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Doc No
QG Doc No
Customer
Client
Package
Project No
Project

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:
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280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)

CONTENTS

S.NO
AA

QUALITY INSPECTION AND TEST PLAN

PAGE No's
3

MECHANICAL AND E&I EQUIPMENTS


A

CHILLED WATER TANK

CONDESER, EVAPORATOR, OIL COOLER AND MBR HEAT EXCHANGER

6 TO 8

4&5

MBR COOLER (PLATE TYPE HEAT EXCHANGEER)

9 & 10

PUMPS

11

SKID ASSEMBLY

12

REFRIGERATION COMPRESSOR

13

PIPING AND VALVES

MOTORS

16

INSTRUMENTATIONS

17

CONTROL PANEL

18

14 & 15

3 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)

QUALITY INSPECTION AND TEST PLAN


A
ACTIVITY
DESCRIPTION OF INSPECTION TYPE/TEST

REFERENCE DOCUMENTS

QUALITY CHARACTERISTICS TO BE VERIFIED

ACCEPTANCE CRITERIA

VERIFICATION
DOCUMENT

Agenda of the
Meeting

Minutes of
Meeting

Approved Inspection
and Test Plan

MS
H

Metito
H

QK
H

QG
H

Minutes of
Meeting

AR

AR

Compliance with
projects specs

Approved Vendor
list

Project specs

Drawings/
Datasheets/
Calculations
as applicable

H
R

NO
AA.1

AA.2

PRE-INSPECTION MEETING

REVIEW OF INSPECTION
& TEST PLAN
& REVIEW OF QUALITY PROCEDURES

Approved Vendor List,


Inspection & Test Plan,
Project specifications,
Purchase Order, P&ID

Review of Project specific QA/QC requirements.

Inspection & Test Plan,


Project specifications,
Purchase Order, P&ID

Review of Inspection and Test Plan in lieu with applicable


project specifications and Material Requisition
THI (18th Feb. 16): Noted.

Check relevant sections to ensure quality, safety,


workability and environmental requirements for execution
Discuss & agree on the specified witness & hold points.
THI (18th Feb. 16): Noted.

AA.3

SUB VENDOR LIST

QG Sub Vendor List


or any other reference
provided by Client

Review of QG Vendor List and approved sub vendor list if any

AA.4

DESIGN DOCUMENTS/

Project specification as
specified in
respective ITP

All the major design documents such as G.A.&


structural drawings, Datasheets for all equipment and Instruments shall
be issued to Client for review & approval.
All FAT Procedures shall submit to client for review and approval
before proceeding any kind of activities
THI (18th Feb. 16): Noted except parts which have been already arrived at shop.

DRAWING

Criticality Rating

Medium

Quality Control Level

II

Inspection Authority Certification

NO

Type of certification Required

Audit

YES

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

TYPE OF INTERVENTION
AI*

4 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project
A

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:
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:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
CHILLED WATER TANK (UNPRESSURIZED SQUARE TANK)

APPLICABLE SPECIFICATION: QGX-20-00-ME-TS-NA-501 E1 Storage Tank & API 650

ACTIVITY
DESCRIPTION OF INSPECTION TYPE/TEST

REFERENCE DOCUMENTS

QUALITY CHARACTERISTICS TO BE VERIFIED

ACCEPTANCE CRITERIA

NO
A.1

MATERIAL IDENTIFICATION
AND STAMP TRANSFERRING

A.2

WELDING PROCEDURE/
PQR/WPQ

A.3

WELD MAP

A.4

WELDER QUALIFICATION
RECORDS

A.5

REVIEW WELDING CONSUMBLE


CERTIFICATE

A.6

NDE TECHNICIAN QUALIFICATION


RECORD

A.7

DISHED END / SHELL


FABRICATION
(Before fitment with Shell)
(INCLUDING DIMENSIONAL
CHECK FOR FORMED HEAD)

A.8

EDGE PREPARATION &


FIT UP INSPECTION

A.9

VISUAL INSPECTION OF
COMPLETED WELDING

Approved Drawing/
QCS-50/QGX-20-00-QASW-NA-014Certification and
marking of materials

Approved Drawing /
ASME SEC IX/
02.18.50.02 Control
of Welding Procedure

Approved Drawing/
ASME SEC IX
ASME SEC IX/
02.18.50.02 Control
of Welding Procedure
02.18.50.02 Control
of Welding Procedure
ASME Sec-V/
ASME Sec-VIII Div.1/
Approved drawing/
QCS-50/QGX-20-00-QASW-NA-PCE-Welding
& Weld Inspection
Approved Drawing
ASME Sec VIII
Division 1
UG-80 & 81
Approved Heat
treatment Procedure
(If Applicable)

Approved Drawing
ASME Sec VIII
Division 1

02.18.50.02 Control
of Welding Procedure/
Approved WPS/PQR/
Weldmap

Check dimensions of plates, flanges & pipes etc.,


Verification of test certificates for physical & chemical properties
Check surface condition and thickness of the procured material
Check of Heat Number, Identification, marking and
traceability in compliance to material test certificate
THI (18th Feb. 16): Noted.

No rust/
mill scale/Surface
defects
QCX-50/QGX-2000-QA-SW-NA-014
Clause 7.3, 8 & 9

VERIFICATION
DOCUMENT

Material Test
Certificates
Type B

TYPE OF INTERVENTION
MS

Metito

QK

QG

AR
R

Material summary
report no
QHSE ST-068

WPS/PQR/WPQ Approved by QG listed certified agency shall


be approved by Client prior to commencement of any fabrication
New WPS / PQR shall be witnessed by QG
*To be witness point in the case of qualifcation of new PQR
THI (18th Feb. 16): Not applicable due to non-pressure vessel.

ASME Sec-IX/
Approved
Drawing

WPS/PQR/
WPQ

Verification of weld map by Metito prior to commencement of fabrication


Intersection of welds must avoid and shall provide identification
of joints and weld seams
WQR Approved by any Third Party inspection agency shall
be approved by Client prior to commencement of any fabrication

ASME Sec IX

Approved Weld
Map

AR

AR
R

ASME Sec-IX,

WQR

AR

AR

AR

ASME Sec-IX,
02.18.50.02 Control
of Welding Procedure
ASME
Sec.VIII Div.1 /V

Filler Metal
Certificate

NDE
Certificate

AR
R

AR

AR

Approved
Drawing
ASME Sec VIII Div.1
UG-80 & UG81
QCS-50/QGX-20-00-ME-TS-NA501_E1

Dish end/
MPI/DP
Inspection
Report
QHSE -ST-069

ASME Section VIII


Div 1

Fit-up report

S
R

S
R

W
R

S
R

Verify the welding consumble certificates


Check the chemical and mechanical composition of filler metal
NDE Qualification shall reviewed and approved by the client

Check outside circumference, outer and internal diameter.


Check Ovality, depth, crown and Knuckle radius using
template.
Check Straight face, weld angle and minimum thickness.
Visual Inspection of weld joint (if any) for cracks/undercut.
100% MPI/Dye penetrant test for dished end as applicable.
Dished Ends shall be fabricated/formed first & shell rolling
shall be done based on Dished End circumference.
THI (18th Feb. 16): Not applicable due to no dished end / shell.
Check for mismatch/mis - alignment
Shell in segments shall be re-rolled after welding to avoid
any peaking/bandings
NDT on bevel /fit up and alignment for welding, if required
Only qualified welders shall do all the welding work including
tack welding.
Welding shall be in accordance with the approved WPS/PQR,
Weld Map & Project Specification.

