CONTENTS
SECTION
INTRODUCTION
PAGES
Gas ....................................... 4
Process Industries .............................. 5
Positive Displacement
Blower Packages ............................ 5
DOT COMPLIANCY
ENGINEERING DATA
Construction
Accessories ...................................... 11
Sizing
Flow
Formulas ............................... 12
Capacities ............................... 13
Specifications ...................................
Dimensions
How
14
to Order &
FLOW SAFE
RAINCAP
Products ...................................... 16
The policy of FLOW SAFE and its authorized
assemblers is a commitment to value through:
DISCHARGE PIPING
F7OPR
IN
SERVICE
OPERATION
F70PR SERIES
LIFT BRACKET
DOME CAVITY
LINER
PISTON
ASSEMBLY
OUTLET
BODY
DRAIN PLUG
INLET
CLOSED
OPEN
INLET PRESSURE
DOME PRESSURE
OUTLET PRESSURE
UNPRESSURIZED
System pressure is routed from the inlet below the valve, through a modulating pilot valve to the dome cavity
of the valve. At the designated set pressure, the pilot valve reduces the dome pressure, proportional to
demand at the set pressure, and allows the piston to go into lift. Once system pressure is relieved, the pilot
valve closes, allowing the dome to repressurize and the main valve piston to close.
When closed, dome pressure acting on a differential area between the top and bottom of the piston
assembly, creates a downward force on the seat providing bubble-tight shutoff.
The F70PR utilizes an elastomeric seat on the piston to achieve bubble-tight seating. A dynamic piston seal
prevents any leakage from the dome to the discharge. Guide rings on the piston prevent any metal-to-metal
contact, and help to provide smooth, consistent, and repeatable operation.
F100 HIGH PRESSURE ASSEMBLY
(5 - 285 psig)
DOME FEED
DOME
FEED
PRESSURE INLET
PRESSURE
DISCHARGE
PRESSURE INLET
PRESSURE DISCHARGE
APPLICATIONS
F7OPR SERIES
Natural Gas
The F70PR Pressure Relief Valve provides overpressure safety protection for natural gas distribution or transmission applications, with the ability to handle large volumes and provide consistent, bubble-tight shutoff before and after a system upset.
The F70PR is designed to be repeatedly cycled at full pressure throughout its acceptable range of
temperatures. It is ideal for systems that require overpressure protection, and utilizes modulating action
to improve process efficiency and reduce product loss. The F70PR's 100 Series pilot valve is bubbletight to the set point upon opening, and to 95% of the set point upon closure, allowing the user to
operate close to the nameplate set pressure. A maximum of 10% overpressure is required to fully open
the valve.
Ideal for Gas Regulator or Meter protection. Pressure spikes between the regulator and pressure relief
valve can be handled using the F70PR's modulating pilot feature.
This can minimize regulator-to-pressure relief valve cycle conflict.
These valves are particularly advantageous and cost effective
in installations where:
a. There may be size and weight
limitations for the valve
b. A high cycling rate exists
c. A long service life is required
d. Minimal product loss is important
e. Reduced maintenance and
installation time is desirable
f. DOT Compliancy is required
F70PR SERIES
RELIEF VALVE
F
F70PR
PRESSURE
REGULATOR
GAS METER
In all applications, consideration should be given by the end user to prevent freezing of liquids within
the valve, which may under certain conditions cause erratic performance or valve failure.
APPLICATIONS
F7OPR SERIES
Process Industries
The F70PR Pressure Relief Valve is a superior choice to protect industrial process applications
because of the valve's heavy duty, low profile body design.
The F70PR's ability to flow high volumes of gas or liquid allows for a smaller valve size than
traditional relief valves to get the job done. Smaller valves are not only less expensive but also
require smaller piping and isolation valving, and the associated connections, both on the inlet
and on the outlet.
The integral, "No leak" nozzle design provides for fewer leak points and helps process operators
to obtain insurance credits and lower rates.
Remote pressure pickup, unloading, field testing are available options for the F70PR Series that
allow the operator greater versatility in the operation and servicing of this valve. See page 11
for more details.
