JURUSAN TEKNIK KELAUTAN

FAKULTAS TEKNOLOGI KELAUTAN

INSTITUT TEKNOLOGI SEPULUH NOPEMBER SURABAYA

DAFTAR ISI

LEMBAR PENGESAHAN .......................................................................................

ABSTRAK .................................................................................................................

ii

KATA PENGANTAR ...............................................................................................

iii

UCAPAN TERIMAKASIH .......................................................................................

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DAFTAR ISI ..............................................................................................................

DAFTAR GAMBAR .................................................................................................

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DAFTAR TABEL ......................................................................................................

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DAFTAR PERSAMAAN ..........................................................................................

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BAB 1 PENDAHULUAN
1.1

Latar Belakang ..................................................................................................

1.2

Maksud Penelitian .............................................................................................

1.3

Permasalahan ....................................................................................................

1.4

Batasan Masalah ...............................................................................................

1.5

Tujuan Penelitian ..............................................................................................

1.6

Lokasi dan Waktu Penelitian ............................................................................

BAB II PROFIL PERUSAHAAN

2.1

Sejarah Perusahaan ...........................................................................................

2.2

Logo Perusahaan ...............................................................................................

2.3

Struktur Organisasi Perusahaan ........................................................................

2.4

Visi dan Misi Perusahaan..................................................................................

2.5

Lokasi Pabrik ....................................................................................................

2.6

Kapasitas Produksi ............................................................................................

2.7

Aplikasi Produk ................................................................................................

2.8

Ketenagakerjaan ................................................................................................

BAB III DASAR TEORI

3.1

Pengertian Coating ............................................................................................

11

3.1.1 Bahan Penyusun Pelapisan.......................................................................

11

3.1.2 Bahan Baku ..............................................................................................

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JURUSAN TEKNIK KELAUTAN

FAKULTAS TEKNOLOGI KELAUTAN
INSTITUT TEKNOLOGI SEPULUH NOPEMBER SURABAYA

3.1.3 Fungsi Peralatan-peralatan pada Proses Coatig .......................................

17

3.1.4 Preparasi Pre-Coating ..............................................................................

22

3.1.5 Tahap Proses Produksi Coating 3LPE .....................................................

23

BAB IV METODOLOGI PENELITIAN

4.1

Alur Proses Kerja Praktek .................................................................................

34

4.2

Alur Proses Pelapisan 3LPE .............................................................................

36

BAB V HASIL DAN ANALISIS PEMBAHASAN

5.1

Pelaksanaan Produksi ........................................................................................

39

5.1.1 Studi Literatur .....................................................................................

39

5.1.2 Penentuan Parameter...........................................................................

39

5.1.3 Run-up dan Penyesuaian Parameter ...................................................

39

5.1.4 Trial Dummy Pipe ..............................................................................

39

5.1.5 Inspeksi dan Pengujian .......................................................................

40

5.1.6 Run-in Produksi ..................................................................................

42

5.1.7 Inspeksi dan Pengecekan ....................................................................

52

5.1.8 Selesai .................................................................................................

52

BAB VI KESIMPULAN DAN SARAN

6.1

Kesimpulan .......................................................................................................

53

6.2

Saran .................................................................................................................

53

DAFTAR PUSTAKA ...............................................................................................

55

LAMPIRAN ..............................................................................................................

56

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JURUSAN TEKNIK KELAUTAN

FAKULTAS TEKNOLOGI KELAUTAN
INSTITUT TEKNOLOGI SEPULUH NOPEMBER SURABAYA

DAFTAR GAMBAR

Gambar 2.1 Logo awal PT KHI Pipe Industries ...................................................... 5

Gambar 2.2 Logo PT KHI Pipe Industries ............................................................... 5
Gambar 2.3 Struktur organisasi PT KHI Pipe Industries ......................................... 6
Gambar 3.1 Steel shot .............................................................................................. 14
Gambar 3.2 Steel grid ............................................................................................... 14
Gambar 3.3 Lapisan coating 3LPE ........................................................................... 16
Gambar 3.4 Salah satu produk FBE ......................................................................... 16
Gambar 3.5 Adhesive Material ................................................................................ 16
Gambar 3.6 Material Polyethylene ........................................................................... 17
Gambar 3.7 Incoming Rack ...................................................................................... 18
Gambar 3.8 Burner ................................................................................................... 18
Gambar 3.9 Blasting Machine .................................................................................. 19
Gambar 3.10 Dust Collector ..................................................................................... 19
Gambar 3.11 Mesin Induction Heat ......................................................................... 20
Gambar 3.12 FBE Applicator ................................................................................... 20
Gambar 3.13 Adhesive Applicator ........................................................................... 21
Gambar 3.14 Polyethylene Applicator ..................................................................... 21
Gambar 3.15 Water Quench ..................................................................................... 21
Gambar 3.16 Holiday Detector ................................................................................ 22
Gambar 3.17 Grinding .............................................................................................. 22
Gambar 3.18 Alat Holiday Detector ......................................................................... 25
Gambar 3.19 Alat Impact Test ................................................................................. 25
Gambar 3.20 Bahan Pengujian CD test .................................................................... 26
Gambar 3.21 Batang Katodik ................................................................................... 26
Gambar 3.22 Alat CD test ........................................................................................ 27
Gambar 3.23 Alat Hot water adhesion ..................................................................... 28
Gambar 3.24 Bentuk hasil cetakan untuk uji tensile ................................................ 28
Gambar 3.25 Alat Pengambil sample uji tensile ...................................................... 29
Gambar 3.26 Alat tensile test ................................................................................... 29
Gambar 3.27 Uji peel constant ................................................................................. 30

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JURUSAN TEKNIK KELAUTAN

FAKULTAS TEKNOLOGI KELAUTAN
INSTITUT TEKNOLOGI SEPULUH NOPEMBER SURABAYA

Gambar 3.28 Mikroskop untuk uji interface & moisture porosity ........................... 31
Gambar 3.29 Alat Indentation test ........................................................................... 32

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JURUSAN TEKNIK KELAUTAN

FAKULTAS TEKNOLOGI KELAUTAN
INSTITUT TEKNOLOGI SEPULUH NOPEMBER SURABAYA

DAFTAR TABEL

Tabel 5.1 Hasil uji tensile test ................................................................................... 40

Tabel 5.2 Hasil uji elongation test ............................................................................. 41
Tabel 5.3 Hasil uji impact test ................................................................................... 41
Tabel 5.4 Hasil uji heat anging test ........................................................................... 41

DAFTAR PERSAMAAN
Persamaan 3.1 Rumus menentukan ketinggian bandul impact test ......................... 24
Persamaan 3.2 Rumus perhitungan tensile test ........................................................ 29
Persamaan 3.3 Rumus perhitungan elongation test.................................................. 29
Persamaan 3.4 Rumus perhitungan heat anging test ................................................ 29

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