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PACIFIC VALVES

ACTUATORS &
ACCESSORIES
Subject Index
Thrust, Torque, & Rimpull Calculations ............................................ 2
Thrust & Torque Reference Data ..................................................... 3-8
Bevel Gear Actuators, Sizing & Dimensions .................................... 9-11
Remote Actuators ............................................................................ 12, 13
NEMA Area Classifications .............................................................. 14
Chain Wheels ................................................................................... 15
Extensions Stems & Floor Stands .................................................... 15
Impact Handwheel Adapters ............................................................ 16
Locking Devices ............................................................................... 16
Bypasses .......................................................................................... 17
Drain & Bleed Connections .............................................................. 18

PVAA-0198 Rev. 4

Actuators and Accessories


Determining Thrust, Torque and Rimpull
The three major forces involved in valve actuation are thrust, torque
and rimpull. Below is a brief description and formula used to
determine each of the three forces for a particular valve application.
See pages 3 through 7 for reference data to be used with Pacific
gate, globe and stop-check valves to determine thrust, torque and
rimpull for a particular application. These pages also show torque
for differential pressures at full and half maximum cold working
pressure for carbon steel valves.
Thrust is the purely linear push-pull force involved in seating and
unseating a valve. It is determined using the following valve and
application criteria:
A The valve seat diameter.
If the valve seat diameter is not known, the
port diameter can be assumed to be the seat
diameter for estimating purposes.
B The maximum differential pressure across the valve seat.
The most common method of determining
maximum differential pressure across the valve
seats is to assign the maximum design or
operating pressure the upstream value P1 and
assume a downstream pressure P2 of 0 PSIG.
C The valve stem diameter.
These criteria are used in the thrust calculation which is the sum of
the following forces. Unit of measure is Ibs. of thrust.

Torque is a rotary force. For gate and globe valve applications


which have acme threaded rising stems driven by a drive nut, torque
is conversion of thrust from a purely linear force, utilizing the
mechanical advantage of a screw to achieve linear movement. The
stem factor used to convert thrust to torque is a function of the acme
thread characteristics of the valve stem and drive nut (yokesleeve).
Pages AA-3 thru AA-7 contain stem factors for Pacific gate, globe
and stop-check valves. Once seating or unseating thrust has been
calculated, the torque can be obtained by the formula:
Torque = Thrust x Stem factor
*Example: 6" 150 Ib. Gate valve
Thrust = 2072.2
Stem factor = .0099
Torque = 2072.2 x .0099 = 20.5 ft. Ibs.

1. Seating Force = Valve seat area x Max differential


Pressure x Valve factor
Where: Valve seat area = (Seat dia)2 x 3.14
4
Max. differential Pressure = P1- P2
Valve factor = .25 Parallel seat
.3 Gate valve
1.1 Globe valve
2. Stem Load = Valve stem area x Max. upstream pressure
Where: Valve stem area = (Stem Dia)2 x 3.14
4
Max upstream Pressure = P1
Note that stem load is applicable to gate valves only as this force is
included in the seating force of globe and stop-check valves.
3. Stem Packing Friction = Stem diameter x 2000 for graphite.
* Example - 6" 150 Ib. gate valve, seat diameter 6", stem diameter 118",
maximum differential pressure 100 PSIG.
1 - Seating force = 28.26 x 100 x .3 = 847.8 lbs.
Where: Seat area = (6)2 x 3.14
4
2 - Stem load = .994 x 100 = 99.4 lbs.
Where Stem area = (1.125)2 x 3.14
4
3 - Stem packing friction = 1.125 x 1000 = 1125
Thrust to seat or unseat = 847.8 + 99.4 + 1125 = 2072.2 Ibs.

Valve running thrust which represents 90% of the travel of the valve stem
can be determined by adding stem load and stem packing friction.

PVAA-0198 Rev. 4

-2-

Valve running torque can be calculated utilizing the above formula


substituting running thrust for seating thrust.
Rimpull is the force which must be applied to the rim of the
handwheel during operation of the valve. Rimpull is calculated using
torque. The following information is required to calculate handwheel
rimpull:
A.
B.

Torque required to seat or unseat valve


Handwheel diameter
Rimpull = Torque Radius of the handwheel
measured in feet
Where: The radius of the handwheel =
Handwheel Dia. in inches
2
The radius is converted to feet = Radius
12

*Example: 6"150 Ib. Gate


Seating or unseating torque = 20.5 ft. Ibs.
Handwheel diameter = 14"
Rimpull = 20.5 .583 = 35.2 lbs.
Where: 14 = 7 = (Radius in inches)
2
7
12 = .583 (Radius in feet) = 35.2 Ibs.
Running rimpull can be calculated by substituting running for
seating/unseating torque.

