Version 2
August 2011
Page 1 of 67
Contents
Accuracy .............................................................................................................................................. 9
Acoustic Path Configurations .............................................................................................................. 9
Ambient Temperature ........................................................................................................................ 9
Amplification ....................................................................................................................................... 9
Annular Flow ....................................................................................................................................... 9
Asymmetry ........................................................................................................................................ 10
Attenuation ....................................................................................................................................... 10
Averaging Pitot.................................................................................................................................. 10
Bell Prover ......................................................................................................................................... 11
Bernoullis Equation .......................................................................................................................... 12
Bernoullis Principle .......................................................................................................................... 13
Beta ................................................................................................................................................... 13
Bluff (vortex shedding device) .......................................................................................................... 13
Bourdon Gauge ................................................................................................................................. 13
Bubble Flow ...................................................................................................................................... 14
Calibration ......................................................................................................................................... 14
Carbon Capture and Storage............................................................................................................. 15
Cavitation .......................................................................................................................................... 15
Churn Flow ........................................................................................................................................ 15
Compressibility.................................................................................................................................. 16
Computational Fluid Dynamics ......................................................................................................... 16
Cone Meters...................................................................................................................................... 16
Coriolis Effect .................................................................................................................................... 17
Coriolis Mass Flow Meters ................................................................................................................ 17
Cross Correlation............................................................................................................................... 18
Cryogenics ......................................................................................................................................... 19
Page 2 of 67
Page 3 of 67
Page 4 of 67
Page 5 of 67
Page 6 of 67
Page 7 of 67
Vortex Meter..................................................................................................................................... 65
Vortex Shedding ................................................................................................................................ 65
Water Cut .......................................................................................................................................... 66
Water-in-Liquid Ratio ........................................................................................................................ 66
Wedge Meter .................................................................................................................................... 66
Wet Gas ............................................................................................................................................. 67
Page 8 of 67
Accuracy
This is the closeness of the agreement between the obtained measurement and the true
value of the measurement. Accuracy is a qualitative rather than quantitative term. So, for
example, it is perfectly correct to state that one instrument is more accurate than anther but
incorrect to ascribe a number to the accuracy.
single path
double path
double path
four path
nine path
As a general rule, increasing the number of paths reduces the error, as an improved, more
accurate average velocity profile will be obtained. However increasing the number of paths
normally increases the cost of the meter.
Ambient Temperature
Ambient temperature is a term which refers to the temperature in a room, or the temperature
which surrounds an object of interest. The value of the ambient temperature should be
quoted and not assumed to be a standard value.
Amplification
Amplification is usually applied on data acquisition boards to improve the resolution of the
analogue-to-digital converter (ADC) by maximizing the analogue signal to match the ADCs
voltage range. Amplification can also be applied to low voltage signals from the sensor.
This allows the signal to be amplified before it is affected by environmental noise; thus
increasing the signal-to-noise ratio.
Annular Flow
This flow regime develops when the gas velocity is high. In annular flow, the gas (or lighter
phase) flows as a core in the centre of the pipe with the liquid forming a film on the pipe wall.
In horizontal flow, due to gravity, there will tend to be more liquid near the bottom of the pipe
than at the top.
A large fraction of the liquid phase may become entrained in the gas core, as droplets
travelling at velocities close to that of the gas. As the gas velocity increases further, the film
on the pipe wall may disappear completely, with the liquid becoming completely entrained in
the gas and the combined phases flowing as a mist.
Page 9 of 67
Annular Flow
Annular
Flow
Asymmetry
In long straight sections of pipe the flow (or velocity) profile will essentially be symmetrical
about the central axis of the pipe. However, in real pipe circuits the presence of a bend, a
flow meter, or a valve etc., will result in distortions to the flow profile.
Attenuation
In relation to ultrasonic flow meters, attenuation is the reduction in signal amplitude
(strength) resulting from the beam passing through the fluid (and pipe wall in the case of
ultrasonic non-invasive meters). How strongly the transmitted signal reduces in amplitude
as a function of frequency is referred to as the attenuation coefficient. The value of the
coefficient will depend upon the media through which the ultrasound beam passes.
Averaging Pitot
Averaging pitots are sometimes referred to as Annubars and contain multiple pressure
tappings to average the flow in order to try to compensate for a non ideal flow profile. The
averaging pitot tube is inserted across the pipe as indicated below. One side of the bar has
Page 10 of 67
pressure taps facing the flowing fluid that are coupled into an averaging chamber that
measures the total (i.e. static + dynamic) pressure of the fluid.
High
pressure
side
Low pressure
side
Low
pressure
tube
Static
pressure
port
Total
pressure
ports
Internal
averaging
tube
There may be a single port (as shown) or multiple tapping ports on the opposite side of the
bar to measure the low static pressure in the downstream region. The difference between
the total and static pressures is effectively a measure of the fluid velocity head, which
together with the pipe area enables the volumetric flowrate to be determined.
Bell Prover
The Bell Prover is the standard for calibrating low flow gas meters such as domestic meters.
A cylinder (or bell), open at the bottom and closed at the top, is lowered into a liquid bath.
The weight of the cylinder is supported by a wire, string or chain and counter balanced by
weights. A smaller counterbalance on a shaped cam arrangement (not shown in image) is
added to compensate for the changing buoyancy as the cylinder is submerged. By altering
the counterbalance weight, a pressure can be generated in the cylinder. A pipe passing
through the liquid is open to the trapped volume and, as the cylinder is lowered, gas is
displaced from the cylinder to the meter on test. By timing the fall of the cylinder and
knowing the volume/length relationship for the cylinder, the volume flow of gas through the
meter may be determined and compared with the meter reading. Most bell provers are filled
with low vapour pressure/low viscosity oil.
Page 11 of 67
Pulley
Cylinder
Counter
weights
Gas
Water bath
Test meter
Bernoullis Equation
This equation describes the relationship between different energy types in a flow. Bernoulli
proved that the total energy at any given point within flow through a pipe is constant. That is,
it can be considered as a statement of the conservation of energy: energy per unit volume
before = energy per unit volume after. For example, in the diagram below energy at location
1 = energy at location 2 = energy at location 3.
Location 3
Location 1
Location 2
2
1
g h1
1
1
2
2
2 g h 2 3 g h3
2
2
Where:
= Pressure energy
1 2
= Kinetic energy per unit volume
2
gh = Potential energy per unit volume
Page 12 of 67
Bernoullis Principle
If a flowing fluid experiences a pressure drop there will be a corresponding and immediate
increase in the velocity of the flow (see Bernoullis Equation).
Beta
Beta () is the ratio between the diameter of the orifice or throat of device (d) to that of the
pipe (D). Note: The lower the value the smaller the diameter and the greater the pressure
loss.
Bourdon Gauge
The Bourdon gauge is constructed using a metal tube with suitable elastic properties. It has
an oval cross section bent into a circular arc or coil and fixed at one end. As the fluid
pressure is applied to the inside of the tube it deforms to become circular and this in turn
causes the tube to straighten. Movement of the sealed free end of the tube is amplified and
coupled to a pointer via a linkage and gear mechanism thus indicating the pressure on a
dial.