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

AR/W* AR/W* AR/W*


AR
R
R

QHSE -ST-069

No welding defects
especially Arc strikes
QGX/QCS-50-00-ME-TS-NA-501_X1

Welding Inspection
Report
QHSE -ST-069

AI*

5 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project
A

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:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
CHILLED WATER TANK

APPLICABLE SPECIFICATION: QGX-20-00-ME-TS-NA-501 E1 Storage Tank & API 650

ACTIVITY
DESCRIPTION OF INSPECTION TYPE/TEST

REFERENCE DOCUMENTS

QUALITY CHARACTERISTICS TO BE VERIFIED

ACCEPTANCE CRITERIA

NO
A.10

BACK CHIP INSPECTION

(Applicable for SMAW


Process only)

A.11

NON DESTRUCTIVE
TESTING

A.12

PNEUMATIC TESTING OF
REINFORCEMENT PAD (IF REQUIRED)

A.13

ASME
Sec.VIII Division 1
QGX/20/00/QA/SW/NA/010 E2

VISUAL AND DIMENSIONAL

Approved NDT Procedure


Approved drawing/
QGX-20-00-ME-TS-NA-501 E1
02.18.30.01 rev-03
API 650
ASME Sec-V/
ASME Sec-VIII
Division 1
Pneumatic test
Procedure

Approved drawing/

CHECK OF FINISHED TANK

QGX-20-00-ME-TS-NA-501 E1
A.14

INTERNALS INSTALLATION

Approved drawing

All the butt welds of pressure parts shall be back chipped


to sound metal followed by dye penetrant testing
(applicable for SMAW Process only)
THI (18th Feb. 16): Not applicable due to no back chip.
All the butt welds of the
tanks shall be back gouged to sound metal & subjected to
Dye Penetrant Testing if SMAW welding process used
Check DPT test for complete welding
Butt joint spot radiography shall be taken in the first 3M. As per API 650
Butt joint one spot radiograph shall apply to each welder
as per QG specification QGX-20-00-ME-TS-NA-501 E1
Reinforcement pads of pressure parts shall be pneumatically
tested @ 1bar test pressure with soap solution
All RF Pads shall have at least 6mm tell tale hole tapped and the
same shall be greased/plugged prior shipment as required by
drawing
THI (18th Feb. 16): Not applicable due to no reinforcement pad.
Check overall dimensions such as overall height, outside
circumference, c/c distance of foundation holes, projection,
orientation & elevation of nozzles
**Tanks shall be in water level during inspection
Check of internal assembly prior to hydrotesting

VERIFICATION
DOCUMENT

TYPE OF INTERVENTION
MS
H

Metito
S

QK
S

QG
R

ASME Sec.VIII
Division 1

Inspection
Report
QHSE -ST-069

Approved NDT Procedure


No surface & Sub-surface
defect
02.18.30.01 rev-03

NDT Report/
RT film

No leaks/pressure
drop

Leak test &


Pressure
Gauge
Calibration
Report
QHSE -ST-071

Visual & Dimensional


Report
QHSE -ST-069

No mismatches

Hydrostatic
Test Report
QHSE -ST-070

No any painting
defects/
No test failure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure

Painting &
Batch test
Reports
QHSE -ST-069

No any rust/
weld heat tint/
surface defects

Inspection report
QHSE -ST-069

Approved drawing
QCS-50-00-SP-TS-NA-001 Rev-E2

Inspection
Report
QHSE -ST-069

AR

Inspection Reports
as per ITP

Approved Index
VQARB

AR

PURCHASERs Shipment Release


Certificate (SRC)

PURCHASERs
Shipment Release
Certificate (SRC)

QGX/20/00/SP/TS/NA/
009 REV.E1

IRN &ICN

QCS/50/00/ME/TS/NA/501 /E1
Appendix-D

Approved drawing/
QGX-20-00-ME-TS-NA-501
API 650
Approved drawing

TRIAL ASSEMBLY CHECK


(IF ANY)
A.15

A.16

HYDROSTATIC TEST

SURFACE PREPARATION &


PAINTING
(EXTERNAL)
PICKLING/PASSIVATION
FOR STAINLESS STEEL

Approved Hydrotest
procedure
Approved drawing
02.18.30.08 rev-04
Approved painting
procedure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure

ASTM A380
PICKLING/PASSIVATION
procedure
A.17

INSULATION

A.18
VENDOR QUALITY ASSURANCE RECORD BOOK

A.19

PRE-SHIPMENT INSPECTION (PSI)

INSPECTION RELEASE NOTE-IRN&


INSPECTION COMPLETION NOTE-ICN

Approved Drawings
QCS-50-00-SP-TS-NA-001 Rev-E2

Approved Drawings/
Metito PO/
QGX-20/QCS-5000-PE-PC-NA-406
Metito P.O/D.O
Packing List
Approved Shipping/Transportation
Drawings (If applicable)
QGX/20/00/SP/TS/NA/
009 REV.E1

Check for any mismatches and completeness as per drawing


THI (18th Feb. 16): Not applicable due to no internal part.
Potable water shall be used and filled upto the maximum height irrespective of overflow
Check fill of water test
Holding time shall be two hours as minimum
**Tanks shall be mounted atleast 500 mm above ground
to check any leaks from tank bottom portion
Check surface preparation as per SA 2 1/2.
The blasted surface shall be free from dust, rust & oil.
Final Inspection - Check final DFT, RAL No, Make and
Batch Number of paint with data sheet and no paint defects
Applicable tests shall be carried out as mentioned in paint specs.

Check for surface defects such as rust, oily stains, heat


tint and grease marks
All stainless steel surfaces /parts shall be pickled and
passivated in according with ASTM 380
Check insulation thickness and cladding sheet thickness as per approved drawings
visual inspection
THI (18th Feb. 16): Not applicable due to no insulation in THI scope.
Verification of closeout of punch points
Test certificates & stage wise inspection reports shall
submit for review and approval
Verification of Vendor Qaulity Assurance Record Book
Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP

No leakages
ASME Sec VIII Div 1 UG 99

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)
Note- (1) Please refer individual ITP / Document for Chiller package equipments/items. (2) Chiller should be Hazardous area ATEX approval Zone-2 GII B T3

This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or overlooked in
METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements

AI*

6 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project
B

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
CONDESER, OIL SEPARATOR AND MBR HEAT EXCHANGER

APPLICABLE SPECIFICATION: QGX/20/00/ME/TS/NA/201 E1 SHELL & TUBE HEAT EXCHANGER , API 660 & ASME Sec VIII Div-1

ACTIVITY
NO
B.1

:
:
:
:
:
:
:

DESCRIPTION OF INSPECTION TYPE/TEST


MATERIAL IDENTIFICATION
& STAMP TRANSFERRING

REFERENCE DOCUMENTS

Approved Drawing/
QCS-50/QGX-20-00-QASW-NA-014Certification and
marking of materials
QGX/20/00/ME/TS/NA/201 E1
QGX/20/00/QA/SW/NA/010 E2

B.2

WELDING PROCEDURE/
PQR/WPQ

B.3

B.4

B.5

WELD MAP

WELDER QUALIFICATION Records

REVIEW WELDING CONSUMBLE


CERTIFICATE

B.6

NDE TECHNICIAN QUALIFICATION


RECORD

B.7

DISHED END / SHELL


FABRICATION
(Before fitment with Shell)

B.8

EDGE PREPARATION &


FITUP INSPECTION
(Shell, Nozzles & attach'
ments)

B.9

BACK CHIP INSPECTION

(Applicable for SMAW


Process)

B.10

VISUAL INSPECTION OF
COMPLETED WELDING

B.11

NON DESTRUCTIVE TESTING.

QCS-50/QGX-20/00/QA/
SW/NA/012 -PMI
Approved Drawing /
ASME SEC IX/
02.18.50.02 Control
of Welding Procedure
Approved Drawing/
ASME Sec VIII Div.1
ASME SEC IX/
02.18.50.02 Control
of Welding Procedure
02.18.50.02 Control
of Welding Procedure
ASME Sec-V/
ASME Sec-VIII Div.1/
Approved drawing/
QCS-50/QGX-20-00-QASW-NA-PCE-Welding
Approved Drawing/Procedure
ASME Sec VIII
Division 1
UG-80 & 81
QGX/20/00/ME/TS/NA/201 E1

Weld detail
Drawing/
WPS/PQR
Approved Drawing
ASME Sec VIII Div.1
QGX/20/00/ME/TS/NA/201 E1
ASME
Sec.VIII Div 1
QGX/20/00/QA/SW/NA/010 E2
02.18.50.02 Control
of Welding Procedure/
Approved WPS/PQR/Weldmap
QGX/20/00/QA/SW/NA/010 E2
QGX/20/00/ME/TS/NA/201 E1

ASME Sec.VIII Div.1 /V


Approved/RT Procedure
QGX/20/00/QA/SW/NA/010 E2
QGX/20/00/ME/TS/NA/201 E1
API 660 sec-10

QUALITY CHARACTERISTICS TO BE VERIFIED

01

Check dimensions of plates, flanges & pipes etc.,


Verification of test certificates for physical & chemical properties
Check surface condition and thickness of the procured material
Check of Heat Number, Identification, marking and
traceability in compliance to material test certificate
PMI shall conduct for Alloy steels one per lot or heat number
and 10% of welds done by same welding consumables and
5% of alloy fasteners
100% PMI for pressure containing parts and weld, 10% for non pressure parts.
WPS/PQR/WPQ Approved by QG listed certified agency shall
be approved by Client prior to commencement of any fabrication
*To be witness point in the case of qualifcation of new PQR

ACCEPTANCE CRITERIA

No rust/
mill scale/Surface
defects
QCX-50/QGX-2000-QA-SW-NA-014
Clause 5,Clause 7.1
Clause 8.1 & 8.2,Clause 9
TEMA standard (ASME SEC
IIA, IIB, ASME SEC. VIII D1)
QCS-50/ QGX-20-00-ME-TS-NA-101 E1 (clause 3.1)
ASME Sec-IX/
Approved
Drawing

VERIFICATION
DOCUMENT

Material Test
Certificates
Type B

MS
H

TYPE OF INTERVENTION
Metito QK
QG
AI*
W
S
S
R
R
R
R

Material summary
report no
QHSE ST-068

PMI Report

WPS/PQR/
WPQ

Approved Weld
Map

WQR

AR/W* AR/W* AR/W*

Verification of weld map by Metito prior to commencement of


fabrication
Intersection of welds must avoid and shall provide identification of joints and weld seams
WQR Approved by any Third Party inspection agency shall
be approved by Client prior to commencement of any fabrication

ASME Sec VIII Div.1

Verify the welding consumble certificates


Check the chemical and mechanical composition of filler metal

ASME Sec-IX,
02.18.50.02 Control
of Welding Procedure
ASME
Sec.VIII Div.1 /V

Consumable
Certificate

NDE
Certificate

Approved
Drawing/Procedure
ASME
Sec.VIII Div-I
UG 80 & UG 81

Dish end/
MPI/DP
Inspection
Report
QHSE -ST-069

ASME
Sec.VIII Div-I
UG 80 & UG 81
WPS/DRG.