F70PR SERIES
F
F70PR
INLET SILENCER
BLOWER
EXHAUST SILENCER
CONSTRUCTION
13
12
11
10
BODY
6
WEAR RING
5
4
LOCKING INSERT
17
15
SEAT
WELD OVERLAY
3
2
NOZZLE
ORIFICE
16
14
SEAT RETAINER
RETAINER SCREW
1
21
PRESSURE RANGE
20
PISTON SEAL
13
11
WEAR RING
7
5
4
BODY
13
3
WEAR RING
LOCKING INSERT
SEAT
NOZZLE
ORIFICE
18
19
21
PRESSURE RANGE
SEAT RETAINER
RETAINER BOLT
20
WELDED OVERLAY
CONSTRUCTION
Item
Item
Description
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Body
Liner
Piston Assembly (High Pressure)
Seal2
Cap
Cap Bolt
Washer
Lift Bracket (Sizes 2x3 & larger)
Straight Fitting
Dome Tube
Bolt
Nut
F100 High Pressure
Pilot Valve
Inlet Tube
Elbow Fitting
Discharge Tube
Support Bracket
Jam Nut
Seal
Pressure Pickup Tube
Plug, 1/4"NPT
Nameplate,Warning
Gasket
Plug, Pressed In
14
15
16
17
18
19
20
21
22
23
24
13
Materials
Standard
Carbon Steel(A-216 Gr WCB)1
Carbon Steel/Plated1
Aluminum (6061)
Buna-N Elastomer2
Carbon Steel1
Carbon Steel/Plated
Carbon Steel/Plated
Carbon Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Aluminum/Stainless
Steel Trim3
Stainless Steel
Stainless Steel
Stainless Steel
Carbon Steel
Stainless Steel
Teflon
Stainless Steel
Carbon Steel
Stainless Steel
Buna-N Elastomer2
Stainless Steel
F
5
of Construction
Standard/S1 Trim
Carbon Steel (A-216 Gr WCB)1
Carbon Steel/Plated1
Stainless Steel (304SS)
Buna-N Elastomer2
Carbon Steel1
Carbon Steel/Plated
Stainless Steel
Carbon Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Aluminum/Stainless
Steel Trim3
Stainless Steel
Stainless Steel
Stainless Steel
Carbon Steel
Stainless Steel
Teflon
Stainless Steel
Carbon Steel
Stainless Steel
Buna-N Elastomer2
Stainless Steel
22
24
9
21
23
3
F70PR
A
(SIZ
2 FNPT
11
21
2.75
TYPICAL CONFIGURATION
14
9
21
1-1/2 FNPT
20
3.00
CONSTRUCTION
13
DIAPHRAGM
10
9
11
STEM
12
5
14
15
17
GUIDE RING
SEAT
SEAT INSERT
3
2
16
BODY
1
21
22
23
20
PRESSURE RANGE
10"W.C.-5 psig, with F100 Low Pressure Pilot Valve
Full Lift within 10% above Set Pressure
PISTON SEAL
WEAR RING
13
11 12
10
PISTON BODY
8
6
WEAR RING
5
9
4
HELICOIL
RETAINER BOLT
17
15
SEAT RETAINER
SEAT
WELD OVERLAY
14
BODY
16
NOZZLE
ORIFICE
18 19
23
20
PRESSURE RANGE
10"W.C.-2 psig, with F100 Low Pressure Pilot Valve
(For 2-5 psig, use High Pressure Piston with F100
Low Pressure Pilot Valve)
Full Lift within 10% above Set Pressure
CONSTRUCTION
Item
Description
Materials of Construction
Standard
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Body
Liner
Piston Assembly (Low Pressure)
Seal
Cap
Cap Bolt
Washer
Lift Bracket
Straight Fitting
Dome Tube
Bolt,Mounting
Nut
F100 Low Pressure
Pilot Valve
Inlet Tube
Elbow Fitting
Discharge Tube
Support Bracket
Jam Nut
Seal
Pressure Pickup Tube
Seat Insert
Seal
Plug, 1/4"NPT
Nameplate,Warning
TYPICAL CONFIGURATION
CONSTRUCTION
Item DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
MATERIALS OF CONSTRUCTION
STANDARD/
STAINLESS TRIM
No.