Page 13 of 67
Bubble Flow
Bubble flow consists of a continuous liquid phase dispersed with small bubbles of gas. This
regime is observed when the ratio of gas flowrate to liquid flowrate is low. In horizontal flow,
due to the effect of gravity, the bubbles tend to collect in the upper part of the pipe.
Bubble Flow
Bubble Flow
Calibration
Calibration is a comparison between the reading of a device and that of a standard (see
Measurement Standard).
The measurand (quantity that is being determined by measurement) may be the quantity or
the rate i.e. the quantity per unit time (Kg/hr, l/s, m3/hr).
Capture
Transportation
Storage (sometimes called sequestration)
Cavitation
In a flowing liquid, if the pressure drop is large enough, a phenomenon known as cavitation
can occur. This can take two different forms:
In water and in liquefied gases cavitation generally occurs only when the pressure at some
point approaches the vapour pressure of the liquid. Then bubbles or pockets of vapour
appear, only to collapse as soon as they enter a region of higher pressure.
In oils and liquid fuels cavitation generally takes a different form. It begins at pressures
below atmospheric pressure, but well above the vapour pressure, and consists of the
release of bubbles of air from which the solution take quite a long time to re-dissolve.
Churn Flow
As the gas velocity is increased beyond that for slug flow, a highly turbulent regime known
as churn flow develops. Irregular slugs of gas move up the centre of the pipe, generally
carrying droplets of liquid with them. The liquid rises and falls in an oscillatory manner
(hence the description churn flow), although the net flow remains upwards. Neither the gas
nor the liquid phase is continuous. Churn flow is a particular characteristic of large diameter
flow tubes, occurring over a wider range of flow conditions as the tube diameter is increased.
Churn
Flow
Page 15 of 67
Compressibility
The compressibility of a fluid () is the fractional decrease in specific volume (or the
fractional increase in density) caused by unit increase of pressure. That is:
1 Vs 1
.
Vs p
p
The compressibility of water is about 1/20,000 that of air at atmospheric pressure, and for
most purposes can be ignored. The compressibility of liquid petroleum products varies with
their composition, viscous oils being only a little more compressible than water and light
fuels being more than twice as compressible as water. In the large-scale commercial
metering of oils and fuels compressibility is generally taken into account when pressures
above about 2 bar are encountered, whist gases are very highly compressible at low
pressures; the opposite is true of gases at high pressures.
The humidity of a gas affects its density. For example, in the case of air at 1 bar and 23C,
the density when dry is about 1 per cent greater than the density when saturated with water
vapour.
Numerically model fluid flows (including heat transfer), particularly in situations where
it is not practical or feasible to undertake testing.
Predict flow properties without disturbance to the flow; something which is not always
possible with measuring instruments.
Devise and optimise laboratory test programmes.
Aid designers to optimise designs through numerical analysis, thus reducing the
number of prototypes for experimental testing.
Predict future flow issues and compatibility / durability of flow systems for aging
effects; for example erosion of valves and pipes, and other flow assurance issues.
Cone Meters
Cone meters (e.g. V-cones) are a type of differential pressure meter which is essentially an
inverted Venturi tube. Instead of a contraction in the pipe, the fluid flows around a central
cone as shown below.
Page 16 of 67
Various designs are available and the downstream tapping can either be located in the base
of the cone or machined through the wall of the meter body at the widest part of the cone.
The upstream pressure tapping is located before the cone. Cone meters have proved
popular as it has been claimed that they require very little upstream straight pipework before
the meter to provide accurate measurements. This benefit is claimed to be due to the fluid
flowing around the cone which is described as conditioning the flow. Cone meters are not
covered by the standard ISO 5167 which describes the common differential pressure meter.
Coriolis Effect
The Coriolis Effect was first reported in 1835 by the engineer Gustav Gaspard Coriolis, who
established relationships between forces present when a mass moves in a rotating plane. A
common example in nature is found in the motion of the atmosphere where large masses of
air flow from cold to hot regions on the earths surface. This mass flowing across the
rotating surface has forces acting on it to produce rotation of the air flows.
Page 17 of 67
at
ar
Pivot/anchor
Fr
Fc
Generation of Coriolis force
A radial acceleration (ar) Centripetal - equal to (2r) and directed towards the pivot.
A transverse acceleration (at) Coriolis - equal to (2v) at right angles to (ar) and in
the direction shown.
To impart the Coriolis acceleration (at) to the particle, a force of magnitude (2v.m) is
required in the direction of (at). This comes from the conduit. The reaction of this force back
on the conduit is the Coriolis force (Fc = 2v.m).
From this illustration it can be seen that when a fluid of density () flows at a constant
velocity (v) along a rotating conduit, length (X), the tube experiences a transverse Coriolis
force of magnitude (Fc = 2v.A.X), where (A) is the cross sectional area of the conduit
interior. If the mass flowrate is (Qm), then since:
Qm = vA
and
Fc = 2.X.Qm.
Hence the measurement of the Coriolis force exerted by a flowing fluid on a rotating tube
can provide a direct measure of the mass flowrate. An additional advantage of Coriolis
meters is the ability to provide fluid density information.
The density is derived from the natural frequency of oscillation of the flow tube which varies
with mass. A change in the mass results in a change in frequency. As the volume of the
flow is constant the oscillation frequency is a function of fluid density.
Cross Correlation
Cross correlation involves the measurement of some property of the flow at two separated
points along the flow direction. Typically this might be the response of a gammadensitometer, pressure, microwave or capacitance sensor to some transient effect in the
flow, such as the passage of a gas bubble or slug. The mean velocity of the flow is then
determined from the time lag between similar (correlated) sensor signals measured at the
two points.
Page 18 of 67
Sensor Signal
Time
The time lag between correlated signals from an upstream (green) and downstream (red)
sensor to transient variations of the flow, is used to determine the mean flow velocity
between the two points.
Statistical correlation techniques are used to compare the signals from the upstream sensor
with those from the downstream sensor, allowing the mean transit time of the mixture
between the sensors to be derived. The measured transit time and the sensor spacing give
the bulk flow velocity.
Cryogenics
Cryogenics is the generation of very low temperatures (below -150C) and study of materials
and devices (including flow meters) at those temperatures. Examples of cryogenic fluids
include liquefied natural gas and liquefied nitrogen.
Page 19 of 67
Piston /
cylinder
Assembly
Gauge
Connection
Hand pump
Oil
Reservoir
Distortion of axial velocity profiles generally decays to near zero in about 20 to 30 pipe
diameters (20 to 30D)
Single vortex swirl can persist for more than 100D. Double and multiple vortex swirl
decays within 20D (the more vortices, the quicker the decay rate)
Turbulence generally decays to fully developed levels in less than 20D
1
m
.
Vs V
Densities vary widely according to the fluid and its temperature and pressure. As a rough
indication, the density of water is about a thousand times that of air at atmospheric pressure
and room temperature.
Diagnostics
Improvements in digital signal processing techniques have allowed large amounts of data to
be processed and stored in real time. Modern flow meter devices such as ultrasonic meters
have taken advantage of these improvements and started to make better use of the
diagnostic information they can provide. Manufacturers have started using the diagnostic
Page 20 of 67
parameters to perform a health-check of the meter in operation, which can help to diagnose
any potential problems with the measured fluid or the measurement systems.