Fit-up
Report

ASME Sec.VIII
Div 1

DPT
Report

No welding defects
especially Arc strikes

Welding Inspeciton
Report

ASME Sec.VIII Div.1


UW51 & UW52, Appendix-4
API 660 SEC 10
Approved Drawing

NDT Report/
Radiographs

NDE Qualification shall reviewed and approved by the client

Check outside circumference and internal diameter.


Check Ovality, depth, crown and Knuckle radius using
template. Check Straight face, weld angle and minimum thickness.
Visual Inspection of weld joint (if any) for cracks/undercut.
100% MPI/Dye penetrant test for dished end as applicable.
Dished Ends shall be fabricated/formed first & shell rolling
shall be done based on Dished End circumference.
Cold formed Dish heads shall be stress relived after farming but
prior to welding (If applicable)
THI (18th Feb. 16): Not applicable due to no dished end / shell.
Check edge preparation as per Drawing/approved WPS
Check root gap/root face
Check for mismatch/mis alignment
Shell long seam welding shall be done prior to fit up with
Dished End.
100% MT/PT shall be performed for bevel cut edges for pressure containing items.
All the butt welds of pressure parts shall be back chipped
to sound metal followed by dye penetrant testing
(applicable for SMAW Process only)
THI (18th Feb. 16): Not applicable due to no back chip.
Only qualified welders shall do all the welding work including
tack welding. Welding shall be in accordance with the approved WPS/PQR,
Weld Map & Project Specification.
All seal welded tube to tube sheet joint shall be fabricated and examined and tested in
accordence with QGX/20/00/ME/TS/NA/201 E1 Sec- 9.5.6.3
THI (18th Feb. 16): It shall be performed by THI QC manager with his experience and
guarantee, since witness by certified welding inspector would take too long time.
Dye penetrant of Fillet welds as applicable
Butt welds of pressure parts shall be subjected to RT by gamma ray.
Extent of radiography shall be as per approved Drawing.
One spot Radigraphy shall be taken of joint categories A & B.
Nozzle weld are excempt from this requirement

ASME Sec-IX,

AR

R
AR

AR

AR

R
R

R
AR

AR

AR

W1

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)
Note- (1) Please refer individual ITP / Document for Chiller package equipments/items. (2) Chiller should be Hazardous area ATEX approval Zone-2 GII B T3

*NOTE: AI -ASME AUTHORIZED INSPECTOR Interventions shall be defined as per ASME scope and shall be updated in ITP and defined after PIM with the Manufacturer.
This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or overlooked in
METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements

W1

7 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
CONDESER, OIL SEPARATOR AND MBR HEAT EXCHANGER

B
APPLICABLE SPECIFICATION: QGX/20/00/ME/TS/NA/201 E1 SHELL & TUBE HEAT EXCHANGER API 660 & ASME Sec VIII Div-1
ACTIVITY

DESCRIPTION OF INSPECTION TYPE/TEST

NO

B.12 TUBE SHEET FABRICATION, WELDING & INSPECTION


B 12.1 FIT-UP & DIMENSIONAL
CHECK

QUALITY CHARACTERISTICS TO BE VERIFIED

ACCEPTANCE CRITERIA

Approved
Drawing/
Approved vendor's
fabrication procedure

Ensure the dimensional tolerance of Tube Sheets and hole permit the requirement.
Tube to tube sheet fit-up for strength welded joints to verify required dimensions are
maintained and
Tube to tube sheet welding (if required). Check cleanliness,
preheat and NDE to ensure compliance with procedures
After removal of temporary attachments MT/PT shall be done on pressure parts.
Nozzle attachment weld shall be Ultrasonically inspected.
Mock-up Sample of the Tube to Tube sheet shall contain minimum of four tube and
shall be used for same procedure for fabrication (Including Heat treatment)
Examine the nozzle and girth flange sealing surfaces, Verify no warping, radial scores,
heavy tool marks, non-uniform surface finish, or any other imperfection exists that may
prohibit proper
Perform final internal visual inspection prior to bundle insertion to ensure internal
surfaces are free of arc marks, gouges, buckshot, slag, oils, grease, paint, low melting
metals and free of Iron particles
Tube Sheet NDT shall be done as per QG specification
Tube to tube sheet joint seal weld joint liquid penetrant examination (all indication
removed and weld repaired, if necessary
Bundle Insertion - Check bundle dimensions and workmanship prior to insertion into shell ,
Check Ligaments for tube sheet
Check baffle diameters, tightness of stay bolts and
spacers, deburring, condition of tubes and cleanliness of shell
Check that all inside welds are complete and ground
Tubes - Check OD, thickness, tolerances
Tube holes - Check tube hole tolerances
Witness measurements, verify mapping and review calculations for tube rolling
Tube rolling ~ Check roll depth and wall reduction
Tube rolling ~ Check roll depth and wall reduction
Tube bore - Visually inspect to verify that tube bore after
tube rolling is smooth and free of gouges and/or scores.
Verify the Pressure of Nitrogen Purging 0.35 bar
SS tube bundle exchanger

Approved
Drawing
TEMA standard
ASME SEC IIA, SEC IIB,
API 660
QGX-20-00-ME-TS-NA201 REV E1

Inspection
Report
QHSE -ST-069

No surface
defects, pitting/
rust or oil

Inspection
Report
QHSE -ST-069

Approved/
Drawing
QGX/20/00/ME/TS/NA/201 E1
Approved Drawing
API 660
QGX-20-00-ME-TS-NA201 REV E1

NDT Report/

QGX/20/00/ME/TS/NA/201 E1

B.12.2 VISUAL INSPECTION

B.12.3 NON DESTRUTIVE TESTING

Approved/
Drawing
QGX/20/00/ME/TS/NA/201 E1

B.12.4 DIMENSIONAL CHECK

Approved/
Drawing
QGX/20/00/ME/TS/NA/201 E1
Approved Drawing

OF SHELL & TUBE AND

QGX-20-00-SP-TS-NA-010 REV-E2

(TUBE SHEET)

TUBE SHEETS

QGX/20/00/ME/TS/NA/201 E1

B.12.5 NITROGEN PURGING

Approved drawing
QGX-20-00-SP-TS-NA-010 REV-E2

B.12.6 BRINELL HARDNESS

B.12.7 PNEUMATIC TESTING OF


R.F PADS

B.13

HELIUM LEAK TESTING

B.14

HYDROSTATIC PNEUMATIC
TESTING

B.15

PICKLING/PASSIVATION
FOR STAINLESS STEEL

VERIFICATION
DOCUMENT

REFERENCE DOCUMENTS

Approved/
Drawing
QGX/20/00/ME/TS/NA/201 E1
Approved Drawing
Pnumatic Test Procedure

Drawing/
ASME Sec-V
Approved Drawings

Approved
Hydrostatic test
procedure
ASME SEC-VIII Divison 1
QG Specification
02.18.30.08 REV-04
Approved Drawings
ASTM A380
PICKLING/PASSIVATION
procedure

Maximum brinell hardness number for welds and heat effected zone shall
not exceed 225 BHN

Vent holes shall be pneumatically tested from 0.7 to 1bar


test pressure with bubble soap solution only with holding
time of 5minutes minimum
THI (18th Feb. 16): Not applicable due to no reinforcement pad.
Helium leak test of tube-to-tube-sheet welds as per ASME
Section V Article 10
Visually inspect any repairs on tube welds that were
detected during leak test and repeat the same
THI (18th Feb. 16): Not applicable since pneumatic test is performed.
Hydrotest Pneumatic pressure for Shell side and tube side shall be 1.3 1.1 x MAP