PILOT VALVE
BODY
Aluminum
(356T6)
PILOT VALVE
Aluminum
BONNET
(356T6)
OUTER SPACER Aluminum
INNER SPACER Aluminum
SPINDLE
Stainless Steel
BUSHING
Stainless Steel
RETAINER
Stainless Steel
DIAPHRAGM
JAM NUT
Stainless Steel
SPRING WASHER Stainless Steel
DIAPHRAGM
Teflon/Buna-N1
BOLT
Stainless Steel
PRESSURE
Stainless Steel
STAINLESS
STEEL
14
12
Stainless Steel
(CF8M)
Stainless Steel
(CF8M)
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
9
23
15
18
16
10
18
19
20
21
22
23
24
25
26
27
28
29
30
24
11
20
21
MOUNTING SURFACE
2
4
5
25
34
ADJUSTMENT
SCREW
13
14
15
16
17
MAIN VALVE
Stainless Steel
Stainless Steel
Teflon/Buna-N1
Stainless Steel
Stainless Steel
13
26
1
Stainless Steel
Stainless Steel
Stainless Steel
Lead
Stainless Steel
17
35
27
22
19
Stainless Steel
Buna-N2
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Buna-N2
Stainless Steel
16
15
14
13
13
9
18
Buna-N2
Buna-N2
Buna-N2
Stainless Steel
Stainless Steel
23
32
21
29
30
21
4
29
24
LOW PRESSURE
31
LOWER HOUSING,
LOW PRESSURE
Stainless Steel
Stainless Steel
32
33
34
35
BOLT
SCREW
SEAL
SEAL
Stainless Steel
Stainless Steel
Buna-N2
Buna-N2
Stainless Steel
Stainless Steel
Buna-N2
Buna-N2
31
21
33
1/4" FNPT
26
25
BRACKET MOUNTING
SURFACE
10
10
20
19
27
6
22
17
20
11
F70PR SERIES
TO PILOT VALVE
1/2"FNPT
FIELD TEST
CONNECTION
TO PILOT VALVE
OUTLET
F70PR
INLET
REMOTE
PICKUP
MANUAL VALVE
SOLENOID VALVE
OR CONTROL VALVE
BACKFLOW PREVENTER
CHECK VALVE
MAIN VALVE
OUTLET
11
SIZING
F70PR SERIES
Listed below are the equations to calculate the flow capacities of the F70PR Pressure Relief Valves.
SUBCRITICAL(SUBSONIC) FLOW: Low Pressure Flow, where set pressures are Pcf or less, or for set pressures above Pcf
where flow becomes subsonic due to subcritical pressure drop across the valve(due to backpressure). For the F70PR,
Equation 1 is used up to pressures where the sonic flow coefficient Kd is constant.
1/2
1
1
Vss = [4645 x P1 x (Kd x Ao ) x F]
MxTxZ
Ao=Orifice Area(sq. inches)
(See Figure 1 below)
k=cp/cv=specific heat ratio of the gas
Kd=Verified Flow Coefficient
Inversely, to determine the required orifice Area(Ao ):
1a Ao =
Vss
(M x T x Z)1/2
(No Derating Factor used, as F70PR
4645 x P1 x F x Kd
does not bear ASME UV stamp)
M=Molecular Weight
2
F =
k
P1 = 1.1 x P + 14.7(psia)
[(r)2/k - (r)(k+1)/k ]
k-1
P= Set pressure(psig)
P2=Pressure at exhaust of valve(psia)
T=Flowing Temperature(oR=oF+460)
3
r = P2 / P1
Vss=Subsonic Flow Rate(SCFM)
Z=Compressibility Factor(Use=1,if unknown)
CRITICAL(SONIC) FLOW : High Pressure Flow, where set pressures are greater than Pcf . If backpressure causes P2 /P1 to
be greater than the critical ratio(Eq. 4), then use Equation 1. This flow condition may also be termed "Choked" flow.
