Anda di halaman 1dari 25

15

14

13

STOP/TAIL/TURN LAMP
117-8352
STOP

RD
WH
BR
BK

TAIL

1
2
3
4

M
604-OR
617-BR
605-YL
200-BK

TURN

L55

L55

L55

L55

B
4
3
5
2
1

LH BACKUP
LAMP
9X-1439
NOTE F

200-BK-14

4
7
8
5
6
3
1
2
10
9

604-OR
617-BR
618-YL
605-YL
606-GY
627-YL
612-GY
200-BK-14
614-PU

L27

612-GY

612-GY
612-GY
200-BK

B
B

RH BACKUP
LAMP
9X-1439
NOTE F

604-OR

604-OR
618-YL
606-GY
200-BK
200-BK
200-BK
200-BK
200-BK

612-GY
612-GY
200-BK

BACKUP
ALARM
3T-1815
NOTE F

604-OR
617-BR
605-YL
200-BK
627-YL

C
9

612-GY
612-GY
200-BK

B
B
2
1

MARKER
LAMP
2U-9957

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

RD
WH
BR
BK

TAIL

200-BK
617-BR

STOP/TAIL/TURN LAMP
117-8352
STOP

612-GY
200-BK

1
2
3
4

604-OR
617-BR
605-YL
200-BK

TURN

4
3
5
2
1

604-OR
617-BR
605-YL
200-BK
627-YL

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.

1
2

MONITOR CIRCUIT (EMS).

627-YL
200-BK

PANEL LAMP CIRCUIT.

REAR FOG LAMP


126-8104
LICENSE PLATE
LAMP
117-8319

WIPER/WASHER CIRCUIT.

M
RD
BK

1
2

617-BR
200-BK

HEATER AND AIR CONDITIONER CIRCUIT.

LH TUV REAR LIGHTING

GROUND CIRCUIT.
ENGINE SHUTDOWN CONTROL CIRCUIT.

REVERSE
LAMP
126-8105

2
1

1
2

TURN SIGNAL CIRCUIT .

612-GY
200-BK

START AID CIRCUIT.

STOP
RD
WH
BR
BK

TAIL

1
2
3
4

200-BK

STOP/TAIL/TURN LAMP
117-8317

604-OR
618-YL
606-GY
200-BK

TRANSMISSION CONTROL CIRCUIT.


N

B
4
1
5
2
3

ALL DASHED LINES ARE ATTACHMENTS.

200-BK

TURN

604-OR
618-YL
606-GY
200-BK

MARKER
LAMP
2U-9957

N
N

RH TUV REAR LIGHTING

L55

200-BK
618-YL
L27

614-PU

4
7
8
5
6
3
1
2
10
9

604-OR
617-BR
618-YL
605-YL
606-GY
627-YL
612-GY
200-BK-14

612-GY
617-BR
618-YL
605-YL
606-GY
627-YL
604-OR
726-BU
725-GN

12

L57
L58

11

L56

202-BK

202-BK

202-BK
202-BK
202-BK
202-BK
202-BK

BKR
L43

1
2
L42

L39

GROUND

L42
L43

L60

L38

L61

L29

L59

L29
F

L63

601-GY
200-BK

XMSN F
CONSOLE
LAMP
7G-9730

L67

L33

L43

123-WH
115-RD
126-PK
121-RD
306-GN

L63
L41

L41

123-WH
449-BU
477-YL
200-BK

716-BU-18
126-PK-18
715-GN-18
714-YL-18
713-OR-18
712-WH-18
711-BR-18
202-BK-18
321-BR

OL CIRCUIT.

R
U
N

BK
1
3
4
2

GND

GN
GY
BR
OR

MOTOR
T

B+

REAR
WIPER
MOTOR
9X-3392

OPERATOR STATION

202-BK-18
716-BU-18
126-PK-18
715-GN-18
714-YL-18
713-OR-18
712-WH-18
711-BR-18

L31

10
2
1
6
7
9
8
5
4
3

L68
GROUND
GND VERIFY
+24V

612-GY
449-BU
477-YL
726-BU
725-GN
724-YL
723-OR

612-GY
720-PU
706-BR
202-BK
726-BU
725-GN
724-YL
723-OR
722-WH

F
38
2
3
4
5
6
15
16
17
18

CAB HARNESS

L43

202-BK
612-GY
720-PU
706-BR
202-BK
726-BU
725-GN

L69

L66

490-GN

L33

L32

L33

BACK UP
F F ALARM RELAY
3E-6477
BASE: 7T-6365

L31
L30

L30

L28

L32

CHASSIS HARNESS

LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1

L69

L
Y

L57

L57

L69

RCUIT.

TS.

504-YL
110-GN
503-BR
505-BU

716-BU-18
126-PK-18
715-GN-18
714-YL-18
713-OR-18
712-WH-18
711-BR-18
202-BK-18

200-BK
202-BK

200-BK

SHIFT
LEVER SW
9W-0681

L32
L37

612-GY
121-RD

115-RD

L65

L28
L66

G705-GN
G704-YL
160-BU
G709-WH

1
2
3
4
F

YL
GN
BK
WH

RAISE
LOWER
SUPPLY
INHIBIT

BK
GN
GY
RD
YL
WH

4
5
6
1
3
2

G717-BU
G712-GN
G713-GY
G713-GY
G715-YL
G716-WH

G714-PU

G713-GY

4
F
5

G717-BU

L37

L43

321-BR
202-BK

1
2
3
4
5
6

L38

L39
L40

L35

CONNECTION
FOR
DEALER
SUPPLIED
TACHOGRAPH

L29

L36
L29

NER CIRCUIT.

165-YL
118-GY
110-GN
115-RD
126-PK
306-GN
123-WH
121-RD
115-RD
116-BR
199-OR
118-GY
110-GN
102-RD-14
103-RD-14
114-RD
190-PK
410-WH
113-OR
130-GN
124-GN-14
123-WH
165-YL
308-YL
160-BU
105-RD
326-PU
108-BU-14
160-BU
306-GN
308-YL
105-RD
101-RD
109-RD
112-PU
304-WH
107-RD
327-PK-14
158-BR
173-YL
124-GN-14
200-BK
202-BK
201-BK
158-BR

L37

TOP DASH
CONN

L37

L40

110-GN
200-BK

505-BU
504-YL
503-BR
502-OR
501-GN
500-BR
624-YL
118-GY
165-YL
115-RD

126-PK

G
F

L41

CAB ROOF HARN

110-GN
118-GY
165-YL
505-BU
504-YL
503-BR
502-OR
501-GN
500-BR

L61

L60
126-PK
126-PK
126-PK

L42

L41

1
2
3
4
5
6
7
8
9
10

L61

L42

MAIN CAB HARN

110-GN
118-GY
165-YL
505-BU
504-YL
503-BR
502-OR
501-GN
500-BR
115-RD
115-RD
115-RD
200-BK
200-BK
200-BK
200-BK
200-BK
624-YL

202-BK
202-BK
202-BK
202-BK
202-BK-18

L59

115-RD
200-BK
624-YL

SERVICE/CLEAR SW
9D-3721
K965-YL

TWISTED PAIR

893-GN
892-BR

K964-PU

SERVICE/SET SW
9D-3721

624-YL
200-BK
110-GN
200-BK
505-BU
504-YL
503-BR
118-GY
165-YL
500-BR
501-GN
502-OR
115-RD
115-RD
115-RD
200-BK
200-BK
200-BK

A
B
C
D
E
F
G
H
J
893-GN
892-BR

L61

307-OR
K964-PU
K965-YL

126-PK
202-BK
703-BU
704-GY
L59
709-OR
710-GN
705-PK
706-BR
707-PU
NC
711-BR-18
712-WH-18
713-OR-18
L60
714-YL-18
715-GN-18
716-BU-18
NC
277-BK
276-BK
374-PK
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
720-PU
815-WH
A958-WH
L904-BU
G730-PK
G731-GY
NC
NC
NC
280-BK
NC

VOLTAGE
N.

L61

160-BU

ID CODE 4
ID CODE 3

VOLTAGE
FF.

306-GN
321-BR
409-OR

G731-GY
G730-PK
L904-BU
202-BK
126-PK
815-WH
720-PU
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
374-PK
706-BR
709-OR
710-GN
703-BU
704-GY
705-PK
202-BK
202-BK-18
202-BK
A958-WH
126-PK-18
707-PU
716-BU-18
716-BU
715-GN
715-GN-18
714-YL
714-YL-18
713-OR-18
712-WH
712-WH-18
711-BR
711-BR-18
321-BR
306-GN
409-OR
307-OR
126-PK
202-BK
202-BK
121-RD
612-GY

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
GND VERIFY
ID CODE 2
ID CODE 1
ID CODE 0
PARK BRAKE
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
GND VERIFY
SERV BRAKE
P2 PRESS
PB FEEDBK
FB FEEDBK
PARK BK OUT
EMERG BK OUT

1
2
3
4
9
10
5
6
7
8
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

SERVICE
TOOL
CONNECTOR
9W-1951

202-BK
612-GY
720-PU
L33
706-BR
202-BK
126-PK
121-RD
306-GN
409-OR
202-BK
307-OR
L35
374-PK
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
L34
710-GN
703-BU
202-BK
704-GY
705-PK
815-WH
707-PU
126-PK-18
202-BK-18
716-BU-18
716-BU
715-GN-18
715-GN
714-YL-18
714-YL
713-OR-18
712-WH-18
712-WH
711-BR-18
711-BR
321-BR
G730-PK
G731-GY
L36
126-PK
A958-WH
L904-BU

200-BK
G
CAB LAMP
9X-1439

START RELAY
BU ALARM
NEUTRAL EMS
NEUTRAL PMC
START SW
SERVICE
CLEAR
SPARE
DATA +
DATA + BATTERY
GROUND
UP SOL
DOWN SOL
+10V
XMSN SPEED
LKUP SOL
RETARDER
BODY FLOAT

F
1
2
3
4
5
6
7
8
9
10

L56

L57

280-BK
276-BK
277-BK
202-BK

L58
624-YL
200-BK
624-YL

OPERATOR STATION

10
L58

EPTC II
XMSN CNTL
3E-8748

126-PK
202-BK

13

L56

L56

7
L13

304-WH-10

10A

AIR SEAT

15A

115-RD
115-RD

RADIO AND DOME


RADIO AND DOME

121-RD

BACKUP ALARM

109-RD-6
200-BK
308-YL
107-RD

10A

10A

10A

HORN
114-RD
101-RD-6
109-RD
101-RD
306-GN
L70
306-GN
202-BK
124-GN-14
102-RD-14
103-RD-14
105-RD
105-RD
326-PU
327-PK-14
304-WH-10
L62
304-WH