MS

TYPE OF INTERVENTION
Metito QK
QG
AI*
W

W1

S
R

R
Inspection
Report
QHSE -ST-069

Approved Design
Calculation

Approved Design
Calculation

QGX-20-00-SP-TSNA-010 REV-E2

Inspection
Report

Approved/
Drawing
QGX/20/00/ME/TS/NA/201 E1

Inspection
Report

No Leakage
ASME SEC VIII DIV-I
UG -100

Inspection
Report
QHSE-ST-71

No Leakage/
Seepage/

Helium Leak Test


Report
QHSE -ST-069

No leakage/Pressure

Hydrostatic
Pneumatic
test report
Pressure gauge
calibration
certificate
QHSE -ST-070
Inspection report
QHSE -ST-069

Shell side pressure integrity test for a holding time of minimum one hour
Tube side pressure integrity test -hydrostatic test
Testing fluid/medium shall be less than 50ppm
Check proper pressure gaskets, media temperature, media quality, test gauge, range and
calibration

Drop
ASME SEC VIII
DIV-I UG-99

Check for surface defects such as rust, oily stains, heat


tint and grease marks
All stainless steel surfaces /parts shall be pickled and
passivated in according with ASTM 380

No any rust/
weld heat tint/
surface defects

R
R

*NOTE: AI -ASME AUTHORIZED INSPECTOR Interventions shall be defined as per ASME scope and shall be updated in ITP and defined after PIM with the Manufacturer.
This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or
overlooked in METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements

8 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
CONDESER, OIL SEPARATOR AND MBR HEAT EXCHANGER

B
APPLICABLE SPECIFICATION: QGX/20/00/ME/TS/NA/201 E1 SHELL & TUBE HEAT EXCHANGER API 660 & ASME Sec VIII Div-1
ACTIVITY
NO

DESCRIPTION OF INSPECTION TYPE/TEST

REFERENCE DOCUMENTS

QUALITY CHARACTERISTICS TO BE VERIFIED

ACCEPTANCE CRITERIA

VERIFICATION
DOCUMENT

MS

TYPE OF INTERVENTION
Metito QK
QG
AI*

TUBE SHEET FABRICATION, WELDING & INSPECTION


B.16

SURFACE PREPARATION &


PAINTING
(EXTERNAL)

B.17

B.18

MARKING AND REPORTS

INTERNAL & EXTERNAL

Approved painting
procedure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure
ASME SEC VIII Div-I

Approved drawing

INSTALLATION AND
ASSEMBLY CHECK
B.19
VENDOR QUALITY ASSURANCE RECORD BOOK

B.20

PRE-SHIPMENT INSPECTION (PSI)

INSPECTION RELEASE NOTE-IRN&


INSPECTION COMPLETION NOTE-ICN

Approved Drawings/
Metito PO/
QGX-20/QCS-5000-PE-PC-NA-406
Metito PO/
Packing List
Approved Shipping/Transportation
Drawings (If applicable)
QGX/20/00/SP/TS/NA/
009 REV.E1

Check surface preparation as per SA 2 1/2.


The blasted surface shall be free from dust, rust & oil.
Final Inspection - Check final DFT, RAL No, Make and
Batch Number of paint with data sheet and no paint defects
Applicable tests shall be carried out as mentioned in paint specs.

Certificates of authorization and code symbol stamps


Methods of Marking
Nameplates
Data and Report
Final Assembly inspection of internals and external flanges
bolting by fluoropolymer coated fasteners hot dip galvanized bolt.
Check for completeness as per drawing
Verification of closeout of punch points
Test certificates & stage wise inspection reports shall
submit for review and approval
Verification of Vendor Quality Assurance Record Book
Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP

No any painting
defects/
No test failure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure
ASME SEC VIII Div-I

Painting &
Batch test
Reports

W1

Reports
QHSE -ST-069

Approved drawing

No mismatches

Inspection Reports
as per ITP

Approved Index
VQARB

AR

AR

PURCHASERs Shipment Release


Certificate (SRC)

PURCHASERs
Shipment Release
Certificate (SRC)

QGX/20/00/SP/TS/NA/
009 REV.E1

IRN &ICN

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

*NOTE: AI -ASME AUTHORIZED INSPECTOR Interventions shall be defined as per ASME scope and shall be updated in ITP and defined after PIM with the Manufacturer.
This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or
overlooked in METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements

9 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
MBR COOLER (PLATE TYPE HEAT EXCHANGER), OIL COOLER, EVAPORATOR

THI (18th Feb. 16): This part shall be submitted later and 'R' as type of intervention due to those items are imported from foreign vendor.
APPLICABLE SPECIFICATION: QGX/20/00/ME/TS/NA/204 E1 PLATE HEAT EXCHANGER, API 662 & ASME Sec VIII Div-1

ACTIVITY
NO
C.1

DESCRIPTION OF INSPECTION TYPE/TEST


MATERIAL IDENTIFICATION
AND STAMP TRANSFERRING

GASKET
C.2

NON DESTRUCTIVE
TESTING

C.3

C.4

DIMENSIONAL CHECK

HYDROSTATIC TEST

REFERENCE DOCUMENTS

Approved Drawing/
QCS-50/QGX-20-00-QASW-NA-014Certification and
marking of materials
QGX/20/00/ME/TS/NA/204 E1
QCS-50/QGX-20/00/QA/
SW/NA/012 -PMI procedure
QGX/20/00/ME/TS/NA/204 E1
Sec 5.2 a, b & C
ASME Sec-V/ VIII Div.1/
Approved drawing/
QGX/20/00/ME/TS/NA/204 E1
ASME Section VIII Div 1
Approved Drawings
QGX/20/00/ME/TS/NA/204 E1
API 662

Approved Hydrotest
Procedure

Approved Drawings

C.5

PICKLING/PASSIVATION
FOR STAINLESS STEEL

ASTM A380
Pickling/Passivation
Procedure

QUALITY CHARACTERISTICS TO BE VERIFIED

Check dimensions of plates, flanges & pipes etc.,


Verification of test certificates for physical & chemical properties
Check surface condition and thickness of the procured material
Check of Heat Number, Identification, marking and
traceability in compliance to material test certificate
PMI shall conduct for Alloy steels one per lot or heat number
100% PMI for pressure containing parts and weld, 10% for non pressure parts.
and 10% of welds done by same welding consumables and 5% of alloy fasteners
QCS-50/ QGX-20-00-ME-TS-NA-101 - E1 (clause 3.1)
Gasket Inspection shall be done as per QG specification QGX/20/00/ME/TS/NA/204 E1
Sec 5.2 a, b & c
NDT shall be as per Approved Drawing
Each individual Plate shall be given a light-box inspection test or Liquid dye
Penetrant test to check for crack and other defect after pressing and prior to assembly
Check plate to plate pack dimensions, roller assembly
support column, support foot, frame food, shroud, movable
cover, fixed and inspection cover etc.,
Check gaskets, bearing box and tightening bolt, nut etc.,
After removal of temporary attachments MT/PT shall be done on pressure parts.
Hydro Test shall be carried out with at least two calibrated
Pressure gauges located at highest and lowest point
Hydrotest pressure shall be 1.3 x MAP
The test pressure shall be as per Drawing and duration shall be
minimum one hour
Check for surface defects such as rust, oily stains, heat
tint and grease marks
All stainless steel surfaces /parts shall be pickled and
passivated in according with ASTM 380

01
ACCEPTANCE CRITERIA

VERIFICATION
DOCUMENT

No rust/
mill scale/Surface
defects

Material Test
Certificates
Type B

QCX-50/QGX-2000-QA-SW-NA-014
Clause 7.1 &
8.1
Clause 9
QGX/20/00/ME/TS/NA/204 E1
Sec 5.2 a, b & C
ASME
Sec.VIII Div.1 /V
Drawing
Tolerance as per
manufacturer's
standard

MS
H

TYPE OF INTERVENTION
Metito QK
QG
AI*
AR
R
R

Material summary
report no
QHSE ST-068

PMI Report

NDT Reports

Dimensional
Report
QHSE -ST-069

Drawing/
No leakage/
No sweating
ASME SEC VIII DIV-I
UG-99

Hydro Test
Report &
Pressure Gauge
Calibration Report

No any rust/
weld heat tint/
surface defects

Inspection report
QHSE -ST-069

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

*NOTE: AI -ASME AUTHORIZED INSPECTOR Interventions shall be defined as per ASME scope and shall be updated in ITP and defined after PIM with the Manufacturer.
This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or overlooked in METITO ITP those points
shall be covered by vendor in their ITP to address project specification requirements

10 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
MBR COOLER (PLATE TYPE HEAT EXCHANGER), OIL COOLER, EVAPORATOR

THI (18th Feb. 16): This part shall be submitted later and 'R' as type of intervention due to those items are imported from foreign vendor.
APPLICABLE SPECIFICATION: QGX/20/00/ME/TS/NA/204 E1 PLATE HEAT EXCHANGER API 662 & ASME Sec VIII Div-1

ACTIVITY
NO
C.6

DESCRIPTION OF INSPECTION TYPE/TEST


SURFACE PREPARATION &
PAINTING
(EXTERNAL)

C.7

INTERNAL & EXTERNAL

REFERENCE DOCUMENTS

Approved painting
procedure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure

Check surface preparation as per SA 2 1/2.


