DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
TABLE OF CONTENTS
1.0
GENERAL
1.1
1.2
1.3
BACKGROUND
PURPOSE OF DOCUMENT
DEFINITIONS AND ABBREVIATIONS
4
4
4
2.0
3.0
3.1
3.2
PRODUCTION FACILITY
UTILITY FACILITY
7
7
4.0
5.0
DESIGN CODES
11
6.0
13
6.1
6.2
6.3
6.4
6.5
6.6
6.7
13
13
13
13
13
14
14
7.0
15
7.1
7.2
7.3
7.4
7.5
WELLHEAD CONFIGURATION
SHUT-IN TUBING HEAD PRESSURE AND TEMPERATURE
FLOWING WELLHEAD PRESSURE AND TEMPERATURE
FULL WELL STREAM COMPOSITIONS AND CHARACTERISTIC
PRODUCTION AND DESIGN FLOWRATE
15
15
15
16
20
8.0
PROCESS SIMULATIONS
21
9.0
ENVIRONMENTAL DATA
22
9.1
9.2
9.3
9.4
9.5
9.6
AIR TEMPERATURE
SEAWATER TEMPERATURE
SOLAR RADIATION
RELATIVE HUMIDITY
WIND DATA
RAINFALL DATA
22
22
23
23
23
23
10.0
25
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
25
25
25
27
28
29
29
30
31
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11.0
33
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
11.10
11.11
11.12
11.13
11.14
33
34
35
36
37
39
40
41
42
44
45
45
46
46
12.0
REFERENCES
47
Appendix A
Units of Measurement
FRONT-END ENG
GINEERING DESIGN
D
(FEED
D)
TNG WELLHE
EAD PLATFO
ORM
SERVICE FOR BK-T
DOC N
NO.
1014-BK
KTNG-PR-RPT-00
001
REV. NO.
ROCESS AND
D UTILITY DESIGN BASIS
PR
Page 4 of 50
1.0
GENERAL
1.1
Background
d
Thien Ung field
f
is locatted in the middle
m
part off Block 04-3
3 in the Nam
m Con Son Basin,
offshore the
e Socialist Republic
R
of Vietnam,
V
app
proximately 15 km of Da
ai Hung field
d, and
approximate
ely 270 km southeast of Vung Ta
au. The Blo
ock 04-3 co
overs an arrea of
approximate
ely 2600 km2
2. The Thien
n Ung field is
s including itss 2 structura
al parts. Thien Ung
structure disscovery was made in 200
04 with the 04
4-3-TU-1X well.
w
Two sub
bsequent app
praisal
wells (04.3-T
TU-2X and 04.3-TU-3X),
0
drilled and tested respecctively, deline
eated the field.
Location of Thien
T
Ung fie
eld is shown in Figure 1.1 below.
ng Reservoir Location
Figure 1.1: Thien Un
1.2
Purpose of document
This docume
ent provides the design basis
b
for the process and
d utility facilitiies to be insttalled
on Thien Un
ng Platform Topside.
T
1.3
1.3.1
Definitions
PROJECT
FE
EED service for BK-TNG
G Wellhead Platform
P
COMPANY
Th
he party whiich initiates the
t project and
a ultimatelly pays for itts design
an
nd construcction and ow
wns the faccilities. Here
e the COMP
PANY is
Vietsovpetro (Referred
(
to as VSP)
Th
he party wh
hich carries out all or part
p
of the design, eng
gineering,
prrocurement, construction
n and commisssioning of th
he project
CONTRACT
TOR
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
VENDOR
1.3.2
The party on which the order or contract for supply of the equipment /
package or services is placed
Abbreviations
AGRU
BDV
BPD
BK-TNG
COG
CGR
ESD
FEED
FWS
F&G
GTG
HMB
MMSCMD
MMSCFD
MPFM
MSF
MSL
NPSH
PCS
PCV
PFD
POB
PPD
ppm
PSD
PSV
PVE
SCSSV
SITHP
SITHT
SDV
SSV
SURF
TEG
TPGM
USD
VSP
WHCP
WV
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
2.0
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
3.0
3.1
Production facility
The BK-TNG production facility includes:
3.2
Production Separator
Slug Catcher and gas compression system for associated gas from Dai Hung-02
Condensate-Water Heater
Production launcher for 26-inch two-phase export pipeline connected to Nam Con Son
2 pipeline designed for intelligent pig and pigging spheres
Utility Facility
The BK-TNG utility facility includes:
Seawater System
Firewater System
Nitrogen System
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Sewage System
Distribution headers for instrument air, utility air, nitrogen, potable water, wash water
and firewater.
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
4.0
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Condensate is filtered to remove solids and then fed to Coalescer where fine separation of
condensate and water takes place. Dewatered condensate is routed to a Condensate
Custody Metering System then spiked with the dehydrated gas to export. Exported gas is
transported via the 26-inch two-phase Nam Con Son 2 Pipeline to White Tiger field
facilities.
Produced water separated from the three-phase Condensate Dewatering Separator is
routed to the Produced Water Treatment System for removal of oil and grease in water to
less than 30 ppm to meet local environmental regulation prior to be discharged to sea.
Liberated gas from the three-phase separator is combined with the saturated gas from
Production Separator and DH gas compressor for dehydration.
Besides the process systems, appropriate utility systems such as Fuel Gas system, Flare
System, Drain System, Instrument/Utility Air System, Seawater System, Power Generation
System, Diesel System, Potable Water/Wash Water System, etc. are provided to support
the platform operation.
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
5.0
DESIGN CODES
The process design of the platform and facilities are to comply with the following
international codes and standards:1.