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Actuators and Accessories


Thrust & Torque Data Bolted Bonnet Gate Valves
Valve Reference Data
Seat Area
(sq. in)

Stem Dia.
(in)

150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

1.800
3.100
4.900
7.100
12.600
28.300
50.300
78.550
113.100
137.900
182.700
233.700
291.000
424.500
671.900
969.000

0.875
0.875
0.875
0.875
1.125
1.125
1.375
1.375
1.625
1.625
2.000
2.000
2.000
2.500
3.000
3.000

1.5
2
2.5
3
4
6
8
10
12
14
16
18
20
24
30
36

300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300

1.800
3.100
4.900
7.100
12.600
28.300
50.300
78.500
113.100
137.900
182.700
227.000
283.500
424.500
672.000
942.000

1.5
2
2.5
3
4
6
8
10
12
14
16
18
20
24
30
36

600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600

1.5
2
2.5
3
4
6
8
10
12
14
1.5
2
2.5
3
4
6
8
10
12
14

Total Thrust
Half ANSI cwp
(lbf)

Full ANSI cwp


(lbf)

0.0078
0.0078
0.0078
0.0078
0.0099
0.0099
0.0115
0.0115
0.0131
0.0131
0.0155
0.0155
0.0155
0.0191
0.0223
0.0223

1913
1968
2045
2139
2930
3601
5112
6317
8381
9441
12258
14438
16888
23847
35731
48432

2075
2186
2340
2528
3611
4953
7474
9885
13511
15632
20516
24877
29776
42694
65462
90864

15
15
16
17
29
36
59
73
110
124
190
224
262
456
798
1082

16
17
18
20
36
49
86
114
177
205
318
386
462
816
1463
2030

0.875
0.875
0.875
0.875
1.125
1.375
1.375
1.625
1.625
2.000
2.000
2.000
2.500
2.500
3.500
3.500

0.0078
0.0078
0.0078
0.0078
0.0099
0.0115
0.0115
0.0131
0.0131
0.0155
0.0155
0.0155
0.0191
0.0191
0.0261
0.0261

2172
2317
2516
2761
4016
6441
8883
12731
16572
20469
25442
30360
38285
53936
85152
115122

2595
2883
3283
3771
5783
10132
15016
22212
29893
36939
46884
56719
71570
102872
163305
223245

17
18
20
21
40
74
102
167
217
318
395
471
732
1031
2220
3001

20
22
25
29
57
116
173
291
392
573
728
880
1368
1967
4257
5820

1.800
3.100
7.100
12.600
28.300
48.700
74.700
108.400
130.200
170.900
213.846
261.597
380.113
590.853
851.242

0.875
0.875
1.125
1.125
1.625
1.625
2.000
2.000
2.500
2.500
2.500
3.000
3.000
3.500
3.500

0.0078
0.0078
0.0099
0.0099
0.0131
0.0131
0.0155
0.0155
0.0191
0.0191
0.0191
0.0223
0.0223
0.0261
0.0261

2595
2883
4562
5783
11068
15596
22908
30390
37537
46573
56107
69306
95617
145290
203096

3439
4016
6874
9316
18885
27943
41817
56780
70075
88145
107213
132612
185233
283580
399193

20
22
45
57
145
204
356
472
718
890
1073
1549
2136
3787
5294

27
31
68
92
248
366
649
881
1340
1685
2050
2963
4139
7392
10406

900
900
900
900
900
900
900
900
900
900

1.800
3.100
4.900
6.500
11.800
26.000
44.200
71.000
100.000
117.895

0.875
1.000
1.125
1.125
1.375
1.625
1.875
2.250
2.250
2.500

0.0078
0.0091
0.0099
0.0099
0.0115
0.0131
0.0147
0.0175
0.0191
0.0191

3017
3904
4985
5518
8328
14210
21534
32557
43749
49708

4284
5808
7720
8786
13906
25171
39318
60614
82499
94417

23
35
49
55
96
186
317
570
836
950

33
53
76
87
160
330
579
1061
1577
1805

1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

1.500
2.800
4.000
6.000
10.300
22.700
38.500
60.000
84.500
101.600

0.875
1.000
1.125
1.250
1.375
1.875
2.250
2.500
3.000
3.000

0.0078
0.0091
0.0099
0.0107
0.0115
0.0147
0.0175
0.0191
0.0223
0.0223

3698
5011
6315
8108
11225
21481
33263
47440
66057
75560

5645
8022
10379
13716
19701
39212
62026
89879
126114
145121

29
46
62
87
129
316
582
907
1476
1688

44
73
103
147
227
577
1086
1719
2818
3243

Size

Class

1.5
2
2.5
3
4
6
8
10
12
14
16
18
20
24
30
36

Stem Factor

Torque

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Half ANSI cwp


(lbf)

Full ANSI cwp


(lbf)

PVAA-0198 Rev. 4

-3-

Actuators and Accessories


Thrust & Torque Data Bolted Bonnet Globe Valves
Valve Reference Data
Stem Dia.
(in.)