Software is used to trend the diagnostic parameters over set time periods to give an
indication of the performance of the meter. Some use a traffic light approach to warn users
of problems with the measurement.
Dimensionless Numbers
Dimensionless quantities are widely used in mathematics, physics and engineering. A
dimensionless number is a quantity which describes a certain physical system but does not
have physical units associated with it. It has the same value regardless of the measurement
system used to calculate it (e.g. SI units or imperial units). Dimensionless numbers often
result from the process of simplification of terms having the same units or units of the same
dimension.
The value of dimensionless numbers can often determine the behaviour of system it
represents. High Reynolds number for example indicates turbulent flow whilst low Reynolds
number reflects laminar flow.
Discharge Coefficient
The discharge coefficient (C) is a parameter that takes account of non-ideal effects,
including energy losses due to friction, when using differential pressure flow meters. The
discharge coefficient is the ratio of the actual to the measured mass flowrate.
The value of C is determined by flow calibration of the meters but for some meters, e.g.
orifice plates the values can be obtained from a standard.
Page 21 of 67
Doppler Principle
Ultrasonic flow meters operating on the Doppler principle require particulates or bubbles in
the flow. This metering technique utilizes the physical phenomenon of a sound wave that
changes frequency when it is reflected by moving particulates/bubbles in a flowing liquid.
Ultrasound with a single frequency is continuously transmitted into a pipe with flowing
liquids, and the discontinuities reflect the ultrasonic wave with a slightly different frequency
that is directly proportional to the rate of flow of the liquid.
Flow
Page 22 of 67
Gas
I (EHIGH)
20%
Mix
GVF
Oil
Wat
50% WC
I (ELOW)
The transmitted count rate at low energy is plotted against the transmitted count rate at high
energy for any fluid passing through the sensor. In this plot, the pure phases (oil, water and
gas) form the corners of a triangle. Each point within the triangle represents a different
phase mixture. By interpolating along lines of constant GVF (parallel to the oil water axis)
and along lines of constant water cut (50% in this case) the composition of the mixture can
be determined. This technique is commonly used in multiphase flow meters.
A
K Factor
2 K
B
Effective range
Linearity = K over range Q1 to Q2
Q1
Flowrate (Q)
Page 23 of 67
Q2
Flow
Induced
voltage (v)
The output voltage (or induced voltage) is directly proportional to the mean flow rate through
the flow meter.
V kBDU
Where:
V = Voltage
B = magnetic flux density
D = Internal pipe diameter
K = Constant
U = Mean axial velocity
Emulsion
Colloidal mixture of two immiscible flows; one fluid dispersed in the form of droplets
(dispersed phase) within the other (continuous) phase.
Error
Error is the difference between the measured value and the true value. Very often people
confuse error and uncertainty by using the terms interchangeably. Uncertainty is the margin
of doubt associated with a measurement.
Measurements should be fit for purpose. For example, if we are fitting curtains in a window
our measurement of the window space need not be very accurate. However if we are fitting
Page 24 of 67
a pane of glass in the same window our measurement should be more careful and have a
lower value of uncertainty.
Fdrag
Metallic sphere
Sensors
Test fluid
Fgrav
Filters
These are electronic circuits designed to remove unwanted frequency components (such as
mains hum) in order to improve the measurement signal.
Flow Conditioners
A flow conditioner is a device which avoids unwanted shifts in a flow meter calibration factor
by reducing the effect of upstream disturbances on the meter to an insignificant level.
Page 25 of 67
Flow Disturbances
Most flow meters are designed to operate in ideal conditions. In practice, it is rarely possible
to achieve these conditions and the way in which the meter is installed is likely to generate a
measurement error. Common sources of installation effects that can result in flow
disturbances and hence flow meter errors include:
Flow Meter
A flow meter is a device for measuring the flow of a fluid through a pipe or conduit. There
are a number of established technologies upon which flow meters are based and each has
its own advantages and disadvantages for particular applications.
Flow Nozzles
Flow nozzles are mainly used in the electrical power generation industry. They have a
curved entry and a cylindrical throat, but no divergent outlet section. Therefore, the
discharge coefficient is similar to that of a Venturi tube, but the overall pressure loss is
similar to that of an orifice plate of comparable size used at an equivalent flowrate and
pressure difference.
Page 26 of 67
(b)
(a) Low-
(a) High-
(c)
Flow Nozzles (a) Low and high long-radius nozzles (b) ISA 1932 nozzle
(c) Venturi nozzle.
The diagram shows some examples of nozzles. In order to reduce the pressure loss caused
by a nozzle, it can be fitted with a divergent section similar to that used for a Venturi, hence
becoming a Venturi nozzle, see (c) above.
Flow Regime
The physical pattern or fluid distribution exhibited by a wet gas or multiphase flow in a
conduit, for example, stratified water/gas flow liquid flowing at the bottom of the conduit
with the gas flowing above it (not usually at the same actual velocity).
Fluid
A substance (gas and/or liquid) readily assuming the shape of the container in which it is
placed.
diverter mechanism starts and stops a timer and a pulse totaliser to quantify the flow through
the meter.
The key to accurate measurement is a clean separation between fluid entering the container
and fluid returning to the supply. This should be accomplished without any change of
flowrate through the device. For this reason the flow into the diverter is normally conditioned
by creating a long thin jet impinging on a splitter plate. This will be open to atmosphere
ensuring no change of pressure occurs when diverting and hence removing the potential for
a change in flowrate during a test. The diverter mechanism is operated as quickly as
possible to reduce timing errors to a minimum.
Fouling
Fouling is the build up of extraneous material upon the transfer surface of a heat exchanger,
causing a gradual reduction in the operational performance of the heat exchanger.
Consideration therefore needs to be given at the design stage for the effect of fouling a)
through extra capacity and b) allow, if practical, provision for cleaning.
Fouling can also be used to describe the build up of material within pipes or other
equipment.
Page 28 of 67
Froude Number
Froude number is the ratio of the inertia force on an element of fluid to the weight of the fluid
element and can be expressed as:
Fr
v
g.d
Where:
v = flow velocity
g = acceleration due to gravity
d = water depth
Gas
Gas - hydrocarbons in the gaseous state at ambient temperature and pressure.
Gas Entrainment
Flow meters can be highly susceptible to the presence of gas (often air) bubbles in a liquid.
Gas can be entrained into a liquid from a variety of sources, and in low viscosity fluids gas
bubbles rise rapidly and a settling tank or other equipment can be used to de-entrain gas.
However in heavy (high viscosity) oils the bubble rise velocity can be very low, especially for
small bubbles, and a settling tank is ineffective. Ideally any possible sources of gas
entrainment must be eliminated, quantified or at least minimised.
Gas-Liquid Ratio
Gas-liquid ratio is the gas volume flow rate, relative to the total liquid volume flow rate at
standard temperature and pressure.
Gas-Oil Ratio
Gas-oil ratio is the gas volume flowrate, relative to the oil volume flow rate at standard
temperature and pressure.