The blasted surface shall be free from dust, rust & oil.
Final Inspection - Check final DFT, RAL No, Make and
Batch Number of paint with data sheet and no paint defects
Applicable tests shall be carried out as mentioned in paint specs.

Approved drawing

Final Assembly inspection of Internals and external flanges


Fasteners, gaskets supplier shall refer to Miscellaneous items ITP
Check for completeness as per drawing
Certificates of authorization and code symbol stamps
Methods of Marking
Nameplates
Data and Report
Verification of closeout of punch points
Test certificates & stage wise inspection reports shall
submit for review and approval

INSTALLATION AND
ASSEMBLY CHECK
C.8

MARKING AND REPORTS

C.9
VENDOR QUALITY ASSURANCE RECORD BOOK

C.10

PRE-SHIPMENT INSPECTION (PSI)

INSPECTION RELEASE NOTE-IRN&


INSPECTION COMPLETION NOTE-ICN

QUALITY CHARACTERISTICS TO BE VERIFIED

ASME SEC VIII Div-I

Datasheet/
Metito PO

Metito PO/
Packing List
Approved Shipping/Transportation
Drawings (If applicable)
QGX/20/00/SP/TS/NA/
009 REV.E1

Verification of Vendor Quality Assurance Record Book


Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP

ACCEPTANCE CRITERIA

No any painting
defects/
No test failure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure
Approved drawing

VERIFICATION
DOCUMENT

Painting &
Batch test
Reports
QHSE -ST-069

MS
H

No mismatches
Reports
QHSE -ST-069
Reports
QHSE -ST-069

Inspection Reports
as per ITP

Approved Index
VQARB

PURCHASERs Shipment Release


Certificate (SRC)

PURCHASERs
Shipment Release
Certificate (SRC)

QGX/20/00/SP/TS/NA/
009 REV.E1

IRN &ICN

ASME SEC VIII Div-I

TYPE OF INTERVENTION
Metito QK
QG
AI*
W
W
S

AR

AR

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

*NOTE: AI -ASME AUTHORIZED INSPECTOR Interventions shall be defined as per ASME scope and shall be updated in ITP and defined after PIM with the Manufacturer.
This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or overlooked in METITO ITP those points
shall be covered by vendor in their ITP to address project specification requirements

11 - 18
Doc No
QG Doc No
Customer
Client
Package
Project No
Project
D

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
PUMPS

APPLICABLE SPECIFICATION: QGX/20/00/ME/TS/NA/007 E1 CENTRIFUGAL PUMPS

ACTIVITY
NO
D.1

:
:
:
:
:
:
:

DESCRIPTION OF INSPECTION TYPE/TEST


MATERIAL IDENTIFICATION/
STAMP TRANSFERRING

REFERENCE DOCUMENTS

Approved drawing/
P.O/Data sheet/
Datasheet
QCS-50/ QGX-2000-ME-TS-NA-007_E1

D.2

NON DESTRUCTIVE
TESTING

D.3

VISUAL AND DIMENSIONAL


CHECK

QGX-2000-QA-SW-NA-012 E1
Project Tech. Specs/
International Standard
Approved Drawing / PO /
Datasheet
QGX-2000-ME-TS-NA-007_E1
Approved procedures

D.4

IMPELLER BALANCING TEST

D.5

HYDROSTATIC TEST

D.6

Mechanical Run Test


Bearing/oil Temperature
Vibration Measurment V/S time
Noise measurment

D.6

NPSH TEST
(If applicable)

D.7

ASSEMBLY ,
PERFORMANCE TEST

D.8

DISMANTLING INSPECTION

D.9

SURFACE PREPARATION &


PAINTING
(EXTERNAL)

D.10
VENDOR QUALITY ASSURANCE RECORD BOOK
D.11

PRE-SHIPMENT INSPECTION (PSI)

(INSPECTION COMPLETION NOTE (ICN)/


INSPECTION RELEASE NOTE (IRN))
D.12

Motor Test

ASME B 73.1M/ PO

Approved Hydro-test
procedure/
QGX-2000-ME-TS-NA-007_E1 / PO
Approved FAT procedure
QGX-2000-ME-TS-NA-007_E1
QGX-20-00-ME-TS-NA-702 E1
Spec. for equipment noise control
P.O./Data sheet/
International Standard/Approved FAT
Procedure
QCS-50
00-ME-TS-NA-007_E1
International Standard/Approved FAT
Procedure
QGX-20-00-ME-TS-NA-007_E1 /
P.O./Data sheet
QCS-5000-ME-TS-NA-007_E1 /
P.O./Data sheet
Approved painting
procedure
QCS-50-00SP-TS-NA-006 E3
QCS-50-00-SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure
Approved Drawings/
Metito PO/
QCS-50-00-PE-PC-NA-406
Metito P.O/D.O
Packing List
QGX/20/00/SP/TS/NA/
009 REV.E1
IEC-60034-1 /
Approved Data Sheet & Drawing /
P.O /
QCS-50-00-EL-TS-NA-012_E1
electrical
- LV induction motors

QUALITY CHARACTERISTICS TO BE VERIFIED

Verification of material test certificates for pump casing,


impeller, Shaft, Wear Rings and other wetted parts
Verification of test certificates for physical & chemical properties as
per ASME Sec-IIA
Check surface condition of the material, correlation of heat No
punched/stenciled on the material against the test certificates
PMI shall be performed on all Austenitic stainless steel & Alloy steels (If any)
M.T PT inspection on 15% of welds (If any applicable)
100% Dye penetrant test shall be carried on castings
RT will be applicable if any weld joints as per project specs
Check overall dimensions of the pump, motor and base
frame assembly.
All wetted parts such as casing, impeller and shaft shall be
subjected to visual inspection.
Check Dimensions of Suction & Discharge Flange such as
OD, PCD, hole size and number of holes etc.
Check the surface condition.
All impeller balancing test reports are subjected to review.

Hydrostatic test pressure shall be 1.5 times of maximum casing design pressure or 517
Kpagauge (75 Psig) whichever is greater
Hydrostatic test with calibrated pressure gauges.
Holding time shall be one hr.
Water Chloride content shall not be more than 50ppm for alloy pumps
Check Noise level
Check vibration Range
Check Bearing and oil temperature
Check any leakages
Run test for 4 hours
NPSH Test shall be done for any Pump with NPSH difference 1m
NPSH Test Report shall be completed with NPSH Curves.
THI (18th Feb. 16): Not applicable since it is not applicable.
Performance Test shall conduct for a minimum of 4 hour
Check flow, head, KW, efficiency and shut off head.
Pump witnessed for Performance test shall be dismantled
to check bearings and housings for one pump per type/category
Pump shall be dismantled to check bearings and housings when abnormal condition
Check surface preparation as per SA 2 1/2.
The blasted surface shall be free from dust, rust & oil.
Final Inspection - Check final DFT, RAL No, Make and
Batch Number of paint with data sheet and no paint defects
Applicable tests shall be carried out as mentioned in paint specs.

