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VOL. 18
Example
Outline
ce
pie
gw
or k
ctin
FullyIndividual
automatic
Eje
gw
or k
ctin
Eje
Processing
machine 2
Processing
machine 1
pie
ce
Co
nfir
wo
rkp ming
iec
es
etti
ng
Pro
ces
sin
g3
pie
ce
Co
nfir
wo
m
rkp ing
iec
es
etti
ng
Pro
ces
sin
g2
gw
or k
ctin
Eje
Co
n
wo firmin
r kp
iec g
es
etti
ng
Pro
ces
sin
g1
On a production line with multiple processing machines, the fully-automatic or individual operation mode is selected. (fully-automatic operation mode allows workpieces to be transferred sequentially to each machine, while
individual operation mode allows each machine to be operated by pressing a pushbutton.)
Processing
machine 3
Selector switch
0000
Pushbutton for
individual operation
0007
0008
0009
Programming Technique
Points are as follows:
1. Sequential processing is controlled.
2. Because one process is controlled using two inputs (fully-automatic and individual), a double-input coil is applied.
The STG instruction and JMP instruction are optimal for controlling the process shown
above.
For the STG instruction, one coil can be used as the output for 2 relays as shown below.
1000
STG
0001
1001
0500
1001
STG
0002
1000
0500
By programming internal relays 1000 and 1001 not to turn ON simultaneously, the ON/OFF of 0500 can be controlled using the STG instruction for internal relays 1000 and 1001.
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0000
1000
SET
0000
1100
SET
0001
0002
0003
1000
STG
0001
0500
0002
0501
0004
0502
0006
1001
JMP
1201
0004
0005
ENDS
1001
STG
0003
1002
JMP
1201
0006
0007
ENDS
1002
STG
0005
1000
JMP
1201
0008
0009
ENDS
1100
STG
0007
0001
0500
0008
0003
0501
0009
0005
0502
0010
0011
1200
0012
0000
0013
C000
0014
0000:
0001:
0002:
0003:
0004:
0005:
0006:
0007:
0008:
0009:
0500:
0501:
0502:
Tips
1200
DIFU
1201
DIFU
ENDS
1000
SET
1100
SET
1200
1201
Description of terminals
Mode selector switch
Confirming workpiece setting (processing machine 1)
Confirming workpiece ejection (processing machine 1)
Confirming workpiece setting (processing machine 2)
Confirming workpiece ejection (processing machine 2)
Confirming workpiece setting (processing machine 3)
Confirming workpiece ejection (processing machine 3)
Pushbutton switch for individual operation (processing machine 1)
Pushbutton switch for individual operation (processing machine 2)
Pushbutton switch for individual operation (processing machine 3)
Processing output (processing machine 1)
Processing output (processing machine 2)
Processing output (processing machine 3)
To repeat a cycle of fully-automatic operation several times, add the following step to the
above program as the 11th line of the program.
Example
To repeat a cycle of fully-automatic operation 5 times:
C000
#00005 C000
C000
0006
ENDS
The number of times that input 0006 turns on, indicating the completion of one cycle operation (completion of machine 3 process), is counted. When the count value reaches the
preset value, the entire process operation is terminated. (To restart operation, turn ON input
0000 again.)