S-1. A shaft is made of a steel alloy having an allowable
shear stress of taxoy = 12 ksi. If the diameter of the shaft is
15 in, determine the maximum torque T that can be
transmitted. What would be the maximum torque T” if a
1-in.-diameter hole is bored through the shaft? Sketch the
shear-stress distribution along a radial line in each case.
4) Allowable Shear Stress : Applying the tortion formula
ae
tau
_ 7075,
oa")
T= 7.95 kip: in. Ans
b) Allowable Shear Stress : Applying the torsion formula
owt, oT
oe Fate
(0.73)
FO7s 05
R=
6.381 kip-in. = 6.38 kip-in, Ane
63810)
HoT os” 800%
oi
20 si
5-2, The solid shaft of radius r is subjected to a torque T.
Determine the radius r' of the inner core of the shaft that
resists one-quarter of the applied torque (7/4). Solve the
problem two ways: (a) by using the torsion formula, (6) by
finding the resultant of the shear-stress distribution.
dA = 2xp dp
Ans $-3. The shaft has an outer diameter of 1.25 in. and an
inner diameter of 1 in. If it is subjected to the applied torques
as shown, determine the absolute maximum shear stress
developed in the shaft. The smooth bearings at A and B do
not resist torque.
1500 Bb-in,
Te 15000825) _ 6 go si
Te, Oe = Ans
Foun = 7 F625)" O.5)"]
“5-4, ‘The shaft has an outer diameter of 1.25 in. and an
inner diameter of 1 in. Ifit is subjected to the applied torques
as shown, plot the shear-stress distribution acting along a
radial line lying within region EA of the shaft. The smooth
bearings at A and B do not resist torque.
T= 1500 Ib-in,
Te__ 15000825) = geo pas bizkss
7” @025*-OF7) a
_Tp 1500(0.5)
n-2 = 530 si
ox]
7
5-5. The solid 30-mm-diameter shaft is used to transmit
the torques applied to the gears. Determine the shear stress
developed in the shaft at points C and D. Indicate the shear
stress on volume elements located at these points.
Internal Torque: As shown on FBD.
Maximum Shear Stress : Applying torsion formula
Tee _ 20000015)
ren = HOO core Siam
a eal T2200 200m
Toe , 40(00015) q
won“ * Fons) 400 0-m
=755MPa Ane 5-6. The assembly consists of two sections of galvanized
steel pipe connected together using a reducing coupling at
B. The smaller pipe has an outer diameter of 0.75 in. and an
inner diameter of 0.68 in., whereas the larger pipe has an
outer diameter of 1 in. and an inner diameter of 0.86 in. If
the pipe is tightly secured to the wall at C, determine the
maximum shear stress developed in each section of the pipe
when the couple shown is applied to the handles of the
wrench,
e'bin |
FV) beret in
‘bn 7
20 ==) a0"
a rr
FO375" — 034)
210005)
qt = 236ksi Ans
Fost — 03
5-7. The solid aluminum shaft has a diameter of SO mm
and an allowable shear stress of tow = 6 MPa. Determine
the largest torque T, that can be applied to the shaft if itis
also subjected to the other torsional loadings. It is required
that T, act in the direction shown. Also, determine the
maximum shear stress within regions CD and DE.
Internal Torque: As shown on FBD.
Maximum Shear Stress : Applying te torsion Formula and
sssume failure a region BC.
Ane
Maximum torque occurs within region BC as indicated on the
torque diagram
Maximum Shear Stresses at Other Region : Fromibe
torque diagram, the internal orque at region CD and DE ae
Teg = 98.26 N-10 and Tog = 63.26 N: m respectively.
63.26(0.025)
Toa , S780) aseMPa Ans
F005") "5-8 The solid alumioum shaft bes a diameter of
50 mm. Determine the absoiute maximum shear stress in
the shatt and sketch the shearstress distribution along a me a
radial line of the shaft where the shear stress is maximum.
Set T, = 20N«m.
Internal Torque: From the torque diagram, the critcal
section is segment DE and Tyg = 132 N-m.
faximum Shear Stress : Applying te torsion fornula
Maximum $1 Applying _
132(0.025)
=a eS38MPa Ans
7000s)
25mm
5-9. ‘The solid shaft has a diameter of 0.75 in. If it is
subjected to the torques shown, determine the maximum
shear stress developed in regions BC and DE of the shaft.
The bearings at A and F allow free rotation of the shaft,
"25 eft
Tents eH
J $0375)"
Boe. SUNOS) 6 3621 siz 362k Ans
J §0375)*
5-10. The solid shaft has a diameter of 0.75 in. If it is
subjected to the torques shown, determine the maximum
shear stress developed in regions CD and EF of the shaft
The bearings at A and F allow free rotation of the shaft.
ws
= Bea Ans
Coden =
_ Ene _ 18120375) 25.$4
(evden = = 50.395 Beisingy Fo lb fe
= 2173 psi= 2ATkSi ‘Ans 5-11 A steel tube having an outer diameter of 2.5 in. is
used to transmit 35 hp when turning at 2700 rev/min,
Determine the inner diameter d of the tube to the nearest }
in. if the allowable shear stress is Tatiow = 10 ksi.
S
= ZOD «2927410813
@
P=To
'35(550) = (282.74)
T= 68.083 Ib-ft
= 12416 in.
d= 2.48 in.
Used= 2h in, Ams 5-13, The copper pipe has an outer diameter of 2.50 in.
and an inner diameter of 2.30 in, If itis tightly secured to
the wall at C and a uniformly distributed torque is applied
toitas shown, determine the shear stress developed at points
‘A and B. These points lie on the pipe’s outer surface. Sketch
the shear stress on volume elements located at A and B.
Internal Torque : As shown on FBD,
Maximum Shear Stress : Applying he torsion formula
ult
7
21250020025) aoe
218.75(12)(1.29)
a =302ki Ans
Fa 115)
5-14. The copper pipe has an outer diameter of 2.50 in.
and an inner diameter of 2.30 in. If itis tightly secured to
the wall at C and itis subjected to the uniformly distributed
torque along its entire length, determine the absolute
maximum shear stress in the pipe. Discuss the validity of
this result .
Internal Torque : The maxizoura tomue occur athe support
c
= case nol
s10428-&
amin)"
‘Maximum Shear Stress : Applying the wrsion formula
Ton
a
260.42(12)(125) go
= Fase 72 Ane
‘According wo Saint- Venat's principe, application ofthe torsion
{formula should beat points sufficienly removed from the suppor
or points of concentrated loading.
5-18. The 60-mm-diameter solid shaft is subjected to the
distributed and concentrated torsional loadings shown,
Determine the shear stress at points A and B and sketch the
shear stress on volume elements located at these points,
Internal Torque: As shown on FBD.
