Typical Installation
Series 850
Steam
supply
Series 820
Series 830
Safety valve
Stop valve
Strainer
Stop valve
Series
810
PRV
Condensate
Series 810
Reduced
Steam
Pressure
Steam trap
with Strainer
Selection
1 - 3
According to the valve size selected and the required spring range in Sizing the Regulator, the following selection guide will provide a
code for the exact specification of the valve.
/ 8 to
1 to 3
Pilot operated
High capacity
High Accuracy
Ultracompact
Low weight
High capacity, low droop.
Specially suited
for sterilizer applications.
Direct acting
Low cost
Higher capacities
than the 810 Series
810
Valve Size
NPS
1/2
3/4
1
1-1/4
1-1/2
2
Code
050
075
100
125
150
200
Spring
Body Material
Material
Cast Iron
Cast Bronze
Stainless Steel
Code
CI
CB
SS
Spring Color
Black
Silver
Red
Copper
Yellow
Green
Blue
Pressure
Range (psig)
3 - 15
10 - 30
10 - 40
25 - 60
55 - 80
55 - 100
75 - 140
Seat Type
Code
K
S
R
C
Y
G
B
Material
Metal-to-metal
Composition disc (PTFE)
Code
0
1
www.tecvalexport.com
FAX: 305-256-0150
Example: For the valve selected in the example, a 3/4 regulator with a 25-80 regulating range spring, and metal-to-metal seal type; the
selection code from Sizing the Regulator would be: 810-CI-Y-0.
sales@valvexport.com
www.valvexport.com
Safety
Regulation
Control
medium capacities, providing a lower cost, compact solution to the steam pressure control of
autoclaves, steam irons, laundry mangles and sterilizers.
EXAMPLE: A steam cooker with a 45 psig design pressure requires a PRV to lower the inlet pressure from 125 psig to 30 psig, while
consuming 600 lbs/hr of steam.
Choose the correct PRV size, so that the shut-off pressure does not exceed 40 psig, while being able to provide the
capacity and regulated pressure required.
Critical Flow
P2 P .58 P1
1
Saturated Steam
Subcritical Flow
P2 P > .58 P1
1
21
19
18
3
4
6
7
8
5
9
10
12
13
20
17
15
14
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15A
16
17
18
19
20
21
22
1
1
1
1
1
1
VAR
VAR
1
1
VAR
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Adjusting Screw
Lock nut
Spring Chamber
Spring Button
Adjusting Spring
Pressure plate
Flange Screw
Lock Washer
Body
Gasket
Diaphragm
Pusher plate
Stem
Seat Ring
Metal Disc
Pivoting disc
End Cap
Valve Spring
Gasket
Screen
Guide Bushing
Composition Disc
Composition Disc holder
CAD STL
CAD STL
CI
STL
302 SS
CI
CAD STL
STL
CI
ASB
PH BRZ
304 SS
304 SS
304 SS
316 SS
420 SS
C BRZ
AISI 1070
Teflon
304 SS
304 SS
TFE
BRZ
304 SS
304 SS
304 SS
304 SS
302 SS
302 SS
304 SS
304 SS
304 SS
ASB
304 SS
304 SS
304 SS
304 SS
316 SS
420 SS
304 SS
302 SS
Teflon
304 SS
304 SS
TFE
316 SS
CAD STL
BRS
C. BRZ
STL
302 SS
CI
CAD STL
STL
C BRZ
ASB
PH BRZ
304 SS
304 SS
304 SS
316 SS
420 SS
C BRZ
AISI 1070
Teflon
304 SS
304 SS
TFE
BRZ
Superheated Steam
W (1 +
.0007TSH )
W (1 +
.0007TSH )
Cv =
Cv =
1.75 P1
2. 1 D
P( P1 +
P2 )
Item
Cast Iron
Body Cast Bronze
Stainless Steel
Seat Metal-to metal
Type Composition disc (PTFE)
1.71 x 139.4
100 PSI
Step 3:
Using the 10-30 spring range curve in each of the graphs below, we enter each graph through the 3.0 CV value line, and we observe
the following:
Size
Droop(psig)
1/2
N/A
3/4
11
1 & 1-1/4
7.5
1 1/ & 1-1/4
8
Shut-off Pressure(psig)
N/A
41
37.5
38
Cv vs Droop Chart
Valve Size: 1/2
Cv vs Droop Chart
Valve Size: 3/4
10
10-30
25-60
15
55-80
25
0.2
0.4
0.6
0.9
1.3
1.5
1.7
2.0
0.3
0.6
0.9
1.2
Cv Value
1.5
1.8
2.1
2.4
2.7
3.0
Cv vs Droop Chart
Valve Sizes: 1-1/2 and 2
10
3-15
10-30
15
55-80
0.5
1.0
1.5
2.0
2.5
Cv Value
3.0
10-40
15
25-60
25
3.5
4.0
4.5
300 (lbs)
137.3 (lbs/hr)
Result:
Cooking one (1) batch of rice
requires 2.18 hours.