API RP
14C
2.
API RP
14E
3.
API Std.
520 Part I
4.
API RP
520 Part II
5.
API Std.
521
Pressure-relieving and Depressuring Systems Fifth Edition; with Errata: 6/2007 and
Addendum: 5/2008
6.
API Std.
526
7.
API Std.
2000
Specification for Venting Atmospheric and LowPressure Storage Tanks Non-refrigerated and
Refrigerated - Sixth Edition, 01 November 2009
8.
API Spec
12J
9.
TEMA
10.
NACE
MR0175 /
ISO
15156
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
TCVN
6171:2005
12
TCVN
6767-3:
2000
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
6.0
6.1
Unit
Value
Ref.
lb H2O/MMSCF
Ref.2
barg
25 minimum
Ref.2
lb H2O/MMSCF
5 [HOLD]
Note 1
ppmv
60 [HOLD]
Note 2
ppmv
30
Ref.1
Produced Water
Oil content in Produced Water effluent
Notes:
1. Spec at the outlet of Gas Dehydration to achieve an export gas water spec of
7lbs/MMSCF after mixing with the condensate
2. Spec at the outlet of coalescer filter to achieve an export gas water spec of
7lbs/MMSCF.
Connecting pipeline to hanger flange located on the riser is designed to transfer product
gas to the two-phase 26-inch Nam Con Son 2 export pipeline. The expected pipeline
departure pressure for BK-TNG is required at 25 bar g.
6.2
Design Life
The facilities are designed for a service life of 25 years. [Ref. 1]
6.3
Platform Orientation
The orientation of the platform is as below. [Ref. 1]
True North
45
6.4
Platform
North
Design Margins
10% margin is considered for Production from Thien Ung. No design margin is considered
for Production from Dai Hung. No additional design margin is considered for equipment
design
6.5
Turndown
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
No specific turndown requirement for the platform is envisaged. All equipment and
systems shall be designed to handle the varying throughputs as per production profile.
6.6
Standard Conditions
The standard conditions used:
6.7
Pressure :
1.01325
(1 atm)
Temperature:
15 C
bara
Units of Measurement
The SI unit of measurement is used. The units and their abbreviations are listed in
Appendix A.
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
7.0
7.1
Wellhead Configuration
The Thien Ung field contains 12 slots with 12 single completion wells [Ref.1].
Each well is equipped with remote actuated SCSSV, SSV and WV. No back-up SCSSV
pressure equalization facilities is required to be installed on BK-TNG topsides.
The well flowlines, production/test headers are rated to API 10000 psi. Production flowlines
up to the last block valve to production and test header are rated to withstand the SITHP;
whereas the production header, test header and are associated piping are de-rated to
ANSI 600 psi rating. Equipment downstream of Production Separator are de-rated to ANSI
300 psi rating. Appropriate overpressure protection shall be designed for headers to avoid
overpressure by flowing wells.
7.2
7.3
Year
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
MSCMD
393.6
747
1871
2048
2048
2048
2002
1829
1452
1018
860
685
498
440
368
307
119
67
60
54
SCMD
108.0
124.0
185.8
149.0
104.8
75.0
55.9
45.9
40.1
32.7
28.5
23.9
20.3
18.3
16.1
14.3
7.4
1.4
1.2
1.1
SCMD
0.0
1.9
0.8
4.8
15.2
36.7
73.9
124.7
162.7
160.8
189.0
193.7
181.7
202.9
210.5
214.1
88.2
38.4
40.3
41.8
atm
254
228
204
167
130
97
63
47
45
41
35
29
24
18
15
12
10
14
12
11
Wellhead
Temperature
C
60
64
63
63
63
63
63
59
54
50
48
47
46
47
47
48
48
37
38
38
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Thien Ung production rates shown in table above are considered at well head conditions,
i.e. upstream of chokes, for simulation modeling
The Dai Hung-02 gas production rates are as follows [ref.4].
Table 7.2: Dai Hung-02 Gas Production Rate
Daily Gas Production
Year
MMSCMD
2015
1
1.0
2016
2
0.96
2017
3
0.89
2018
4
0.90
2019
5
0.80
2020
6
0.56
2021
7
0.29
2022
8
0.27
2023
9
0.26
2024
10
0.0
7.4
Table 7.3: Thien Ung full Well Stream Composition (Dry Basis)
Average (BASE
CASE)
Lower Case
Higher Case
Composition
Mole %
Mole %
Mole %
H2S
0.000
0.000
0.000
CO2 (Note 1)
5.297
9.000
5.671
N2
0.379
0.365
0.378
CH4
74.805
71.879
74.511
C2H6
7.734
7.432
7.704
C3H8
4.526
4.349
4.508
iC4H10
1.117
1.074
1.113
nC4H10
1.322
1.270
1.317
iC5H12
0.515
0.495
0.513
nC5H12
0.364
0.350
0.363
Pseudo C6
0.794
0.763
0.791
Pseudo C7
0.850
0.817
0.847
Pseudo C8
0.610
0.587
0.608
Pseudo C9
0.316
0.304
0.315
Pseudo C10
0.242
0.232
0.241
Pseudo C11
0.138
0.132
0.137
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Pseudo C12
0.120
0.116
0.12
Pseudo C13
0.098
0.095
0.098
Pseudo C14
0.081
0.078
0.081
Pseudo C15
0.066
0.064
0.066
Pseudo C16
0.042
0.041
0.042
Pseudo C17
0.021
0.020
0.021
Pseudo C18
0.018
0.017
0.018
Pseudo C19
0.018
0.017
0.018
Pseudo C20+
0.523
0.503
0.521
H2O
0.000
0.000
0.000
Total
100.00
100.00
100.00
25.687
28.9
26.5
320
330
328.3
Average molar
mass (g/mole)
Average molar
mass C20+
(g/mole)
Note 1: For the platform design, compositions from Average BASE CASE are used. For
lower and higher cases, the compositions of other components are normalized equally to
achieve 100% total.