Maximum Shear Stress : Applying te wrsion foraula
Tre _ 400(0.03)
Tn Tony TIMP Ans
ee, 0(003)
F* FO
S141MPL Ans *5--16. The 60-mm diameter solid shaft is subjected to the
distributed and concentrated torsional loadings shown,
Determine the absolute maximum and minimum shearstresses
in the shaft and specify their locations, measured from the
y+ fived end, _
ternal Torque: From be wrque dagen,
reer re ODN m xcs whe Sac sppor and be
tn torque Ty =O oseurs atx = 0.700
Shear Stress: Applying the wrsion formula
cco x=0.700m Ans
1490(0.05)
$00.05)
=33.0 MPa Ans
Ans
‘According to Saint ~ Venant s principle, application ofthe torsion
omula should be a pois suflenly removed from the Suppor
te points of concentsed loading. Therefore, Fy, obtained is ma
valid.
5-17. The solid shaft is subjected to the distributed and
concentrated torsional loadings shown. Determine the
required diameter d of the shaft if the allowable shear stress
for the material iS tow = 175 MPa.
Internal Torque : From the wrque diagram, the maxiroure
torque Tay, = 1400 N-m occurs a the fied suppor.
Allowable Shear Stress : Applying the torsion fornula
1400(#)
aD"
d= 003441 m
175(10") =
4mm Ans
‘Accosding to Saint Venant «principle, application ofthe torsion
formula should be at points suffienly rerooved from the supports
‘or points of concentrated loading. Therefore, the above analysis
is not valid.
5-18. The steel shaft is subjected to the torsional loading
shown. Determine the shear stress developed at points A and
B and sketch the shear stress on volume elements
located at these points. The shaft where A and B are located
has an outer radius of 60 mm.
4 = Bn 2SUPI009 «ose pe Ans
7” F006)" Brum A
3.5(10°)(0.06)
$0.06)"
gs a
103MPa Ans bsnnm (e 5-19. ‘The steel shaft is subjected to the torsional loading
shown. Determine the absolute maximum shear stress in the
shaft and sketch the shear-stress distribution along a radial
line where it is maximum, t
‘Maximum torque is 8.5 KN-m; however, two sections ”
of the shaft should be considered since Jis different
Fe, 001009) _ soap,
7” Foo Teka)
Te_ 85(10'X0.06)
7” 006)"
25.1 MPa
agp = 49.7 MPa Ans
25-20. The solid shaft is subjected to the distributed and
d 18s shown. Determine the shear
volaag Points A and B aad sketch the shear stress an
Tolume clements located at these points. The distniaten
torque from D to C vaties ftom zero to 900 N- e
tome fre N-avm. Take
Trletoqn
Internal Torque: hs shown on FBD. ot
Maximum Shear Stress: Appling he rion formula t
“ates, SBP
01002) 25) eoxy
=239MP2 Ans 60.0 nm SH
30000232605 thw
GeBE4ee
Ans Te2s9Mn,
5-21. The solid shaft is subjected to the distributed and
concentrated torsional loadings shown, Determine the
absolute maximum shear stress in the shaft and specify its
location, measured from the fixed end C. Teke d=
40 mm.
Internal Torque : From the wrque disgrar, the maximum
torg¥ Tayy = L140 tm occurs in the region 0.3 m> x > 044m,
Shear Stress : Applying the torsion formula
4010.02
"Foo
inherezion03m>x>04m Ans
=90.7 MPa ‘Ans 5-22. The solid shaft is subjected to the distributed and
concentrated torsional loadings shown, Determine the
required diameter d of the shaft if the allowable shear stress
for the material is tyjoy = 150 MPa,
Internal Torque : From the torque diagram, the maxirouma
Trayy = 1140 N-mm occurs in he region 3 m>x> 0.4m.
Allowable Shear Strees : Applying the torsion fornula
#4)
=0.03383 m=33.8mm Ans
5-23, Determine tothe nearest fin. the diameter of a shaft
that is required to transmit 150 hp at 4000 rev/min. The
material has an allowable shear stress of rasow * 8 ksi
Internal Torque :
@ = 4000.
= (at ist
Boy 7 13333e ras
350 fe
ee
P _ 82500
a” Taaae
= 19695 bf
Allowable Shear Stress : Applying he torsion formula
Te
i
19695(12) (4)
#4)"
146 in,
(10%)
i
Used 17 in, diaraetr of shaft Ans
35-24, The drilling pipe on an oil rig is made from steel
pipe having an outer diameter of 4.5 in. and a thickness of
0.25 in. If the pipe is turning at 650 rev/min while being
powered by a 15-hp motor, determine the maximum shear
stress in the pipe.
ancernal Torgi
o =o (28!) Lm arene
350 fs
SSO DIE) s250 1s
en)
p= isto(
P8250
Teen eT tot
Maximum Shear Stress : Applying the wortion formula
Te
T
121.20(12)@2.25)
pawn 5-25. ‘The gear motor can develop 1/10 hp when it turns at
300 revimia. Ifthe shaft has a diameter of } in., determine
the maximum shear stress that wll be developed in the shaft
Internal Torque :
fey (2) | min
co = 300 8% (2) LO oop te
0 Cae) ar ore
1, (8808s
a $800 Wie
roe)
Maximum Shear Stress : Applying the wesion formula
aTe
a
1.751012(0.25)
B56 psi Ans
F025) ee
5-26. The gear motor can develop 1/10 hp when it turns at
80 revimin, If the allowable shear stress for the shaft is
Taiew = 4 ksi, determine the smallest diameter of the shaft
to the nearest} in. that can be used
Internal Torque
0 00 (ME) Le 26st rtls
10) =
Paap (OEM
ut |=550 feibis
(pe) son
Allowable Shear Stress : Applying the torsion forula
d =0.4646 in,
5-27. ‘The coupling is used to connect the two shafts
together. Assuming that the shear stress in the bolts is
uniform, determine the number of bolts necessary to make
the maximum shear stress in the shaft equal to the shear
stress in the bolts. Each bolt has a diameter d.
nis the number of bols and F isthe shear force in each bolt
T
T- AFR Felt
: mm
eae 4
eA” Gd > end
Maximum shear stess for the shaft
eters he at,
7
see ar
© aR
na2t Ans
Ueda} nee tat 5-28. The steel shafts are connected together using a fillet
weld as shown. Determine the average shear stress in the
weld along section a-a if the torque applied to the shafts is
T = 60N +m, Note: The critical section where the weld fails
is along section a~a.
Fomor aay
nan, Lip
v (601(0.025 +0.006))
A” FxO.025 + 0.006K0.012sind5%)
. LITMPa_Ans
5-29, A motor delivers 500 hp to the steel shaft which is
tubular and has an outer diameter of 2 in, If the shaft is
rotating at 200 radis, determine its largest inner diameter to
the nearest} in. ifthe allowable shear stress for the material
is Tatow = 25 KSI
Internal Torg
550 fol
P= 500 bp( oe
oR) = 275 00 rs
P7500
r= 2.75 f
Soe sen
Allow able Shear Stress : Applying torsion formula
o
a
seat) = AND
t-O]
4 = 1785 in,
seiner ames = 5 Ans
‘5-30. The pump operates using the motor that has a power
of 85 W. If the impeller at B is turning at 150 rev/min,
determine the maximum shear stress developed in the
20-mm-diameter transmission shaft at A.