Stem Factor

Half ANSI cwp


(lbf)

Full ANSI cwp


(lbf)

Torque
Half ANSI cwp
(lbf)

Full ANSI cwp


(bf)

Size

Class

1.5
2
2.5
3
4
6
8
10
12
14

150
150
150
150
150
150
150
150
150
150

1.800
3.100
4.900
7.100
12.600
28.300
50.300
78.500
113.100
135.229

0.750
0.750
0.875
1.000
1.125
1.250
1.500
1.625
2.000
2.000

0.0066
0.0066
0.0074
0.0091
0.0099
0.0107
0.0123
0.0131
0.0155
0.0155

1845
2049
2604
3225
4367
7111
11136
15850
22176
25645

2190
2598
3458
4450
6483
11722
19273
28451
40352
47290

12
14
19
29
43
76
137
208
344
398

14
17
26
40
64
125
237
373
626
734

1.5
2
2.5
3
4
6
8
10
12

300
300
300
300
300
300
300
300
300

1.800
3.100
4.900
7.100
12.600
28.300
50.300
78.500
113.100

0.750
0.750
0.875
1.000
1.125
1.375
1.500
2.000
2.500

0.0066
0.0066
0.0074
0.0091
0.0099
0.0115
0.0123
0.0155
0.0191

2396
2925
3967
5180
7746
14818
24126
37112
52848

3292
4350
6184
8361
13242
26885
45252
70224
100696

16
19
29
47
77
170
297
576
1010

22
29
46
76
131
309
557
1090
1925

1.5
2
2.5
3
4
6
8
10
12

600
600
600
600
600
600
600
600
900

1.800
3.100
4.900
7.100
12.600
28.300
48.700
74.700
108.400

0.750
1.000
1.125
1.250
1.500
1.875
2.000
2.500
3.250

0.0066
0.0091
0.0099
0.0107
0.0123
0.0147
0.0155
0.0191
0.0240

3292
5105
6974
9188
14564
28830
45967
69439
100877

5084
8209
11699
15875
26129
53909
87934
133877
195255

22
46
69
98
179
424
713
1328
2417

34
75
116
170
321
793
1365
2560
4678

PVAA-0198 Rev. 4

-4-

Seat Area
(sq. in)

Total Thrust

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Actuators and Accessories


Thrust & Torque Data Pressure Seal Wedge Gate Valves
Valve Reference Data

Size

Seat Area
Class

Stem Dia.
(sq. in)

Stem Factor
(in.)

2.5
3
4
6
8
10
12

600
600
600
600
600
600
600

5.400
5.400
9.600
23.200
39.900
61.000
88.700

0.875
0.875
1.000
1.375
1.625
1.875
2.000

2.5
3
4
6
8
10
12
14
16
18
20
24

900
900
900
900
900
900
900
900
900
900
900
900

5.900
5.900
10.300
21.700
37.700
58.400
80.500
97.200
125.200
156.700
198.000
287.300

2.5
3
4
6
8
10
12
14
16
18
20
24

1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

2.5
3
4
6
8
10
12
14
16
18
20
24

2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500

Total Thrust
Half ANSI cwp

Torque

Full ANSI cwp


(lbf)

Half ANSI cwp


(lbf)

0.0078
0.0078
0.0091
0.0115
0.0131
0.0147
0.0155

3394
3394
4712
8999
13643
19336
26016

5038
5038
7425
15249
24035
34921
48033

26
26
43
103
179
285
404

39
39
68
175
315
514
746

0.875
0.875
1.000
1.375
1.625
1.875
2.000
2.250
2.500
2.500
2.750
3.500

0.0078
0.0078
0.0091
0.0115
0.0131
0.0147
0.0155
0.0175
0.0191
0.0191
0.0207
0.0261

4382
4382
6302
11625
18106
26262
34294
41282
52141
62631
78028
113352

7015
7015
10604
20499
32963
48775
64588
78063
99282
120261
150556
219703

34
34
57
134
237
386
532
723
997
1198
1618
2955

54
54
96
236
432
718
1003
1367
1898
2299
3121
5727

3.400
4.900
8.300
18.700
31.900
48.700
69.000
82.500
108.400
137.900
170.900
247.500

0.875
1.000
1.125
1.625
1.875
2.250
2.500
2.750
3.000
3.500
4.000
4.500

0.0078
0.0091
0.0099
0.0131
0.0147
0.0175
0.0191
0.0207
0.0223
0.0261
0.0293
0.0325

4754
6178
8704
17485
26594
38932
52441
62354
79340
101463
126260
176015

7757
10357
15159
31720
49438
73363
99883
119208
152679
195927
244520
343029

37
56
86
229
391
682
1003
1293
1773
2645
3699
5724

60
94
150
416
728
1285
1910
2471
3411
5107
7163
11155

2.400
3.600
5.900
12.600
21.700
34.500
47.200
58.200
76.600
97.200
117.900
170.900

1.125
1.125
1.375
1.625
2.000
2.500
2.750
3.000
3.500
4.000
4.500
5.000

0.0099
0.0099
0.0115
0.0131
0.0155
0.0191
0.0207
0.0223
0.0256
0.0293
0.0325
0.0357

7538
8649
12792
21310
33776
52075
67510
81674
107578
136731
167188
228750

12826
15047
22834
39370
63553
99150
129519
157347
208157
265462
325375
447499

75
86
147
279
524
996
1400
1825
2751
4005
5437
8177

127
149
263
516
986
1896
2685
3516
5322
7776
10581
15996

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Full ANSI cwp


(lbf)

(bf)

PVAA-0198 Rev. 4

-5-

Actuators and Accessories


Thrust & Torque Data Pressure Seal Parallel Seat Gate Valves
Valve Reference Data
Stem Dia.
(in.)