Verification of closeout of punch points


Test certificates & stage wise inspection reports shall
submit for review and approval
Verification of Vendor Quality Assurance Record Book
Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP
1) Visual inspection
2) Resistance of windings (cold)
3) Insulation resistance of stator winding with d.c. voltage
4) Locked rotor test with rated current
5) No load loss, current test with rated voltage and frequency
6) Phase sequence test - Direction of rotation
7) Withstand voltage test of stator windings

ACCEPTANCE CRITERIA

ASME Sec II A/B


No rust/
mill scale/Surface
defects
QCX-50/QGX-2000-QA-SW-NA-014
Clause 7.2.2, 8 & 9
QGX-2000-QA-SW-NA-012 E1
No defects

VERIFICATION
DOCUMENT

Material
Test
Certificates
Type B

PMI Report
NDT Report

MS
H

TYPE OF INTERVENTION
Metito QK
QG
AI*
R
S
S
R

No errors
Data Sheet

Visual &
Dimensional
Inspection Report
QHSE -ST-069

W1
[1]

W1
R

No leakage/
Sweating
Data sheet

Hydro Test
Report
QHSE -ST-070

No leakage/
Sweating
Data sheet

Hydro Test
Report
QHSE -ST-070

W
[5]

W
R

FAT Report
Noise Report
Vibratiion Report
Run test Report

Approved
data sheet

W
[5]

W
R

Approved

NPSH Test

data sheet
Approved FAT
Procedure

Report

QGX-20-

Performance

W
[5]

W
[5]

00-ME-TS-NA-007_E1

Graph

No defects

Dismantling
Report

W
[5]

W
[5]

No any painting
defects/
No test failure

Painting &
Batch test
Reports

W
[5]

Inspection Reports
as per ITP

Approved Index
VQARB

AR

PURCHASERs Shipment Release


Certificate (SRC)

PURCHASERs
Shipment Release
Certificate (SRC)

02.18.60.06 REV.03
Protective coating Procedure

QGX/20/00/SP/TS/NA/
009 REV.E1
Approved procedures / P.O /
Approved Data Sheet & Drawing
/ QCS-50-00-EL-TS-NA-012_E1
electrical - LV induction motors
/ IEC 60034

IRN &ICN
Routine test
reports/
ATEX certificate

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness, [ ] : Number of identical item to be witnessed
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or overlooked in METITO ITP those
points shall be covered by vendor in their ITP to address project specification requirements

12 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
SKID ASSEMBLY

E
ACTIVITY

DESCRIPTION OF INSPECTION TYPE/TEST

NO
E.1

ACCEPTANCE CRITERIA

VERIFICATION
DOCUMENT

Approved Drawing

Approved Drawing

Approved P&ID

Approved P&ID

Inspection Reports
Inspection Release
Note
IRN/ICN

Approved ITP

Approved ITP

REFERENCE DOCUMENTS

QUALITY CHARACTERISTICS TO BE VERIFIED

MS

TYPE OF INTERVENTION
Metito QK
QG
AI*

REVIEW OF INSPECTION RECORDS OF THE FOLLOWING


PRESSURE VESSELS

Check clsoe out/sign off of all individual chiller pacakge ITPs, IRN/CRS and clearance

PIPINGS

from the contractor /Client

E&I
ALL VALVES
SKIDS (STRUCTURE)

N/A

INSTRUMENT SUPPORTS
MISCELLANEOUS ITEMS (CABLES
CABLE TRAYS ETC)
E.2

Check overall dimensions of assembled skid.

DIMENSIONAL CHECK
(OVERALL INSPECTION)

E.3

VISUAL INSPECTION
(OVERALL INSPECTION)

E.4

PNEUMATIC TEST FOR


COMPLETED SKIDS

E.5

SURFACE PREPARATION &


PAINTING
(EXTERNAL)

E.6

INSULATION FOR EQUIPMENT & PIPING


N/A since this is not our scope

E.7
VENDOR QUALITY ASSURANCE RECORD BOOK
E.8

PRE-SHIPMENT INSPECTION (PSI)

INSPECTION RELEASE NOTE-IRN&


INSPECTION COMPLETION NOTE-ICN

Check elevation, projection, c/c distance and flange dimension


of termination point
Check match points of pump foundation, rotation of direction
and access (If any)
Check flange dimensions as OD, PCD, Number of holes of
termination points
Approved P & ID/
GA Drawings THI (18th Feb. 16): Please send every QHSE-ST-*** format for mentioned in ITP.
Check for workmanship, tagging, process flow direction,
color banding etc.,
Check for completeness including Electromechanical items
Instruments as per P & ID and approved GA Dwgs
Check foundation bolt hole, accessories-(earthing and lifting lugs)
Overhead drains on instruments and cable trays shall be avoided
Painting thickness check for skid piping, skid structure, valves,pumps if any
THI (18th Feb. 16): Please verified color banding.
Pneumatic shall be carried out @1barg with calibrated pressure
Approved Procedure for Leak Testing
gauges to verify any leakages
of Skid-Containerized Packages
Approved painting
procedure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure
Approved Drawings
QCS-50-00-SP-TS-NA-001 Rev-E2

Check surface preparation as per SA 2 1/2.


The blasted surface shall be free from dust, rust & oil.
Final Inspection - Check final DFT, RAL No, Make and
Batch Number of paint with data sheet and no paint defects
Applicable tests shall be carried out as mentioned in paint specs.

Datasheet/
Metito PO

Verification of closeout of punch points


Test certificates & stage wise inspection reports shall
submit for review and approval
Verification of Vendor Quality Assurance Record Book
Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP

Metito PO/
Packing List
QGX/20/00/SP/TS/NA/
009 REV.E1

THI (18th Feb. 16): Please send 02.18.60.06 REV.03.


Check insulation thickness and cladding sheet thickness as per approved drawings
Visual inspection

No errors
Approved Drawing

Inspection report
QHSE-ST-072

N/A

No handling
damages,
Coating defects

Inspection report

N/A

No leakage/
pressure drop

Pneumatic test
Report
QHSE-ST-71
Painting &
Batch test
Reports

N/A

Inspection
Report
QHSE -ST-069
Approved Index
VQARB

AR

N/A

AR

N/A

No any painting
defects/
No test failure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00-SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure
Approved drawing
QCS-50-00-SP-TS-NA-001 Rev-E2
Inspection Reports
as per ITP
PURCHASERs Shipment Release
Certificate (SRC)

PURCHASERs
Shipment Release
Certificate (SRC)

QGX/20/00/SP/TS/NA/
009 REV.E1

IRN &ICN
IRN &ICN

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

Metito shall submit separate ITP's for QK/QG review of the following: (SKIDS fabrication, Piping Non Metallic , Piping Metallic etc

This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or overlooked in METITO ITP those points
shall be covered by vendor in their ITP to address project specification requirements

13 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project

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:
:
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:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
REFRIGERATION COMPRESSOR

F
ACTIVITY
NO

DESCRIPTION OF INSPECTION TYPE/TEST

F.1

Material Inspection

F.2

Measuring Protocol Face Gap

F.3

Pressure test

F.4

Final test

F.5
VENDOR QUALITY ASSURANCE RECORD BOOK

F.6

PRE-SHIPMENT INSPECTION (PSI)

INSPECTION RELEASE NOTE-IRN&


INSPECTION COMPLETION NOTE-ICN

REFERENCE DOCUMENTS

EN 10204

GEA Standard

EN 12693

GEA Standard

Approved Drawings/
Metito PO/
QGX-20/QCS-5000-PE-PC-NA-406
Metito P.O/D.O
Packing List
QGX/20/00/SP/TS/NA/
009 REV.E1

QUALITY CHARACTERISTICS TO BE VERIFIED

Mechanical properties and chemical composition etc.

Compressor rotor endplay measurement

Compressor block
1) Hydrostatic test with fluid at 43 barg duration 1 min.
2) Leak test with air at 28 barg duration 15 min.

With air duration 1 hour

Verification of closeout of punch points


Test certificates & stage wise inspection reports shall
submit for review and approval
Verification of Vendor Quality Assurance Record Book
Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP

ACCEPTANCE CRITERIA

VERIFICATION
DOCUMENT

MS

TYPE OF INTERVENTION
Metito QK
QG
AI*

EN 10204

Insepction
Certificate 3.1

GEA Standard

Insepction
Certificate 3.1

EN 12693

Insepction
Certificate 3.1

GEA Standard

Insepction
Certificate 3.1

Inspection Reports
as per ITP

Approved Index
VQARB

AR

AR

PURCHASERs Shipment Release


Certificate (SRC)

PURCHASERs
Shipment Release
Certificate (SRC)

H
R

H
R

QGX/20/00/SP/TS/NA/
009 REV.E1

IRN &ICN

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or
overlooked in METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements

14 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project
G
ACTIVITY
NO
G.1

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
PIPING AND VALVES

APPLICABLE SPECIFICATION: QGX/20/00/MP/TS/NA/002 E1 PIPING, QGX/20/00/MP/TS/NA/875 E1 VALVE


DESCRIPTION OF INSPECTION TYPE/TEST
MATERIAL IDENTIFICATION
AND STAMP TRANSFERRING

G.2

WELDING PROCEDURE/
PQR/WPQ

G.3

WELD MAP

G.4

WELDER QUALIFICATION
RECORDS

G.5

REVIEW WELDING CONSUMBLE


CERTIFICATE

G.6

EDGE PREPARATION &


FITUP INSPECTION

G.7

WELDING VISUAL INSPECTION

REFERENCE DOCUMENTS

Approved Drawing/
QCS-50/QGX-20-00-QASW-NA-014Certification and
marking of materials
Approved Drawing /
ASME SEC IX/
02.18.50.02 Control
of Welding Procedure
ASME B31.3/
QGX-20-00-QA-SW-NA-010 /E2
Approved Drawing/
ASME SEC IX/