Heat Exchanger
Simply put, a conventional heat exchanger is a device that allows transfer of heat from a hot
fluid to a cold fluid while avoiding direct contact. There are two basic types of heat
exchanger; shell and tube, and plate. Heat exchangers are designed to minimise the
surface area of the barrier between the two fluids but at the same time limit any resistance to
the flow of the fluids. Classifications of heat exchangers with regard to their flow
arrangement include co-current flow, counter flow and cross flow. With co-current flow, as
Page 29 of 67
the name suggests, the fluids enter the heat exchanger at the same end and travel parallel
to one another. With counter flow the fluids enter at opposite ends and with cross fluid the
fluids flow at around 90 degrees to one another.
Homogeneous Flow
A wet gas or multiphase flow in which all the phases are evenly distributed over the crosssection of a closed conduit is described as homogeneous flow. Note: The composition is
the same at all points.
Horizontal Flow
Flow of fluid(s) through a pipe positioned horizontally.
Humidity in Gases
Gases may be either dry or humid (damp). This is because a gas at a given temperature is
capable of holding up to a certain maximum amount of water vapour; this maximum amount
increases as the temperature increases. When a gas is holding the maximum amount of
water vapour it is said to be saturated with water vapour. If it is unsaturated, its degree of
saturation may be expressed as a relative humidity.
Impulse Line
An impulse line is a small-bore pipe that is used to connect a point in a pipe at which
pressure is to be measured to an instrument. In flow measurement using a primary device
such as an orifice plate, a nozzle, or a Venturi meter, impulse lines are used to connect
points upstream and downstream (or in the throat) of the meter to a secondary device for
measuring the differential pressure.
Volumetric flow meters which are used in conjunction with knowledge of the fluid
density to calculate the mass flowrate.
Critical nozzles, from which the mass flowrate may be inferred from knowledge of the
condition of the flow upstream of the device.
Insertion Meters
Insertion meters are used to estimate the flowrate by measuring the velocity at a single point
location in the duct and estimating the volumetric flow. The device used to measure the
point velocities may be a pitot tube, insertion turbine or an insertion electromagnetic meter.
Other types of insertion meters are available.
Page 30 of 67
Direction of flow
Meter on test
To use this method, the installation and the positioning of the sensor has to be performed
accurately. The cross sectional area of the duct has to be known, and a good flow profile
present to allow the calculation of volume flow from the point velocity. Insertion meters can
be used by inserting them into an existing duct or pipe and this can be done without stopping
the process. This will allow an installed meter to be verified in-situ.
Inversion Region
An oil/water mixture can be described as being oil-continuous or water-continuous. Oilcontinuous flow is characterised by water droplets surrounded by oil. Water-continuous flow
is oil droplets surrounded by water. The inversion region lies between oil-continuous and
water-continuous flow and is unpredictable as it can show characteristics of either oilcontinuous or water-continuous flow, changing from one moment to the next. Operating in
the oil/water inversion region can create difficulties for certain multiphase measurement
technologies.
K-Factor
K-factor is a term used to describe the performance of meters, such as turbine meters,
whose output is in the form of a series of electrical pulses, and where the total pulse count,
(n) is nominally proportional to the volume (VT) passed, and the pulse frequency; (dn/dt) is
nominally proportional to the flowrate. It is defined as:
n
VT
Characteristic curves for individual turbine meters customarily take the form of a graph of Kfactor against flowrate (see Linearity). The reciprocal of the K-factor is a factor of great
practical importance, since, when a meter is used, the meter pulse count (n) must be
multiplied by 1/K to derive the volume passed by the meter.
If the Reynolds number is large (generally greater than 5,000) dynamic forces dominate
and the flow is described as turbulent. In turbulent flow the general motion is parallel to the
pipe axis, although mixing occurs readily between the different layers.
Laminar Flow
Turbulent Flow
In between laminar and turbulent flow, the flow is described as transitional. In this regime,
the flow switches back and forth between laminar and turbulent behaviour and as such can
present significant difficulties in terms of flow measurement.
Linearity
The linearity of an instrument is a measure of the extent to which its performance over its
effective range departs from the ideal. In the figure below where the accuracy limits are
drawn 2K apart, the linearity is K. It is usually expressed as a percentage of the nominal
K-factor, Kn, that is, as 100 K/Kn per cent.
Page 32 of 67
A
K Factor
2 K
B
Effective range
Linearity = K over range Q1 to Q2
Flowrate (Q)
Q1
Q2
Liquid Hold-up
Liquid hold-up is the ratio of the volume of liquid in a pipe section to the volume of pipe
section at the same instant.
Lockhart-Martinelli Parameter
To account for both the flow rates and densities of liquid and gas phases it is common
practice to define the wetness or liquid loading of the gas using the Lockhart-Martinelli
parameter (referred to as X). This parameter can be calculated from the mass or volumetric
flow rates and the density of the fluids.
Or
The Lockhart-Martinelli parameter is used to define a wet-gas flow with the value of X
between zero (i.e. completely dry gas) and about 0.3. Flows with a Lockhart-Martinelli
parameter above 0.3 are usually referred to as multiphase flows.
Page 33 of 67
Manometer
A manometer is simply a column of liquid in a tube supported by the applied pressure.
Simple physics shows the pressure is proportional to the liquid density, local gravitational
acceleration and the column height.
The instrument is simple, relatively cheap and moderately accurate if used correctly. It does
have the disadvantage of being restricted in range to the height of the column sensibly
achieved and as such, manometers are customarily employed in a laboratory environment.
They are however used extensively elsewhere for low pressure measurements.
Mass
Mass is the quantity of matter contained within a body.
Qm
M
t
Some flow meters are designed to indicate mass flowrate directly. They are called mass
flow meters or true mass flow meters.
(Qm) is frequently determined by making simultaneous measurements of volumetric flowrate
(Qv) and density () and then employing the relationship
Qm = Qv
Qv
A
Measurement Standard
The comparison during a calibration is against a standard. The standard comprises the
system of pumps, pipes, fluids, instrumentation, quantity reference measurement,
calculations and operators. These all combined provide a measure of the quantity of fluid
passing through the device or flow meter being calibrated.
Page 34 of 67
Measurement Uncertainty
When making a measurement of a quantity the result obtained is not the actual true value of
the quantity, but only an estimate of the value. This is because no instrument is perfect;
there will always be a margin of doubt about the result of any measurement.
The uncertainty of a measurement is the size of this margin of doubt; in effect it is an
evaluation of the quality of the measurement. To fully express the result of a measurement
three numbers are required:
(1)
(2)
The uncertainty of the measurement. This is the margin or interval around the
indicated value inside which you would expect the true value to lie with a given
confidence level.
(3)
Detector unit
Displacer
Mercury seal
Test meter
Meter Error
Meter error () is a term often, but not exclusively, used in connection with volume meters of
the type that read directly in volume units, especially displacement meters. It is defined as:
VI VT
VT
Page 35 of 67
Where, (VT) and (VI) denote true and indicated volume respectively. Meter error is normally
expressed as a percentage of the true volume.
Meter Factor
Meter factor (F) is a term mainly used in connection with meters used for measuring total
volume, and especially with turbine meters and positive displacement meters. Unfortunately
different operators use it in several different ways, and this has caused great confusion in
the past. It is now generally agreed that the correct definition should be:
VT
VI
It is the factor by which the indicated volume ( VI ) should be multiplied in order to obtain the
true volume ( VT ).
Multiphase Flow
Two or more phases flowing simultaneously in a conduit is defined as multiphase flow.