Internal Torque:
PaSSWHISN-m/t
Ps
2 asaunm
Te 5" som“
‘Maximum Shear Stress: Applying torsion formula
Te
T
SAC000)
F001
344MPa Ans 5-31. A ‘steel tube having an outer diameter of
25 in. isused to transmit 3 hp when turning at 2700 rev/min
Determine the inner diameter dy of the tube to the nearest 4
Fin. ifthe allowable shear stress is tay = 10 ksi 4
Internal Torque : Allow able Shear Stress : Applying torsion formula
re
o «2m (2 feet EE
1) « SeoHcAL.29
ul soi) = S808.25,
pr aasie( S222) = son as]
° dy = 2.483 in.
P1750
1 oF oP escent
3” 9008 Ue atin an
i
— Now te inl dese muse ered
*5-32 A steel
tube having an outer diameter of
4, = 25 in, and an inner diameter of dy = 2 in. is used to
transmit 45 bp. Determine its maximum rate of rotation if
the allowable shear stress is ryizy = 12
Allow able Shear Stress : Applying torsion formula
7 4
ie
: 1.25
12(10”) = 7 =
T #217359 1b-in. = 1811.3 8-4
Internal Torque:
P=To
08 bi
HN isaB ie
= 13.66 rad/s
—
ssa) am
vr nsini( SESE)
5-33. A ship has a propeller drive shaft that is turning at
1500 rev/min while developing 1800 hp. If it is 8 ft long and
has a diameter of 4 in., determine the maximum shear stress
in the shaft caused by torsion.
Internal Torque:
Te , 6302.54(12@)
ate
= O18 psi= 6.0211 Ans 5-34, The shaft is subjected to a distributed torque along
its length of ¢ = (10x*) N - m/m, where x is in meters. If the
maximum stress in the shaft is to remain constant at 80 MPa,
determine the required variation of the radius of the shaft
for0=xs3m,
26,526 (10°) i telox
¢ = (298) mm Ans
5-35. The shaft has a diameter of 80 mm and due to friction
at its surface within the hole, it is subjected to a variable
torque described by the function t= (2Sxe"*) N - rim, where
x is in meters. Determine the minimum torque To needed to
overcome friction and cause it to twist. Also, Z
determine the absolute maximum stress in the shaft. ty
rewire’): Te = [astee") ax
Integrating using Simpson's rule, we get
= 669.98 = 670N-m Ans I
7 «|
tans = BE = (66998004) _ 6 6gmpa Ans g
a] F004
5-36. Determine the diameter d of a solid shaft
required to transmit a power P if the allowable shear stress
is tow and the angular velocity of the shaft is w.
Internal Torque: ,
ree
o
Allowable Shear Stress : Applying trsion formula
re
—
iO.
Foor “FH
1
od
et} 5-37, The solid shaft has a linear taper from r4 at one end
{0 Ta at the other. Derive an equation that gives the
Maximum shear stress in the shaft at a location x along the
shaft’s axis.
ral + (ra = rab ~ 2)
t
(Lx) =
L
Geet af
Fas 2 7s
a FA zr
2r 2m
= Ans
ERPS fra(L— 2) + rea
5-38 The drive shaft of an automobile is made of a steel
tube having an allowable shear stress of ray = 8 ksi. If
the outer diameter is 25 in. and the engine delivers 200 hp to
the shaft when it is turning at 1140 rev/min, determine the
‘minimum required thickness of the shaft wall
Internal Torque :
oni (22%) sori
$50 Ibis
P20
) = #10 000 is
ai
0.000
= 10.000 oon. te
‘BeOe 92142
Allow able Shear Stress : Applying worson formula,
%
rans * aioe =
9 = 921.826 1291.25)
DU
7, = 1.0762 in
1.25~ 1.0762 =0.174in ‘Ans 5-39. The drive shaft of an automobile is to be
designed as a thin-walled tube. The engine delivers 150 hp
when the shaft is turning at 1500 rev/min. Determine the
minimum thickness of the tube’s wall if the outer diameter
is 2.5 in. The material has an allowable shear stress of
isi,
Internal Torque
rev (2nd) min
= 1500 2 (22) BR 500 wre
130 5S lar
$50 t-Iis
150 ip( SOE) «2 soo ts
prion)
=F BS sosrim
a” 3008
Allow able Shear Stress : Applying orion formula
ee?
Sou Fae
Ssaig029
100) = “aso
n= 1460 in,
125-1146 20.104in Ans
*5-40. The motor delivers 50 hp while turning at a constant”
rate of 1350 rpm at A. Using the belt and pulley system this
loading is delivered to the steel blower shaft BC. Determine
to the nearest } in. the smallest diameter of this shaft if the
allowable shear stress for the steel is Tajjow = 12 ksi.
P=To
2wmd 1 mi
= rev/min 2229 min
50(550) = 7°(1350 eae
T= 198.521b-ft
4e'-F)
4(F'-F) =(194.52\112)
(F'-F) = 58357 Ib
(FF)
(583.57) = 4668.5 Tb-in
Te oy _ 668.56
= 12,0) = S685
c 0 oF
= 0.628 in,
Use 13 n.—dimetr stat Ans S-41. A cylindrical spring consists of a rubber annulus
bonded to a rigid ring and shaft. If the ring is held fixed and
a torque T is applied to the shaft, determine the maximum
shear stress in the rubber.
Equilibrium :
Tr
(+2Mo <0: T-F)=0 Fat
Maximum Shear Stress :
A” Inrh” TeAh
Shear stess is maximum whea ris the smallest, be. r= 1.
Henee,
Ans
5-42. The propellers of a ship are connected to a solid
A-36 steel shaft that is 60 m long and has an outer diameter
of 340 mm and inner diameter of 260 mm. If the pqwer
Output is 4.5 MW when the shaft rotates at 20° “rad/s,
determine the maximum torsional stress in the shaft and its
angle of twist
_ Te _ _225(10°(0.170)
J ~ ¥{0.170)*- (0.1305)
443 MPa Ans
TL 225(10°)(60)
IG ~ F{CO.r70)*- (0.130)*]7510%)
°
= 02085 rai = 119° Ans 5-43, A shaft is subjected to a torque T. Compare the
effectiveness of using the tube shown in the figure with that
of a solid section of radius c. To do this, compute the percent
increase in torsional stress and angle of twist per unit length
for the tube versus the solid section.
‘Shear stess : :
For the tbe,
Te :
(dee =
Zz
For the solid shaft,
)
= 661% Ans
Angle of rvist
For the ube,
TL
To
For the shaft,
TL
1G
Hes - 36,
% increase ing = #1—% (1008) = 297 (100%)
7 Tie
Eta [fle*~ (90) so9q)
008) = a
= 667% Ans #544. The bydrofoil boat has an A-36 steel propeller shaft
that is 100 ft long. It is connected to an in-line diesel engine
that delivers a maximum power of 2500 bp and causes the
shaft to rotate at 1700 rpm. Ifthe outer diameter of the shaft
is Bin, and the wall thickness is} in,, determine the maximum
shear stress developed in the shaft. Also, what is the “wind
up” or angle of twist in the shaft at full power?