109-RD-6

10A

EEE
TT
TT
EEE
EEE
U
U
U

10A

RR

103-RD-14

15A U

ALT BREAKER
9S-0174
60A

109-RD-6
109-RD

L70
200-BK

BODY MOVEMENT INHIBIT


CAB ROOF GROUND
BREAKER PANEL GROUNDS

L63

XMSN CNTL AND TACHOGRAPH GROUNDS

L35

L43

START
RELAY
3E-7279

L35

202-BK
306-GN
306-GN

202-BK
306-GN
306-GN

304-WH
304-WH-10

U
1
2

L69

200-BK
200-BK
200-BK
200-BK
201-BK
202-BK
202-BK
201-BK
202-BK
200-BK

201-BK

200-BK
202-BK
202-BK
200-BK-14

201-BK
201-BK
200-BK
201-BK
202-BK

L44

9
3
7

403-GN
304-WH-10
101-RD-6
109-RD-6
302-OR
453-PK
469-GN
413-BR
619-GN-14
611-PU-14
617-BR
606-GY
605-YL
201-BK
407-PK
450-YL
1
2
3
4
5
6
7
8
9
10

109-RD-6

L35
L54

L54
L30

190-PK

L62

L39

202-BK
202-BK
L35

L66

L43

L66

L30
324-BU

L45

W
2
13
10
3
4
5
6
7
8
9
1
11
12
14
16
18
19
21
22
23
24
25
26
27
28
30
33
39
38
31
35
40
37
15
17
20
29
32
34
36

L21

201-BK
202-BK
123-WH
124-GN-14
113-OR
410-WH
130-GN
105-RD
160-BU
165-YL
326-PU
308-YL
409-OR
324-BU
453-PK
450-YL
449-BU
451-BR
477-YL
403-GN
405-GY
406-PU
413-BR
417-GY
407-PK
A523-PU
A524-BR
515-GY-14
516-GN-14
517-BU-14
A525-GN
611-PU
454-GN
443-YL
469-GN
419-YL
432-PK
521-YL-14

L30

L45

L45

L46
L71

L54
L44

L38
202-BK
L904-BU

L38

101-RD-6

304-WH-10

102-RD

200-BK-14
202-BK
CAB
GROUND
STUD

L66
601-GY
G709-WH

L40

L40

L43
L31
L30

L28

L43

490-GN

L69

G717-BU

OPERATOR STATION

LEFT TAIL LAMP


BREAKER
6N-8589

109-RD-10

109-RD-6
109-RD-6
109-RD-10

L39
L40

L63

101-RD-10
101-RD-10
101-RD-6

L21
L56
ENGINE SHUTDOWN
CONTROL
9G-9287

L62

CHASSIS GROUNDS FOR EPTC II AND TACHOGRAPH


160-BU

101-RD-12
101-RD-10

101-RD
101-RD
101-RD-14
101-RD-14
101-RD-12

102-RD-14

15A U

L39
L40

L69

101-RD-14
101-RD-12

ENGINE SHUTDOWN
BREAKER
6N-8589
107-RD-14
107-RD
U
15A U

L30

200-BK
308-YL

202-BK
200-BK

101-RD
101-RD-14

L70

112-PU-6

L63
L35

EEE

469-GN
203-BK
207-BK

PARK BRAKE

108-BU-14

10A

L20

190-PK

10A

618-YL
617-BR
606-GY
605-YL
407-PK
453-PK
322-GY
611-PU-14
619-GN-14
310-PU

GAGES
GAGES
STOP LAMPS
REAR WASH/WIPE
REAR WASH/WIPE

HEADLAMP & RIGHT TAIL


LAMP BREAKER
6N-8589

109-RD-6

DIFF LOCK

123-WH
123-WH
173-YL
110-GN
110-GN

10A

TT
112-PU
TT
112-PU
EEE
112-PU
EEE
112-PU
TT
112-PU
TT
112-PU
EEE
112-PU
EEE
112-PU-14

E
A
101-RD-6

START AID

TT

304-WH-10

165-YL
165-YL
158-BR

TT

105-RD
105-RD

10A U

L21

10A

L20

EPTCII XMSN CTRL

101-RD-12
101-RD-10

OFF

126-PK

MAIN
RELAY
3T-0376

L68

RR

112-PU

KEY BREAKER
9G-9487

OR-18

10A

FUSE HOLDER
4K-5122

9G-8451 BUS TERMINAL


OPERATOR MONITOR U

L43

L68

FUSE
10A 3K-8782
15A 8M-8948

112-PU

113-OR

112-PU-14

TT

RESET
OFF (KEY)
GROUND
ENG SOL
+ BATTERY

112-PU

112-PU

101-RD-6

10A

112-PU

EEE

L39

FRONT WASH/WIPE
FRONT WASH/WIPE

10A

U
U

112-PU

116-BR
EEE 15A U
AIR CONDITIONER BREAKER
6N-8589
124-GN-14
124-GN-14
TT 15A U

L31

304-WH-10
L39
L40

118-GY
118-GY

10A

L14

L54

L38

109-RD-6

BODY TIP CONTROL


BODY TIP CONTROL

L31

L67

RETARDER

160-BU
160-BU

112-PU-14
112-PU

L40

101-RD-6
L67

199-OR

10A

L39

158-BR

160-BU
190-PK
105-RD
326-PU
327-PK-14
200-BK
202-BK
201-BK
160-BU
108-BU-14

2
4
6
7
8
9
10
11
12
13
1
14
15
16
17
18
19
3
20
21
22
23
24
5

INDICATOR LAMPS

YL-18
WH-18
BK-18
BU-18
RD-18

130-GN

5
6
2
3
1
4
7

306-GN
308-YL
105-RD
107-RD
101-RD
109-RD
112-PU
304-WH
158-BR
173-YL
124-GN-14
165-YL

2
4
5
6
7
8
9
10
11
12
13
14
15
1
3
16
17
18
19
22
23
24
20
21

306-GN
326-PU
200-BK
327-PK-14
107-RD-14

165-YL
118-GY
110-GN
115-RD
126-PK
306-GN
123-WH
121-RD
115-RD
116-BR
199-OR
118-GY
110-GN
102-RD-14
103-RD-14
114-RD
410-WH
113-OR
130-GN
124-GN-14
123-WH

ACTION ALARM
9G-9813

RD
RD

L13

WORK LAMP BREAKER


6N-8589

BK-18
BK-18

124-GN-14
116-BR
410-WH
1
201-BK
2

F F

F
200-BK-14
108-BU-14
DIFF LOCK

200-BK-14
108-BU-14

2
1

202-BK
105-RD
160-BU
165-YL
326-PU

L71

200-B
601-G
310-P
307-O
374-P
G709
202-B
105-R

4
L13
L14

L14

601-GY
601-GY
200-BK

624-YL

116-BR
116-BR
200-BK
200-BK

W2
W
W

2
1
6

REAR
FLOOD
LAMPS
114-0417
W
624-YL

116-BR
200-BK
200-BK
627-YL

W2

REAR
FOG
LAMP
116-4508
W
627-YL

BK-18
BK-18
W

1 W
3 W

W2

BBB T
&

506-PU

110-GN

118-GY
502-OR

W H

B B

505-BU

W H

W
B B

MOTOR

507-WH
CC

C
C2
31
30B
49A
49

537-GN
103-RD-14

L73

L76

202-BK
L76

4
2
W

HEAD LAMP
+ BATTERY

L50

L73

3
1

L50

PARK BRAKE SW
118-4316
374-PK
W

374-PK

L44

L50

START AID SW

308-YL

L R

326-PU
307-OR
105-RD

L C OFF
L S ON
L B ST

L53

FRONT WIPER
MOTOR
9X-3392

L3
L2

KEY
START SW
9G-7641
TURN
INDICATOR

L8

L76

L52

201-BK
201-BK

200-BK
200-BK

601-GY
617-BR
617-BR
200-BK

L52

FLASHER
120-4537
TURN
HAZARD
GROUND

W
539-BU
538-OR
200-BK

L74

REAR
P W WIPER SW
W W 119-4436

201
201
20
20

L7
HAZARD
INDICATOR

HI BEAM
INDICATOR

200-BK

503-BR
507-WH

L2

W L

501-GN
118-GY
500-BR
502-OR

504-YL

1
3
4
2

FRONT
PW
WIPER SW
W W 3T-6655

GN
GY
BR
OR

WL
500-BR
506-PU

500-BR
506-PU
504-YL
503-BR
507-WH

501-GN

501-GN

9
5
6
4
3
1

200-BK
200-BK
REAR
WASHER MOTOR
2U-7985

L71

MOTOR

601-GY

617-BR
200-BK-14
200-BK

374-PK
202-BK
G708-GY
308-YL
326-PU
307-OR
105-RD
310-PU

1
2
CC
CONNECTOR
FOR TUV
STOP LAMP SW
FRONT
WASHER MOTOR
2U-4570

BBB

L71

L71

PANEL LAMP
DIMMER SW
3E-9318
W

1
2
7
8
6
3
9
4
5

CC

L45

200-BK
601-GY
310-PU
307-OR
374-PK
G709-WH
202-BK
105-RD

STOP
LAMP SW
7U-9036

624-YL

L74

L76

L8

L3

173-YL
CC
604-OR

CC

601-GY
601-GY
200-BK

619-GN
605
611-PU
617200-BK
311310
203
207

L11

617-BR

116-BR

627-YL
110-GN
505-BU
118-GY

L46

W5

EPTC
SERV BRAKE
PRESS SW
101-3084

L75

L75

502-OR

L46

HEADLAMP/
TAIL SW
3E-9317
1 W
618-YL
W 610-OR-14
3
617-BR
4 W
617-BR

103-RD

116-BR

199-OR
G706-BU
G707-GN
G708-GY
605-YL
606-GY
537-GN

L45

103-RD
601-GY
601-GY
200-BK
200-BK

114-RD

L2

B+

610-OR

L30

600-BR
601-GY

W
601-GY
601-GY
W
200-BK
200-BK
W2
102-RD-14

HORN SW
3T-2357

601-GY

L46

24-BU
53-PK
50-YL
49-BU
51-BR
77-YL
03-GN
05-GY
06-PU
13-BR
17-GY
07-PK
A523-PU
A524-BR
15-GY-14
16-GN-14
17-BU-14
A525-GN
11-PU
54-GN
43-YL
69-GN
19-YL
32-PK
21-YL-14