Multiphase Flowrate
Multiphase flowrate is the total amount of the two or three phases of a multiphase flow
flowing through a cross-section of a conduit per unit time. Note: This may be specified as
being either mass or volume flowrate.
Page 36 of 67
Gas
From well
Oil
Water
The outlet streams from the separator can then be measured using single phase flow
meters. In the case of a two phase separator a water cut monitor will also be required for
the oil outlet to determine the amount of water present.
Multiphase Velocity
This is the flow velocity of a multiphase flow at a cross-section of a conduit.
Newtonian Fluids
Viscosity
Shear Rate
Newtonian fluids have a linear relationship between shear stress and shear rate at a given
temperature. If shear stress is plotted against shear rate then the slope of this graph is the
viscosity and will remain constant over a range of shear rates.
Shear Stress
Shear Rate
Non-Newtonian Fluids
Unlike Newtonian fluids, non-Newtonian fluids have a non-linear relationship between shear
stress and shear rate. This means that the apparent viscosity of a non-Newtonian fluid will
change with varying shear rate. There are many different types of non-Newtonian fluids all
of which react differently to changes in shear rate.
Shear thinning or pseudoplastic fluids will reduce their apparent viscosity as the
shear rate increases.
Page 37 of 67
Shear thickening or dilatent fluids will increase their apparent viscosity as shear rate
increases.
Bingham plastic fluids will not flow until a yield stress is reached, above which they
will flow like a Newtonian fluid.
Shear
thinning
Viscosity
Shear thinning
Viscosity
Yield Stress
Shear Stress
Bingham plastic
Shear
thickening
Shear
thickening
Shear Rate
Shear Rate
Shear Rate
Rate
Oil
Oil-Water Separation
The first effect is the separation of the oil from the water to produce distinct layers. This
occurs in both stratified and slug flows.
In stratified flows at low velocities the separation is almost complete, with a sharp oil-water
interface. At increased velocities, the oil-water interface may remain smooth even though
oil-gas interface is rough or wavy. However, more generally the oil-water interface becomes
less distinct, with drops of oil visible within the water layer, until at some point there is no
longer any visible separation of the two liquids.
Oil and water separation also occurs in slug flow, but with several variations. The most
common effect is that the oil and water separate in the film region between slugs, giving rise
to an apparently stratified smooth flow with separate oil and water layers. The separate
layers are then seen to become mixed as a slug passes. In some cases a second slug
arrives before the film region has settled into layers again. As the slug frequency increases,
a point is reached where separation can no longer occur. At other conditions the slug does
not cause sufficient mixing to entrain the water layer, which can be seen to exist throughout
Page 38 of 67
the slug. A further condition can occur where the water is undisturbed by the passage of a
slug, and the gathering of the oil layer into the slug can be quite clearly seen.
Visible separation of the water from the oil does not occur in bubble or annular flows, or in
any of the transition region flows.
Orifice Plates
Orifice plates are the most common type of differential pressure meter and are basically a
machined metal plate with a hole. The plate has a sharp upstream edge and usually a
bevelled edge downstream of the flow. To allow the differential pressure to be measured, a
set of pressure tappings are located on pipework upstream and downstream of the plate.
Plate thickness, E
Upstream face A
Downstream face, B
Pipe internal
bore
Orifice diameter, d
Pipe diameter, D
Bevel angle, F
Orifice thickness, e
Pipe axis
Direction of Flow
Orifice plate
Pipe
When fluid passes through the hole of an orifice plate the pressure drops suddenly (see
Bernoullis Principle).
Phase
Within the bounds of wet gas or multiphase flow, the term refers to either oil, gas or water
flows in a mixture of any number of the three.
Page 39 of 67
Phase Flowrate
Phase flowrate is the amount of one phase of a multiphase flow flowing through a crosssection of a conduit per unit time. Note: The phase flowrate may be specified as being
either mass or volume flow rate.
The void fraction is the cross-sectional area of the pipe occupied with gas.
The hold-up is the cross-sectional area of the pipe occupied with liquid.
Page 40 of 67
Phase Slip
The components of a multiphase mixture travel at different velocities. Generally speaking,
the velocity of the gas ( v g ) is much greater than the velocity of the liquid ( vl ). In some wells
it takes the gas a matter of hours to reach the well head but it can take the liquid days to
travel the same distance. This difference in velocities is known as phase slip ( v R ).
Slip v R v g v l
Slip ratio K
vg
vl
Gas volume fraction (GVF), gas void fraction (g) and slip (K) are related to each other.
gK
GVF
1 K
g
g
A multiphase mixture is considered to be a homogeneous flow when the liquid and gas are
travelling at the same velocity i.e. K = 1.
Pipe Provers
To calibrate flow meters in-situ without having to remove the meter, a device called a pipe
prover has been shown to fulfil most of the requirements for field proving. The basic pipe
prover comprises of a length of pipe fitted with switches so that the volume between the
switches is known. If a displacer is introduced to the flow, the time it takes to travel between
the switches will give a measure of the flowrate. If the switches are used to gate a pulse
counter, totalising pulses from a flow meter, a measure of the meter factor (pulse per litre)
can be found. Pipe provers can be uni or bi-directional.
Page 41 of 67
Detectors
Displacer
sphere
Known volume
between detectors
Page 42 of 67
Immersion depth
Powder filled
Sheath
Former
Platinum wire
element
A practical thermometer can be made by using a sensing element made from fine platinum
alloy wire wound on an insulating former and enclosed within a metallic sheath. The usual
operating temperature range for these devices extends from -200 C to +650 C but specials
quality devices can be constructed to extend the range to +800 C.
Plug Flow
Plug flow is a regime where most of the gas moves as large bubbles (or plugs) along the top
of the pipe, which is otherwise liquid-filled. Small bubbles may still be present within the
continuous liquid phase but have the tendency to coalesce to form larger bubbles. Plug flow
differs from slug flow in that the gas bubbles are relatively smaller and slower moving.
Plug Flow
timing the operation and knowing the volume of the bucket is a simple positive displacement
meter. In practice, this principle must be realised using a continuous mechanism
appropriate to the rate of flow. While several types of PD meter exist, most consist of the
following three common components.
(a) A working chamber of constant volume.
(b) A displacer which is made, under the action of the flowing fluid, to transfer the fluid from
one end of the working chamber to the other.
(c) A register connected to the displacer to count the number of times the displacer moves
across the working chamber.
PD meters are fairly robust devices and are used to meter more viscous fluids. Also, they
require little upstream and downstream pipework.
Register
Housing
Working chamber
Displacer
This broad description covers a very wide range of meters operating on the displacement
principle; however, all meters operating on this principle must have some degree of sealing
preventing fluid from leaking past the displacer.
Pressure
By definition, the pressure acting on a surface by a force normal to that surface is equal to
the magnitude of the force divided by the area over which it is acting i.e. force per unit area.
The SI unit of pressure measurement, the Pascal (Pa) has the dimensions Newtons per
square metre (N/m2). This is an impractically small measure for most purposes and the
more familiar unit of bar is commonly used (1 bar = 105 N/m2) as are KPa and MPa. The
more traditionally inclined (including the Americans) still favour the imperial pressure unit
pounds force per square inch (psi).