10
75-140
35
= 500 lbs/hr
300 (lbs)
500 (lbs/hr)
3-15
25-60
25
Cv Value
Cv vs Droop Chart
Valve Sizes: 1 and 1-1/4
55-80
35
2.2
25-60
75-140
1.1
15
25
40 PSI Shut-off
30 PSI Regulated pressure
= 137.3 lbs/hr
10-30
10
75-140
35
40 PSI Shut-off
30 PSI Regulated pressure
3-15
3-15
Series 810
3/4 Valve
3/4 Valve
Valve Sizes
" to 2"
" to 1 "
1" & 2
to 2
" to 1"
1 & 2
" to 1 "
= 2.5
600
1.71 x P 1
Step 2:
DROOP (psig)
Main Advantages
Material
P1 = 125+14.7=139.4 , CV =
DROOP (psig)
Scenario 2
100 PSI
Calculate the required CV as shown on the table above. Make sure you identify whether your application is Subcritical or Critical Flow.
In the present example, P2 P =0.32 which is less than 0.58 therefore we use the critical flow equation, as follows:
14
14
Scenario 1
Step 1:
DROOP (psig)
5A
QTY.
Formula Key
DROOP (psig)
ITEM
BODY MATERIAL
ST STL
Bronze
CI
Many companies around the world are limiting their productivity with low capacity PRVs, that considerably reduce the
steam flow into their equipment.
Batch cooking processes are typical examples of this situation.
Example: A company that manufactures cooked rice, required a total of 300 lbs of 30 psi
saturated steam to cook each batch of rice
W
Cv =
1.71P1
W
Cv =
2.1 D
P( P1 +
P2 )
Construction Materials
To correctly size the Series 810 regulator for your process, please follow the example below.
Series 810 regulators are used to reduce the steam pressure from distribution lines
Increase Productivity
5.0
35
55-100
0
1.0
2.0
3.0
4.0
5.0
Cv Value
6.0
7.0
8.0
9.0
10.0
Result:
Cooking one (1) batch of rice
requires 36 minutes.
medium capacities, providing a lower cost, compact solution to the steam pressure control of
autoclaves, steam irons, laundry mangles and sterilizers.
EXAMPLE: A steam cooker with a 45 psig design pressure requires a PRV to lower the inlet pressure from 125 psig to 30 psig, while
consuming 600 lbs/hr of steam.
Choose the correct PRV size, so that the shut-off pressure does not exceed 40 psig, while being able to provide the
capacity and regulated pressure required.