605-YL-14

199-OR
G706-BU
G707-GN
G708-GY
605-YL
606-GY
322-GY
627-YL
506-PU
507-WH
617-BR
610-OR-14
618-YL

4 1

CONVERTER
TEMP SENDER
6N-5926
443A

CC

L71

103-RD-14
L75
618-YL
610-OR-14
601-GY

610-OR-14
618-YL

23-WH
24-GN-14
13-OR
10-WH
30-GN
05-RD
60-BU
65-YL
26-PU
08-YL
09-OR

310-PU

01-BK
02-BK

1
2

601-GY

537-GN

322-GY

L11

158-BR
DIMMER SW
2H-1855
CC
CC
619-GN-14
611-PU-14
610-OR-14
720-PU
202-BK

RESISTOR
3T-3123

6
5

KK

CC
324-BU

200-BK

601-GY
L30

RD
RD

TURN
SIGNAL SW
9G-5589

114-RD
103-RD-14

307-OR
374-PK
310-PU
G709-WH
601-GY

L 3
2
L

605-YL
606-GY

403-GN

BK-6

DIFF
LOCK SW
3E-0307

L71

605-YL
606-GY
537-GN
G709-WH
310-PU
307-OR
374-PK
102-RD-14
322-GY

200-BK-14

L52
L53
L44

L71

G708-GY
G707-GN
P
P
L
G708-GY 3
G707-GN 4
G706-BU 1
199-OR 2

L51

OPERATOR STATION

L52
L53
L44

L14

BK

L54

3
4

624-YL
505-BU
502-OR
501-GN
500-BR
504-YL
503-BR
199-OR
116-BR
110-GN
118-GY
114-RD
103-RD-14
102-RD-14

ALT

L11

L14

199-OR
G706-BU

GND

L35

L56

L12

L12

CC
P

109-RD-6

KK

OPERATOR STATION

L11

203-BK

403-GN
302-OR
304-WH-10
101-RD-6
109-RD-6

200-BK

207-BK
203-BK

FRAME
GROUND

102-RD

L44

BBB

MOTOR

L40

L44

POS NEG

ALTERNATOR
100-5047
PP BBB

L43

L53

601-GY
601-GY

L56

W
2
3
4
5
6
15
16
17
18
19
20
21
32
1
10
12
9
14
11
27
13
38
29
30
25
40
39
28
7
31
33
34
35
36
37
22
23
24
8
26

L53

RETARDER SW.
106-2473

G709-WH

DOME LAMP
8C-9678 L52

PP
BK-00

NN

600-BR
601-GY

OPERATOR STATION

L56

NN

200-BK
601-GY
601-GY

450-YL
451-BR
311-WH
327-PK-14
522-WH-14
521-YL-14
506-PU

POS NEG

WH-18
RD-18
BK-18

L52
602-WH
115-RD

MM

617-BR

200-BK
501-GN
118-GY
500-BR
502-OR
115-RD
200-BK
165-YL
115-RD

MM

DISCONNECT SW
7N-0718

200-BK

L56

3
1
2

L13

ENGINE

602-WH
115-RD
200-BK

115-RD
200-BK

CHASSIS HARN

4
5
1
7
2
3
6

9
3
7
4
2
1
5
8
6

469-GN
203-BK
207-BK
403-GN
302-OR
201-BK
405-GY
413-BR
406-PU

7
8
9
10

619-GN-14
611-PU-14
617-BR
606-GY
605-YL
201-BK
407-PK
450-YL
451-BR
405-GY
618-YL
406-PU
310-PU
327-PK-14
522-WH-14
521-YL-14
311-WH
322-GY
506-PU
203-BK
207-BK

FF

L20

322-GY
611-PU-14
619-GN-14
310-PU

RD-00

12V BATTERY
9X-3404
BK-00

12V BATTERY
9X-3404
RD-00

L8
L8

20

2
LEFT SIDE TURN/CLEARANCE LAMP
117-8318
ATCH

REAR
CLEARANCE

A
B
C

FRONT
CLEARANCE

200-BK
617-BR
605-YL
AAA
1
2
3
200-BK
617-BR
605-YL

443-YL

L2

L8

L11
E

1
2
7
8
6
3
9
4
5

BBB

G704-YL
200-BK
G705-GN

L10

L10

L9

1
2
7
8
6
3
9
4
5

BBB

BBB
311-WH
1
310-PU
2

A958-WH
202-BK
C

200-BK-14

BK-18
BK-18

BBB TO DISCONNECT SW
& FRAME GND

611-PU-14
619-GN-14
617-BR
605-YL
200-BK-14
311-WH
1
310-PU
2
BBB

201-BK
419-YL

1
2

605-YL
200-BK

1
2

1
2

BODY TIP
SOLENOID
(RAISE)
2U-7294

GN-18
GN-18

FSBS
SOL
8T-8692

GN-18
GN-18

PARK BRAKE
SOL
8T-8692

BK
RD
BU

STEERING
PRESSURE SW
8T-8640

1
2
3

BK
RD
BU

SUPPLEMENTAL
STEERING
PRESSURE SW
8T-8640

1
2
3

BK-18
RD-18
BU-18

E
201-BK 1
469-GN 2

BK-18

PARK BRAKE
PRESSURE SW
102-3648

BK-18
FUEL
LEVEL SW
3E-1942

LEFT
TURN LAMP
7X-6066
E

1
2
3

RD-18
BK-18

TO START AID
SOLENOID
407-PK
201-BK

RD-18
BK-18
FRONT POSITION
LAMP
9X-1407

5
4
6
3
1
2

LOW BEAM
HEADLAMP
9X-7169

X
617-BR
200-BK

L11

NOTE: FOR TUV ONLY

453-PK

619-GN-14
200-BK-14

200-BK

HI BEAM
HEADLAMP
9X-7170

START AID
SOLENOID
9G-4365

BBB

611-PU-14
200-BK-14

1
2

BODY TIP
SOLENOID
(LOWER)
2U-7294

417-GY
201-BK

BBB
1
611-PU-14
619-GN-14 4
617-BR
3
605-YL 5
200-BK-14 2

L904-BU
202-BK

H
L
P
T

BU-18
RD-18
WH-18
YL-18
BK-18

200-BK
G705-GN

HI/LOW/POS/TURN LAMP
3E-7586 (RHD), 3E-7587 (LHD)

619-GN-14
605-YL
611-PU-14
617-BR
200-BK-14
311-WH
310-PU
203-BK
207-BK

H
P
T

105-4849 HI/LOW/POS/TURN
LAMP WITH MARKER
BBB
5
4
6
3
1
2

AAA

CONVERTER
TEMP SENDER
6N-5926
443-YL
A

GN-16
BK-16
PU-16
YL-16
GY-16

200-BK
200-BK

KK

200-BK
G704-YL

L9

SIDE
TURN

3-GN

BBB
5
6
2
4
3
1

CONV TEMP SW
7N-7854

E
T

BU-18
RD-18
BK-18

ENGINE OIL
PRESSURE SW
9X-4276

C
E

522-WH-14
513-OR-14

1
2

1
2

AIR CONDITIONER
CLUTCH SOLENOID
102-0347
2
1
E

GN
GN

1
2

513-OR-14
521-YL-14

A/C REFRIGERANT SW
114-5334

201-BK
201-BK

521-YL-14

200-BK

L5

413-BR
201-BK

FUEL
PRESS SW
9W-3187

406-PU
201-BK

COOLANT
TEMP SW
7N-9785

T
L8
L8

200-BK

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED

311-WH
200-BK
611-PU-14
619-GN-14

1
2

BK
BK

COOLANT TEMP
L4 SW START AID

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L6
L6

L23

IDENT
A
B
C
E
F
G
H

PART NO.
118-6461
121-7202
124-4396
118-6455
127-8519
118-6521
3E-6946

L#

CHG

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

469-GN

BK-18
BK-18

2 3
1

453-PK

L5

201-BK
201-BK
201-BK
201-BK

SYMBOL

L5

522-WH-14
513-OR-14

ARC SUPPRESSOR
DIODE AS.
3E-9169
E

L5

3
2
1

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

L9

E
201-BK
405-GY

ABBREV

TACHOMETER
ENGINE SPEED
SENSOR
3E-7886

WH-18
BK-18

L10

2
1

L23

10
5
6
2
4
8
9
7
3
1

450-YL
451-BR

ENGINE
SHUTDOWN
SOLENOID
110-6465

200-BK
G705-GN
G704-YL
202-BK
L904-BU
A958-WH
419-YL
417-GY
453-PK
201-BK
201-BK

327-PK-14
200-BK-14

LOC

HARNESS AS.
02 A-3
00 F-14
00 D-1
05 F-6
00 A-4
02 D-3
00 A-6

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

DESCRIPTION
FRONT CHASSIS
REAR CHASSIS
MODULE HARNESS
ENGINE HARNESS
CAB HARNESS
CAB ROOF HARNESS
AIR CONDITIONING HARNESS

L27

L55

RH TUV REAR LIGHTING

614-PU

C
WH
BK

1
2

618-YL
605-YL
606-GY
627-YL
612-GY
200-BK-14

617-BR
618-YL
605-YL
606-GY
627-YL
604-OR
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
710-GN
703-BU
202-BK
704-GY
705-PK
815-WH
449-BU
477-YL

CHASSIS HARN

449-BU
477-YL
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
710-GN
703-BU
202-BK
704-GY
705-PK
815-WH