Flow is critical when:
Pcf = Critical Flow throat pressure(psia) (Approximately 15 psig)
k/(k-1)
4
Pcf
2
P +14.7
k+1
Vs = 6.32 x C x P1 x (Kd x Ao )
( M x T x Z )1/2
Inversely, to determine the required orifice Area(Ao ) for a given Flow rate(V):
5a
Ao =
V x ( M x T x Z )1/2
6.32 x C x P1 x Kd
Kd
F70PR
Kd vs. SET PRESSURE
Figure 1
12
Pressure Range
10"W.C. - 5psig
5 - 15 psig(All Sizes)
15 -30 psig
1-1/2x2
2x3,4x6,6x8,8x10,12x16
3x4
30 - 285 psig
1-1/2x2
3x4
2x3,3x4,6x8,8x10,12x16
P(psig)
SET PRESSURE
FLOW SAFE Inc.
Kd
.723
.0097P1+.6775
.0025P1+.7850
.0059P1+.7330
.0019P1+.795
.86
.851
.91
SIZE(inches)
TYPE
PILOT
F70PR SERIES
( NOZZLE AREA(in2) )
AIR(MW=29)
( LB/HR=.076
x SCFH )
1-1/2x2
2x3
3x4
4x6
6x8
8x10
12x16
(1.77)
(3.32)
(7.33)
(11.43)
(26. 06)
(45.64)
(111.87)
Kd1
.86
.91
.851
.91
10" WC
LP
7250
13807
30370
46923
15" WC
LP
8615
16406
34774
55756
20" WC
LP
9834
18727
41192
63643
25" WC
LP
10989
20298
46032
71121
1 psig
LP
11629
22146
48711
75260
5 psig
HP
25799
49132
108069
166971
10 psig
HP
38214
72775
160074
247321
15 psig
HP
49504
94276
207365
320387
25 psig
HP
63945
121777
267857
413849
50 psig
HP
116445
234652
482667
797443
80 psig HP
171577
345749
711189
1174998
100 psig HP
208332
419814
863538
1426702
125 psig HP
254275
512395 1053973
1741331
137 psig HP
276328
556835 1145382
1892353
160 psig HP
318596
642009 1320583
2181812
180 psig HP
355351
716074 1472931
2433516
200 psig HP
392105
790139 1625279
2685219
220 psig HP
428860
864204 1777627
2936923
240 psig HP
465614
938270 1929976
3188626
260 psig HP
502365
1012335 2082324
3440330
285 psig HP
548312
1104916 2272759
3754959
1. Kd = Flow Coefficient, Critical Flow. See Page 12 for subcritical Kd values
.91
.91
106908
187249
127033
222498
145003
253973
162040
283814
171471
300332
380425
666314
563494
986959
729967
1278536
942911
1651506
1816886
3182273
2677105
4688945
3250584
5693393
3967433
6948952
4311520
7551621
4971021
8706736
5544500
9711184
6117979 10715632
6691458 11720079
7264937 12724527
7838417 13728975
8555265 14984535
2. LP - LOW PRESSURE
.91
458974
545374
622524
695667
736155
1633229
2419174
3133870
4048073
7800195
11493257
13955299
17032851
18510076
21341423
23803465
26265506
28727548
31189589
33651631
36729183
HP-HIGH PRESSURE
NATURAL GAS(MW=19)
(LB/HR=.05 x SCFH )
Kd1
10" WC
15" WC
20" WC
25" WC
1 psig
5 psig
10 psig
15 psig
25 psig
50 psig
80 psig
100 psig
125 psig
137 psig
160 psig
180 psig
200 psig
220 psig
240 psig
260 psig
285 psig
LP
LP
LP
LP
LP
HP
HP
HP
HP
HP
HP
HP
HP
HP
HP
HP
HP
HP
HP
HP
HP
1-1/2x2
(1.77)
2x3
3x4
4x6
6x8
8x10
12x16
(3.32)
(7.33)
(11.43)
(26. 06)
(45.64)
(111.87)
.86
8949
10762
12122
13538
14321
31382
45921
58902
74916
139416
205424
249429
304436
330839
381445
425450
469455
513460
557465