Internal Torque
= (=) Lait S se.érertls
@ 10a ew) Ws
= nny (S224). ase we
>
T S508 217237 -f
a” 366
Maximum Shear Stress + Applying torsion Formula,
Te
7
m23.70018)
Et
83 ksi Ans
Angle of Twist:
Te m570900001)
9956" Faea3.asy 010}
= 007725 ra
The splined ends and gears attached to the A-36 steel
ft are subjected to the torques shown. Determine the
angle of twist of end B with respect to end A. The shaft has
a diameter of 40 mm.
som
“ > Se The #-300nm
8S Le Tey 22000 soi
sein Seam eo
Tastoon
TL _ 30003) , 200004) , 400(0.5)
Cac aa cae a
190 10
IG ~ FOORVIHUP
= 0.01008 rad = 0578" Ans 5-46, ‘The A-36 steel axle is made from tubes AB and CD
and a solid section BC. Its supported on smooth bearings that
allow it to rotate freely. If the ends are subjected to 85 Nm
torques, determine the angle of twist of end A relative to end
‘D. The tubes have an outer diameter of 30 mm and an inner
diameter of 20 mim. The solid section has a diameter of 40 mm.
Internal Torque: As shown on FBD.
‘Angle of Twist :
nt 025)
uo Lag par aaa |
5.000)
FODIN75.01)
eee neal na
5-47, The A-36 steel axle is made from tubes AB and CD
and a solid section BC. Its supported on smooth bearings that
allow it to rotate freely. If ends A and D are subjected to
85N - m torques, determine the angle of twist of end B of the
solid section relative to end C. The tubes bave an outer
diameter of 30 mm and an inner diameter of 20 mm, The solid
section has a diameter of 40 mm.
Internal Torque : As shown on FBD.
‘Angle of Twis:
nO
FOO 7SOIO)
==002255 nad =| 0.129°1
Taelae
eac™
Ans
ar 65.90"
esnn
G--8500m
osu
5-48. The gears attached to the 304 stainless steel shaft
are subjected to the torques shown. Determine the angle of
twist of end A with respect to end B. The shaft has a diameter
of 1.5 in,
Internal Torque : As shown on FED,
Angle of Twist:
Te _ ~150012)01
tun = 2g" Rar
600(129(3)(12)
TOTAL
=-O071I2 ad = 14.07%, Ans
ssooteit
OF eatsco ft 00 we
| Teenboowht
S 5-49. The gears attached to the 304 stainless steel shaft are
subjected to the torques shown, Determine the angle of twist
of gear C with respect to gear B. The shaft bas a diameter
of 1.5 in.
Internal Torque : As shown on FBD.
00 os
Angle of Twist:
60012963012) er boo te )
Fors HI.) 00) ey
0.08761 md=2.72 Ans
5-80. ‘The rotating flywheel-and-shaft, when brought to a
sudden stop at D, begins to oscillate _clockwise-
counterclockwise such that a point 4 on the outer edge of
the flywheel is displaced through a 6-mm are. Determine the
maximum shear stress developed in the tubular A-36 steel
shaft due to this oscillation. The shaft has an inner diameter of
24 mm an outer diameter of 32 mm, The bearings at B and
C allow the shaft to rotate freely, whereas the support at D
holds the shaft fixed.
sar8
6=15¢ b= 0.08 rad
i Some
‘ . *W)
og = RD
88 = Fas\i)
T= 40s
Lt
a
10° 9(0.016)
= 640MPa Ans 5-51, ‘The motor delivers 40 bp to the 304 stainless steel shaft
while it rotates at 20 Hz. The shaft is supported on smooth
bearings at A and B, which allow free rotation of the shaft
‘The gears C and D fixed to the shaft remove 25 hp and 15 bp,
respectively. Determine the diameter of the shaft to the nearest
4 in. if the allowable shear sttess is Taye = 8ksi and the
allowable angle of twist of C with respect f9 D is 0.20",
Pe
External Applied Torque: Applying T= 35, wehave
401550) 254550)
= 175071b-f = 109.42 ft
Tu > Facz0) 220)
15(550)
2 ED ses mon
13" acm
Internal Torque : As shown on FBD.
Allow able Shear Stress + Assume falufe due w shear stress.
By observation, section AC is the critical region
rrso709 (¥)
#(4)°
02 in,
810) =
HY
Ta 6s0s nH
5.68 asp
B68 tafe
Angie of Twist: Assume fulure due to ange of twist iiution,
= Foleo
Pero = Soe
0.26) __65.65(12)(8)
180 F(A Lapa)
d= 1.137 in. (controls!)
Used
5-52. The motor delivers 40 hp to the 304 stainless steel
solid shaft while it rotates at 20 Hz. The shaft has a diameter
of 1.5 in. and is supported on smooth bearings at A and B,
which allow free rotation of the shaft. The gears Cand D fixed
to the shaft remove 25 hp and 15 hp, respectively, Determine
the absolute maximum stress in the shaft and the angle of twist,
of gear C with respect to gear D.
>
Externol Applied Torque : Applying T= 3, wehave
ig
40(550) 25(550)
= EIST Tee = 109.42 ft
4 * aC 20) 2x20)
15(550) _
Fea SSR
Internal Torque : As shown on FBD.
Allow able Shear Stress : The maximum torque occuts within
region AC of the shaft where Tay, = Tye = 175.07 lb-ft
rt,
reusé _ 175.07(120.79)
Foy
e317 Ans
Angle of Twist:
5.651218)
* FOI ALOTT
=0.001153 rad = 0.0661? Ane
Tor6e03 nar
Besos mye 5-53. The A-36 steel shaft is 2 m Jong and has an outer
diameter of 40 mm, When itis rotating at 80 rad/s, it transmits
32 kW of power from the engine E to the generator G.
Determine the smallest thickness of the shaft if the allowable
shear stress is tmnow=140 MPa and the shaft is
restricted not to twist more than 0.05 rad.
as
P=To
32(10°) = 7180)
T=400N-m
0.01875 m
Angle of twist limitaon :
1
iG
6
4002)
Fos —,, 50507)
7% =001247 m (controls)
7 = 002-0.01247
= 0.00753 m
=753mm Ans
5-54. The*A-36 solid steel shaft is 3m Jong and has a
diameter of 50 mm. Itis required to transmit 35 kW of power
from the engine £ to the generator G. Determine the
smallest angular velocity the shaft can have if it is restricted
not to twist more than 1°,
73)
‘Ta0° ~ Fe0.025475)d0")
17 =267.73N-m
P=To
35(10") = 267.740)
@=13i rad/s Ans 5-55. The A-36 steel shaft rotates at w = 125 rad/s and
transmits the power shown. Determine the absolute
‘maximum shear stress in the shaft and the angle of twist of
C with respect to F, The inner and outer diameters of the
shaft are d, = 30 mm and d, = 40 mm. The journal bearings
at B and G are smooth,
External Applied Torque: Applying T=
60110) 20(10)
aS ONm Toe
70(10°)
nate
rp OD a Se0Nm
Internal Torque: As shown on FBD.
‘Maximum Shear Stress : The maximum torque oorrs within
region EFOf the shaft where Tagg = Ter = S6ON ma
60(0.02)
Foarcooy "O2M Ane
POM ooIsH TED Toy HO)
++(320)(1.5) + (60)(2))
0.1987 nd = 114° Ans
Ts4800.m
cs
Top=4800-"
Te #460 sien
og
7
2.