HITCH HARN

8
5
6
3
1
2
10
9

449-BU
477-YL

TACHOGRAPH
SPEED
SENDER
3E-7886

202-BK
202-BK

709-OR
710-GN
202-BK

202-BK

815-WH

202-BK
705-PK

202-BK
704-GY

L19

200-BK-14

P2 XMSN
PRESSURE
SWITCH
102-3648

107-RD
200-BK

GN-18
GN-18

GN-18
GN-18

GN-18
GN-18

3
2
1

2
1

UP SHIFT DOWN SHIFT LOCK UP


SOLENOID SOLENOID
SOLENOID
7X-1120
7X-1120
7X-1120

TRANSMISSION SW
6V-5828

L55

202-BK
703-BU
2
1

2
1

+V
SIGNAL
GROUND

BU-18
RD-18
BK-18

GROUND
GND VERIFY
GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1

5
9
4
10
1
2
3
6
7
8

TRANSMISSION
SPEED SENDER
3E-6955

709-OR-18
202-BK-18
726-BU-18
725-GN-18
724-YL-18
723-OR-18
722-WH-18
721-BR-18

A
C
B

L16

D
I
J
G
H
F
E
C
B
A

709-OR
202-BK
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR

709-OR

202-BK

107-RD
604-OR
605-YL
618-YL
720-PU
202-BK
610-OR-14
507-WH
324-BU
158-BR
173-YL
606-GY
124-GN-14
A524-BR
A523-PU
A525-GN
515-GY-14
516-GN-14
517-BU-14
617-BR
611-PU-14
443-YL
522-WH-14
619-GN-14
200-BK

L55

L20

A
107-RD
A
200-BK

611-PU-14

EEC WORK
LAMP
SOCKET AS.
9R-7941

202-BK
432-PK
454-GN
201-BK
202-BK
706-BR
G706-BU
G707-GN
G708-GY
619-GN-14
522-WH-14
506-PU
617-BR
605-YL
606-GY
618-YL
322-GY
302-OR
201-BK
407-PK
450-YL
451-BR
405-GY
413-BR
406-PU
403-GN
203-BK
207-BK
311-WH
453-PK

STOP/TAIL/TURN LAMP
117-8317
STOP
TAIL

RD
WH
BR
BK

1
2
3
4

TURN

604-OR
618-YL
606-GY
200-BK

4
1
5
2
3

604-OR
618-YL
606-GY
200-BK

611-PU-14
521-YL-14
310-PU
469-GN
327-PK-14

L55
L20
L19

L16

15

14

13

611-PU

A958-WH
107-RD
124-GN-14
158-BR
173-YL

201-BK
417-GY
A958-WH

L26
432-PK
454-GN
443-YL
A525-GN

302-OR
203-BK
207-BK
311-WH
202-BK
605-YL

13

L34

611-PU-14

L904-BU
202-BK
G704-YL
G705-GN
419-YL
417-GY
L26
A958-WH
L22

L26

G716-WH

G715-YL

G714-PU
200-BK

G717-BU

2
F
3
F
KEY

BODY HOIST SW
118-0640
L68

D
C

A958-WH
G730-PK
G731-GY
126-PK

126-PK
202-BK
G731-GY
G730-PK
A958-WH
L904-BU

A958-WH

A958-WH

A958-WH

L409-BU

L36

L30

L904-BU

L29
L28

L25

L25

L24
L25

L24

L22

L22

L23
L21

L65

L65
A

OPERATOR STATION

L20

F
1
2
3
4
5
6
8
18
16
12
21
25
15
14
23
9
10
17
7
19
20
22
24
13
11

280-BK
276-BK
277-BK
202-BK
L904-BU
202-BK
G704-YL
G705-GN
419-YL
454-GN
432-PK
A525-GN
443-YL
611-PU
521-YL-14
469-GN
310-PU
327-PK-14
101-RD-6
109-RD-6
304-WH-10

1
2
4
5
3
6

RD-18
BK-18
YL-18
GY-18
OR-18
BR-18

BAT +
GND
SW. 2 INPUT
SW. 1 INPUT
SOL. 1 OUT
SOL. 2 OUT
PARK AND
SECONDARY SERVICE
BRAKE SOLENOID
DRIVER
117-9364

L65

L66

L67

L20

L19

L21
L23

L19
L21
L23
L16

L16

12

RAISE
HOLD
FLOAT
LOWER

L66

202-BK
202-BK
202-BK
202-BK

L23

F
1

UPPER DASH
L30

E
3
2
4
5
1
7
6

5
F

L36

L24

L25

202-BK
ROADING RELAY
3E-6477
BASE: 7T-6365

202-BK
200-BK

605-YL-14

L22

L31

707-PU

L31

276-BK USED ONLY ON D250E MACHINES,


NOT PRESENT ON D300E

611-PU

L66

327-PK-14
107-RD
BKR
124-GN-14
158-BR
L29
173-YL
302-OR
DIAG
203-BK
L28
207-BK
311-WH
201-BK

L25

L24

L24

G713-GY

L68

L32

L37

L22

-14
-14

L37

LOWER DASH CONN

G714-PU

G712-GN

A958-WH

H
K

N
-14

L34

L904-BU

322-GY
506-PU
507-WH
201-BK
606-GY
610-OR-14
617-BR
618-YL
627-YL
G706-BU
G707-GN
G708-GY

322-GY
506-PU
507-WH
605-YL-14
606-GY
610-OR-14
617-BR
618-YL
627-YL
G706-BU
G707-GN
G708-GY
605-YL-14
310-PU

BODY HOIST CONTROL


124-8043

202-BK

403-GN

G717-BU
G712-GN
G713-GY
G713-GY
G715-YL
G716-WH

4
5
6
1
3
2

L67

Y
R

618-YL

A523-PU
A524-BR

BK
GN
GY
RD
YL
WH

RAISE
LOWER
SUPPLY
INHIBIT

L904-BU

617-BR

515-GY-14
516-GN-14
517-BU-14

YL
GN
BK
WH

1
2
3
4

L37

K
R
BU
GN
GY
N-14
H-14

606-GY

G705-GN
G704-YL
160-BU
G709-WH

L65

L33

L24

K
K
N

450-YL
451-BR
453-PK

L32

L36

Y
N-14
BR
PU
GN
Y-14
N-14
-14
R
-14
L
H-14
N-14
K

605-YL

L33

202-BK
202-BK
202-BK

R
L
L
U
K
R-14
H
U
R

202-BK
612-GY
720-PU
706-BR
202-BK
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
710-GN
703-BU
202-BK
704-GY
705-PK
815-WH
449-BU
477-YL
324-BU
405-GY
406-PU
407-PK
413-BR
417-GY
450-YL
451-BR
453-PK
515-GY-14
516-GN-14
517-BU-14
A523-PU
A524-BR
403-GN
490-GN

202-BK

107-RD

3
4
5
6
15
16
17
18
19
20
21
29
30
31
32
33
34
35
36
37
22
23
24
25
27
28
9
10
11
12
13
26
1
7
8
14
39
40
41
62
69
43
44
45
68
47
63
49
50
51
52
53
54
55
56
42
65
58
64
60
61
70
48
59
57
66
67
46

L32

R
U
N
L
R
H
R
R
N
U
K
Y
K
H
U

720-PU
706-BR
202-BK
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
710-GN
703-BU
202-BK
704-GY
705-PK
815-WH
449-BU
477-YL
324-BU
405-GY
406-PU
407-PK
413-BR
417-GY

449-BU
477-YL

612-GY
449-BU
477-YL
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
710-GN
703-BU
202-BK
704-GY
705-PK
815-WH
706-BR
720-PU
107-RD
124-GN-14
158-BR
173-YL
322-GY
506-PU
507-WH
605-YL
605-YL
605-YL
606-GY
606-GY
606-GY
610-OR-14
617-BR
617-BR
617-BR
618-YL
618-YL
618-YL
627-YL
G706-BU
G707-GN
G708-GY
324-BU
405-GY
406-PU
407-PK
413-BR
450-YL
451-BR
453-PK
515-GY-14
516-GN-14
517-BU-14
A523-PU
A524-BR
403-GN
302-OR
203-BK
207-BK
311-WH
202-BK
202-BK
201-BK
201-BK

L
Y

11

10

G717-BU
F

L68

TO CHASSIS

L38

L38
TO BREAKER

2
1

AIR SUSPENSION
SEAT GP.
8Y-6801
102-RD
200-BK
610-OR-14

L28
200-BK
165-YL
115-RD

311-WH
302-OR
203-BK
207-BK
304-WH
112-PU
306-GN
109-RD
101-RD
308-YL
105-RD
310-PU

200-BK-14
108-BU-14

200-BK-14
108-BU-14

DIFF LOCK
F F RELAY
3E-6477
324-BU
F

L44

158-BR

F
11
2
3
7
4
12
6
9
1
8
5
10
13
14
15
16
17
18
19
20

200-B
601-G
310-P
307-O
374-P
G709
202-B
105-R
160-B
165-Y
326-P
308-Y
G708
605-Y
606-G
537-G
199-O
G707
G706

L38
202-BK
L904-BU

L38

RIGHT TAIL
F F LAMP RELAY
3E-6477
618-YL
F

NOTE: 112-3543 CONVERTER REQUIRED FOR


12V RADIO OPERATION
G
T
1
115-RD
2
165-YL
3
200-BK

115-RD
165-YL
200-BK
135-BU
A513-PK

T
T
T
T
T

24/12 VDC (2.5A)


CONVERTER
112-3543

IN
IGN
GND
OUT
MEM

DIAGNOSTIC
CONNECTOR

A513-PK
135-BU
200-BK
508-PU-18
509-WH-18
511-BR-18
512-GN-18
165-YL

ANTENNA
8E-1118

5
6
3
1
2
7
8
4

YY

YL
RD
BK
WH/BK,GN/BK
WH/GN
GY/BK,VI/BK
GY/VI
YY

5
6
3
1
2
7
8
4

L409-BU

LEFT SPEAKER
124-6046

508-PU-18
509-WH-18
511-BR-18
512-GN-18

L45
T

BK
WH/BK,GN/BK
WH/GN
GY/BK,VI/BK
GY/VI
RD

MEMORY
B+ (12V)
GROUND
L.H. SPKRL.H. SPKR+
R.H. SPKRR.H. SPKR+
NC
ANTENNA
MEMORY
NC
GROUND
L.H. SPKRL.H. SPKR+
R.H. SPKRR.H. SPKR+
B+ (24V)
ANTENNA

RIGHT SPEAKER
124-6046

12V RADIOS
3E-6106 (EUROPEAN VER. - REMOVABLE)
3E-6107 (EUROPEAN VER. - FIXED)
3E-7141 (AMERICAN VER. - REMOVABLE)
3E-7140 (AMERICAN VER. - FIXED)