For material selection and corrosion rate calculations, average BASE CASE compositions
are used to achieve realistic corrosion rates and reasonable material selection. However,
Higher Case composition is also to be used as sensitive case to check corrosion rate and
material selection. A check case of material selection assuming that ten years of
production life correspond to Higher case composition and balance 15 years of production
life with Base Case composition shall be carried out as a sensitivity check
The properties of pseudo components for Thien Ung wells are shown in the following table:
Table 7.4: Pseudo Component Properties for Thien Ung FWS
Component
NBP (C)
Molecular
Weight
Density @ 60 F
(kg/m3)
Pseudo C6
66.93
84
685.0
Pseudo C7
94.83
96
722.2
Pseudo C8
118
107
745.0
Pseudo C9
144.93
121
764.0
Pseudo C10
168.32
134
778.0
Pseudo C11
190.27
147
789.0
Pseudo C12
212.76
161
800.0
Pseudo C13
234.31
175
811.0
Pseudo C14
256.26
190
822.0
DOC NO.
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REV. NO.
Pseudo C15
278.18
206
832.0
Pseudo C16
298.25
222
839.0
Pseudo C17
316.42
237
847.0
Pseudo C18
331.89
251
852.0
Pseudo C19
344.69
263
857.0
Pseudo C20+
406.69
335.1
872.6
Compositions of Dai Hung-02 associated gas arriving at DH-TU pipeline are shown in table
below [ref.8]:
Table 7.5: Gas compositions from DH-02
Year 3, 4
Year 8, 11
Year 1 (2015)
(2017, 2018)
(2022, 2025)
Composition
Mole %
H2S
0.0004
0.0004
0.0004
CO2
3.0854
3.0828
3.0765
N2
0.4103
0.4099
0.4091
CH4
77.4616
77.3974
77.2375
C2H6
8.4475
8.4405
8.4231
C3H8
5.4073
5.4029
5.3918
iC4H10
1.2612
1.2602
1.2576
nC4H10
1.4138
1.4128
1.4098
Neo-C5
0.0000
0.0000
0.0000
iC5H12
0.5097
0.5094
0.5083
nC5H12
0.3270
0.3268
0.3262
n-C6H12
0.2928
0.2927
0.2921
n-C7H14
0.3827
0.3830
0.3822
n-C8H16
0.2055
0.2061
0.2056
n-C9H20
0.0277
0.0280
0.0279
n-C10H22
0.0050
0.0052
0.0051
n-C11H24
0.0005
0.0005
0.0005
Pseudo C12+
0.0001
0.0001
0.0001
H2O
0.7613
0.8413
1.0461
Total
100.00
100.00
100.00
The properties of Thien Ung reservoir fluids are given in the following table:
Table 7.6: Analysis Results of Degassed Oil Samples of Thien Ung Oil Field in
Standard Conditions [Ref.1]
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Well
04-3-TU-1X
04-3-TU-3X
DST#3
DST#5
DST#3
DST#4
DST#5
Density (g/m3)
0.8065
0.7755
0.8172
0.8035
0.7961
Viscosity @ 50 C (cP)
1.85
1.32
1.55
1.0576
1.0650
Viscosity @ 70 C (cP)
NA
NA
1.2334
NA
NA
<-20
<-20
18.00
2.00
-8.00
Ash (%mass)
0.003
0.014
NA
NA
NA
Sulphur (%mass)
0.022
0.012
NA
NA
NA
2.60
4.50
12.97
4.20
1.63
Wax Disappearance
Temperature (C)
NA
NA
57
55
55
trace
0.15
0.38
Asphalt (%mass)
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
7.5
Production/Design Flowrate
Reference
Ref.4
Ref.5
1.0 MMSCMD
Ref.4
Ref.4
Ref.5
Ref.4
Ref.5
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
8.0
PROCESS SIMULATIONS
Simulation model is done using Aspen HYSYS Version 7.3. The HYSYS Peng Robinson
(PR) equation of state (EOS) with Lee Kesler enthalpy method is used as the property
package for the simulation model. Heat and Material Balance is then generated from the
model.
The process simulations are to cover the following cases in order to represent the Thien
Ung Field and Dai Hung Field development. The following process simulation cases are
performed for the preparation of heat and material balance.
Table 8.1: Process Simulation Cases
Case
Description
Case 1: Year 1 Maximum Dai Hung Gas Rate. Thien Ung Production Rate of
0.3936 MMSCMD Gas and 108 SCMD Condensate, FTHP/T =253barg/60oC.
Dai Hung Gas of 1.0 MMSCMD
Case 2: Year 3 Maximum Thien Ung Condensate Rate, Thien Ung Production
Rate of 1.871 MMSCMD Gas and 185.78 SCMD Condensate, FTHP/T =
203barg/63oC. Dai Hung Gas of 0.89 MMSCMD
Case 3: Year 4 Maximum Gas Volumetric Rate to TEG system, Thien Ung
Production Rate of 2.048 MMSCMD Gas and 149.0 SCMD Condensate,
FTHP/T = 166barg/63oC. Dai Hung Gas of 0.9 MMSCMD
Case 4: Year 8 Maximum Gas Volumetric Rate to Inlet System, Thien Ung
Production Rate of 1.829 MMSCMD Gas and 45.9 SCMD Condensate, FTHP/T
= 46barg/59oC. Dai Hung Gas of 0.27 MMSCMD
Case 5: Year 11 Maximum Thien Ung Water Rate, Thien Ung Production
Rate of 0.860 MMSCMD Gas and 28.5 SCMD Condensate, 189.0 SCMD Water,
FTHP/T = 34barg/48oC
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
9.0
ENVIRONMENTAL DATA
The Thien Ung Development Complex is located some 270 km SE of Vung Tau. This area
is considered to be harsh environment with strong tides and is exposed to summer
monsoon storms and winter depressions.