Trtoonm Teton *5-56. The A-36 steel shaft rotates at w = 125 rad/s and
transmits the power shown. Determine the inner and outer
diameters of the shaft if d,/d, = 0.6, the allowable shear
stress is Taioy = 150 MPa, and ‘the allowable relative angle
of twist is batow = 2°/m. The journal bearings at Band G are
‘smooth,
?
External Applied Torque: Applying T= =, weave
£0010) mee
Tas ON Bes
= 560N-m
Internal Torque : As shown on FBD.
Allow able Shear Stress : Assume fulure due to shear sess
Te4B0n.m
By observation, section EF is the critical region. 6
Angle of Twist : Assume falure due w angle of ost Uimitaion,
By observation @ pis cridcal.
Tarizowm
1
tore
255) at sto).
Be (S49) Josoc0%
+(320)( 1.5) + (560) (2)]
4,=003798m=38.0;m (comrols!) Ans
4 = 06d, = 0.6(0.03798) = 002279 m=22.8mm Ans
5-87. The A-36 steel assembly consists of a tube having an
Outer radius of 1 in, and a wall thickness of 0.125 in. Using
a rigid plate at B, it is connected to the solid 1-in-diameter
shaft AB. Determine the rotation of the tube’s end C if a
torque of 200 Ib - in. is applied to the tube at this end. The
end A of the shaft is fixed-supported.
gn = Tak __200610)
FOS ay 7 9.001882 rad
1G” FOsrar.ox1e ~ 9%"
Teak =200¢4) ‘
cn ES = O_o, nd
fon Ig * FOS oansyaTonioy = ~ oN
waa ib
Gc = On + bem
= 0.001852 + 0.000119 Tyet 200 Ibe
= 0.001964 rad = 0.113° Ans Te
io [bin
8 Ibi 5-58, The two shafts are made of A-36 steel, Each has a
diameter of 1 in., and they are supported by bearings at A,
B, and C, which allow free rotation. If the support at D is
fixed, determine the angle of twist of end B when the torques
are applied to the assembly as shown.
Internal Torque: As shown on FBD.
‘Angle of Twist: 2233p
nt
oo
| er
a + 40) : ost
OFHUA TTT £600129630 + 2004129010, loft sf
0.01778 rad = 0.01778 rad Tes -/200@35
e-Go.cib ye
6, OS
aSyen5 = 002667 ad
or oe Ho0178) = 002 ~G.
Since hers no torque applied between Fand B then
64 = by = 002667 rad = 1.53° Ans
Eazoi
5-59, ‘The two shafts are made of A-36 steel. Each has a
diameter of 1 in,, and they are supported by bearings at A,
B, and C, which allow free rotation. If the support at D is
fixed, determine the angle of twist of end A when the torques
are applied to the assembly as shown,
Imernal Torque: ss shown on FBD.
Angle of Twist
| Sag ieseoun
eer dig tome beh
ose
say 38
1
= FOSTER 8041230) + 20001210)
=-O01778 rad = 0.01778 nd
= 40112)(10)
POSTON CO
= ~0.004445 rad = 0,004445 rad
P4864 Our
= 0.02667 + 0,004445
$0311 ad = 178° Ans +*5-60, The 6-in.-diameter L-2 steel shaft on the turbine is
supported on journal bearings at A and B. If Cis held fixed
and the turbine blades create a torque on the shaft that
increases linearly from zero at C to 2000 lb-ft at D,
determine the angle of twist of the shaft of end D relative
to end C. Also, compute the absolute maximum shear stress
in the shaft. Neglect the size of the blades.
oe x
(24200 Moin
Trax = 1(120)(200(120)) = 1.44(108)
T= 1.44(10°)— $(4(200) = 1.44(10°)— 10087
[2° 1.440.0°sde— 100% ae
1440120) ___100(120)7
* areas) 3S = 00825 rad
Far 000) 3 \a1 0 OOP Ane
Maximum torque occurs atx = 0
tea 2 FE = LUO)
Se =340ksi Ans
a7 Ge
5-61. The assembly is made of A-36 steel and consists of
4 solid rod 15 mm in diameter connected to the inside of a
tube using a rigid disk at B. Determine the angle of twist at
A. The tube has an outer diameter of 30 mm and wall
thickness of 3 mm.
Internal Torque : As shown on FBD.
Angle of Twist :
5003) 80(03)
FOWDTS TSO * FOS —ooINy TOTO
= 0.04706 rad = 2.70" Ans §-62. The device shown is used to mix soils in order to
provide in-situ stabilization. If the mixer is connected to an
A-36 steel tubular shaft that has an inner diameter of 3 in
and an outer diameter of 4.5 in., determine the angle of twist
of the shaft of A relative to C if each mixing blade is
subjected to the torques shown.
woes|| |
q uals
tee “Hemp
s0ou12,15412) so0012,20%12)
F@25"- CCA) * HE25"- a HHADIe,
= 00952 rad =5.45° Ans
5-63. The device serves as a compact torsional spring. It
is made of A-36 steel and consists of a solid inner shaft CB
which is surrounded by and attached to a tube AB using a
rigid ring at B. The ring at A can also be assumed rigid and
is fixed from rotating. Ifa torque of T = 2k - in. is applied
to the shaft, determine the angle of twist at the end C and
the maximum shear stress in the tube and shatt.
Internal Torque : As shown on FBD.
Maximum Shear Stress :
Ans
Ans zxpin_ 0
Tye t2.0 Kipity
Zp ine
L
(2.00)(12)
FOF 0759 11 0TTo “007 Ad Tao kia
Taclac
Gey = ee
2.00(24)
“FOS yori ~ COMME rad
Oat bom
= 0.002032+ 0.044448
= 0.04648 rad = 2.66° Ans *5-64, The device serves as a compact torsion spring. [tis
made of A-36 steel and consists of a solid inner shaft CB
‘which is surrounded by and attached to a tube AB using a
rigid ring at B. The ring at A can also be assumed rigid and
is fixed from rotating. If the allowable shear stress for the
material is Tuoy = 12 ksi and the angle of twist at Cis limited
10 dine = 3°, determine the maximum torque T that can be
applied at the end C.
Tos)
Fos)
#2356. in
02
7
ra
Fr-07%)
T= 1249 kip-in
120=
Angle of Twist : Assume failure dvew ange of twist liniasion,
lan 72,
IG” FOO LOTIO
= oo01016r
Ticlae (24)
FOS 1.00}
=0.0222247
date = 904 be
30)
5 -oooo1er+ 0.022227
180
25 kip-in (controls) Ans
go
5-68. The contour of the surface of the shaft is defined by
the equation y = e@, where a is a constant. If the shaft is
subjected to a torque T at its ends, determine the angle of twist
of end A with respect to end B. The shear modulus is G.
Internal Torque : As shown on FBD.
Angle of Twist: Toe polar moment of nerinis Js) = 5(64)*
Ans 5-6, The tapered shaft is made of 2014-T6 aluminum alloy
and bas a radius which can be described by the function
r= 0.02(1 + 2) m, where x is in meters, Determine the
angle of twist of its end A if itis subjected to a torque of
450.N + m.