202-BK
105-RD
160-BU
165-YL
326-PU
308-YL
611-PU
130-GN
454-GN
324-BU
453-PK
443-YL
123-WH
450-YL
449-BU
477-YL
451-BR
403-GN
410-WH
405-GY
406-PU
413-BR
469-GN
417-GY
419-YL
407-PK
432-PK
113-OR
409-OR
201-BK
A523-PU
A524-BR
A525-GN
124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

L71

L49
L46

L72

L49

L48

L49
L72
L48
L47

24V RADIOS
9X-5288 (EUROPEAN VER. - REMOVABLE)
3E-7890 (EUROPEAN VER. - FIXED)
9X-6778 (AMERICAN VER. - REMOVABLE)
9X-6810 (AMERICAN VER. - FIXED)

L78

124-G
A525-G
A524-B
A523-P
200-BK

L78
L20

L18

L19

L15
1
2
GN-18
GN-18

RETARDER
PRESSURE SW
9X-4276

CC H
6
1
A525-GN-14
8
A524-BR-14
5
A523-PU-14
9
2
5153
5167
5174

THERMOSTAT SW
3E-5464

DIFF.
LOCK
SOL
3E-9257

L21

L21
L64
L23
L16

L64

200-BK-14
124-GN-14
A525-GN
A524-BR
A523-PU
515-GY-14
516-GN-14
517-BU-14
522-WH-14

324-BU
200-BK

432-PK
201-BK

202-BK
454-GN
706-BR
BK-18
RD-18
BU-18

1
2
3

RETARDER RETARDER RETARDER


SOL #1
SOL #2
SOL #3
7T-0753
8T-8692
8T-8692

L19

L64

G708-GY
200-BK
1
2

GN-18
GN-18

G707-GN
200-BK
1
2

L17

L20

GN-18
GN-18

GN-18
GN-18

L67

1
2

G706-BU
200-BK

200-BK
200-BK
200-BK

L18

G707-GN

G708-GY

L18

L17

L20

L19

G706-BU

L20

200-BK
200-BK
200-BK
200-BK
200-BK-14
200-BK

200-BK-14

L15

J
J

522-WH-14
200-BK-14

J
2
1

L8
606-GY
618-YL
322-GY
L14

BK-14

301-BU
302-OR
TO ENG
BLOCK

DOME
LAMP SW
9D-4068

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

W
W
W
W
W

1
2
5
4
3

201-BK
201-BK
201-BK
201-BK
201-BK

W
403-GN
415-GN
405-GY
406-PU
413-BR
201-BK
201-BK
417-GY
113-OR
410-WH
201-BK
419-YL
407-PK
432-PK
409-OR
201-BK
469-GN
201-BK
411-PK

3
15
5
6
13
20
16
4
12
1
10
17
19
7
8
9
2
14
18
11

OPERATOR MONITOR 9X-7801


ALTERNATOR
LVLI
POS8
TEST
ENG OIL PRESS
LVLIII
POS3
COOLANT TEMP
LVLII
POS1
FUEL PRESS
UNUSED (GND FOR LVLIII ON POS10)
UNUSED
LVLII
POS5
UNUSED
PRIM STEER
LVLIII
POS2
+ BATTERY
ALARM
POS10 LVLI OR III
UNUSED
LVLIII
PARK BRAKE
POS7
CONV TEMP
LVLII
POS6
LVLIII
BRAKE OIL
POS4
NEUTRAL
GROUND
FUEL LEVEL
LVLI
POS9
UNUSED
LAMP

L53

L3

BK-00

L2

L2 L1
200-BK
202-BK
L2
L1

CC

CAB
GROUND

L53
L17

L17
L15
L64
L23
L16

L7

411-PK
403-GN
415-GN
405-GY
406-PU
413-BR
417-GY
419-YL
407-PK
432-PK
113-OR
409-OR
410-WH
469-GN
201-BK

200-BK
200-BK-14

CC

FRAME
GROUND

A
L2

L1

L16

TEMPERATURE
CONTROL
116-8653

602-WH
115-RD

GG

TO
FRAME

202-BK

200-BK-14

BLOWER
9X-9363

302-OR
304-WH-10
101-RD-6

200-BK-14

JJ

L16

W
1
2
3

RESISTOR
6T-2217

200-BK-14

200-BK-14

BK-4

FF

RD
HH
MOTOR
STAR
106-8
E 200-BK
BK
GG E HH

1
2
3
4
5
6
7
8
9
10

L48
A523-PU
A524-BR
A525-GN

200-BK-14
310-PU
605-YL
617-BR

201-BK

432-PK
OPERATOR STATION

200-BK
200-BK
200-BK
200-BK

200-BK
324-BU

130-GN
454-GN
W

S E

L53

BLOWER SW
6P-3236

200-BK
611-PU

200-BK
538-OR

200-BK
539-BU
G709-WH
453-PK
324-BU
454-GN
130-GN
W

507-WH
324-BU
158-BR
619-GN-14
611-PU-14
720-PU
173-YL

L47

MOTOR

200-BK-14
AC WATER VALVE SYSTEM

E MTR BAT

610-OR-14
604-OR

2
1

WH/RD-14

SUPPLEMENTAL
STEERING
PRESSURE ROADING
INDICATOR
INDICATOR
8D-1429
8D-1429
NOTE E
NOTE E

200-BK-14

5
4
3
2
1
2
1

201-BK

L48

J
522-WH-14
200-BK-14

1 W

L48

200-BK-14

L12

JJ
W

200-BK

W
601-GY
W
200-BK
200-BK

WATER
VALVE
ACTUATOR
119-1674

MONITORING
SYSTEM
ACTION
INDICATOR
9W-2111
NOTE E

EMS
TEST SW
121-0127
W
415-GN

OR-18
WH-18
YL-18
BU-18
PK-18
522-WH-14

STAT SW

L12

200-BK-6

RESISTOR
9G-1950

DIFF.
LOCK
INDICATOR
8D-1429
NOTE E

601-GY
200-BK W

CC H
6
1
L78
A525-GN-14
8
A524-BR-14
5
A523-PU-14
9
2
515-GY-14
3
516-GN-14
7
517-BU-14
4

L77

322-G
618-Y
606-G

443-YL
617-BR
605-YL
200-BK
606-GY
618-YL
200-BK

5
4
3
2
1
A530-OR-14
A529-WH-14
A528-YL-14
A527-BU-14
A526-PK-14

617-BR
617-BR

SERVICE
METER
6T-7337
W
+ 403-GN

CC
EMS LOW
BRAKE OIL
PRESS SW
2U-8873

200-BK

450-YL

123-WH

IGN
W
W
443-YL
617-BR
CONVERTER SEND
TEMP GAGE
GRD
4W-2066
LAMP
W
200-BK
8D-1429
L48
L48
L47
L47
601-GY

L78

+24
W
W
200-BK
W
451-BR
TACHOMETER
SIG
121-9681
W
LAMP
8D-1429

20

L8

200-BK
200-BK
200-BK

449-BU

W
L73

123-WH
L77

RETARDER
INDICATOR
8D-1429
NOTE E

L73

200-BK
200-BK

W 617-BR
W 200-BK

HI BEAM
INDICATOR
LAMP
8D-1429
NOTE E

539-BU
538-OR
611-PU
200-BK

453-PK
130-GN

CONTROL
BOARD AS.
3E-6406

200-BK
411-PK

L78

1
5
4
3
2

G709-WH
539-BU
538-OR
454-GN
611-PU
130-GN
324-BU
453-PK
200-BK

L73

201-BK

L78

124-GN-14
A525-GN-14
A524-BR-14
A523-PU-14
200-BK-14

L77

123-WH

W
+24
W
200-BK
477-YL
SPEEDOMETER
SIG
118-5447
LAMP
8D-1429

L77

L72

L49
L72

L47

L49
L72

G709-WH

L48

L47

200-BK
601-GY
617-BR
617-BR

L50

L50

HAZARD
INDICATOR
LAMP
8D-1429
NOTE E

2
1

L49
L72
L48

L74

L8

L7

TURN
INDICATOR
LAMP
8D-1429
NOTE E

165-YL

TUV ROADING SW
118-0634
601-GY
601-GY
L
200-BR
200-BR
2 L
160-BU
160-BU

160-BU

KEY
START SW
9G-7641

CC

617-BR
200-BK
200-BK

L 1
3

G709-WH
G709-WH

L C OFF
L S ON
L B ST

L49

L51

1
3

310-PU

L R

326-PU
307-OR
105-RD

200-BK
G709-WH

G708-GY

L
1
2

PU

L48

7
1
8
2
4
5
6
3
9
10

308-YL

START AID SW
3E-7176
L
601-GY
200-BK
L
2 L
165-YL

200-BK

451-BR
449-BU
443-YL
403-GN
450-YL

L49

601-GY
200-BK
160-BU
G709-WH
537-GN
606-GY
605-YL
199-OR
G707-GN
G706-BU

9
5
6
4
3
1
8
2
7

517-BU-14
516-GN-14
515-GY-14

L72

L46

477-YL
123-WH

L49

374-PK
202-BK
G708-GY
308-YL
326-PU
307-OR
105-RD
310-PU
165-YL

L51

200-BK
601-GY
310-PU
307-OR
374-PK
G709-WH
202-BK
105-RD
160-BU
165-YL
326-PU
308-YL
G708-GY
605-YL
606-GY
537-GN
199-OR
G707-GN
G706-BU

L71

T
L8

311-WH
200-BK

200-BK

L8

BK
BK
T

COOLANT TEMP
L4 SW START AID
7X-5988

611-PU-14
619-GN-14

L6

L6
201-BK
506-PU
407-PK
327-PK-14
450-YL
451-BR
311-WH
405-GY
522-WH-14
521-YL-14
413-BR
406-PU
453-PK
469-GN

200-BK-14
310-PU
605-YL
617-BR
619-GN-14
611-PU-14
203-BK
207-BK
311-WH

618-YL
322-GY

1
2

L14
322-GY
618-YL
606-GY
L4

L4

E
6
1
5
4
3
2

L4

CCC
322-GY
611-PU-14
619-GN-14
618-YL
606-GY
200-BK-14

S E

618-YL
200-BK

1
2

200-BK

119-8512
5T-0675
2U-9315
119-1670
119-1672
9U-8746
119-1673
9F-4337

WIRE AS.
00 F-5
01 C-6
01 F-3
01 D-8
01 F-8
01 B-8
01 E-8
07 B-3

RETARDER SW WIRE AS. (TUV)