9.1
Air Temperature
Table 9.1: Air Temperature
Parameter
Month
Year
10
11
12
Mean (C)
24.8
25.1
26.4
28.1
28.8
28.2
27.8
27.8
27.7
27.6
26.7
25.6
27.1
Max (C)
33.6
33.7
39.0
37.0
37.5
38.0
34.0
33.6
37.0
36.2
36.0
35.0
37.0
Min (C)
22.0
22.0
22.0
23.0
22.0
21.4
22.0
21.0
22.0
21.8
21.1
21.7
21.0
=
=
21.0 C
39.0 C
=
=
21.0 C
35.0 C
9.2
Seawater Temperature
The maximum seawater temperature is the maximum monthly average water temperature during
warmest month at the depth of abstraction, which may be extrapolated from surface temperature
measurement
Table 9.2: Seawater Temperature
Parameter
Month
1
Year
8
10
11
12
Surface
Mean (C)
24.6
24.5
26.1
28.5
28.3
29.5
28.7
28.5
28.7
28.4
27.5
26.1
27.5
Max (C)
25.3
26.5
28.2
29.8
30.6
31.9
31.1
30.9
30.5
29.8
29.2
27.8
31.9
Min (C)
23.9
23.2
23.1
25.3
25.1
27.2
25.7
24.5
25.9
25.8
23.9
24.9
23.5
Mid Layer
Mean (C)
24.7
24.5
25.8
27.3
25.9
24.9
24.8
25.2
24.9
27.3
27.3
26.0
25.7
Max (C)
25.6
26.1
27.8
29.2
29.8
30.9
29.7
29.9
30.1
30.1
28.4
29.1
30.1
Min (C)
23.9
23.3
23.2
22.7
21.8
21.1
21.4
18.4
20.2
21.1
20.7
24.6
18.4
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
9.3
Solar Radiation
Table 9.3: Solar Radiation [HOLD]
Parameter
9.4
Basis
Solar Radiation
(kW/m2)
Maximum
0.86
Minimum
0.4
Average
0.55
Relative Humidity
Table 9.4: Con Son, All-year and Calendar Month Relative Humidity Distribution Statistics
Ann.
Jan
Feb
Mar
Apr
May
Jun
July
Augt
Sep
Oct
Nov
Dec
99 Percent (%)
96.0
95.2
96.0
96.0
96.0
96.0
98.0
96.0
96.0
98.0
98.0
96.0
95.0
75 Percent (%)
85.0
84.0
84.0
86.0
85.0
85.0
87.0
85.0
84.0
87.0
91.0
85.0
84.0
Mean (%)
80.0
78.8
78.5
79.8
78.7
79.3
80.9
80.3
80.2
81.4
83.6
80.4
78.6
25 Percent (%)
74.0
74.0
73.0
74.0
73.0
73.0
75.0
75.0
76.0
76.0
77.0
75.0
74.0
1 Percent (%)
64.0
62.8
62.0
64.8
63.0
62.0
65.0
65.0
66.0
65.4
67.0
64.0
62.0
7.7
7.2
7.2
7.6
8.0
8.0
8.0
7.3
6.7
7.8
8.4
7.5
7.1
8.7
8.8
8.7
8.9
8.6
8.9
8.8
8.9
9.6
9.8
8.0
7.9
7.8
9.5
62.0%
98.0%
Wind Data
The following wind data is at the reference level of 10.0 m above MSL designated EL 0.00.
The prevailing wind direction:
- From Northeast : October to April
- From Southwest : May to September
The design wind speed for flare radiation is 18.8 m/s based on the prevailing wind
direction. The wind speed is used without considering wind chilling effect.
9.6
Rainfall Data
The instantaneous intensity of rainfall is 50 mm/hr.
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Month
Year
10
11
12
2.5
2.0
2.0
6.5
16
19
18.5
20
22.5
21
14.5
6.5
15.1
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
10.0
10.1
10.2
Well Testing
Well testing at BK-TNG platform shall be carried out by Test Separator. The Test
Separator for Thien Ung field is sized to handle the max individual well gas rate with
associated condensate and water.
Test Separator
-
Configuration : 1 x 100%
Operating pressure :
65 barg during first 6 years
30 barg minimum from year 7th to year 11th
Operating pressure during year 12th to end of production life shall be determined in
phase 2
10.3
Production Separation
Production Separator
Production Separator is designed to perform separation of 12 production wells FWS into
vapor and liquid streams.
-
Configuration : 1 x 100%
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Operating pressure :
65 barg during first 6 years
2 3 bar less than wellhead pressures from year 7th to year 11th
Operating pressure during year 12th to end of production life shall be determined in
phase 2
Capacity: As per simulation case 4 for vapor section and case 2 for liquid section
Max vapor flow: 2.01 MMSCMD
Max liquid flow: 27.35 m3/h
Note: Separator shall be provided with internals for removal of sand and other solids by
washing with wash water. Provision of additional space for washing and sand separation
and sand handling equipment is to be considered.