Full ANSI cwp


(lbf)

Half ANSI cwp


(lbf)

Full ANSI cwp


(bf)

0.0078
0.0078
0.0091
0.0115
0.0131
0.0147
0.0155

3194
3194
4357
8141
12166
17079
22735

4638
4638
6715
13532
21083
30407
41469

25
25
40
94
159
251
353

36
36
61
156
276
447
644

0.875
0.875
1.000
1.375
1.625
1.875
2.000
2.250
2.500
2.500
2.750
3.500

0.0078
0.0078
0.0091
0.0115
0.0131
0.0147
0.0155
0.0175
0.0191
0.0191
0.0207
0.0261

4055
4055
5730
10420
15848
23021
29826
35887
45192
53934
67039
97407

6360
6360
9460
18090
28445
42293
55653
67274
85385
102867
128578
187813

31
31
52
120
208
339
463
628
864
1031
1390
2539

49
49
86
208
373
622
864
1178
1633
1967
2666
4896

3.400
4.900
8.300
18.700
31.900
48.700
69.000
82.500
108.400
137.900
170.900
247.500

0.875
1.000
1.125
1.625
1.875
2.250
2.500
2.750
3.000
3.500
4.000
4.500

0.0078
0.0091
0.0099
0.0131
0.0147
0.0175
0.0191
0.0207
0.0223
0.0261
0.0293
0.0325

4439
5724
7936
15753
23639
34421
46050
54712
69299
88690
110430
153090

7127
9449
13621
28256
43529
64342
87100
103925
132598
170381
221861
297180

34
52
79
206
348
603
880
1134
1548
2312
3235
4978

55
86
135
370
641
1127
1665
2155
2963
4441
6235
9664

2.400
3.600
5.900
12.600
21.700
34.500
47.200
58.200
76.600
97.200
117.900
170.900

1.125
1.125
1.375
1.625
2.000
2.500
2.750
3.000
3.500
4.000
4.500
5.000

0.0099
0.0099
0.0115
0.0131
0.0155
0.0191
0.0207
0.0223
0.0261
0.0293
0.0325
0.0357

7168
8093
11882
19367
30429
46754
60229
72696
95763
121738
149002
202388

12086
13937
21014
35483
56858
88507
114958
139392
184526
235476
289003
394777

71
80
137
254
472
894
1249
1624
2496
3566
4845
7234

120
138
242
465
883
1692
2383
3115
4810
6898
9398
14111

Class

2.5
3
4
6
8
10
12

600
600
600
600
600
600
600

5.400
5.400
9.600
23.200
39.900
61.000
88.700

0.875
0.875
1.000
1.375
1.625
1.875
2.000

2.5
3
4
6
8
10
12
14
16
18
20
24

900
900
900
900
900
900
900
900
900
900
900
900

5.900
5.900
10.300
21.700
37.100
58.400
80.500
97.200
125.200
156.700
198.000
287.300

2.5
3
4
6
8
10
12
14
16
18
20
24

1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

2.5
3
4
6
8
10
12
14
16
18
20
24

2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500

Stem Factor

Torque

Half ANSI cwp


(lbf)

Size

PVAA-0198 Rev. 4

-6-

Seat Area
(sq. in)

Total Thrust

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Actuators and Accessories


Thrust & Torque Data Pressure Seal Globe Valves
Valve Reference Data

Total Thrust

Seat Area
(sq. in)

Stem Dia.
(in.)

900
900
900
900
900
900
900
900

5.400
5.400
9.600
21.700
35.800
56.700
78.500
95.000

1.125
1.125
1.500
2.000
2.500
3.000
3.500
4.000

0.0099
0.0099
0.0123
0.0155
0.0191
0.0223
0.0261
0.0293

9947
9947
16683
33983
54161
83078
113529
137945

17644
17644
30367
63967
103322
160156
220059
267891

98
98
205
527
1036
1856
2959
4041

175
175
374
993
1976
3579
5736
7847

2.5
3
4
6
8
10
12

1500
1500
1500
1500
1500
1500
1500

3.400
4.900
8.300
18.700
31.900
48.700
69.000

1.125
1.500
1.750
2.500
3.000
3.500
4.000

0.0099
0.0123
0.0139
0.0191
0.0223
0.0261
0.0293

11020
16259
24870
52201
84100
124064
171887

19790
29518
46239
99401
162201
241128
335774

109
200
346
998
1879
3234
5035

196
363
643
1901
3624
6286
9836

2.5
3
4
6
8
10
12

2500
2500
2500
2500
2500
2500
2500

2.400
3.600
5.400
12.600
21.700
34.500
47.200

1.250
1.500
1.625
2.500
3.000
3.750
4.250

0.0107
0.0123
0.0131
0.0191
0.0223
0.0277
0.0309

14431
20669
27974
62904
101448
158653
212443

26362
38338
52698
120807
196897
309806
416387

154
254
367
1203
2267
4392
6566

282
472
691
2310
4399
8575
12869

Size

Class

2.5
3
4
6
8
10
12
14

Stem Factor

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Half ANSI cwp


(lbf)

Full ANSI cwp


(lbf)

Torque
Half ANSI cwp
(lbf)

Full ANSI cwp


(bf)

PVAA-0198 Rev. 4

-7-

Actuators and Accessories


Thrust and Torque Data Pressure Seal Y-Globe Valves
Valve Reference Data
Stem Dia.
(in.)