Critical Flow
P2 P .58 P1
1
Saturated Steam
Subcritical Flow
P2 P > .58 P1
1
21
19
18
3
4
6
7
8
5
9
10
12
13
20
17
15
14
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15A
16
17
18
19
20
21
22
1
1
1
1
1
1
VAR
VAR
1
1
VAR
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Adjusting Screw
Lock nut
Spring Chamber
Spring Button
Adjusting Spring
Pressure plate
Flange Screw
Lock Washer
Body
Gasket
Diaphragm
Pusher plate
Stem
Seat Ring
Metal Disc
Pivoting disc
End Cap
Valve Spring
Gasket
Screen
Guide Bushing
Composition Disc
Composition Disc holder
CAD STL
CAD STL
CI
STL
302 SS
CI
CAD STL
STL
CI
ASB
PH BRZ
304 SS
304 SS
304 SS
316 SS
420 SS
C BRZ
AISI 1070
Teflon
304 SS
304 SS
TFE
BRZ
304 SS
304 SS
304 SS
304 SS
302 SS
302 SS
304 SS
304 SS
304 SS
ASB
304 SS
304 SS
304 SS
304 SS
316 SS
420 SS
304 SS
302 SS
Teflon
304 SS
304 SS
TFE
316 SS
CAD STL
BRS
C. BRZ
STL
302 SS
CI
CAD STL
STL
C BRZ
ASB
PH BRZ
304 SS
304 SS
304 SS
316 SS
420 SS
C BRZ
AISI 1070
Teflon
304 SS
304 SS
TFE
BRZ
Superheated Steam
W (1 +
.0007TSH )
W (1 +
.0007TSH )
Cv =
Cv =
1.75 P1
2. 1 D
P( P1 +
P2 )
Item
Cast Iron
Body Cast Bronze
Stainless Steel
Seat Metal-to metal
Type Composition disc (PTFE)
1.71 x 139.4
100 PSI
Step 3:
Using the 10-30 spring range curve in each of the graphs below, we enter each graph through the 3.0 CV value line, and we observe
the following:
Size
Droop(psig)
1/2
N/A
3/4
11
1 & 1-1/4
7.5
1 1/ & 1-1/4
8
Shut-off Pressure(psig)
N/A
41
37.5
38
Cv vs Droop Chart
Valve Size: 1/2
Cv vs Droop Chart
Valve Size: 3/4
10
10-30
25-60
15
55-80
25
0.2
0.4
0.6
0.9
1.3
1.5
1.7
2.0
0.3
0.6
0.9
1.2
Cv Value
1.5
1.8
2.1
2.4
2.7
3.0
Cv vs Droop Chart
Valve Sizes: 1-1/2 and 2
10
3-15
10-30
15
55-80
0.5
1.0
1.5
2.0
2.5
Cv Value
3.0
10-40
15
25-60
25
3.5
4.0
4.5
300 (lbs)
137.3 (lbs/hr)
Result:
Cooking one (1) batch of rice
requires 2.18 hours.
10
75-140
35
= 500 lbs/hr
300 (lbs)
500 (lbs/hr)
3-15
25-60
25
Cv Value
Cv vs Droop Chart
Valve Sizes: 1 and 1-1/4
55-80
35
2.2
25-60
75-140
1.1
15
25
40 PSI Shut-off
30 PSI Regulated pressure
= 137.3 lbs/hr
10-30
10
75-140
35
40 PSI Shut-off
30 PSI Regulated pressure
3-15
3-15
Series 810
3/4 Valve
3/4 Valve
Valve Sizes
" to 2"
" to 1 "
1" & 2
to 2
" to 1"
1 & 2
" to 1 "
= 2.5
600
1.71 x P 1
Step 2:
DROOP (psig)
Main Advantages
Material
P1 = 125+14.7=139.4 , CV =
DROOP (psig)
Scenario 2
100 PSI
Calculate the required CV as shown on the table above. Make sure you identify whether your application is Subcritical or Critical Flow.
In the present example, P2 P =0.32 which is less than 0.58 therefore we use the critical flow equation, as follows:
14
14
Scenario 1
Step 1:
DROOP (psig)
5A
QTY.
Formula Key
DROOP (psig)
ITEM
BODY MATERIAL
ST STL
Bronze
CI
Many companies around the world are limiting their productivity with low capacity PRVs, that considerably reduce the
steam flow into their equipment.
Batch cooking processes are typical examples of this situation.
Example: A company that manufactures cooked rice, required a total of 300 lbs of 30 psi
saturated steam to cook each batch of rice
W
Cv =
1.71P1
W
Cv =
2.1 D
P( P1 +
P2 )
Construction Materials
To correctly size the Series 810 regulator for your process, please follow the example below.
Series 810 regulators are used to reduce the steam pressure from distribution lines
Increase Productivity
5.0
35
55-100
0
1.0
2.0
3.0
4.0
5.0
Cv Value
6.0
7.0
8.0
9.0
10.0
Result:
Cooking one (1) batch of rice
requires 36 minutes.
medium capacities, providing a lower cost, compact solution to the steam pressure control of
autoclaves, steam irons, laundry mangles and sterilizers.