Internal Torque : As shown on FBD.
Angle of Twist; The polar momen of ines J(s) «
= 80n( 10") (1427)*.
[ooz(1+s") J"
*T¢a)de
Oia
. 450 de
fo RCI Tea IOD
006618 Ta oon
Evaluating the inegral using Simpson's rule, we have
4 =0.066315(0.4179) nid
=0.0277 nd = 159° Ans
5-67. The shaft of radius ¢ is subjected to a distributed.
torque f, measured as torque/length of shaft. Determine the
angle of twist at end A. The shear modulus is G.
B-Srae=0
2
t= fede y fara
Ente a yates
= ole Sl wt + = S45
jie
IG
Ltd ay etre 2nd
sghalgee vet
ot Tol?
7* a" nie
Bttie-
163)
jowever J = Fet,
2 -
Tel?
oaeG
oe *5-68. The A-36 steel shaft has a diameter of 50 mm and
is subjected to the distributed and concentrated loadings
shown. Determine the absolute maximum shear stress in the
shaft and plot a graph of the angle of twist of the shaft in
radians versus x.
Internal Torque: As shown on FBD.
‘Maximum Shear Strers : The maxinum trqve oocurs at
0.5 m where Tax, # 150+200(0,5) = 250 Nm,
250(0.025)
20008) toaMes Aas
(0.0254) i
Angle of Twist:
For 0S2<0.5m
“Tyas
re fe
(150 +2000) a
-; aoe
150x+ 100s?
“Te
1530 100
* F002 775.000)
=[326042172](10°) nt
Aurs0Sm, 9 =$¢=000217 Ad
For 0.5m
20nm Tet 20.00-m
Bone
Tur oon 308
sot Tex -f0.040e
= do0nm
Ter 00 oo
gonem Tet -S0.04)e0 5-94, The square shaft is used at the end of a drive cable
in order to register the rotation of the cable on a gauge. If
it has the dimensions shown and is subjected to a torque of
8N-m, determine the shear stress in the shaft at point A.
Sketch the shear stress on a volume element located at this
point,
Maximum shear sess :
4817 _ 481(8)
a
: 2 ~ (0.005)
Da
= 308 MPa Ans
5-95. The uniform C86100 bronze rod has an elliptical
cross section. If it is subjected to the five torques shown,
determine the dimension a of its cross section so that the
shear stress in the rod does not exceed Tatow = 85 MPa, Also,
what is the rotation of end A with respect to end B?
Allowable Shear Stress : Toe orque diagram shows that
section AE is the criteal ection.
@=002020m=20.2mm Ans
Angle of Twist:
(@+P)TL
tun ope
(002020+001010 1 ansyc05
* 540.02020)(0.01010°)(38.01( TH ed
1 (-225}(0.6) +(-100(0.8)+200(03)]
20.1472 nd =| 8.444 Avs
5-96. The uniform C86100 bronze rod has an elliptical
cross section. If it is subjected to the five torques shown,
determine the maximum shear stress in the rod and the angle
of twist of end A with respect to end B. Take a = 20 mm.
Maximum Snear Stress : Toe torque diagram shows thatthe
maximum torque oocurs at secton AE.
a
fae
2075)
* x02) (0.0TF
=O MPa ‘Ans
Angle of Twist:
wre
tua 9 SE
(007+ 0.01%)
Roo aarysEATTOS
+ (~225)(0.6) + (-100}(0.8) + 200(0.3))
[(-275)(0.5)
= 0.1531 mad =| 8.779 Ans $-97, The aluminum strut is fixed between the two walls
at A and B. fit has a 2 in. by 2 in. square cross section, and
it is subjected to the torque of 80 Ib ft at C, determine the
reactions at the fixed supports. Aiso, what is the angle of twist,
at C? Ga = 3.8(10°) ksi.
By superposition
0-6 -be %
7.108002) _7.10(755)
ac ao
t be
T=32-A Ans
Te
T.+32-80=0
T= Ans a
= 21082),12.3,12)
te ang aTOH) = OO0I6! rad = 0.0525 Ang
$-98 The brass wire has a triangular cross section,
2mm on aside, Ifthe yield stress for brass is ry = 205 MPa,
determine the maximum torque T to which it can be
subjected so that the wire will not yield. If this torque is g
applied to a segment 4 m long, determine the greatest angle
of twist of one end of the wire relative to the other end that
‘will not cause permanent damage to the wire. G,, = 37 GPa, ‘
Allow oble Shear Stress : oe
20r
Angle of Twist:
feu hs
osc) = gai _ae(on2016)
GE (0.002)(37)(10%)
7 =00820N-m Ans #255 rat re
5-99. The plastic tube is subjected to a torque of 150N- m.
Determine the mean dimension a of its sides if the allowable
shear stress if tanow = 60 MPa. Each side has a thickness of
#=3 mm. Neglect stress concentrations at the
comners,
me
Ans "5-100. The plastic tube is subjected to a torque of 150
N+ m. Determine the average shear stress in the tube if the
mean dimension @ = 200 mm. Each side has a thickness of
1 = 3 mm. Neglect stress concentrations at the corners.
rT 150
fee Fea, ~ 2(0.003)(003)
25MPa Ans
5-101. A torque of 2 kip - in. is applied to the tube. If the
wall thickness is 0.1 in., determine the average shear stress
in the tube.
tech eH)
BA, ~ 2O.1x2.9465) "7754S Ane
5-102 The 304 stainless steel tube has a thickness of
10 mm. If the allowable shear stress is Tayo» = 80 MPa,
determine the maximum torque T that it can transmit. Also,
‘what is the angle of twist of one end of the tube with respect
to the other if the tube is 4 m long? Neglect the stress
concentrations at the comers. The mean dimensions are
shown,
Section Properties :
A, = 0.01(0.03) = 000210 n*
Jas =2(0.07)+2(0.03) =0.200 0
Allow able Average Shear Stress :
Tr
Te,
10) = sean
~ 2(0.01)(0.00210)
T =3360 N-m=3:364N-m
Ans
Angle of Twist:
ae 3360(4(0.200)
TAIG | 7” HODaAIOH SOLO OOH
0.2032 ad = 11.6 Ans 5-103. The 304 stainless steel tube has a thickness of
10 mm. If the applied torque is T = SON + m, determine the
average shear stress in the tube, Neglect the stress
concentrations at the comers. The mean dimensions are
shown.
Section Properties :
‘Aq = 0.07(0.03) = 000210 mi
Average Shear Stress :
30
{oon
= 119 MPa Ans
%5-104, The tube is made of plastic, is 5 mm thick, and has
the mean dimensions shown. Determine the average shear
stress at points A and B if it is subjected to the torque of
T= 5 N-m, Show the shear stress on volume elements
located at these points.
An = (0.11)008)+ £(008)0203) =0.01 m?