-
Separator shall be designed with a maximum vapor k factor of 0.15 m/sec considering
vane pack
A minimum 3 minutes residence time on liquid shall be provided from normal liquid
level
Maximum liquid carry-over in the gas stream not exceed 0.1 USgal/MMSCF
Configuration : 1 x 100%
Type : Electric
Capacity : 350 kW
Note:
Heating requirement is only expected during the first three years of operation when the
wellhead pressures upstream choke are high resulting in low gas temperature downstream
of choke.
Condensate-Water Heater
Separated liquid from Production Separator is heated in Condensate-Water Heater. The
heater is required to ensure
a)
b)
Configuration : 1 x 100%
Type : electric
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Capacity : 65 kW
Slug Catcher
Slug Catcher is provided for condensate knock-out and to handle slug from Dai Hung-02
associated gas pipeline. The separator, shall be designed to knock out associated
condensate from gas, and is designed handle a larger slug volume from the subsea
pipeline during pigging or startup/shutdown scenarios.
-
Configuration: 1 x 100%
Gas capacity: equivalent to maximum Dai Hung-02 gas rate of 1.0 MMSCMD @ 15C
and 9 barg with associated condensate flowrate due to condensation in transport
pipeline.
Maximum liquid carry-over in the gas stream not exceed 0.1 USgal/MMSCF
The vessel shall be designed with a maximum vapor k factor of 0.15 m/sec
considering vane pack
A minimum 3 minutes residence time on liquid shall be provided from normal liquid
level
10.4
Configuration : 1 x 100%
Type : vertical two-phase knock-out drum with vane type mist eliminator
Maximum liquid carry-over in the gas stream not exceed 0.1 USgal/MMSCF
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
.
DH Gas Compressor Package
The DH Gas Compressor Package consists of gas turbine driven centrifugal compressor
[hold] and associated equipment.
Compressor is on suction pressure speed control with discharge pressure over-ride.
-
Configuration : 1 x 100%
Type : centrifugal
10.5
Capacity : per simulation case 3 for vapor section and case 1 for liquid section
Vapor flow rate: 3.08 MMSCMD
Liquid flow rate: 1.1 m3/h (to Inlet Scrubber)
Configuration : 1 x 100%
A minimum 3 minutes residence time on liquid shall be provided from normal liquid
level
TEG Contactor
-
Configuration : 1 x 100%
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Specification : The wet gas is dehydrated such that the water content for the gas after
being spiked with condensate in the export pipeline is 7lb/MMSCF
Configuration : 1 x 100%
Lean glycol is cooled to 5C above the gas temperature entering the TEG Contactor
Exchanger shell side and tube side pressure drop : 0.5 bar
10.6
Gas Metering
DH Gas Custody Metering
-
A gas custody Metering is provided to measure Dai Hung-02 associated gas received
on BK-TNG platform
10.7
Capacity : design gas export requirement of 3.0 MMSCMD 10 to 1 turndown for each
meter run
Launcher
Production Launcher
-
Designed to accommodate one intelligent pig or five (5) spheres, whichever is longer
Current
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
10.8
Configuration : 1 x 100%
Specification
Maximum water content of the separated liquid hydrocarbon not to exceed 2000 ppmv
Maximum hydrocarbon content of the separated water not to exceed 2000 ppmv
Target micro size separation for heavy and light phases is < 100 m
Note: Separator shall be provided with internals for removal of sand and other solids by
washing with wash water. Provision of additional space for sand separation and sand
handling equipment has been considered.
-
The vessel shall be designed with a maximum vapor k factor of 0.15 m/sec
considering vane pack
A minimum 5 minutes residence time on liquid shall be provided from normal liquid
levels
Vessel shall be provided with suitable internals to achieve low water in oil
specifications at outlet
Configuration : 2 x 100%
Capacity : 30 m3/h
Condensate Filters
The filters are to protect the downstream Condensate Coalescer
-
Configuration : 2 x 100%
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Condensate Coalescer
-
Configuration : 1 x 100%
Coalescer specification : removal of free water in condensate from 2000 ppmv down to
60 ppmv
Only one Condensate Custody Metering Skid is required to cater for total condensate
flow from BK-TNG
Note: the system is designed so that no flashing and vaporizing phenomenon occurs in the
metering system
10.9
Configuration : 2 x 100%
Configuration : 1 x 100%
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Hydrocyclones and IGF are to be combined into one package. Produced Water Treatment
combination of Hydrocyclone + IGF is suggested. However, vendor is at liberty to suggest
alternate system such as CFU as long as meeting performance specs and space/weight
limitation.
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
11.0
11.1
The separated gas from the Closed Drain Vessel is routed to the LP flare header. Liquid
collected from the Closed Drain System is pumped back to the 3-phase CondensateDewatering Separator. The closed drain header is segregated into different pressure
rating closed drain header depending on the pressure rating of upstream facilities.
An electrical heater is provided in the Closed Drain Vessel to heat up the sub-zero
fluid/wax formed in the drum due to low temperature from Joule-Thompson effect after
letting down through the pressure reducing devices (pressure relief valves, blowdown
valves, etc.).
The Open Drain System consists of the following items:
Open Drain System is designed to collect hazardous and non-hazardous open drain
sources on BK-TNG. Hydrocarbon collected in the Open Drain System is pumped back to
the 3-phase Condensate Dewatering Separator. In case the collected hydrocarbon in the
caisson is relatively dirty or being contaminated, the hydrocarbon liquid is evacuated to
drain pots and is sent to onshore for safe disposal. Liberated gas from the Open Drain
Caisson is vented to atmosphere at safe location. Open drain system is designed in such
a way that hazardous and non-hazardous systems are always segregated.