Stem Factor

Half ANSI cwp


(lbf)

Full ANSI cwp


(lbf)

Torque
Half ANSI cwp
(lbf)

Full ANSI cwp


(bf)

Size

Class

8
10
12
14
16
18
20
24

900
900
900
900
900
900
900
900

39.900
61.940
86.600
86.600
135.400
135.400
198.100
302.600

3.000
3.750
5.500
5.500
6.750
6.750
8.000
8.000

0.0223
0.0272
0.0390
0.0390
0.0470
0.0470
0.0551
0.0551

62565
95390
143114
143114
218550
218550
313682
441277

119130
183280
275227
275227
423599
423599
611364
866553

1398
2593
5577
5577
10280
10280
17286
24317

2662
4982
10726
10726
19925
19925
33690
47752

8
10
12
14
16
18
20
24

1500
1500
1500
1500
1500
1500
1500
1500

39.900
61.940
86.600
86.600
135.400
135.400
198.100
302.600

3.000
3.750
5.500
5.500
6.750
6.750
8.000
8.000

0.0223
0.0272
0.0390
0.0390
0.0470
0.0470
0.0551
0.0551

100402
154181
231487
231487
355711
355711
512807
725752

194805
300862
451974
451974
697922
697922
1009614
1435504

2243
4191
9021
9021
16732
16732
28259
39993

4353
8178
17614
17614
32829
32829
55635
79104

8
10
12
14
16
18
20
24

2500
2500
2500
2500
2500
2500
2500
2500

27.180
42.780
60.100
86.600
86.600
135.400
135.400
198.100

3.500
4.000
4.750
5.500
5.500
6.750
6.750
8.000

0.0261
0.0293
0.0341
0.0390
0.0390
0.0470
0.0470
0.0551

128920
191946
268124
378181
378181
583390
583390
843341

250841
375892
526749
745362
745362
1153280
1153280
1670683

3361
5623
9151
14738
14738
27441
27441
46473

6539
11011
17979
29047
29047
54248
54248
92064

PVAA-0198 Rev. 4

-8-

Seat Area
(sq. in)

Total Thrust

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Actuators and Accessories


Bevel Gear Actuators
Bevel Gear Actuators

Handwheel Orientation

Many applications require gate, globe and stop-check valves to


use gearing to reduce the hand wheel rimpull and thus allow one
man to manually seat or unseat the valve. See page 2 for definition
and calculation of rimpull. Standard gear actuators are sized to
seat or unseat the valve with a rimpull requirement of less than 250
Ibs. Unless otherwise specified the maximum differential
pressure is assumed to 1/2 of the ANSI B16.34 cold working
pressure for the rated class.
When the actual maximum differential pressure is known, or a
maximum rimpull is specified which is less than 250Ibs, this
information should be provided in your Request for Quotation. The
information required to permit custom size gearing is as follows:

Possible handwheel orientations are shown in the figure to the right


below. Spur gear (SGA) or compound bevel gear (BGA) attachments can be provided in any position shown in Figure 1. Typical
configurations are shown in Figure 2.

Figure 1

a) Maximum differential shut off pressure


b) Maximum allowable handwheel rimpull to seat or
unseat valve

7
Outlet

8
Bevel or Worm Gear
Handwheel

1
Horizontal
Handwheel

See pages AA-9 for instructions on sizing bevel gears.


Our standard bevel gear actuator is Limitorque Model B320, with
standard features:
1)
2)
3)
4)
5)
6)

Inlet

2" square air wrench nut.


Weatherproof, built for outdoor service.
Motor actuator adaptable.
Compound gearing available.
Requires only motor actuator type mounting plate.
Five different handwheel sizes available for each
unit size.