St = tap =50kPa
5
2A,” 2(0.005;(0.01)
‘<>
ton]
5-108. The steel tube has an elliptical cross section of the
mean dimensions shown and a constant thickuess of
1=02 in. If the allowable shear stress is tTyoy = 8 ksi,
determine the necessary dimension b needed to resist the
torque shown, The mean area A,, for the ellipse is r5(0.5b)
Internal Torque : As shown on FBD the maximum torque
BT, = 2700
Allow able Average Shear Stress : TeS0.0 fe
ee Boles J.
foe = Fane = a
27012)
810") =
= Faye HOT te
50 lie
& =0803 in Ans Taya ise
Ct 5-106, The tube is made of plastic, is 5 mm thick, and has
the mean dimensions shown. Determine the average shear
stress at points A and B if the tube is subjected to the torque
of T= S00 N - m, Show the shear stress on volume elements
Jocated at these points, Neglect stress concentrations at the
corners,
2(0.005)(0.0052)
= 962MPL Ans
Ly”
5-107. For a.given average shear stress, determine the
factor by which the torque-carrying capacity is increased if
the balf-circular sections are reversed from the dashed-line
positions to the section shown. The tube is 0.1 in, thick.
Section Properties :
(0.58)
2
£(0.58)
= tn [EES anor
7
ew cuanceays[ EGS ay aa9n0n at
Average Shear Stress :
1 293033
To0867
Ans *5-108, Due to a fabrication error the inner circle of the
tube is eccentric with respect to the outer circle. By what
Percentage is the torsional strength reduced when the
‘eccentricity ¢ is one-fourth of the difference in the radii?
Average Shear Stress :
For the aligned tube
Tr Tr
hoe
TAL a —Eym (44)
ratne-nea(ts2)
1 3
se Ye-b-b = He
Fy
Fico
Percent eduction in sength =
Jim (254)? 3
2) e288. aee
5-109. “The symmetric tube is made from a high-strength
steel, having the mean dimensions shown and a thickness of
nm. ILitis subjected to a torque of T = 40N - m,determine
the average shear stress developed at points A and B.
Indicate the shear stress on volume elements located at these
points,
Ans 5-110. The plastic hexagonal tube is subjected to a torque
of 150 N- m. Determine the mean dimension a of its sides
if the allowable shear stress is Tallow = 60 MPa. Each side has
a thickness of ¢ = 3 mm,
150
soachy (20.003(2.598i
4=001266m= 127mm Ans
5-111. The steel shaft is made from two segments AB and
BC, which are connected using a fillet weld having a radius
of 2.8 mm. Determine the maximum shear stress developed
in the shaft,
Tepe _ 100(0.025)
dep = i =
J Froans*)
= 407 MPa
For the filet:
D_ 30 rag
PaBers, ta Beou
a” a” 2
From Fig. 5~36, K = 1.325
Tue (0.01)
= KBE. 1225
Cnas)y = x Foor
‘= 506 MPa (max) Ans *S"112, The shaft is used to transmit 9 hp while turning at
600 rpm, Determine the maximum shear stress in the shaft
The segments are connected using a fillet weld having a -
radius of 0.15 in,
Internal Torque :
a eon ED!) 8 noe
$50 fis
Thp
Paste (SAB) wson a
5-113, The members are connected with a fillet weld of
radius r = 4 mm. Determine the maximum shear stress in maaan
the shaft if T = 10N-m,
Maximum Shear Sires:
r4
=25 wd Je 5 m020
Kets
oon),
12f$2] sone. an 5-114, The assembly is subjected to a torque of 710 Ib - in.
If the allowable shear stress for the material is tio,
12 ksi, determine the radius of the smallest size fillet that
can be used to transmit the torque.
Kqr10y0375)
0375)
ke140
Pet a2
a7 07
11(0.75)=0.075 in. Ans
$-0375>0075in. OK
5-115, The steel used for the shaft has an allowable shear
stress of tauow = 8 MPa. If the members are connected mo
together with a fillet weld of radius r = 2.25 mm, determine
the maximum torque T that cau be applied.
re F
fou xe
Allowable Shear Stress > A108) = 1 {2 (0.0075)
D3 1_2as FOOT |
Cee et rp
T #=8.16N-m Ans
From tbe tet K = 1,30 *8-116. A solid shaft is subjected to the torque TT, which
causes the material to yield. If the material is elastic perfectly
plastic, show that the torque can be expressed in terms of
the angle of twist & of the shaft as T (1 6340),
where Ty and dy are the torque and angle of twist when the
material begins to yield.
Elastic Plastic Torque :
hon
Sere Useing Eq. $26 from the text
ik
Ta*K (4d pt) w HE
Fi (Ae =p) 0 28
When pp =, 8 = 6r then rom EH
Using Ea. 5-25, ak,
Fre, trom the text and a, (3)
Ry
4 =
refi(rgh) zo,
Daviding Eq, (1] by Eq. (2) yields
fo}
or
S-117. The assembly is subjected to a torque of
1800 tb - in. If the allowable shear stress for the material is
tow = 12 ksi, determine the radius of the smallest size fillet
that can be used to transmit the torque.
Allow able Shear Stress :
Te
7
sao) = xf
Keust
180005)
#0.
2. from the wet:
re01Sin Ans
Cheek :
Sin > O.1Sin, (OKY)
5-118 A bar having a circular cross section of 3 in,
diameter is subjected to torque of 100 kip in. If the
material is elastic perfectly plastic, with ry = 16 ksi,
determine the radius of the elastic core.
Plastic Torque : Applying Ba. 5-26 from the text
T= TE (4e-p)
Ans S-119, A solid shaft having a diameter of 2 in. is made of
clasticeperfectly plastic material having a yield stress of
y = 16ksi and shear modulus of G ~ 12(10") ksi. Determine
the torque required to develop an elastic core in the shaft
having a diameter of 1 in. Also, what is the plastic torque?
Elastic» Plastic Torque : Applying Eq, $~26 from the ext
TEE (4e~p,?)
=F) 09)
$32.46 kipin © 2.71 kip-
Plastic Torque: Using Eq. $~27 from the ext
petted
z
= Fasc
= 3351 kip-in =279kip-ft Ans
5-120. The 2-m-long tube is made from an elastic-plastic
material as shown. Determine the applied torque T, which
subjects the material of the tube’s outer edge to a shearing
strain Of Ymax = 0.008 rad. What would be the permanent
angle of twist of the tube when the torque is removed?
Sketch the residual stress distribution of the tube.
‘ert he me ty pte. Aen
‘Artin be ates ype
pelt aate
eb %
,
= OHM oo" — 008
(2 D3603Nom = 6m Ane
“Terr ronan he opasie e of
B= MOUS W gpa
eg
pee 9 MD won
+ ar NOTA zy 20M,
235-015
fonts ain 12"
Be OKs O0)
2 EE DOSS ass
7 Foo - 0085
= 2M ass « zesemee
908
254M i BM S121. Determine the torque needed to twist a short
3-mm-diameter steel wire through several revolutions if itis
made of steel assumed to be elastic perfectly plastic and
having a yield stress of 7y = 80 MPa. Assume that the
material becomes fully plastic.