Page 44 of 67
Gauge
pressure
Absolute
pressure
Atmospheric
pressure
Vacuum
Atmospheric pressure is the pressure resulting from gravity acting upon the mass of
atmospheric air above each unit of the earths surface area. This pressure varies with
prevailing weather conditions and altitude. Many pressure measuring devices require
correction for atmospheric pressure and many specifications call for a measure to be
expressed in terms of a standard pressure. Standard pressure is defined as 101,325 Pa or
1.01325 bar or 1013.25 mbar (1 atm.).
When expressing pressure, it can be described as gauge (g) pressure when measured
relative to atmospheric pressure or absolute (a) when measured relative to zero pressure or
total vacuum. Most equations of state for gases require pressure to be stated in absolute
terms so corrections for atmospheric pressure are commonly applied.
Pressure Drop
When a fluid flows through a restriction, it accelerates to a higher velocity to conserve the
mass flow and, as a consequence of this, its static pressure drops.
Pressure-Volume-Temperature Equation
The P-V-T equation relates the volume of a fluid to both its temperature and the pressure
acting on it. This relationship is normally important only for gases.
For a perfect gas the relation is:
PV
= constant
T
Produced Water
Produced water is a by-product of oil and gas production and with the increasing number of
maturing fields water production is on the increase worldwide. Estimates of the amount of
produced water vary but could be in the region of 250 million barrels per day. Produced
water is a complex mixture consisting:
Oil content
Soluble organics
Salt
Production chemicals
Page 45 of 67
Heavy metals
Radioactive material
Resolution
By international agreement the word resolution is used to describe the smallest change in
the display of an instrument which can be read. For example, the resolution of a digital
electronic timer reading in milliseconds is a hundred times as great as that of a digital
electronic timer reading in tenths of a second. Resolution must not be confused with
accuracy. Resolution tells you how many decimal places you read to; it tells you nothing
about how many of those decimal places you can rely upon.
Repeatability
This is defined as the closeness of agreement between independent results obtained using
the same method on independent test material, under the same conditions (i.e. same
operator, same apparatus, same laboratory and after short intervals of time). Accuracy and
repeatability are often confused. Results that are accurate are also repeatable but results
that are repeatable may not necessarily be accurate.
Good accuracy
means good
repeatability
Poor repeatability
means poor accuracy
Good repeatability
doesnt necessarily
mean good accuracy
Reproducibility
A term related to repeatability is reproducibility. This is the ability of an instrument to give
the same result when it is used to measure the same quantity at different times and under
different conditions.
Reynolds Number
The behaviour of fluids flowing through pipes can be said to be broadly governed by a
quantity known as Reynolds Number ( Re ). This is defined as follows:
Page 46 of 67
Re
vD
Where ( v ) is the mean velocity, () is dynamic viscosity and (D) is the pipe diameter and
( ) is density.
The Reynolds Number is a valuable concept in that it indicates which kind of forces will
predominate in the flowing fluid. When v D is relatively large Re will be large and dynamic
forces will prevail, but when () is relatively large Re will be smaller and viscous forces will
prevail.
Sampling
For many production industries sampling can be a critical element to provide information for
quality assurance and for the management and optimisation of processes. Obtaining a
sample for analysis enables information on the composition of the fluids to be gained. This
information is essential to know exactly what is happening in the process. In the petroleum
sector sampling is required in many of stages from the extraction, transportation,
measurement, to the separation, refinement and trading of petroleum products.
This type of heat exchanger consists of a bundle of tubes contained within a cylindrical shell.
One fluid flows inside the tubes and the other flows over the tube bundle. Tubes can be low
finned to promote increased heat transfer.
Signal Conditioning
Signal conditioning is the term given to the manipulations applied to the primary sensors
electrical signals to prepare them for measurement by the data acquisition system.
Page 47 of 67
Instrument transmitters perform signal conditioning by transforming the sensors output into a
4 to 20 mA current. In general common types of conditioning include amplification, isolation,
linearization and filtering.
DETECTOR
In this method, gamma rays from a radio-isotope source are arranged to pass in a collimated
beam through the multiphase fluid. Some gamma rays will interact with atoms in the fluid
and be lost from the beam. Those gamma rays which undergo no interaction are counted by
a detector located on the opposite side of the pipe. The number removed depends upon the
nature of the fluid present.
Information on the composition of the fluid can be inferred from the absorption of the gamma
rays.
Slip Ratio
This is the ratio between two phase velocities.
Slip Velocity
This is the phase velocity difference between two phases.
Slug Flow
The slug flow regime is characterised by a series of liquid slugs separated by relatively large
gas pockets, which almost entirely fill the cross section of the pipe. The slug itself may also
contain a considerable fraction of entrained gas. The nose of each gas slug is generally
very stable, but the area between successive slugs can be highly agitated and tends to
contain a dispersion of smaller bubbles.
Page 48 of 67
Slug Flow
Slug Flow
Snells Law
Fluid
Pipe Wall
As an ultrasound beam passes between two acoustically different media the sound wave is
refracted. This means the angle at which the beam was first emitted will not be the same as
the angle that enters the flow. Snells law states that the angle of incidence of the sound
wave divided by the speed of sound in that medium is constant for all materials.
Sonic Nozzles
Sonic nozzles are one of the most stable and accurate calibration and measurement
methods for gas flows. When sonic conditions are obtained at the nozzle throat, then it can
be shown that the mass flowrate through the nozzle depends only on the nozzle geometry,
the properties of the fluid and the upstream pressure (P) and temperature (T). Pressure
pulsations or changes cannot travel faster than the speed of sound meaning that variations
in downstream pressure cannot affect the mass flow through the nozzle while sonic
conditions are maintained. To achieve sonic or critical flow in the throat, a substantial
pressure drop across the nozzle must be generated.
Page 50 of 67
Overflow
Weir
Stop valve
Flow measuring
device
Flow control
Container
Timer - counter
Steam
The behaviour of water as it is heated and changes into steam can be illustrated by a
temperature-entropy diagram showing the phase change behaviour of steam. The x-axis
represents entropy and is a measure of the energy stored in the steam. The red line
describes the behaviour of the steam at atmospheric conditions. As heat is added to the
water its temperature increases up to 100 C. The heat content of the water at this point is
known as the sensible heat. Adding further heat causes the water to boil and the quality of
the steam defined by the mass fraction of vapour (x) increases. Steam whose quality is less
than 1 is known as saturated steam. Adding heat to saturated steam increases the quality of
the steam, but it does not change its temperature. Therefore if the pressure of saturated
steam is known its temperature is also known. As pressure is easy to control the
temperature of saturated steam can also easily be controlled.
If sufficient heat is added to saturated steam the quality increases to 1, and with further
heating it becomes superheated steam. Superheated steam can be regarded as a dry gas.
Unlike saturated steam, adding heat at a fixed pressure will cause an increase in
temperature. Superheated steam is used in steam turbine generators and in steam main
systems to avoid condensate problems. However, it is less efficient in heat transfer
applications and consequently most steam systems operate predominantly with saturated
steam.
Page 51 of 67
Stokes Law
Stokes Law (after George Gabriel Stokes) is a mathematical description of the force required
to move a sphere through a viscous fluid at specified velocity.