Closed Drain Vessel
-
Configuration : 1 x 100%
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Configuration : 2 x 100%
Capacity : minimum pump out rate of 10.7 m3/hr and provide a reasonable pumping
time to evacuate the closed drain vessel from LAHH to LAL within 2 hours
Configuration : 1 x 100%
The heater duty is designed to heat the liquid in the vessel from minimum ambient
temperature of 21 oC to 30 oC (wax appearance temperature is about 24 oC) within 5
hours, assuming the initial liquid level is at high level alarm (LAH) and the liquid is
condensate.
Configuration : 1 x 100%
Liquid capacity : Maximum liquid flow from open drain, which may contributed by
rainwater or firewater collected on BK-TNG and allow self-venting for vapor trapped in
the drained liquid
11.2
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Capacity: system shall be designed for all continuous users , 3.3 MMSCFD.
Configuration : 1 x 100%
Heater duty : 31kW that is to provide heating duty such that temperature at
downstream of pressure letdown valve is higher than the hydrate formation
temperature by at least 5C
Configuration : 1 x 100%
ii)
Configuration : 2 x 100%
11.3
Configuration : 1 x 100%
Heater duty : 60 kW that is to provide 28C superheat to meet the gas turbine fuel
requirement
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Configuration : 2 x 100%
Configuration : 2x 100%
11.4
Configuration : 1 x 100%
The buffer volume for Instrument Air Receiver is sufficient to provide 15 minutes of
normal continuous air consumption with instrument air pressure drops from 7.5 barg to
4.5 barg
Nitrogen System
Low-pressure nitrogen is used as separation gas for DH Compressors, back-up purge gas
for the flare system, blanketing gas for vessel and tank and as maintenance purge for
equipment. The facilities that require nitrogen blanketing include Methanol Storage Tank.
Instrument air is used to generate 97% Nitrogen.
The Nitrogen system consists of a generator, a booster compressor, and a receiver.
Nitrogen Generator Package
-
Configuration : 1 x 100%
Capacity : 120 Sm3/h which is maximum of the following and therefore adequate for
a. continuous users i.e. Separation gas for DH compressor seal
b. Start up requirements i.e. HP/LP back up flare purge and nitrogen blanketing
c. Maintenance requirement i.e.
Purging of one largest vessel to make it
hydrocarbon free within 4 to 6 hours
d. Peak requirements i.e. separation gas requirement during cold static conditions
Configuration : 1x 100%
Type :
Nitrogen Receiver
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
11.5
Configuration : 1 x 100%
The buffer volume for Nitrogen Receiver is sufficient to provide 5 minutes holdup time
of maximum continuous nitrogen requirement from 8 barg to 4 barg for operational
convenience to accommodate demand surges
HP Flare KO Drum
HP Flare Tip
LP Flare Tip
Flare Boom
The LP flare takes continuous hydrocarbon emissions and emergency release from the
LP equipment sources. The hydrocarbon release is routed to the Closed Drain Vessel via
the LP flare header. LP Flare gases separated from the drum are sent to LP Flare Tip for
disposal by combustion. Liquid collected in the Closed Drain Vessel is recovered by
pumping back to the Condensate Dewatering Separator.
Gases and liquid released from the HP equipment sources is routed to the HP Flare KO
Drum via HP flare header. HP flare separated from the drum is sent to the HP Flare Tip
for disposal by combustion. Liquid separated in the HP Flare KO Drum is routed to
Closed Drain system.
Electrical heaters are provided in both HP Flare KO Drum and Closed Drain Vessel to
heat up the collected liquid to avoid wax formation due to low operating and ambient
temperatures.
Besides acting as the holdup drum for HP flare gases and liquid, the HP Flare KO Drum
also functions as process liquid drains drum. HP process condensate are routed to HP
Flare KO Drum through a continuous HP process condensate header. Similarly process
drain from Low Pressure sources like Induced gas Floatation Unit of the Produced Water
System, DH Slug Catcher are routed to the Closed Drain Vessel.
The HP and LP flare headers are purged by fuel gas to prevent air ingress into the
headers. The fuel gas purge is backed up by nitrogen purge.
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
HP Flare KO Drum
-
Configuration : 1 x 100%
Type : horizontal two-phase knock-out drum with double inlets and submerged heater
Gas capacity and droplet size: Removal of liquid droplet with size 600 m and above
considering liquid in the vessel at its maximum level.
Liquid capacity : the HP Flare KO Drum is designed for a hold-up of 15 minutes from
LAH setting to the maximum liquid level for the maximum liquid relieving flow to the HP
Flare KO Drum during emergency
Configuration : 1 x 100%
Duty : suitable to heat up max liquid inventory from minimum ambient temperature to
30C within 5 hours
HP Flare Tip
-
Configuration : 1 x 100%
Type : flame front generator and one high energy spark type with propane bottles as
back-up and start-up purpose
Note: HP Flare KO Drum is located at elevated location to allow gravity flows of KO liquid
to Closed Drain system
LP Flare Tip
-
Configuration : 1 x 100%
Capacity : 0.015 MSCMD @ 0.05 bar P, that is based on maximum emergency gas
load from LP equipment
4.73 kW/m2, including solar radiation, based on the intermittent peak flowrate through
HP Flare Tip and/or LP Flare Tip. The radiation is calculated based on the solar
radiation and relative humidity as shown in Section 10.5 and 10.6 respectively.
ii.