TUV ROADING SW JUMPER
ALTERNATOR GROUND STRAP
MAIN POWER RELAY TO BUS TERMINAL
FUSE BLOCK TO BUS TERMINAL
ANTENNA WIRE
BUS TERMINAL TO BREAKERS
STARTING MTR TO ENGINE BLOCK

FF
GG
HH
MM
NN
PP

118-6454
7U-5670
122-1866
122-8200
118-6453
119-1364

CABLE AS.
01 B-3
00 B-3
01 B-3
00 F-4
01 F-4
01 F-4

STARTING MTR TO BATTERY


STARTING MTR TO CAB FRAME
AUX START RECEPTACLE
SECONDARY BATTERY CABLE
BATTERY TO DISCONNECT SW
DISCONNECT SW TO FRAME GROUND

FRONT CHASSIS
REAR CHASSIS
MODULE HARNESS
ENGINE HARNESS
CAB HARNESS
CAB ROOF HARNESS
AIR CONDITIONING HARNESS
WATER VALVE HARNESS
HITCH HARNESS
BOTTOM DASH HARNESS
REAR LEFT SIDE LAMP HARNESS
REAR LEFT SIDE LAMP HARNESS (TUV)
REAR RIGHT SIDE LAMP HARNESS
REAR RIGHT SIDE LAMP HARNESS (TUV)
RADIO HARNESS
BREAKER PANEL HARNESS
DASH HARNESS
LEFT HEADLAMP HARNESS
RIGHT HEADLAMP HARNESS
RIGHT HEADLAMP HARNESS (TUV)
HORN HARNESS
PEDAL HARNESS
RH SIDE MARKER REPEATER (TUV)
LH SIDE MARKER REPEATER (TUV)
LH LINK HARNESS
LEFT HEADLAMP HARNESS (TUV)
RH LINK HARNESS

HI/LOW/POS/TURN LAMP
3E-7586 (RHD), 3E-7587 (LHD)

RIGHT
TURN LAMP
7X-6066

L1

2
3
1
L1

ZZ

L7

5
4
6
3
1
2

BU-18
RD-18
WH-18
YL-18
BK-18

5
6
2
4
3
1

GN-16
BK-16
PU-16
YL-16
GY-16

H
L
P
T

1
2
201-BK
432-PK

L
H
P
T

REAR
CLEARANCE

105-4850 HI/LOW/POS/TURN
LAMP WITH MARKER

FRONT
CLEARANCE

SIDE
TURN

THIS SCHEMATIC IS FOR THE D250E AND D300E ARTICULATED


DUMP TRUCKS (119-5055 CHG00)

L64

200-BK
606-GY
618-YL
200-BK

L1

P
R
KK
RR
TT
YY
EEE
JJ

A-3
F-14
D-1
F-6
A-4
D-3
A-6
A-6
F-14
C-6
F-15
E-15
A-15
D-15
B-8
F-8
A-4
F-2
A-2
B-2
C-2
A-3
A-2
F-2
E-2
E-2
B-2

200-BK
618-YL
606-GY

L7

CC

2
9
1
3
4
5
6
7
8
10

1
2

02
00
00
05
00
02
00
00
01
00
00
00
00
00
01
00
03
01
01
00
00
03
00
00
01
00
01

L15

202-BK
200-BK-14
A525-GN
A523-PU
124-GN-14
515-GY-14
516-GN-14
517-BU-14
A524-BR
522-WH-14

CC

LOW BEAM
HEADLAMP
9X-7169
RD-18
BK-18

5
4
6
3
1
2

L15

L2
L1

118-6461
121-7202
124-4396
118-6455
127-8519
118-6521
3E-6946
3E-6945
121-7200
124-0534
124-8968
123-3570
124-8969
123-3569
124-8825
128-0605
119-8513
118-6456
118-6457
120-7572
122-1863
118-7207
122-1865
122-1864
120-7570
120-7574
120-7569

A
B
C

200-BK-14

ZZ

L2 L1

200-BK
202-BK

HORN
HI TONE
7T-0970

AA

FRONT POSITION
LAMP
9X-1407
Y
606-GY 1
RD-18
200-BK 2
BK-18

L1
HH
RD-OO
BK-00
AUX START
RECEPTACLE

AA

619-GN-14
200-BK-14

200-BK

GG

TO
FRAME

HORN
LO TONE
7T-0969

AA

HI BEAM
HEADLAMP
9X-7170

CCC Y
6
322-GY
1
611-PU-14
5
619-GN
4
618-YL
606-GY
3
200-BK-14
2

AA

611-PU-14
200-BK-14

CCC Y
3
1
5
4
6
200-BK-14
2

NOTE: FOR TUV ONLY

200-BK-14

BK-00

322-GY
322-GY
200-BK
200-BK

200-BK

RD-OO
HH
MOTOR
STARTER
106-8555
E 200-BK-14
BK-00
GG E HH

200 BK 14

1
2

FF

E MTR BAT

AA

200-BK
200-BK

L4

200-BK

RD-00

302-OR
304-WH-10
101-RD-6

L12

322-GY
200-BK

A
B
C
E
F
G
H
J
K
L
M
M
N
N
T
U
W
X
Y
Y
AA
CC
ZZ
AAA
BBB
BBB
CCC

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, THE XMSN SHIFTER
IN NEUTRAL, AND THE PARK BRAKE SW IN THE OFF POSITION.
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

L16

RIGHT SIDE TURN/CLEARANCE LAMP


122-9762
ATCH

L15
L64

L23

L16

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE


NOTE C: NORMALLY CLOSED WHEN DOOR OPEN
NOTE E: SOCKET
3T-3158
SPRING
TERMINAL 3T-3159
CONTACT 3T-3157
6D-4161
NOTE F: NOT USED FOR TUV

D39913

Related Electrical Service Manuals


Title

Comp

Form Number

Alternator: (100-5047)
Consist No.100-5046
Consist No.100-5045

SENR2082
SENR4130

Electronic Monitoring System (EMS)

SENR2945

EPTC II For Articulated Trucks

SENR8656

Starting And Charging Systems

SENR2947

Starting Motor: (6V-5227)


Consist No. 6V-5537 (42MT)
Consist No. 6V-5538 (F8)
Consist No.106-8552 (KE)

SENR3581
SENR4975
SENR3536

Starting Motor: (106-8555)


Consist No. 6V-5023 (KE)
Consist No. 6V-5207 (42MT)
Consist No. 6V-5226 (F8)

SENR3536
SENR3581
SENR4975

Actuator - Water Valve A


Alarm - Action
Alarm - Backup
Alternator
Batteries
Breakers - Circuit
Control - Body Hoist

Control - Engine Shutdow

Control- Temperature A/C

Control - Transmission (E

Control - Water Valve A/C


Converter - 24/12 Volt

Driver - Park & Sec Serv


Flasher
Fuses
Gauges
Ground - Cab
Ground - Engine
Ground - Frame
Ground - Frame
Ground - Frame
Horns
Lamps - Indicator
Meter - Service

Monitor - Operator (EMS


Motor - Blower

Motor - Front Windshield


Motor - Front Wiper
Motor - Rear Windshield

Component Location
Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location

ater Valve A/C

A-6

Solenoid - Down Shift

B-14

10

F-8

Solenoid - Engine Shutdown

E-2

15

kup

F-15

Solenoid - FSBS

F-1

F-3

Solenoid - Lock Up

B-14

10

ircuit

dy Hoist

F-4

Solenoid - Park Brake

F-1

E-8, F-8

Solenoid - Start Aid

E-2

C-10

Solenoid - Up Shift

B-15

10

gine Shutdown

E-7

Solenoids - Retarder 1, 2, & 3

A-9

14

mperature A/C

A-5

Suppressor - Arc Diode A/C

D-2

F-12

Switch - A/C Refrigerant Press

D-2

nsmission (EPTC II)

ter Valve A/C

24/12 Volt
& Sec Service Brake Sol

B-6

Switch - Blower

A-5

C-8

Switch - Body Hoist

C-10

B-10

Switch - Brake Oil Press (EMS)

C-3

D-4

Switch - Coolant Temp (EMS)

C-2

13

E-8, F-8

Switch - Coolant Temp Start Aid

C-2

13

B-5

Switch - Converter Temp (EMS)

E-2

19

A-4

17

Switch - Differential Lock

F-3

gine

B-3

Switch - Dimmer

F-3

me

A-3

10

Switch - Disconnect

F-4

me

B-3

Switch - Dome Lamp

A-5

18
A

me

cator

F-4

Switch - EMS Test

B-5

C-2

Switch - Engine Oil Press (EMS)

D-2

B-4, C-4

Switch - Fog Lamp

E-4

ce

B-5

Switch - Fuel Level

E-1

20

erator (EMS)

A-4

Switch - Fuel Press (EMS)

D-2

er

A-6

Switch - Headlamp

E-4

t Windshield Washer

E-3

Switch - Horn

E-5

t Wiper

D-3

Switch - Key Start

C-4

D-3

Switch - Panel Lamp Dimmer

E-4

Windshield Washer

12
A

E
17

21
7

13

D
19

16

10

18

14

10

15

20

11

18

21

C
E
17

7
10

6
3
10

16

14

5
11

13
4

15
2

20
19

3
12

5
4

D250E & D3
Articulated

& D300E
ted Trucks

SENR8632-01
October 1995

Res
Part No.
9G-1950
6T-2217
3T-3123
102-0347
3E-9257
7X-1120
110-6465
8T-8692
7T-0753
9G-4365

At room temperature unless othe

Resistor, Sender and Solenoid Specifications


Component Description
Resistor - Blower Motor Speed
Resistor -Diagnostic Conn/Starter

Resistance (Ohms)
Overall 2.0 .1; Tap 1.0 .05
1507.5

Resistor - Panel Dimmer

25.0 0.3

Solenoid - A/C Clutch

14.4 0.6

Solenoid - Differential Lock


Solenoid - Downshift, Upshift, Lockup
Solenoid - Engine Shutdown
Solenoid - FSBS, Park Brake, Retarder 2 and 3
Solenoid - Retarder 1
Solenoid - Start Aid
unless otherwise noted.