Figure 2

Base Unit

BGA Attachment

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

SGA Attachment

PVAA-0198 Rev. 4

-9-

Actuators and Accessories


Bevel Gear Sizing
TABLE 1
MAXIMUM OUTPUT
TORQUE
UNIT TYPE
& SIZE
B320-05
B320-10
B320-20
B320-30
B320-40
B320-50
B320-70
B320-80
B320-90

UNIT
RATIO
2:1
3:1
3:1
4:1
3:1
4:1
4:1
6:1
4.1
6:1
4:1
6:1
6:1
8:1
6:1
8:1
6.2:1

UNIT
EFFICIENCY

MANUAL

MOTORIZED

Ft-Lb

Nm

Ft-Lb

Nm

300

407

240

325

15000

68

0.90

625

845

500

675

25000

0.90

750

1015

600

810

40000

0.90

1250

1695

1000

13555

40000

175

2 3/8

0.90

2440
1695
5085

1500
1000
3000

2035
1355
4070

80000

355

2 7/8

0.90

1800
1250
3750

10000

445

3 1/2

90

0.90

6000

8140

4500

6100

150000

665

102

0.90

8000

10850

6500

8815

200000

890

4 3/4

120

0.90

12000

16280

12000

16280

325000

1445

5 1/2

140

6.3:1
10.8:1
6.3:1
10.8:1
6.3:1
10.8:1
5:1
17.5:1

Bevel gears are sized to meet specific rimpull forces required to


operate a valve based on the service conditions, particularly the
maximum differential pressure. The following calculations are
used in the selection of a bevel gear for a specific application.
1. Calculate seating/unseating torque for valve. (See page 2).
2. Using the maximum thrust and maximum torque from Table 1
select the smallest bevel gear which can meet the seating/
unseating torque requirement calculated in Step 1.
3. Divide the torque value from Step 1 by the mechanical advantage (ratio times efficiency) for the gear selected in Step 2. The
result is the torque at the shaft of the gear. This must be less
than 1.5 times the desired rimpull. If it is not, a spur gear
attachment (SGA) can be added or another gear type can be
selected.
4. Using the torque calculation from Step 3 select from Table 2 the
smallest handwheel diameter which will meet the rimpull
requirement.
To determine the mechanical advantage of a bevel gear unit with
a SGA, multiply the mechanical advantage of the base unit times
the mechanical advantage of the SGA (ratio x efficiency of base
unit) x (ratio x efficiency of the SGA).

TABLE 2
Available Handwheel sizes for Bevel Gears
12" Diameter
.5 Radius in Ft.
18" Diameter
.75 Radius in Ft.
24" Diameter
1.0 Radius in Ft.
30" Diameter
1.25 Radius in Ft.
36" Diameter
1.5 Radius in Ft.

-10-

Lb

SPUR GEAR
ATTACHMENT

MAXIMUM STEM
CAPACITY

0.90

Bevel Gear Sizing

PVAA-0198 Rev. 4

MAXIMUM
THRUST
kN

Inch

mm

Ratio

1.5

38.1

n/a

EFFICIENCY
n/a

105

13/4

45

3:1

0.90

175

2 3/8

60

3:1

0.90

60

3:1

0.90

73

3:1

0.90
0.80
0.80
0.80
0.90
0.80

Example: 12" 600 Ib. gate valve with graphitic packing at 740
psi. Rimpull requirement 150 Ibs. maximum.
Step 1 = Seating/unseating thrust 30396.36 Ibs.;
torque = 471.14 ft. Ibs.
Step 2 = Select a base unit. (B320-20 w/3:1 ratio)
Step 3 = Torque/Mechanical advantage =471.14/(3.0x0.90)
= 471.14/2.7 =174.5 ft. Ibs.
174.5 = torque at shaft of gear.
Step 4 = Rimpull = torque/handwheel radius =174.5/1.25
= 139.6 Rimpull.
Selected gear=B320-20 w/3:1 ratio using a 30" handwheel.
Rules of Thumb for Bevel Gearing
1. Check the rimpull on 12" and larger 150 Ib. gate valves, 10"
and larger 300 Ib. gate valves, 8" and larger 600 Ib. gate
valves; all globe, stop-check and nonreturn valves; and all
gate valves Class 900 and higher to insure that one man
could seat or unseat the valve under the actual site line
conditions.
2. On the average, operators should be capable of lifting their
own weight, using this as a guide maximum rimpull can be
estimated, ie; a 175 Ib. man should be able to handle a
seating rimpull up to about 175 Ibs. Rimpulls are often
specified much lower to avoid operator strain and possible
injury.
3. Low rimpull requirements often result in the selection of
bevel gears with high gear ratios. This can result in high
operating times due to the number of turns needed to cycle
the valve. Keep this in mind when specifying a maximum
rimpull.
4. Air wrench operation speeds up cycle time on high gear ratio
bevel gears however, the mechanical advantage available
from bevel gearing enables the operator to damage the
valve. Never seat or back seat the valve using an air wrench;
manually seat and back seat the valves with caution, especially when equipped with bevel gears.

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Actuators and Accessories


Bevel Gear Dimensions
Envelope dimensions (centerline-to-top
open) for Pacific valves furnished with
bevel gears can be estimated from the
following data. These dimensions are for
estimating purposes and can not be used
for construction.
Note that many Pacific pressure seal valves
are furnished with bevel gear actuators as
standard. Refer to the envelope dimensions in the Pressure Seal section for
specific sizes. Use the following to estimate dimensions for all bolted bonnet and
pressure seal valves that are not normally
furnished with bevel gears.
To estimate envelope dimensions:
1. Determine the actuator size needed
based on the torque required for operating conditions. Refer to page 9 for
bevel gear sizing.