ASME SEC IX/


02.18.50.02 Control
of Welding Procedure
02.18.50.02 Control
of Welding Procedure
Weld detail
Drawing/ WPS/PQR
ASME B31.3/
ASME B31.3/
Approved Drawing
02.18.50.02 Control
of Welding Procedure
QGX-20-00-QA-SW-NA-010 /E2

G.8

NON DESTRUCTIVE TESTING

G.9

NDE TECHNICIAN QUALIFICATION


RECORD

G.10

DIMENSIONAL & VISUAL CHECK

G.11

HYDRO PNEUMATIC TEST

G.12

PNEUMATIC TEST

G.13

FLUSHING/DRYING

Approved Drawings/
Project Specs,
QGX/20/00/MP/TS/NA/001
Rev-E6 Appendix 1 & 2

ASME Sec-V/
ASME Sec-VIII Div.1/
Approved drawing/
QCS-50/QGX-20-00-QASW-NA-PCE-Welding
& Weld Inspection
Approved Drawing

Approved Drawing/
Approved Hydrotest
procedure
QGX/20/00/MP/TS/NA/001
Rev-E6
Approved Drawing/
Approved Pneumatic test
procedure
QGX/20/00/MP/TS/NA/001 Rev-E6
Project specs.

QUALITY CHARACTERISTICS TO BE VERIFIED

Check surface condition and dimensions of plates, flanges


& pipes etc.,
Check of Heat Number, Identification, Marking and
transfer the same to cut-outs
Verification of test certificates for physical & chemical properties
WPS/PQR/WPQ Approved by QG listed certified agency shall
be approved by Client prior to commencement of any fabrication
*To be witness point in the case of qualifcation of new PQR

Verification of weld map by Metito prior to commencement of


fabrication
Intersection of welds must avoid and shall provide identification
of joints and weld seams
WQR Approved by any Third Party inspection agency shall
be approved by Client prior to commencement of any fabrication
Verify the welding consumble certificates
Check the chemical and mechanical composition of filler metal
Check edge preparation as per Drawing/approved WPS
Check root gap/root face
Check for mismatch/mis alignment
Check welding quality, weld profile, fillet size and weld
reinforcement etc.

THI (18th Feb. 16): It shall be performed by THI QC manager with his experience and
guarantee, since witness by certified welding inspector would take too long time.
Extent of NDE shall be as per Project Specs, drawing and
as per Appendix 1 Inspection requirements of P1 & P8 Materials''
Acceptance Criteria for Radiographic examination shall be as
per Project Specs
**Any temporary attachments Arc strikes shall be repaired and
DP tested
NDE Qualification shall reviewed and approved by the client

ACCEPTANCE CRITERIA

VERIFICATION
DOCUMENT

No rust/
mill scale/Surface
defects

Material Test
Certificates
Type B

QCX-50/QGX-2000-QA-SW-NA-014
ASME Sec-IX/
Approved
Drawing

MS
H

TYPE OF INTERVENTION
Metito QK
QG
AI*
AR
R
R
R

Material summary
report no
QHSE ST-068

WPS/PQR/
WPQ

ASME Sec IX

Approved Weld
Map

AR
R

ASME Sec-IX,

WQR

AR
R

AR
R

AR

ASME Sec-IX,
02.18.50.02 Control
of Welding Procedure
Weld detail
Drawing/ WPS/PQR
ASME B31.3/
No welding defects
Acceptance criteriaASME B31.3 Table 341..3.2 of
31.3

Consumable
Certificate

Report
QHSE ST-068

welding Inspection
Report
QHSE ST-068

H
R

W
R

S
R

NDT
Reports

NDE
Certificate

AR

AR

AR

Approved drawing/
Tolerance sheet
PFI Standard ES3 table 1
No leakage/
Pressure drop
QGX/20/00/MP/TS/NA/001
Rev-E6 Clause 13.

Inspection
Report
QHSE -ST-069
Hydro Pneumatic
Test Pressure Gauge
Calibration Report
Water Lab Report
QHSE -ST-070

H
R

W
R

W
R

No leakage/
Pressure drop
QGX/20/00/MP/TS/NA/001
Rev-E6 Clause 13.4
No debris/
foreign particles

Pneumatic test
Pressure Gauge
Calibration Report
QHSE -ST-071
Flushing report

S
R

S
R

S
R

S
R

No welding defects
Acceptance criteriaASME B31.3 Table 341.3.2 of
31.3
QGX/20/00/MP/TS/NA/001
Rev-E6 Appendix 1 & 2
ASME
Sec.VIII Div.1 /V

AR/W* AR/W* AR/W*


R
R
R

QCS-50/QGX-20-00TS-NA-101_E1
Check overall dimensions, Flange Dimensions and orientation.
Check overall visual inspection free form of defect
Hydro Pneumatic Test shall be carried out with at least two Pressure
gauges calibrated one at highest point & lowest point
The test pressure shall be as per Drawing and test duration shall be minimum one hour
Test medium-water chloride contents shall not be more than
50ppm for Austenitic stainless & alloy steels
Air and Instrument lines shall be pneumatically tested
as per approved test procedure
Pressure opening of RF pad shall air leak tested.
Flushing of piping after hydro-test shall be carried out to
ensure no dirt, rust or any foreign particles available

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or
overlooked in METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements

15 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
PIPING AND VALVES

G
APPLICABLE SPECIFICATION: QGX/20/00/MP/TS/NA/002 E1 PIPING, QGX/20/00/MP/TS/NA/875 E1 VALVE
ACTIVITY
NO
G.14

DESCRIPTION OF INSPECTION TYPE/TEST


SURFACE PREPARATION &
PAINTING
(EXTERNAL)

G.15

PICKLING/PASSIVATION

REFERENCE DOCUMENTS

Approved painting
procedure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure
ASTM A380

FOR STAINLESS STEEL


G.16
VENDOR QUALITY ASSURANCE RECORD BOOK

G.17

PRE-SHIPMENT INSPECTION (PSI)

INSPECTION RELEASE NOTE-IRN&


INSPECTION COMPLETION NOTE-ICN

Approved Drawings/
Metito PO/
QGX-20/QCS-5000-PE-PC-NA-406
Metito P.O/D.O
Packing List
QGX/20/00/SP/TS/NA/
009 REV.E1

QUALITY CHARACTERISTICS TO BE VERIFIED

Check surface preparation as per SA 2 1/2.


The blasted surface shall be free from dust, rust & oil.
Final Inspection - Check final DFT, RAL No, Make and
Batch Number of paint with data sheet and no paint defects
Applicable tests shall be carried out as mentioned in paint specs.

Check for surface defects such as rust, oily stains, heat, tint and grease marks
All stainless steel surfaces /parts shall be pickled and
passivated in according with ASTM 380
Verification of closeout of punch points
Test certificates & stage wise inspection reports shall
submit for review and approval
Verification of Vendor Quality Assurance Record Book
Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP

ACCEPTANCE CRITERIA

No any painting
defects/ No test failure
QCS-50-00SP-TS-NA-006
Painting spec for
manufacturing facilities
QCS-50-00SP-TS-NA-004 E1
02.18.60.06 REV.03
Protective coating Procedure
No any rust/
weld heat tint/
surface defects
Inspection Reports
as per ITP

PURCHASERs Shipment Release


Certificate (SRC)
QGX/20/00/SP/TS/NA/
009 REV.E1

VERIFICATION
DOCUMENT

Painting &
Batch test
Reports

MS
H

TYPE OF INTERVENTION
Metito QK
QG
AI*
W
R
R
R

Inspection report
QHSE -ST-069

Approved Index
VQARB

AR

PURCHASERs
Shipment Release
Certificate (SRC)

IRN &ICN

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or
overlooked in METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements

16 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project
H
ACTIVITY
NO
H.1

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
MOTORS

APPLICABLE SPECIFICATION: QGX-20-00-EL-TS-NA-012 / E1 MOTORS


DESCRIPTION OF INSPECTION TYPE/TEST
DOCUMENTS REVIEW
BEFORE MANUFACTURING

REFERENCE DOCUMENTS

IEC - 60034 &


QCS-50-00-EL-TS-NA-012_E1
electrical - LV induction motors

H.2

RECEIPT INSPECTION AT

QUALITY CHARACTERISTICS TO BE VERIFIED

H.3

FINAL DOCUMENTATION

Metito PO
Approved
data sheet

VERIFICATION
DOCUMENT

Type test certificates/ reports


Manufacture's drawings/ datasheets & calculation etc.
Installation & Commissioning manuals
Operation & Maintenance manuals
Vendor ITP & Quality Plan
Carry out visual inspection