Off Machine Switch Specification

33.7 1
33.7
5.12.26
34.2
33.86 1.02
6.0

Motor Front Windshield


Motor - Front Wiper
Motor - Rear Windshield
Motor - Rear Wiper
Motor - Starting
Radio

Receptacle - Auxiliary Sta


Relay - Backup Alarm
Relay - Differential Lock
Relay - Main
Relay - Right Tail Lamp
Relay - Roading
Relay - Start
Resistor - Blower Motor
Resistor - Diagnostic

Resistor - Panel Lamp D

Sender - Converter Temp

Sender - Speedometer/T

Sender - Transmission S
Sensor - Engine Speed

Solenoid - Air Conditione

Solenoid - Body Tip (Low

Solenoid - Body Tip (Rais


Solenoid - Differential Lo
Machine locations are re

A = Components located

B = Components located

C = Components located

Module Identifiers (MID)


MID No.
27

Module
Transmission Control (EPTC ll)

Component Identifiers (CID) For


Transmission Control EPTC ll
(Only For MID No.27)
CID No.
168
269
602
627
650
681
700
701
702
704
706
707
708
709
715
722

Connector

Mac
Loc

70 Contacts

40 Contacts

37 Contacts

25 Contacts

24 Contacts

B
20 Contacts

Component
Electrical System Voltage
Sensor Power Supply
Transmission P2 Pressure Switch
Parking Brake Switch
Harness Code
Parking Brake Solenoid
Transmission Gear Switch
Tramsmission Output Speed Sensor
Shift Lever Switch
Service Brake Pressure Switch
Body Hoist Switch
Up Solenoid
Down Solenoid
Lockup Solenoid
Retarder Brake Pressure Switch
Front Brake Solenoid

10 Contacts

t Windshield Washer

E3

Switch Horn

E5

t Wiper

D-3

Switch - Key Start

C-4

Windshield Washer

D-3

Switch - Panel Lamp Dimmer

E-4

Wiper

D-12

Switch - Park Brake

D-4

B-3

Switch - Park Brake Press (EMS)

E-1

B-8

Switch - Rear Flood Lamp

E-5

Auxiliary Start

A-2

11

Switch - Retarder

F-5

21

up Alarm

D-10

Switch - Retarder Press

A-8

14

rential Lock

C-8

Switch - Service Brake Press

E-3

D-8

Switch - Service Clear (Trans)

F-11

E
E

ing

t Tail Lamp

C-7

Switch - Service Set (Trans)

F-11

ding

C-10

Switch - Shift Lever

D-10

D-8

Switch - Start Aid

C-5

ower Motor

A-6

Switch - Steering Press

F-1

12

agnostic

C-3

Switch - Steering Press (Supplemental)

F-1

12

anel Lamp Dimmer

F-5

Switch - Stop Lamp Press

E-3

nverter Temp

F-3

19

Switch - Thermostat A/C

A-6

eedometer/Tachograph

C-15

16

Switch - Transmission

B-15

10

nsmission Speed

B-15

10

Switch - Transmission Press (P2)

B-14

10

E-2

Switch - Turn Signal

E-5

21

r Conditioner Clutch

D-2

Switch -TUV Roading

C-6

ody Tip (Lower)

F-1

12

Switch - Wiper Front

D-5

Switch - Wiper Rear

D-4

gine Speed

ody Tip (Raise)

F-1

12

fferential Lock

A-7

16

ations are repeated for components located close together.

Mach

Wire
Number

Wire
Color

101

RD

BAT (+)

102

BU

HD LMP

AUX CKT

103

YL

ents located in the dash.

D = Components located in the headliner.

105

BR

KEY SW

ents located on the right console area.

E = Components located behind the operator seat.

107

WH

ENG SH

108

BU

AUX CKT

109

OR

ALT OUT

110

GN

AUX CKT

112

PU

MAIN PO

113

OR

OPR MO

114

GN

WARNIN

115

PK

AUX CKT

116

BR

AUX CKT

118

GY

AUX CKT

121

YL

BCKP AL

123

WH

AUX CKT

124

GN

A/C

126

PK

XMSN C

130

GN

AUX CKT

Schematic
Location

135

BU

AUX CKT

158

BR

AUX CKT

F-6

160

PU

AUX CKT

165

YL

AUX CKT

173

YL

AUX CKT

190

PK

AUX CKT

ents located in the left side of cab.

Harness Connector Location Chart

or

Machine
Location

ts

ts

Harness And/Or
Components
A -118-6461
F -127-8519
F-127-8519
W -119-8513

Schematic
Location

Connector

C-12

D-6, E-6

Machine
Location

7 Contacts

Harness And/Or
Components
A-118-6461
E - 118-6455
A - 118-6461
E - 118-6455

A-12

ts

F - 127-8519
Transmission Control

F-12

U - 128-0605
Engine Shutdown Cntl

E-7

199

OR

AUX CKT

ts

A - 118-6461
F -127-8519

A-11

F -127-8519
Brake Sol Driver

B-10

200

BK

MAIN CH

201

BK

OPR MO

ts

F-127-8519
U - 128-0605

E-9, F-9

F-127-8519
Hoist Control

C-10

202

BK

XMSN C

203

BK

CHASSIS

ts

ts

*
5
*
10

F-127-8519
Diagnostic Connector
W-119-8513
Operator Monitor (EMS)
A-118-6461
E - 118-6455
A - 118-6461
Transmission Switch
B -121-7202
E - 118-6455

C - 124-4396
E - 118-6455

A - 118-6461
CC - 118-7207

F-127-8519
Transmission Control

C-9

A-4
6 Contacts

F-6

B-15

4
3

F-14

D-1

A-3

F-12

F-127-8519
G - 118-6521

F-11

F - 127-8519
Shift Lever

D-10

BBB - 120-7574 TUV Atch


Head Lamp TUV Atch
E -118-6455
CCC - 120-7569
Y - 118-6457
CCC - 120-7569
Y - 118-7572 TUV Atch
E - 118-6455

Y - 118-7572 TUV Atch


Head Lamp TUV Atch

B-121-7202
M - 124-8968

5 Contacts

F-127-8519
Tachograph

B - 121-7202
M - 123-3570 TUV Atch

D-12

E-2, F-2

207

BK

STARTE

276

BK

XMSN C

277

BK

XMSN C

280

BK

XMSN C

301

BU

STARTE

B-3

B-2

B-2
A-1,
B-1, B-2
F-15

E-15

B -121-7202
N - 124-8969

A-15

B - 121-7202
N - 123-3569 TUV Atch

D-15

Bas

302

OR

STARTE

304

WH

STARTE

306

GN

STARTE

307

OR

KEY SW

308

YL

MAIN PO

310

PU

START A

311

WH

START A

321

BR

BCKP AL

322

GY

WARNiN

324

BU

DIFF LO

326

PU

KEY SW

327

PK

SHUTDO

374

PK

NEUTRA

Articulated
Electrical S
Machine Harness Connector and Component Locations

D250E:
5TN1-Up

D
7

Wire Description

re
lor

Description

Wire
Number

Wire
Color

Description
Accessory Circuits (Continued)

Power Circuits

BAT (+)

506

PU

WASHER-FRONT

HD LMP

507

WH

WASHER - REAR
RADIO SPEAKER - LEFT

AUX CKT

508

PU

KEY SW

509

WH

RADIO SPEAKER - LEFT (COMMON)

ENG SHUT

511

BR

RADIO SPEAKER - RIGHT

AUX CKT

512

GN

RADIO ' SPEAKER - RIGHT (COMMON)

ALT OUTPUT (+) TERM

513

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW


BLOWER MOTOR (HI)

AUX CKT

515

GY

MAIN POWER RL Y OUTPUT

516

GN

BLOWER MOTOR (MEDIUM)

OPR MON PANEL VMIS B+ SWITCHED

517

BU

BLOWER MOTOR (LO)


A/C SW TO REFRIGERANT SW

WARNING HORN (FORWARD)

521

YL

AUX CKT

522

WH

A/C CLUTCH TO THERMOSTAT SW

AUX CKT

537

GN

TURN SIGNAL SW TO FLASHER


HAZARD INDICATOR

AUX CKT

538

BR

BCKP ALARM TO LAMP

539

BU

TURN SIGNAL INDICA TOR BASIC/RIGHT

AUX CKT

A513

PK

DC/DC CONVERTER MEMORY OUTPUT


TEMP POTENTIOMETER POS 1

A/C

A523

PU

XMSN CTRL

A524

BR

TEMP POTENTIOMETER POS 2

AUX CKT

A525

GN

TEMP POTENTIOMETER POS 3

AUX CKT

A526

PK

ELECTRONIC WATER VALVE ACTUATOR

AUX CKT

A527

BU

ELECTRONIC WATER VALVE ACTUATOR

AUX CKT

A528

YL

ELECTRONIC WATER VALVE ACTUATOR

AUX CKT

A529

WH

ELECTRONIC WATER VALVE ACTUATOR

A530

OR

ELECTRONIC WATER VALVE ACTUATOR

600

BR

DASH LAMP BASIC

601

GY

DASH LAMP HI

AUX CKT

AUX CKT

AUX CKT
Ground Circuits

AA
1

Lighting Circuits

MAIN CHASSIS

602

WH

DOME LAMP

OPR MON PANEL

604

OR

STOP LAMP
TURN LAMP - LEFT

XMSN CTRL

605

YL

CHASSIS DIAGNOSTIC

606

GY

TURN LAMP - RIGHT

STARTER DIAGNOSTIC

610

OR

HEAD LAMP BASIC

XMSN CTRL IDENT CODE 0

611

PU

HEAD LAMP HI

XMSN CTRL IDENT CODE 1

612

GY

BACKUP LAMP

XMSN CTRL IDENT CODE 4

614

PU

PARK/TAIL/DASH LAMP

STARTER NO.1 SOL

Basic Machine Circuits

Ha

617

BR

TAIL/POSITION LAMP - LEFT (ROAD PKG)/WIDTH

618

YL

TAIL/POSITION LAMP - RIGHT (ROAD PKG)/WIDTH

STARTER NO.1 RESISTOR TO DIAGNOSTIC

619

GN

HEAD LAMP LO

STARTER RLY NO.1 OUTPUT

624

YL

FLOOD LAMP BOWL

STARTER RLY COIL TO NEUT START SW OR KEY SW

627

YL

FOG LAMP

KEY SW TO NEUT START SW

MAIN POWER RL Y COIL

703

BU

XMSN UP SOL

START AID SW TO START AID SOL

704

GY

XMSN DOWN SOL


XMSN LOCKUP CLUTCH SOL BASIC

Plug
2

Pin or Socket
Number

Control Circuits

START AID SOL TO TEMP SW

705

PK

BCKP ALARM LAMP TRAVEL ALARM

706

BR

XMSN RETARDER SW

WARNiNG HORN (FORWARD)

707

PU

XMSN BED RAISE SW

DIFF LOCK SOL

709

OR

SENSOR POWER SUPPLY

KEY SW "C" TERM.