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
11.6
Capacity: 0.36 m3/h, that is consumption rate of 0.25 m3/POB/day for 29 POB with 20%
margin.
Capacity: 35 m5 total. In order to reduce the weight and size of the tank, the Potable
water storage tank is sized to store 4 days based on normal 29 POB and 5 operation of
safety shower and eye wash stations
Configuration : 2 x 100%
Capacity: 15 m3/h based on the required potable water for 15 showers to be used
concurrently with 7L/shower/minutes plus water for one eyewash/safety shower
The pumps is designed to provide potable water pressure of at least 4 barg at living
quarter and other user battery limits
The duty pump is designed to run continuously to keep the pressure in the potable
water header. Any excess potable water to be spilled back to Potable Water Storage
Tank through a flow control valve, which keeps the pump operating at its rated
capacity.
Configuration : 1 x 100%
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
The capacity of the filter is taken to 80 m3/hr, which is the assumed delivery flowrate
from the delivery pump at supply boat
11.7
Configuration : 1 x 100%
Type : UV sterilizer
Capacity: 15 m3/h
Seawater System
Seawater is supplied to the following users:
Seawater is pumped by the Seawater Lift Pumps located in the Seawater Lift Caissons.
Seawater is filtered by Seawater Filters to remove any solid particles prior distribution to
the users.
-
Capacity: capacity includes maximum consumption rate from all continuous seawater
users and frequently intermittent users plus 20% margin for additional requirement
from vendor packages and future user demand.
Configuration : 2 x 100%
Capacity : 55 m3/h, which includes maximum consumption rate from all continuous
seawater users and additional demand for operation of one fire water hose reel of 28
m3/h
Location: 2-3 meters below the minimum possible water level in caisson considering
variations due to tides and waves
Configuration : 2 x 100%
Bottom termination of caisson : at least 10-15 meters below the pump elevation
Seawater Filters
-
Configuration : 2 x 100%
Filtration specification : 99% removal of solid particles 250 microns and above
Hypochlorite Package
-
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Capacity : 3.5 m3/h that is to adequately provide shock dosing of one standby pump
plus normal dosing for one continuous pump, approximately 3.6 kg/h Cl2 equivalent
Dosing rate :
2 ppm wt (normal)
4 ppm wt (max/shock)
11.8
Emergency Generator
Diesel-driven Firewater Pumps
Crane diesel engines
Survival crafts
Diesel is supplied to the platform from onshore by boat. From the supply boat, raw diesel is
pumped to an atmospheric tank located in Crane Pedestal. Diesel is filtered by a Raw
Diesel Coarse Filter where all coarse solids are removed prior to be transferred to and
atmospheric storage tank.
Diesel Transfer Pump transfers diesel from the storage tank located in the crane pedestal
to the users. Diesel Filter Coalescers are provided at downstream of the transfer pumps to
filter diesel to meet the fuel requirement for users.
Diesel storage is based on five (5) days base load for full life support for maximum POB
during prolonged process shutdown. This means diesel is used to power the Emergency
Diesel Generator to provide power supply to personnel on the living quarters and control
room for life support and possible users on platform during maintenance activity.
Raw Diesel Coarse Filter
The coarse filter is to filter the diesel supplied by boat.
-
Configuration : 1 x 100%
Filtration specification : 99% removal of solid particles 750 microns and above
Capacity: 39.8m3, that is 5 days holdup base load for full life support for maximum
POB during prolonged process shutdown to support the power required for
maintenance activities on platform and startup requirement. The storage capacity is
within LAL to LAH of the tank.
Configuration : 2 x 100%
The pump is designed to develop sufficient discharge pressure to deliver diesel at 1.5
barg to deck crane filling nozzle inlet.
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
The diesel pumps are envisaged to have intermittent operation for filling up the day
tank of respective users and for cleaning of raw diesel into clean diesel compartment.
11.9
Filtration specification : 99% removal of solid particles 10 microns and above and
removal of free water content down to 200 ppmv to suit the requirement for Emergency
diesel generators and Fire water pumps
Wax Inhibitor
Corrosion Inhibitor
Methanol Injection
Reverse Demulsifier
Each Injection System consists of storage tank and pump package with 2 x 100% pump
configuration, except for methanol as it is only required for start-up.
In case there are multiple injection points, the injection rates can be controlled individually
to each injection point by using Injection Rate Control Device (IRCD). Chemical is injected
via the injection atomizing quill or atomizer to provide good dispersion.
11.9.1 Wax Inhibitor
-
Wax inhibitor is inject to condensate export header to avoid wax formation occur in export
pipeline as per Flow Assurance Study report. In addition, injection points are provided on each
flowline upstream of choke as during initial year well flow stream temperature appears close to
WAT.
Configuration : 1 x 100%
Storage capacity : 5.5 m3/h, that is7 days of maximum continuous usage
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Configuration : 1 x 100%
Storage capacity : 15 days of maximum continuous usage and minimum 2m3 to ensure
no overfilling from tote tank transfer
Configuration : 1 x 100%
Capacity : 5.5 m3/h, that is to provide sufficient injection rate to prevent hydrate
formation when starting up one well at 40% design flowrate
Configuration : 1 x 100%
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
Capacity : 0.2 liter/h, based on dosage rate of 20 ppmv on Produced water rate
Power Generation
There are two independent and self-contained electric power supplies:
main electric power supply system
emergency electric power supply system
The electric power generated on BK-TNG supplies to all services/loads necessary for
maintaining the platform in normal operation without recourse to the emergency source of
power.