EXAMPLE: A steam cooker with a 45 psig design pressure requires a PRV to lower the inlet pressure from 125 psig to 30 psig, while
consuming 600 lbs/hr of steam.
Choose the correct PRV size, so that the shut-off pressure does not exceed 40 psig, while being able to provide the
capacity and regulated pressure required.
Critical Flow
P2 P .58 P1
1
Saturated Steam
Subcritical Flow
P2 P > .58 P1
1
21
19
18
3
4
6
7
8
5
9
10
12
13
20
17
15
14
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15A
16
17
18
19
20
21
22
1
1
1
1
1
1
VAR
VAR
1
1
VAR
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Adjusting Screw
Lock nut
Spring Chamber
Spring Button
Adjusting Spring
Pressure plate
Flange Screw
Lock Washer
Body
Gasket
Diaphragm
Pusher plate
Stem
Seat Ring
Metal Disc
Pivoting disc
End Cap
Valve Spring
Gasket
Screen
Guide Bushing
Composition Disc
Composition Disc holder
CAD STL
CAD STL
CI
STL
302 SS
CI
CAD STL
STL
CI
ASB
PH BRZ
304 SS
304 SS
304 SS
316 SS
420 SS
C BRZ
AISI 1070
Teflon
304 SS
304 SS
TFE
BRZ
304 SS
304 SS
304 SS
304 SS
302 SS
302 SS
304 SS
304 SS
304 SS
ASB
304 SS
304 SS
304 SS
304 SS
316 SS
420 SS
304 SS
302 SS
Teflon
304 SS
304 SS
TFE
316 SS
CAD STL
BRS
C. BRZ
STL
302 SS
CI
CAD STL
STL
C BRZ
ASB
PH BRZ
304 SS
304 SS
304 SS
316 SS
420 SS
C BRZ
AISI 1070
Teflon
304 SS
304 SS
TFE
BRZ
Superheated Steam
W (1 +
.0007TSH )
W (1 +
.0007TSH )
Cv =
Cv =
1.75 P1
2. 1 D
P( P1 +
P2 )
Item
Cast Iron
Body Cast Bronze
Stainless Steel
Seat Metal-to metal
Type Composition disc (PTFE)
1.71 x 139.4
100 PSI
Step 3:
Using the 10-30 spring range curve in each of the graphs below, we enter each graph through the 3.0 CV value line, and we observe
the following:
Size
Droop(psig)
1/2
N/A
3/4
11
1 & 1-1/4
7.5
1 1/ & 1-1/4
8
Shut-off Pressure(psig)
N/A
41
37.5
38
Cv vs Droop Chart
Valve Size: 1/2
Cv vs Droop Chart
Valve Size: 3/4
10
10-30
25-60
15
55-80
25
0.2
0.4
0.6
0.9
1.3
1.5
1.7
2.0
0.3
0.6
0.9
1.2
Cv Value
1.5
1.8
2.1
2.4
2.7
3.0
Cv vs Droop Chart
Valve Sizes: 1-1/2 and 2
10
3-15
10-30
15
55-80
0.5
1.0
1.5
2.0
2.5
Cv Value
3.0
10-40
15
25-60
25
3.5
4.0
4.5
300 (lbs)
137.3 (lbs/hr)
Result:
Cooking one (1) batch of rice
requires 2.18 hours.
10
75-140
35
= 500 lbs/hr
300 (lbs)
500 (lbs/hr)
3-15
25-60
25
Cv Value
Cv vs Droop Chart
Valve Sizes: 1 and 1-1/4
55-80
35
2.2
25-60
75-140
1.1
15
25
40 PSI Shut-off
30 PSI Regulated pressure
= 137.3 lbs/hr
10-30
10
75-140
35
40 PSI Shut-off
30 PSI Regulated pressure
3-15
3-15
Series 810
3/4 Valve
3/4 Valve
Valve Sizes
" to 2"
" to 1 "
1" & 2
to 2
" to 1"
1 & 2
" to 1 "
= 2.5
600
1.71 x P 1
Step 2:
DROOP (psig)
Main Advantages
Material
P1 = 125+14.7=139.4 , CV =
DROOP (psig)
Scenario 2
100 PSI
Calculate the required CV as shown on the table above. Make sure you identify whether your application is Subcritical or Critical Flow.