Plastic Torque : Wien the material becomes fly plastic, then
T= 2a] ‘ty ptdp
an 2
= Feo (10°) (o0013°)
=O565Nim Ans
$2122. A solid shaft has a diameter of 40 mm and length
of 1 m. It is made of an elastic perfectly plastic material
having a yield stress of ry = 100 MPa. Determine the
maximum elastic torque Ty and the corresponding angle of
‘twist. What is the angle of twist if the torque is increased to
T = 12Ty? G = 80 GPa.
Maximum Elastic Torque
o
Te TL 1256.64(1)
tye atte = 0.0625 rad
a) "36 * oor 0e)
yell
_ 100110% (#) (0.024) Elastic Plastic Torque : Applying Eq. 5-26 of the text,
us
= 1256.64N-m = 1.26kN-m Ans 4g O-p)
7 AER,
: “F (40-p)
Angle of wwist : £(100)(10%) %) 93
1225664) « 2OMU(yg0) _59]
one br =00187m
1 = OM coast
vey (00012
er
Yep, (0.00125
= Tey (20025). nd=4.86° Ans
ooo Teja) = OOS nd = 6.86 Ay
5-123. The stepped shaft is subjected to a torque T that
produces yielding on the surface of the larger diameter
segment. Determine the radius of the elastic core produced
in the smaller diameter segment, Neglect the stress
concentration at the filet
Maximum Elastie Torgue : For tbe larger diameter segment
etd
4 () (0034)
oe
= 135(10") a,
laste Pleie Torgue: ore sar dames segues
Ty = Hye? = Hey ( 0.0278") = 13.86( 10°) ery > 13.5( 10°) ary.
Applying Ea, 5-26 ofthe tert we have
EE(4-51)
135( 10%) ayy = =f «(o027s") ~p}]
Py =0.01298 m= 130mm Ans *8-124, The shaft is made from a strain-hardening material
having a ~y diagram as shown. Determine the torque T that
must be applied to the shaft in order to create an elastic core
in the shaft having a radius of p, = 0.5 in,
ra
—ar me
| 1000)
7 7 0.005
m= 2007 w
#2 = 1000) | 15.00%) = 10410)
7 = 0005 0.01 — 0.005
t= 1a0y7 + 50°) @
006
6
2 = 20 (0.005) =
Your = 55 (
=f £0,006) = 0.01
1 = E Tan = (0.006) e
Sensing nto, (1)ad @) yi:
= 2000)p
ty = 10(10") p + S(10*)
1 asf op dp
ar 2000 9° ao + 28 f° ody 9 + sa 6 dp
= 3970b-in.= 3310-f Ans 5-125, The shear stress-strain diagram for a solid 50-mm
diameter shaft can be approximated as shown in the figure.
Determine the torque required to cause a maximum shear
stress in the shaft of 125 MPa. If the shaft is 3 m long, what
is the corresponding angle of twist?
= 8000 (10°)(p)
$= sui0h _ 12540) ~ saxo)
p= 000625 ~ 0025 — 0.00625
= 4000 (10°Kp) + 25410"
T= anf cp" dp
0% soni 6 ap
{4o00«i04p + 2500"yp* dp
aan
+20)
T= 3269N-m = 327KN-m Ans
= tore = hy
ve ae cos
= 120rad = 688° Ans
0m
cl
To , 20
Fo canes
‘Teaveowbe
soMte +
~1eSMPm
o0%sm 5-126 The 2-m-long tube is made of an elastic perfectly
Plastic material as shown. Determine the applied torque T.
Which subjects the material at the tube’ outer edge to a shear
strain of Ymax ™ 0.006 rad. What would be the permanent
angle of twist of the tube when this torque is removed? Sketch
the residual stress distribution in the tube.
Plastic Torque : The tbe i fully plasticity, 2 yy = 0.003 ra
7 0006
De hos! 1 0.0051 nd
‘Therefore he tube is fully plastic
Tra anf" sy 9 dp
Fret gt
-3h(g-4)
2m (210105), ”
= COO (o0s8?-002")
= 082.19 N-m =6.99KN-m
Angle of Twist:
oom
220 nosattad
‘When a reverse torque of Tp = 6982. 19 N-m is applied,
ont
Ye
2100
HOUT ropa
‘ooas* 7°
a BL
6982.19(2)
he se
FO035*— 0054) (7)
= 0.18389 rad
Pecranent angle of twist,
tre
=034286-0.18389 =0.1590md=9.11°
‘Ans
Youto-006 rad
Residual Shear Stress :
= BE. -6982.19(0035)
a)
he
4-Bee
at)
Gann,
(),e-H+ 5,
Fons ony
Fass copy 72827 MPs
16982.19(0.03)
93.09 MPa
~2104225.27 = 15.3 MPa
210+ 193.09 = -169 Mpa
19s.09mPm,
22527 Mha,
153 Pa.
169 MPa. 5-127, The solid shaft is made of an elastic-perfectly plastic
material as shown. Determine the torque T needed to form
aan elastic core in the shaft having a radius of py = 20 mm.
If the shaft is 3m long, through what angle does one end of
the shaft twist with respect to the other end? When the
torque is removed, determine the residual stress distribution
in the shaft and the permanent angle of twist.
Elastic Plastic Torque : Applying Ea. 5~2 from the text
Tr
FR (40 ~pt)
ALOU (00?) ~0.02"]
1077640 N-m = 20.8 RNa Ans
Angle of Twist:
Ys (22%)
ep (2%) 3) <0.6000d = 344° Ans
ooptlom)®
When the reverse
¢
2076.43)
OA) 003875 rad
Foo aay
‘Tee pemarent angle of ris,
on 0-9"
1600-03875 =02125 d= 12.2 Ans
Residual Shear Stress:
20776.4(004)
RTE 206.67 MPa
Fao)
20776.4(002)
PTEAOM) «10339 MPa
Foor)
(5) png © “160-4 206,67 = 46.7 MPa
(5)yuo.otm =~160+ 103.33 = 56.7 MPa
"5-128. “The shaft consists of two sections that are rigidly
connected. If the material is elastic perfectly plastic as
shown, determine the largest torque T that can be applied
to the shaft. Also, draw the shear-stress distribution over a
radial line for each section. Neglect the effect of stress
concentration,
Plastic Torque : Forte smaller- diameter segment
pearl‘ sve'ee
ae 2
othe
= Hans
22618Kip-in = 218B-fe Ans
Mazimum Shear Stress : Forte bigger-dameter segment
Te
2.618(0.825)
oT
7Oas)
6.83 ksi < ty = 108i (OK)
T
Mr 160MPas
este
103.3 he
+ 206-67 MPa
T Vf
oeen
e.0tm
A670Pa
57 Pa.
#
i.
toxsi :
i Seoni
sin, o8ssin, 5-129. The shaft is made of an elastic-perfectly plastic
material as shown. Plot the shear-stress distribution acting.
along a radial line if it is subjected to a torque of
T = 2KN - m. What is the residual stress distribution in the
shaft when the torque is removed?
Elastic Plastie Torque : The maximum elastic torque is
Ty = £;0? = $(150)( 10°) (0.02) = 1.885 4N-m and
the plastic torque is Tp = ‘Fe? = §(150)( 10°) (0.02%)
= 2513 LN-m, Since Ty
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