2. Determine dimensions A and B from the


table below for the actuator selected in
Step 1.
3. Add the B dimension shown below plus
1/2 the handwheel diameter to the
centerline-to-top closed dimension
listed in the appropriate valve section.
(Notefor pressure seal valves that are
not normally furnished with bevel gears,
deduct 90% of the nominal valve size in
inches from the centerline-to-top open
dimensions to estimate the centerlineto-top closed dimension).

The following dimensions are based on


Limitorque B320 actuators. Use of other
actuators may require the use of mounting
adapter plates that could increase the overall valve-actuator height, contact factory before using dimensions for other actuators.
In most cases height will be 1 to 2 inches
less than determined using the above
method as it ignores the height of the stem
above the top of the yoke. Many actuators
can be mounted directly to the top of the
yoke, however, some sizes require the use
of mounting adapter plates. If adapter plates
are required they will fit within this space.

4. Compare the centerline-to-top open


dimension listed in the appropriate valve
section to the result of Step 3. The largest dimension will determine the size of
the operating envelope needed.

A Dia
Base Unit

Unit Type & Size


(lbs.)

Approx. Wt.
(Lbs.)
Unit
SGA

A
(in.)

B
(in.)

C
(in.)

B320-05

24

n/a

6.1

3.6

6.9

B320-10

46

75

7.6

3.1

8.7

B320-20

51

80

7.6

3.6

8.7

B320-30

57

86

9.4

3.6

10.4

B320-40

68

97

9.4

4.2

10.4

B320-50

143

198

14.0

5.0

13.1

B320-70

254

309

16.8

5.7

15.1

B320-80

418

474

19.7

6.5

18.8

B320-90

745

875

18.8

13.4

15.7

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

PVAA-0198 Rev. 4

-11-

Actuators and Accessories


Remote Actuators
Remote Actuators

Motor Actuators

In many applications, operation of valves


may require the use of electric, pneumatic
or hydraulic actuators. Such applications
include those where the valve (1) is too
large or has too high a differential shut-off
pressure for manual operation; (2) is not
accessible for manual operation; (3) is part
of a system requiring simultaneous operation of many valves; (4) must be triggered
from a remote location, as is often essential
for emergency shut-off in hazardous areas.

Motor actuators for rising stem valves can be powered by air, gas, hydraulic or electric
power. The most common method of actuation is the electric motor actuator, as it is
generally the most cost effective.

We will gladly furnish any type or make of


actuator you specify, or make recommendations for your particular service conditions. All Pacific gate, globe and non-return
valves can be supplied with electric, air,
gas or hydraulic driven motor actuators or
cylinder actuators.

Electric motor actuated valves can be provided to meet the broadest range of requirements
including operating cycle time, use of integral or remote controls, starters and indicators,
and a wide range of power sources. They are less readily adaptable to fail-safe operation
than cylinder actuators because they generally require more stored energy.
Air motor actuators are often specified in very hazardous locations where electric power
is not available or permitted. The major disadvantage of this type of actuator is air
consumption, particularly when applied to large valves. The combination of high gear ratio
and long stroke can drain an entire air system unless the air supply system is specially
designed to accommodate this type of actuator. Like electric motor actuators, these are
not readily adaptable for a fail-safe mode.

Information Required to Quote Motor Actuators


1. Valve size, figure number or description.
2. Valve operating conditions (pressure, temperature, flow rate and fluid).
3. Maximum differential (shut-off) pressure.
4. Primary power supply:
a) electric-voltage, phase cycles,
b) gas or hydraulic-fluid, available flow rate, maximum and minimum
pressure.
5. Control voltage.
6. Valve stem position.
7. Closing time and frequency.
8. Required construction (NEMA, etc.) or local environment.
9. Auxiliary equipment:
a) push-button stations,
b) reversing controllers,
c) position indicators,
d) other (i.e., stem covers, etc.)
10. Special requirements (i.e., radiation, seismic, etc.)
11. Preference for specific manufacturer, if any.

PVAA-0198 Rev. 4

-12-

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Actuators and Accessories


Remote Actuators

Cylinder Actuators
Air or gas cylinder actuators include single or double acting, fail open
or closed by mechanical spring or pneumatic force. They can be
manufactured to accommodate any length stroke. The limitations of
air cylinder actuators are mechanical spring limits and thrust requirements in excess of 75,000 Ibs. Mechanical springs used with
air cylinders can be sized for up to 20,000 Ibs. of thrust and have a
stroke limit of about 14" max. depending on thrust output required.
In applications where mechanical springs can not be used, a
pneumatic spring provided with stored air pressure is capable of
providing a fail safe mode. Thrust requirements up to 25,000 Ibs. can

be accommodated with standard bore size cylinders assuming


minimum 80 PSIG field air supply. Thrust requirements between
25,000 Ibs. and 75,000 Ibs. can be accommodated by boosting or
intensifying field air pressure to a higher working pressure for the
cylinder and stored locally in a high pressure air tank.
Hydraulic systems are better suited and more economical for thrust
requirements over 75,000 Ibs. Cylinder actuators can be provided
with manual overrides for emergency valve actuation, fail safe mode
and other accessories.