Stokes law states that:
F 6r
Where:
F is the frictional (or drag) force generated by the sphere passing through the liquid
r is the radius of the sphere
is the dynamic viscosity of the liquid
v is the terminal velocity of the sphere through the liquid
Solving the above for dynamic viscosity gives:
2r 2 s g
9
Where:
s is the density of the sphere
is the density of the test liquid
Stratified Flow
In this regime the gas and liquid flows in distinct layers within the pipe conduit. The heavier
liquid phase occupies the lower part of the pipeline and the gas the upper. The area of
interface between the gas and the liquid is lowest for this type of flow regime, irrespective of
the liquid content.
Page 52 of 67
Stratified Flow
When the flowrate of both phases is low, a smooth interface exists between the gas and the
liquid. As the flowrates increase (or in slightly upward inclines) the interface between the
stratified layers can become irregular, leading to stratified-wavy flow.
Strouhal Number
The first detailed experimental study into the generation of vortices behind a bluff body was
carried out by Strouhal in 1878 who showed that the frequency (f) of a vibrating wire of
diameter (d) placed in a cross-stream of air with a velocity past the wire of (U) was equal to
U/(6d).
Later, Rayleigh introduced the non-dimensional relationship;
S fd/U
where the coefficient (S) became known as the Strouhal number. If S is constant, then for a
given diameter the frequency will be linearly related to velocity, which is an ideal relationship
for a flow meter.
Experimental work has shown that S is nominally constant over a range of Reynolds
numbers for most types of bluff bodies. However, the value of S, and the Reynolds number
range of linearity, is dependent on the shape of the body, as shown below, where the
Strouhal number has been plotted against Reynolds number for a circular and triangular rod
respectively. The latter is preferable as a flow metering device since the Strouhal number is
constant over a wider range of Reynolds number. This is because the sharp leading-edge of
the triangular body controls the point of separation much better than the cylinder.
Page 53 of 67
Swirl
In fully developed flow all of the fluid travels parallel to the pipe walls. Some pipework
fixtures can impart rotational movement on the flow, generally referred to as swirl. Some
disturbances generate single vortex swirl, others double, triple or even quadruple swirl.
Temperature
Temperature defines how hot or cold the fluid is.
Thermal Conductivity
Thermal conductivity is the property of a fluid reflecting its ability to conduct heat.
1 Vs
1
Vs T
T
Page 54 of 67
The thermal expansion coefficient of cold water is very small, 20 10-5/C at 20C, and is
usually disregarded except when very high accuracy is required, but it increases rapidly with
increasing temperature. The thermal expansion of oils and liquid fuels, however, is very
much higher than that of water, and is much less dependent on temperature. It cannot be
neglected if high accuracy measurement is required. Thermal expansion in gases is very
much greater still, and must always be taken into account.
Traceability
Traceability is the property whereby the result of a measurement or the value of a standard
can be related to national or international standards, through an unbroken chain of
comparisons with stated uncertainties. The UK National Measurement System (NMS) is
controlled by the government through the National Measurement Office (NMO) and is
delivered through a network of national laboratories, academic institutes and industrial
establishments, as indicated.
Transducers
Transducers are the key element in all ultrasonic metering technologies. They utilise the
piezoelectric properties of crystalline, ceramic, composite or polymer film materials which
exhibit a special electromechanical quality. The active element in the transducer is a
polarised material which has both positive and negative charges throughout. When a
current is applied across the material the positive and negative charges align with the
electric field which causes the material to change in size and shape; this is called
electrostriction. In the opposite direction, when an external influence acts on the material
and a current is produced, the effect is called piezoelectricity.
When a current is applied to a piezoelectric crystal the mechanical energy is produced in the
form of vibrations. Tailoring the current can produce vibrations of a chosen frequency and
this is the basis for all ultrasonic flow metering; including clamp-on and in-line meters.
By utilising this phenomenon, two different transducers can send and receive ultrasonic
pulses which can be used to decipher information about a flowing medium.
Transducer Configurations
There are a number of practical transducer configurations for both clamp-on and in-situ
ultrasonic flow meters, including those shown.
Page 56 of 67
Retracted
Wetted
Retracted
Encapsulated
Intrusive
Wetted
External
(Clamp-on)
Transducer Frequency
The frequency of the transmitted ultrasound is chosen as a compromise between signal
penetration, scattering magnitude and timing precision. Low frequencies provide good
signal penetration and reduced scattering from particles of small size whereas the use of
higher frequencies improves timing resolution but promotes scattering and increases
attenuation. Industrial ultrasonic meters typically use transducer frequencies between 0.5
and 5 MHz for liquids and in the 50 to 500 kHz range for gases.
Transfer Standard
Transfer standard flow meter packages are the means used to compare the flow
measurement accuracy of different calibration laboratories or to relate the performance of a
meter in an industrial or commercial application to a recognised calibration standard. The
word package is used advisedly since the transfer device must consist of the flow meter
itself together with sufficient lengths of upstream and downstream pipework (with sufficient
pressure and temperature tappings) and perhaps a flow straightener. For the period of the
transfer exercise the package should be maintained as a single construction, i.e. it should
not be dismantled into its component parts since re-assembly could result in a different
package through, for example, a rougher section of pipe being placed adjacent to an orifice
plate pressure tapping when compared with the first set-up.
Transfer Standard
Flow conditioner
Page 57 of 67
Flow meter
Note: In some cases more than one type of flow meter may be incorporated into the transfer
standard package.
Flow
L
Transition Regions
Whether in vertical or horizontal flow, there are transition regions that may be observed
between the defined flow regimes (stratified and plug, slug and churn, churn and annular,
and bubble and annular flows). These transition regions exist since none of the flow pattern
boundaries are particularly sharp and all of the transition regions have properties which lie
between those of the adjacent flow patterns.
Transmitters
Transmitters are instruments designed to be mounted adjacent to the point at which the
measurement is made. Pressure and differential pressure transmitters are connected to
the process fluid using suitable tapping points, isolation valves and small-bore piping,
whereas temperature transmitters are electrically connected to a temperature element.
These devices produce electrical signals, which represent the measured process variable,
in a form suitable for transmission over a long distance to remotely mounted monitoring
instruments.
Page 58 of 67
Pressure (bar)
1.01325
Liquid
(water)
Solid
(ice)
Vapour
(steam)
0.006
0.01
Temperature (C)
Turbine Meter
Turbine flow meters are one of the most common flow meter types used for high accuracy
measurement of both liquids and gases. Within the oil sector, turbine meters are the first
choice for most liquid fiscal or custody transfer applications involving continuous or large
batch flows.
The turbine meter works on the principal that the speed of rotation of a bladed rotor is
proportional to the kinetic energy of the fluid flowing across the blades, which is in turn is
proportional to the mean axial velocity of the fluid. The result is a flow meter where the
speed of rotation of the rotor is proportional to the volumetric flowrate of the fluid passing
through it.
Page 59 of 67
Output to pulse
counter
Pulse pick-up
sensors
Rotor
Flow
Meter body
Rotor supports
Turbulence
In nearly all cases of flow in pipes random turbulent fluctuations occur. In fully developed
flow these turbulent fluctuations are usually less than about 3% of the local mean fluid
velocity. Passing fluid through pipework fixtures effectively stirs up the flow, usually causing
increased turbulence.