METITO WARE HOUSE

Metito PO
Approved
drawing

ACCEPTANCE CRITERIA

verification of Manufacturers test report/compliance report


as per P.O.
Verification of Manufacturer's Test Report / Compliance
Reports applicable as per PO.
Verify voltage/ power rating & name plate as perQCS-50-00-EL-TS-NA-012_E1 electrical LV induction motors clause 9.4
Operation & Maintenance manuals
Check for completeness and painting.
Verify final documentation/ certificates as per QCS-50-00-EL-TS-NA-012_E1 electrical - LV
induction motors clause 14

MS
H

TYPE OF INTERVENTION
Metito QK
QG
AI*
H
H
H

Approved Datasheet/ QCS-50-00EL-TS-NA-012_ATT

Data Sheets

Approved Datasheet/
Metito PO
Approved
drawing

Routine/Type Test
Reports

W
R

Approved Datasheet/
Metito PO &
Project spec

Inspection
Documents/
Reports

PURCHASERs
Shipment Release
Certificate (SRC)

QCS-50-00-EL-TS-NA-012_E1
H.4

PRE-SHIPMENT INSPECTION (PSI)

INSPECTION RELEASE NOTE-IRN&


INSPECTION COMPLETION NOTE-ICN

Metito P.O/D.O
Packing List
QGX/20/00/SP/TS/NA/
009 REV.E1

Verification of Vendor Quality Assurance Record Book


Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP

PURCHASERs Shipment Release


Certificate (SRC)
QGX/20/00/SP/TS/NA/
009 REV.E1

IRN &ICN

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or
overlooked in METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements

17 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project
K
ACTIVITY
NO
K.1

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
INSTRUMENTATIONS

APPLICABLE SPECIFICATION: QGX-20-00-IN-TS-NA-001 / E2 & QGX-20-00-IN-TS-NA-002 / E1 MOTORS


DESCRIPTION OF INSPECTION TYPE/TEST
DOCUMENTS REVIEW
BEFORE PURCHASING

K.2

RECEIPT INSPECTION AT
METITO WARE HOUSE

REFERENCE DOCUMENTS

Approved Datasheet
Metito PO &
QGX-20-00-IN-TS-NA-001/ QGX-2000-IN-TS-NA-016

Metito PO
Approved
data sheet

QUALITY CHARACTERISTICS TO BE VERIFIED

Type test certificates/ reports


Vendor ITP & Quality Plan
Manufacture's drawings/ catalogues etc.
Installation & Commissioning manuals
Review of approved data sheet/ material submittal.
Review of project drawings P&ID/ Termination details etc.
Check for completeness as per Drawings & P.O.
Check end connection size and type & model no. etc.
Check ID tags as per P.O., received instrument and test
Delivery note as per issued P.O.

ACCEPTANCE CRITERIA

VERIFICATION
DOCUMENT

MS

TYPE OF INTERVENTION
Metito QK
QG
AI*

Approved
Data Sheets

H/R

Approved Datasheet/
Metito PO
Approved
drawing

Routine/Type Test
Reports

Approved Datasheet/
Metito PO &
Project drawings
for termination

Inspection
Documents/
Calibration
Report

PURCHASERs Shipment Release


Certificate (SRC)

PURCHASERs
Shipment Release
Certificate (SRC)

QGX-20-00-IN-TS-NA-001/ QGX-2000-IN-TS-NA-016

Confirm all accessories as per P.O./ Datasheet

K.3

K.4

FINAL DOCUMENTATION

PRE-SHIPMENT INSPECTION (PSI)

INSPECTION RELEASE NOTE-IRN&


INSPECTION COMPLETION NOTE-ICN

Metito PO
Approved
data sheet

Metito P.O/D.O
Packing List
QGX/20/00/SP/TS/NA/
009 REV.E1

Verify installation, O&M manuals/ catalogues as per model nos.


Confirm corrosion resistant SS tag plates
Verify the calibration certificates of each instrument.
Test certificates/ reports
approved cable drawings like P&ID/ Hook up, termination etc.
Manufacture's drawings/ catalogues etc.
verification the documentation as perQGX-20-00-IN-TS-NA-001 clause 9
Verify the calibration certificates of each instrument.
Installation & Commissioning manuals
Loop/ termination completion certificates
Verification of Vendor Quality Assurance Record Book
Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP

QGX/20/00/SP/TS/NA/
009 REV.E1

IRN &ICN

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or
overlooked in METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements

18 - 18

Doc No
QG Doc No
Customer
Client
Package
Project No
Project

:
:
:
:
:
:
:

280141300-10-394
424-622-SC-002-1891
QATARGAS
QATAR KENTZ
WASTE WATER RECYCLE AND REDUCTION
622-SC-002
EPICC FOR WASTE WATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
CONTROL PANEL

L
APPLICABLE SPECIFICATION: QGX-20-00-IN-TS-NA-007 / E1
ACTIVITY
NO
L.1

DESCRIPTION OF INSPECTION TYPE/TEST


DOCUMENTS REVIEW
BEFORE ASSEMBLING/ FAT

REFERENCE DOCUMENTS

QUALITY CHARACTERISTICS TO BE VERIFIED

Approved Datasheet
Metito PO &

Type test certificates/ reports


Vendor ITP & Quality Plan & FAT Procedure.
Manufacture's drawings/ catalogues etc.
Installation & Commissioning manuals
Review of approved data sheet/ material submittal.
Verify the approved vendor list.
Verification as per data sheet/ name plates
BOQ verification
functional test (Mechanical & electrical)
Check overall dimensions such as length, width, height of
the finished panel.
Check for completeness as per wiring diagram/drawing.
Wiring Check, Sequence, Simulation and Interlock tests
Painting/ Color (RAL) check
I/O points function check.
Simulations of all analogue and digital control loops
Verification of point logic functions including alarm reporting and protective control actions
Verification of Control and alarm as per QGX-20-00-IN-TS-NA-020_E1 clause 2.3
Verification of CPU & Programming package as per QGX-20-00-IN-TS-NA-020_E1 clause 4
Verification of Input & output modules as per QGX-20-00-IN-TS-NA-020_E1 clause 5
Verification of power and grounding as per QGX-20-00-IN-TS-NA-020_E1 clause 6
Verification of serial communication as per QGX-20-00-IN-TS-NA-020_E1 clause 7
THI (18th Feb. 16): QGX-20-00-IN-TS-NA-020_E1 shall be reviewed. Please send the
specification
Verification of approved project drawings
Verification of below documents/ certificates.

QGX-20-00-IN-TS-NA-020_E1

L.2

FACTORY ACCEPTANCE TEST (FAT)

Approved Datasheet
FAT procedure/
drawings &

L.3

FINAL DOCUMENTATION

Approved Datasheet
FAT procedure/
drawings &
QGX-20-00-IN-TS-NA-020_E1

L.4

PRE-SHIPMENT INSPECTION (PSI)

INSPECTION RELEASE NOTE-IRN&


INSPECTION COMPLETION NOTE-ICN

Metito P.O/D.O
Packing List
QGX/20/00/SP/TS/NA/
009 REV.E1

Verification and review of all documents as per QGX-20-00-IN-TS-NA-020_E1 clause 8


Installation manuals.
Programming & configuration manuals/ CD's.
Operation & maintenance manuals.
As-built of schematic wiring diagram.
Verification of Vendor Quality Assurance Record Book
Check for completeness as per Drawings & P.O.
Check shipping marks
Check for packing as per client packing specifications.
Fasteners, gaskets supplier shall refer to Miscellaneous items ITP

ACCEPTANCE CRITERIA

VERIFICATION
DOCUMENT

MS

TYPE OF INTERVENTION
Metito QK
QG
AI*

Approved
Data Sheets/
Catalogues

H/R

Approved Datasheet/
Metito PO
Approved
drawing

FAT Report

Closed Punch list/


QGX-20-00-IN-TS-NA-020_E1 clause
8

Inspection
Documents/
Calibration
Report

PURCHASERs
Shipment Release
Certificate (SRC)

QGX-20-00-IN-TS-NA-020_E1

PURCHASERs Shipment Release


Certificate (SRC)
QGX/20/00/SP/TS/NA/
009 REV.E1

IRN &ICN

Legends : H- Hold Point-Notification required, presence mandatory, W- Witness Point-Notification required, , R- Review of documents/Certificates, W1-Spot Witness
AR- Approval required. S-Surveillance Inspection; MS-Metito Supplier/Contractor, QK-Qatar Kentz (Client), QG-Qatar Gas (End User)

This ITP is guideline for preparing vendor ITPs & minimum requirements to be fulfilled by vendor and if any project specification or contract requirements is not covered or missed or
overlooked in METITO ITP those points shall be covered by vendor in their ITP to address project specification requirements