The main power is generated from Gas Turbine Generator Packages (GTG) provided in 2
x 100% configuration. Fuel gas is the primary fuel for the gas turbine generators.
Emergency Diesel Generator Package (EDG) with diesel engine is provided to supply the
required emergency power for the essential users when main power generators shutdown
or during black start-up.
The GTG capacity shall include 20% spare power
Gas Turbine Generators (GTG) Package
-
Configuration : 2 x 100%
Note: Main Power Generator System capacity includes 20% spare power and is designed
such that all turbine generators (including stand-by generator) can operate simultaneously
parallel together.
-
Configuration : 1 x 100%
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
11.11
Capacity : 2.0 m3 each. The capacity of each fuel pod is sufficient to provide at least
one filling for helicopter model MI-172
11.12
Configuration : 1 x 100%
Sewage System
Sewage from Living Quarters is piped to the Sewage Treatment Package. The biological
type Sewage Treatment Package is designed to treat black and grey water from the living
quarter prior discharge to the Sewage Water Disposal Caisson.
Sewage Treatment Package
-
Configuration : 1 x 100%
Type : Biological type complete with pump, blower and all standard accessories
Capacity : 29 POB
- The Sewage Treatment Package is designed to handle seawater as the black water
produced contains seawater (seawater is used for toilet flushing)
Sewage Water Disposal Caisson
-
Configuration : 1 x 100%
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
11.13
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
12.0
REFERENCES
1. ITB for Provision of FEED Services for Thien Ung Fixed Platform
Attachment 1 of Chapter II Technical Requirements and Scope of Supply
Scope of Work
2. KOM MOM Oct-29-2013 and Oct-30-2013
3. Compositions and production profile of Dai Hung-02 gas
4. 1014-PR-TI-0001 Process Design Parameters
5. 1014-PM-TQ-0002 Request of Company Confirmation for FEED Basis Assumptions
6. 1014-PM-MOM-0004
7. Email confirmation of Process need list for DH compressor
8. Email confirmation of DH gas arrival composition_VSP
HOLDS:
1. Type of DH Gas Compressor is on hold
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
APPENDIX A
UNITS OF MEASUREMENT
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
QUANTITY
Amount of Substance
Area
Calorific Value (Gases Vol. Basis)
Calorific Value (Mass Basis)
Calorific Value (Mole Basis)
Calorific Value (Solid & Liquid Vol.
Basis)
Concentration (Mass / Volume)
Concentration (Mole / Volume)
Concentration (Volume / Mole)
Cooling Duty
Density (Gas / Liquid / Solid)
Energy
Heat Flux
Heat Release Rate
Heat Transfer Coefficient
Heat Transfer Coefficient
Heat Transfer Coefficient
(Volumetric)
Length
Mass
Power
Pressure
UNIT
ABBREVIATION
Mole
square meter
kilojoules per normal cubic meter
kilojoules per kilogram
kilojoules per mole
kilojoules per cubic meter
mol
m
kJ/Nm3
kJ/kg
kJ/mol
kJ/m3
kg/m3
mol/m3
m3/mol
kW
kg/m3
g/cc
g/l
J
kJ
kWh
kg/s
kg/hr
g/s
mol/s
MMSCMD
m3/s
m3/hr
Dm3/s
l/s
W/m2
W/m3
W/m2 K
Bar
millibar
bar
mbar
W/m2 K
W/m3 K
m
mm
cm
m
km
kg
ton
W
kW
MW
DOC NO.
1014-BKTNG-PR-RPT-0001
REV. NO.
QUANTITY
Specific Entropy
Specific Heat Capacity (Mass)
Specific Heat Capacity (Mole)
Specific Volume
Surface Tension
Temperature
Thermal Conductivity
Time
Velocity
Viscosity (Dynamic)
Viscosity (Kinematic)
Volume
UNIT
Newtons per square metre
kilojoules per kilogram per degree
Kelvin
kilojoules per kilogram per degree
Kelvin
kilojoules per kgmole per degree
Kelvin
cubic meters per kilogram
cubic meter per mole
Dynes per centimeter
degree Celsius
degree Kelvin
Watts per meter per Kelvin
Second
minute
hour
meters per second
Centipoise
Centistokes
cubic meter
decimeter cubed
liter
ABBREVIATION
2
N/m
kJ/kg K
kJ/kg K
kJ/kgmol K
m3/kg
m3/mol
Dyne/cm
C
o
K
W/m K
s
min
hr
m/s
cP
cS
m3
Dm3
l
Exceptions:
1. Customary units, i.e. inch (in or ) and pounds per square inch (PSI), can be used for defining
pipe diameter and the size and rating of pipe fittings, flanges, gaskets and valves.
2. Customary and/or ASME / ANSI rating of classes 75, 125, 150, 300, 600, 900, 1500 and 2500
may be used to define valve and flange rating.
3. Customary and/or API / ANSI rating of classes 800, 1000, 2000, 3000, 5000, 6000 and 10000
may be used to define pressure rating of flanges, fittings, valves, gaskets and ring-type joints for
wellhead equipment.
4. Customary units of volumetric flow rate, such as barrels per day (BPD) and gallons per minute
(GPM), may be used for oil and water measurement where applicable.
5. For gas flowrate, expressing the gas flowrate in imperial unit of MMSCFD in addition to SI unit
of MMSCMD is acceptable.
6. Customary unit of pound per MMSCF (lb/MMSCF) may be used for defining moisture content in
gas volume
7. Customary unit of atm may be used interchangeable with bar