Turndown
The turndown of a flow meter is the ratio of the maximum to the minimum flowrate that can
be accurately measured. Ideally a large a turndown ratio is desirable to measure a wide
range of flowrates.
U-tube Viscometer
The glass capillary viscometer consists of a U-shaped glass tube contained within a
temperature controlled environment. On one side of the U-tube is a reservoir beneath which
is a narrow bore capillary tube and on the other side of the U-tube is a second reservoir
located below the first reservoir. Through suction the liquid (of known density) is held in the
first reservoir at the initial liquid levels (marks). The liquid is then allowed to flow into the
second reservoir with the time taken to reach the final liquid levels (marks) being proportional
to kinematic viscosity.
Page 60 of 67
A1
Upper reservoir
A2
Capillary tube
B2
Lower reservoir
B1
Fully open
Closed
Page 61 of 67
Velocity Head
The expression v /2g, where (g) is the acceleration of gravity, provides a convenient way of
indicating the amount of kinetic energy possessed by the fluid flowing in a pipe. It has the
dimensions of length, and is equal to the height (head) to which the fluid would rise if it were
projected vertically upwards at a velocity ( v ) in an ideal world where there was no such
thing as friction.
Velocity Profile
The nature of the flow regime has a direct impact on the velocity profile of the flow. Velocity
profile is a term used to describe how fast the fluid is moving at different points over the
cross-section of the containing pipe. In reality, the pipe wall always creates some level of
friction, meaning that a thin layer of fluid next to the pipe wall will, in principle, not move at
all.
Moving away from the wall, the drag exerted by the pipe becomes less and less, and the
fluid moves at increasingly higher velocities, with the highest fluid velocity occurring in the
centre of the pipe. The precise way in which the velocity changes from the pipe wall to the
pipe centre, depends on the nature of the flow regime, and hence also on the Reynolds
number.
Page 62 of 67
Venturi Tubes
Venturi tubes are used extensively in industry and the design of a classical Venturi tube is
shown below. This type of meter has a gradual reduction in the pipe area, a parallel throat
section and then a gradual expansion back to the full pipe diameter. The long expansion
section (diffuser) enables an enhanced pressure recovery compared with that of an orifice
plate, which is useful in some metering applications.
The differential pressure is measured from the upstream tapping to the throat section, shown
by the high pressure and low pressure connections, respectively. Venturi meters are much
less susceptible to damage than orifice plates owing to their robust and solid design. They
are covered by a comprehensive standard (ISO 5167) and a value for the discharge
coefficient from the standard can be used.
Verification
Confirmation that a flow meter is performing within specification; it is not a calibration in the
sense that no adjustments to the meter are made.
Vertical Flow
Flow of fluid(s) through a pipe positioned vertically.
Viscosity
The viscosity () of a fluid is a measure of its resistance to shearing at a constant rate. In
terms of the figure below:
Where:
is the shear stress, and
is the rate of shear strain.
Page 63 of 67
Velocity (V)
Moveable plate
Shear
stress,
Fixed plate
V
, Viscosity:
The SI unit of viscosity is the Pascal second (Pa s), but it is more usual to express
viscosities in centipoise (cP), one cP being 10-3 Pa s. Viscosity is often referred to as
absolute viscosity or dynamic viscosity, to distinguish it from kinematic viscosity () the
latter brings in another factor, being the ratio of viscosity to density (/). The SI unit of
kinematic viscosity is m/s, and the common unit is the centistoke (cSt), one cSt being
10-6 m/s. Some values for common substances are given below. The values quoted are at
normal ambient temperatures.
Substance
Air
0.02
Water
Engine oil
100
Gear oil
1,000
Honey
10,000
Void Fraction
The cross-sectional area locally occupied by the gaseous phase of a multiphase flow,
relative to the cross-sectional area of the conduit at the same local position.
QV
V
t
Page 64 of 67
Many flow meters are designed to indicate directly the value of (QV) such meters are
sometimes referred to as flowrate meters.
Vortex Meter
The vortex meter operates on the principle of a vortex shedding from a body or bluff
introduced into the main pipe. Behind the obstruction to the fluid, a series of vortices is
generated at a frequency directly proportional to the fluid velocity. Sensors placed
downstream on the pipe wall or internally measure the frequency of the vortex shedding and
from this the velocity and volumetric flowrate can be determined.
Whilst the principle of operation is basically the same for all types of vortex meter, the key
differences in operation and performance capabilities are largely determined by the method
of detection. There are a number of different types of vortex meters depending upon the
sensor types used and whether they are externally or internally mounted. Provided below is
a schematic representation of an ultrasonic based vortex meter.
Oscillator
Transmitter
Receiver
Amplifier and
signal processing
Vortex Shedding
When the fluid stream encounters a fixed obstruction the fluid must divide to pass around the
barrier. Because of viscous adhesion, the boundary layer (fluid moving along the surface of
the obstruction) moves slower than the outer layers. At very low flow rates, the viscous
forces dominate keeping the fluid attached to the wall of the body and the fluid recombines in
a symmetrical fashion behind it.
As the flow rate increases, however, there comes a point where the flow cannot withstand
the adverse pressure gradient along the surface of the body and the boundary layer duly
separates from it to form rotating vortices that are carried downstream with the mainstream
flow; this is often referred to as the wake region.
Page 65 of 67
Water Cut
Water cut (WC) is the water volume fraction of the liquid phase. That is:
Water Cut
Water-in-Liquid Ratio
WLR is the water volume flow rate, relative to the total liquid volume flowrate at local
temperature and pressure. Note: This is normally expressed as a percentage.
Wedge Meter
The wedge meter is a type of differential pressure meter, commonly employed for viscous
fluids or those carrying entrained solids, such as mud and slurry.
Based on similar principles to the Venturi meter, a restriction is arranged in the flow stream
across which the differential pressure drop is measured. In the wedge meter, however, the
restriction is created using a wedge or V-shaped segment, located within the meter body.
P1
P2
Page 66 of 67
Wet Gas
In simple terms wet gas can be described as a gas with a small amount of liquid present.
There is no quantitative definition of a wet gas flow that is universally accepted and the
definition has been interpreted from a humid gas (i.e. gas saturated with liquid vapour) to
multiphase flows with a gas volume fraction of 90% or higher.
Gas
Liquid
Liquid
hydrocarbon
Water
However, since the gas volume fraction is based on the volumetric flow rates of the liquid
and gas phases at actual conditions, no account has been made of the gas and liquid
densities. Liquids are considered as incompressible fluids and so the density does not tend
to change with a change in pressure. Gas on the other hand is a compressible fluid and the
density changes significantly with pressure. If the pressure of a system increases, the gas
density increases but the liquid density will not change. The fluid densities are an important
consideration in flow measurement as they relate to the actual mass quantities of the fluids
present.
The most commonly used parameter to describe wet gas flows is the Lockhart-Martinelli
parameter (see Lockhart-Martinelli Parameter). It is typically accepted in industry
that a Lockhart-Martinelli parameter of less than 0.3 is described as being a wet gas, above
this value it is multiphase flow.
Another common industry wet gas is steam (see Steam), when water is present in liquid
form.
Page 67 of 67