In the present example, P2 P =0.32 which is less than 0.58 therefore we use the critical flow equation, as follows:
14
14
Scenario 1
Step 1:
DROOP (psig)
5A
QTY.
Formula Key
DROOP (psig)
ITEM
BODY MATERIAL
ST STL
Bronze
CI
Many companies around the world are limiting their productivity with low capacity PRVs, that considerably reduce the
steam flow into their equipment.
Batch cooking processes are typical examples of this situation.
Example: A company that manufactures cooked rice, required a total of 300 lbs of 30 psi
saturated steam to cook each batch of rice
W
Cv =
1.71P1
W
Cv =
2.1 D
P( P1 +
P2 )
Construction Materials
To correctly size the Series 810 regulator for your process, please follow the example below.
Series 810 regulators are used to reduce the steam pressure from distribution lines
Increase Productivity
5.0
35
55-100
0
1.0
2.0
3.0
4.0
5.0
Cv Value
6.0
7.0
8.0
9.0
10.0
Result:
Cooking one (1) batch of rice
requires 36 minutes.
Typical Installation
Series 850
Steam
supply
Series 820
Series 830
Safety valve
Stop valve
Strainer
Stop valve
Series
810
PRV
Condensate
Series 810
Reduced
Steam
Pressure
Steam trap
with Strainer
Selection
1 - 3
According to the valve size selected and the required spring range in Sizing the Regulator, the following selection guide will provide a
code for the exact specification of the valve.
/ 8 to
1 to 3
Pilot operated
High capacity
High Accuracy
Ultracompact
Low weight
High capacity, low droop.
Specially suited
for sterilizer applications.
Direct acting
Low cost
Higher capacities
than the 810 Series
810
Valve Size
NPS
1/2
3/4
1
1-1/4
1-1/2
2
Code
050
075
100
125
150
200
Spring
Body Material
Material
Cast Iron
Cast Bronze
Stainless Steel
Code
CI
CB
SS
Spring Color
Black
Silver
Red
Copper
Yellow
Green
Blue
Pressure
Range (psig)
3 - 15
10 - 30
10 - 40
25 - 60
55 - 80
55 - 100
75 - 140
Seat Type
Code
K
S
R
C
Y
G
B
Material
Metal-to-metal
Composition disc (PTFE)
Code
0
1
www.tecvalexport.com
FAX: 305-256-0150
Example: For the valve selected in the example, a 3/4 regulator with a 25-80 regulating range spring, and metal-to-metal seal type; the
selection code from Sizing the Regulator would be: 810-CI-Y-0.
sales@valvexport.com
www.valvexport.com
Safety
Regulation
Control
Typical Installation
Series 850
Steam
supply
Series 820
Series 830
Safety valve
Stop valve
Strainer
Stop valve
Series
810
PRV
Condensate
Series 810
Reduced
Steam
Pressure
Steam trap
with Strainer
Selection
1 - 3
According to the valve size selected and the required spring range in Sizing the Regulator, the following selection guide will provide a
code for the exact specification of the valve.
/ 8 to
1 to 3
Pilot operated
High capacity
High Accuracy
Ultracompact
Low weight
High capacity, low droop.
Specially suited
for sterilizer applications.
Direct acting
Low cost
Higher capacities
than the 810 Series
810
Valve Size
NPS
1/2
3/4
1
1-1/4
1-1/2
2
Code
050
075
100
125
150
200
Spring
Body Material
Material
Cast Iron
Cast Bronze
Stainless Steel
Code
CI
CB
SS
Spring Color
Black
Silver
Red
Copper
Yellow
Green
Blue
Pressure
Range (psig)
3 - 15
10 - 30
10 - 40
25 - 60
55 - 80
55 - 100
75 - 140
Seat Type
Code
K
S
R
C
Y
G
B
Material
Metal-to-metal
Composition disc (PTFE)
Code
0
1
www.tecvalexport.com
FAX: 305-256-0150
Example: For the valve selected in the example, a 3/4 regulator with a 25-80 regulating range spring, and metal-to-metal seal type; the
selection code from Sizing the Regulator would be: 810-CI-Y-0.
sales@valvexport.com
www.valvexport.com
Safety
Regulation
Control