Online Production & Storage Solution

I. Current Situation
II. How to Change
III. What Do You Need &
What We Can Do

2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Current Situation

2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Traditional plant adopts discrete layout that production

line and storage room are relatively separated.

Packaging line
Finished products
warehouse

Raw material
warehouse

2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Problems in traditional discrete plant

Production line and warehouse
logistics management are
disjointed

High intensive labor and high

labor costs

Complex food safety traceability

process

Various production material storage methods

hard to achieve centralized management

Tight land resources result in much pressure of

investment

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What You Want

High speed, high efficiency and high earnings
Integration of production equipments functions
Integration of production & storage
Achieve more earnings and investment returns
Enterprise earnings and social responsibility: green
environmental protection is the inevitable choice for enterprise
and individual.

2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

How to Change

2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

1. Brand new plant layoutsignificantly improve space utilization

Capacity of intelligent warehouse

enlarged by 3~4 times.

Land space of integrated production

line reduced by 20%--50%.

2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

2. Reduce energy consumption by New technology

Preform heating system is more efficient

Using air recycle system to recycle high pressure air

Film packer uses energy-saving heating oven

Drive system of IE4 energy efficiency level

No need forklift & save energy

2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

3. Reduce water consumption by New technology

Sterilization system using H2O2 & UV;

RO water system usage rate increased

from 70% to 90% by new membrane
filtration system;

Dry lubrication technology for conveyor;

Water recycling system;

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4. Save packaging material

Blowing-filling-capping combi technology

Reduce damage of empty bottles
Suitable for light-weight bottles
Reduce 30% of PET bottle weight

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5. Reduce operators

Combi reduces 3-5 operators compared with traditional line;

More fast output;

Automatic in & out warehouse can

reduce 2-3 forklift drivers.

Long distance monitoring system: reduce

operators for maintenance

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Inline inspection device:

Preform & empty bottle
Cap, liquid level and code
Label and weight of carton

2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

6. Communication & network

Key performance and status information of

each equipment can reach interconnection
Production management data are directly
1. Local area network communication
2. Internet communication
3. Cable

connection

and

Remote control of operation & maintenance

wireless

connection

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transformed into reports

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data
Remote assistance to troubleshooting

What We Can Do

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Composition of online production & storage

intelligent factory

Automatic production line

Automatic stereoscopic warehouse system

Intelligent control and information processing

system

MES, WMS, WCS, etc., automatic production line and storage management system to
Realize the seamless connections among packaging system, warehouse system and
enterprise management system;
Reach full-life circle management in procurement, production, sales, circulation and
service etc.

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Blowing-filling-capping combiblock

Product range:

water, juice, carbonated

drinks and dairy products, etc.

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Blowing technology

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Filling technology

Newamstar
Flowmeter Type Filling Machine

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Aseptic combiblock (Electric Beam)

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Aseptic combiblock

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Packaging technology

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Intelligent stereoscopic warehouse system

Storage rack

Gallery stacking
machine

AGV/RGV conveying vehicle

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Intelligent stereoscopic warehouse system

Stereoscopic
storage rack

High-speed linear
palletizing system

AGV/RGV
conveying vehicles

Robot encasing,
palletizing and
loading system

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Intelligent control and information processing system

Centralized control method

Data shared through Ethernet
Resources shared with ERP management terminal
Combining servo terminal, packaging line monitor control terminal, warehouse logistics control
terminal, etc.

Plan

ERP

Command
MES & WMS production manufacturing
system & warehouse management system

Warehouse control system

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Data

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Information

Management & control system framework

MES production
management system

Conveying system

Filler

Blower

Carton packer

Palletizer

General control cabinet

ERP

Production line monitor

terminal
TCP/IP
TCP/IP

Monitor terminal

Finished products
out-warehousing terminal

Raw & auxiliary material

in-warehousing terminal

ERP management
system

Standby
server

General
control cabinet

Stacker

Tray conveyor

Shuttle

WMS & WCS intelligent stereoscopic warehouse system

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Database server

Production line data management

Operation monitor Energy management Report management Intelligent maintenance

Running status of whole Energy statistical data
and histogram
line and single machines
Control energy consumption
Real-time key data
Decrease cost

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Production report
Control the time to change
Energy consumption report
wearing parts
Maintenance report
Extend service life

2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Real-time OEE
Comprehensive
efficiency
Utilization rate of key
single machines

Production line data management

---- Operation monitoring

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Production line data management

---- Power consumption monitoring

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Production line data management

---- Report management

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Production line data management

---- Intelligent maintenance monitoring

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Production line data management

---- On-time OEE(Overhaul Equipments Effictiveness)

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Long distance monitoring maintenance system

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

Remote video technology

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

What we can do

Whole set of solution for a SMART factory

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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.

THANK YOU!
JAKARTA OFFICE
: +6221-6692279
www.newamstar.com
PLASTIC & RUBBER INDONESIA 2016
Date: November 16~19
Booth: B2 4702
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2016 Newamstar Co., Ltd. All rights reserved. Confidential to Newamstar.