amman
Seoul

Kuwait


Laos
Lebanon
Malaysia


Kinabalu

Lumpur



Oman


Pakistan

Palau
Philippines

:
:
:
:
:
:
:
:

Kuwait City
Safat
Salmiya
Vientiane
Tripoli
Darul Iman
Johor
Kota

: Kuala
:
:
:
:
:
:
:
:
:
:
:

Penang
Sabah
Sarawak
Muscat
Ruwi
Seeb Airport
Karachi
Lahore
Koror
Cebu
Davao


:

:
Qatar
:
Saudi Arabia:

:

:

:

:
Singapore :
Sri Lanka
:
Taiwan
:
Thailand
:
UAE
:

:

:
Khaimah

:
Vietnam
:

:

:

:

:

Manila
Quezon City
Doha
Al Khobar
Dammam
Jeddah
Riyadh
Tabuk
Singapore
Colombo
Taipei
Bangkok
Abu Dhabi
Dubai
Ras Al


Spain

Ukraine

Iasi
La Coruna
Madrid
Kiev

Sharjah
Da Nang
Haiphong
Hanoi
Ho Chi Minh
Nam dinh

Africa
Algeria
Egypt
Ethiopia

: Algiers
: Cairo
: Addis Ababa

Ivory Coast : Abidjan


Senegal
: Dakar
Tanzania
: Dar-es- Salaam

Europe
Cyprus
Czech Rep.

Greece

Psychiko

:
:
:
:
:

Nicosia
Prague
Praha
Athens
Neo

Romania

Australia
Australia

36

Hungary
:
Luxembourg :
Poland
:
Portugal
:

: Sydney

Zamil Pre-Engineered Steel Buildings

Budapest
Luxembourg
Warsaw
Porto City

: Bucharest

North America
USA

:
:
:
:

: Houston

South America
Uruguay

: Montevideo

Statements, descriptions, specifications and dimensions contained herein are in effect as of the date of this issue. Zamil Steel
reserves the right to make material subtitutions and changes in specifications and construcion methodology as and when
deemed necessary.

www.zamilsteel.com

Head Office
Address :
Tel
:
Fax
:
E-mail :
Web
:

P. O. Box 877 Dammam 31421 Saudi Arabia


(966 13) 847 1840
(966 13) 847 1291
PEBMarketing@ZamilSteel.com
www.zamilsteel.com
Issued April 2012