601470
656477
.91
17043
20495
23086
25782
27273
58764
87451
112173
142669
280941
413954
502630
613475
666680
768657
857333
946008
1034684
1123360
1212036
1322880
.851
37487
45079
50779
56709
59988
131455
192355
246732
313809
577882
851484
1033886
1261888
1371329
1581091
1763493
1945894
2128296
2310698
2493099
2721101
.91
.91
57919
131961
69650
158689
78455
178752
87818
199627
92685
211172
203104
462750
297196
677128
381211
868548
484848 1104674
954752 2175299
1406787 3205211
1708144 3891819
2084839 4750079
2265653 5162044
2612213 5951643
2913570 6638251
3214927 7324859
3516283 8011468
3817640 8698076
4118996 9384684
4495692 10242944
.91
231130
277944
313083
349647
369867
810506
1185988
1521261
1934835
3810033
5613923
6816516
8319757
9041313
10424295
11626887
12829480
14032073
15234666
16437259
17940501
.91
566531
681279
767411
857032
906595
1986664
2907022
3728823
4742551
9338922
13760507
16708230
20392883
22161517
25551398
28499121
31446844
34394567
37342290
40290013
43974667
SUBCRITICAL FLOW
CRITICAL FLOW
13
SPECIFICATIONS
F70PR SERIES
10"WC
5 psig
-65OF
to
to
to
5 psig
285 psig (ANSI 150)
275OF (400OF w/VITON)
ALUMINUM
ALUMINUM
STAINLESS STEEL
BUNA-N ELASTOMER
(VITON or OTHER UPON REQUEST)
STAINLESS STEEL
FITTING MATERIAL
1. OTHER MATERIALS CAN BE PROVIDED UPON REQUEST
SEAT DATA
Seat
Material
Buna-N
Viton
Ethylene Propylene(EPR)
Kalrez
Neoprene(Low Pressure)
Pressure Range(psig)
Min
Max
5
285
5
285
5
285
5
285
10"W.C.
5
Note: Viton, Kalrez are registered trademarks of the E.I.DuPont De Mours Company
WEIGHT
1-1/2x2
2x3
3x4
4x6
6x8
8x10
12x16
(lbs)
15
60
85
170
300
500
1200
CONNECTIONS
INLET
1-1/2"FNPT
2"150#RF
3"150#RF
4"150#RF
6"150#RF
8"150#RF
12"150#RF
OUTLET
2"FNPT
3"150#RF
4"150#RF
6"150#RF
8"150#RF
10"150#RF
16"150#RF
MAXIMUM
B
2.75
4.56
5.70
7.75
9.44
10.88
11.95
3.00
5.30
7.00
8.25
9.50
11.00
15.62
C
13.50
17.50
20.50
18.50
22.50
30.25
32.95
DIMENSIONS(inches)
D
E
13.50
16.00
17.50
19.00
22.00
24.50
32.65
N
B
14
D
FLOW SAFE Inc.
14.50
18.50
21.50
19.50
23.50
31.25
37.75
F
13.50
16.00
17.50
19.00
22.00
24.50
33.30
HOW TO ORDER
F70PR SERIES
PART NUMBERING
12 - 1000 - 12B
TYPE VALVE
OPTIONS
02 - F70 SUBASSEMBLY
03- F100 Pilot Valve SUBASSY
12 -F70PR ASSEMBLY
B - BRACKET MOUNT
D - CLOSED DOME TEE
F - INLET FILTER
R - REMOTE PICKUP
M - MANUAL BLOWDOWN
P - BACKFLOW PREVENTER
T - FIELD TEST CONNECTION
S - SOLENOID VALVE
V - DIVERTER VALVE
SP-SPECIAL
TYPE ASSEMBLY
10 - F70PR ASSEMBLY
11 - F70 SUBASSEMBLY
91 - F100 Pilot Valve SUBASSY (PV)
EXAMPLES:
TYPE MATERIAL
2 - CARBON STEEL
3 - STAINLESS STEEL(PV ONLY)
5 - ALUMINUM(1-1/2x2 or PV ONLY)
15
F70 Series
F7000/8000 Series
F84/85 Series
F70U Series
F7000/8000 Series
Unloader Valve
F70PR Series
F7000/8000 Series
F84L Series
No Hassle Service
16