710

GN

XMSN SPEED PICKUP SIGNAL

SHUTDOWN SOL

711

BR

XMSN LEVER CODE 1

NEUTRAL START SW TO PARK BRAKE SW

712

WH

XMSN LEVER CODE 2

Pin

ted Trucks
al Schematic

Part No.

D300E:
7FN1-Up

Functi

2U-8873

Brake Oil Pressure

7N-7854

Converter Oil Temp (EMS)

7N-9785

Coolant Temp (EMS)

7U-9036

Stop Lamp Pressure

7X-5988

Coolant Temp (Start Aid)

8T-8640

Steering Pressure
Supplemental Steering Pre

9W-3187

Fuel Pressure (EMS)

9W-3187

Engine Oil Pressure (EMS)


Retarder Pressure

101-3084

Service Brake Pressure

102-3648

Park Brake Pressure


Transmission Pressure (P2

114-5334

Refridgerant Pressure (A/C

N.C. Normally Closed

N.O. Normally Open


A hysteresis band exists: with increasing p
condition can be maintained down to 170 kp

Contact postion at the contacts of the harn

1995 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols

Electrical
AA

1
2

1
2
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pressure
Symbol

r Socket
ber
Wire, Cable, or Harness
Assembly Identification

Component
Part Number

Single Wire
Connector
C

A
325-PK-14

Pin

Normally open swi


AA
1

9X-1123
325-PK-14

Normally open swi


specific decrease i

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Wire
Gauge

Normally closed sw

Normally closed sw

Off Machine Switch Specification


Function

Actuate

Deactuate

Contact Position

12500 kPa
(1825 psi)

Normally Open

123.9 2.8C
(255 9F)

112.8C MIN
(235F MIN)

Normally Closed

(EMS)

107.2 2.8C
(225 5F)

93.0C MIN
(200F MIN)

Normally Closed

ssure

100 kPa
(15 psi )

Normally Open

21.1 2.8C
(69.8 5F)

12.8C MIN
(55F MIN)

Normally Closed

ure
Steering Pressure

1206 kPa MAX


(175 psi MAX)

700 103 kPa


(100 15 psi)

Normally Closed

(EMS)

93 21 kPa
(13.5 3.0 psi)

69 21 kPa
(10.0 3.0 psi)

Normally Closed

ssure (EMS)
ure

93 20.8 kPa
14.0 3.0 psi

68.9 20.8 kPa


14.0 3.0 psi

Pins 1-3 (N.C.)


Pins 1-2 (N.O.)

Pressure

200 50 kPa
(29 7 psi)

140 kPa MIN


(20 psi MIN)

Normally Open

essure
Pressure (P2)

1400 100 kPa


(205 15 psi)

1050 kPa MIN


(150 psi MIN)

Pins 1-3 (N.C.)


Pins 1-2 (N.O.)

Normally Open

sure

Temp (EMS)

(Start Aid)

275 to 1750 kPa


(40 to 255 psi)

ressure (A/C)

increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
wn to 170 kpa (25psi).

s of the harness connector.

Printed in U.S.A.

ctrical Schematic Symbols And Definitions

Temperature
Symbol

Level
Symbol

Flow
Symbol

open switch that will close with an increase of a specific condition (temp-press-etc.).

open switch that is closed due to an applied condition, and will open again with a
ecrease in that condition.

closed switch that will open with an increase of a specific condition.

closed switch that is open due to an applied condition, and will close again

709
715
722

Lockup Solenoid
Retarder Brake Pressure Switch
Front Brake Solenoid

Failure Mode Identifiers (FMI) List


FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13

Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.

1
9 Contacts

6
8 Contacts

Machine locations are repea


* = Connector is located at t
B = Connector located in th
C = Connector located in th
E = Connector located behi

F-127-8519
G - 118-6521

F-11

B -121-7202
N - 124-8969

A-15

F - 127-8519
Shift Lever

D-10

B - 121-7202
N - 123-3569 TUV Atch

D-15

L - 124-0534
W-119-8513

C-6

J - 3E-6945
Water Valve Control

B-6

F - 127-8519
Service Tool

F-11

H - 3E-6946
Water Valve Control

B-6

A - 118-6461
E - 118-6455

F-6

X -118-6457
BBB -120-7570

F-2

E - 118-6455
BBB -120-7570

E-3

F-127-8519
Hoist Control

C-11

E - 118-6455
BBB -120-7574 TUV Atch

E-3

G - 118-6521
Wiper Motor (Front)

D-3

H -3E-6946
CC-118-7207

A-6

G - 118-6521
Wiper Motor (Rear)

D-12

L - 124-0534
W-119-8513

M - 124-8968
Stop & Tail Lamp

A-118-6461
K -121-7200

C-14

M - 123-8968 TUV Atch


Stop & Tail Lamp

E-15

T - 124-8825
Radio

B-8

N - 124-8969
Stop & Tail Lamp

A-15

N - 123-3569 TUV Atch


Stop & Tail Lamp

ions are repeated for connectors located close together.


is located at the component.
r located in the right console area
r located in the left side of cab.
r located behind the operator seat.

C-6

5 Contacts

4 Contacts

324

BU

DIFF LO

326

PU

KEY SW

327

PK

SHUTDO

374

PK

NEUTRA

403

GN

ALTERN

405

GY

OPR MO

406

PU

OPR MO

Mo

F-15

E-15

407

PK

OPR MO

409

OR

OPR MO

410

WH

OPR MO

411

PK

OPR MO

413

BR

OPR MO

415

GN

OPR MO

419

YL

OPR MO

417

GY

PRIMAR

432

PK

OPR MO

443

YL

POWER

449

BU

SPDOM

450

YL

TACH SE

451

BR

TACH SE

453

PK

SUPPL S

454

GN

RETARD

469

GN

FUEL LE

477

YL

SPDOM

490

GN

XMSN LO

500

BR

WIPER -

Ac

501

GN

WIPER -

502

OR

WIPER -

503

BR

WIPER -

504

YL

WIPER -

505

BU

WIPER -

DIFF LOCK SOL

709

OR

SENSOR POWER SUPPLY

KEY SW "C" TERM.

710

GN

XMSN SPEED PICKUP SIGNAL

SHUTDOWN SOL

711

BR

XMSN LEVER CODE 1

NEUTRAL START SW TO PARK BRAKE SW

712

WH

XMSN LEVER CODE 2

713

OR

XMSN LEVER CODE 3

Monitoring Circuits

ALTERNATOR (R) TERM.

714

YL

XMSN LEVER CODE 4

OPR MON OIL PRESS. (LO SETTING)

715

GN

XMSN LEVER CODE 5

OPR MON COOLANT TEMP

716

BU

XMSN LEVER CODE 6

OPR MON CONVERTER/RETARDER OIL TEMP

720

PU

XMSN BRAKE SW

OPR MON NEUT

721

BR

XMSN GEAR CODE 1

OPR MON ACTION ALARM

722

WH

XMSN GEAR CODE 2

OPR MON MASTER ACTION LAMP

723

OR

XMSN GEAR CODE 3

OPR MON FUEL PRESS.

724

YL

XMSN GEAR CODE 4

OPR MON TEST SW

725

GN

XMSN GEAR CODE 5

OPR MON PARKING BRAKE

726

BU

XMSN GEAR CODE 6

PRIMARY STER SW

815

WH

LCL XMSN PRESS. SW

OPR MON BRAKE PRESS. (OIL)

892

BR

PORT/CAT DATA LINK (-)

POWER TRAIN TEMP GAGE

893

GN

PORT/CAT DATA LINK (+)

SPDOM SENDER (SIGNAL NO. 1)

A958

WH

PARK BRAKE SOL

TACH SENDER (+)

G704

YL

BODY RAISE SOL

TACH SENDER (-)

G705

GN

BODY LOWER SOL

SUPPL STER FAULT LAMP

G706

BU

RETARDER SOL NO.1

RETARDER INDICATOR LAMP

G707

GN

RETARDER SOL NO.2

FUEL LEVEL SENDER B+

G708

GY

RETARDER SOL NO.3

SPDOM SENDER (SIGNAL NO 2)

G709

WH

ROADING SW - BODY INHIBIT

XMSN LOCK-UP INDICATOR

G712

GN

BODY HOIST SW - LOWER

G713

GY

BODY HOIST SW - FLOAT

WIPER - FRONT (PARK)

G714

PU

BODY HOIST SW - ROADING RELAY COIL

Accessory Circuits

WIPER - FRONT (LO)

G715

YL

ROADING RELAY - ROADING RELAY WIPER

WIPER - FRONT (HI)

G716

WH

ROADING RELAY - ROADING RELAY N/O

WIPER - REAR (PARK)

G717

BU

ROADING SW. - POWER

WIPER - REAR (LO)

G730

PK

EPTC II - PARK BRAKE SOL

WIPER - REAR (HI)

G731

GY

EPTC II - SECONDARY SERVICE BRAKE SOL

K964

PU

EPTCII CLEAR SWITCH

K965

YL

EPTCII SET SW

L904

BU

SECONDARY BRAKE SOLENOID

Circuit Number
Identification

Wire
Gauge

Normally closed sw
with a specific dec

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

The circle indicate


from it.

No circle indicates

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

This indicates that


RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

This indicates that


by being fastened

closed switch that is open due to an applied condition, and will close again
cific decrease in that condition.

indicates that the component has screw terminals and a wire can be disconnected

ndicates that the wire cannot be disconnected from the component.

ates that the component has a wire connected to it that is connected to ground.

ates that the component does not have a wire connected to ground. It is grounded
astened to the machine.

Anda mungkin juga menyukai