Diaphragm Actuators
Diaphragm actuators available are: double acting (air pressure
required open or close), direct acting (air pressure required to close,
mechanical spring to open) or reverse acting (mechanical spring to
close, air pressure required to open).
This very simple and very economical actuator has application
limitations. The first limitation is stroke; a 4" stroke is the longest
available from most manufacturers. This limits adaptable valve size
to gate valves 4" and smaller and globe valves in smaller sizes. The

second limitation is output thrust, this is the major constraint in


selecting this type of actuator for use with our unbalanced plug globe
valves. Most manufacturers can provide diaphragm areas up to 200
square inches, however, maximum air pressure allowed for actuation decreases. Maximum air pressures are as low as 45 PSIG for
large area diaphragms available from most major manufacturers
thus limiting thrust output. Manual override handwheels are available as an option.

Information Required to Quote Cylinder or Diaphragm Actuators


1.
2.
3.
4.
5.
6.
7.

8.
9.

Valve size, figure number or description.


Operating conditions (pressure, temperature, flow rate and fluid).
Maximum differential (shut-off) pressure.
Primary power supplyair or hydraulicavailable maximum and minimum
pressure and source.
Failure mode (open, closed, as is?).
Control voltage and enclosure designations (NEMA, etc.).
Auxiliary equipment:
a) limit switches,
b) solenoids,
c) positioners,
d) manual over-rides.
Valve orientation.
Preference for specific manufacturer, if any.

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

PVAA-0198 Rev. 4

-13-

Actuators and Accessories


NEMA Area Classification
NEMA Area Classifications for Electrical Enclosures most commonly
specified on Valve Actuator Requirements
Type 3SDust-tight, Raintight and Sleet (Ice) ProofOutdoor
Type 3S enclosures are intended for use outdoors to protect the
enclosed equipment against windblown dust and water and to
provide for its operation when the enclosure is covered by external
ice or sleet. These enclosures do not protect the enclosed equipment against malfunction resulting from internal icing; where this is
a requirement, the apparatus manufacturer should be consulted.
Type 4Watertight and Dust-TightIndoor
Type 4 enclosures are intended for use indoors to protect the
enclosed equipment against splashing water, see page of water,
falling or hose directed water, and severe external condensation.
Type 6Submersible, Watertight, Dust-Tight and Sleet (Ice)
Resistant Indoor and Outdoor
Type 6 enclosures are intended for use indoors and out-doors
where occasional submersion is encountered. They shall protect
the enclosed equipment against a static head of water of six (6) feet
for thirty (30) minutes, dust, splashing or external condensation of
noncorrosive liquids, falling or hose directed water, lint and seepage. They are not sleet (ice) proof.
Type 7, Class 1, Groups A, B, C, & D Air-Break Equipment
Indoor
Type 7 enclosures are intended for use indoors in the atmospheres
and locations defined as Class I and Groups A, B, C, and D in the
National Electrical Code. The letters A, B, C, or D which indicate the
gas or vapor atmospheres in the hazardous location appear as a
suffix to the designation, Type 7 to give the complete NEMA
designation and correspond to Class 1, Group A, B, C, or D,
respectively, as defined in the National Electrical Code.

CLASS

I
Gases
Vapors

II
Combustible

DIVISION
1
Normally
Hazardous

-14-

A
B
C
D

2
Not Normally
Hazardous

A
B
C

1
Normally
Hazardous

F
G
2
Not Normally
Hazardous

PVAA-0198 Rev. 4

GROUP

Type 9, Class 11, Groups E, F, & G Air Break Equipment


Indoor
Type 9 enclosures are intended for use indoors in the atmospheres
defined as Class 11 and Groups E, F, or G in the National Electrical
Code. The letters E, F, or G which indicate the dust atmospheres in
the hazardous location appear as a suffix to the designation Type
9 to give the complete NEMA designation and correspond to Class
11, Group E, F, or G, respectively, as defined in the National
Electrical Code. These enclosures prevent the ingress of explosive
amounts of hazardous dust.
Summary of Hazardous Atmospheres (Based on National Electrical Code and UL)
As explained in the definitions of the NEMA Types 7 and 9. The
groups (indicated by letters), which follow the type class, indicate
the gas or vapor atmospheres within the hazardous locations.
The following chart is a listing which gives the typical atmospheres
covered by these groups.
You will note that this list also includes a Division 1 or 2 in addition
to the class. The Division simply indicates if the area in question is
considered Normally Hazardous or Not Normally Hazardous.
1. A Division 1 area, is or might be hazardous under
normal conditions.
2. A Division 2 area, might become hazardous should an
unusual condition arise.

TYPICAL ATMOSPHERES
Acetylene
Hydrogen; Manufactured Gas; and Equivalent
Ethyl-Ether Vapors; Ethylene; Cyclopropane
Gasoline; Hexane; Naptha; Benzine;
Butane; Propane; Alcohol; Acetone
Benzol; Lacquer Solvents; Natural Gas
Same as Division I
Same as Division I
(Shown Above)
Metal Dust, Including Aluminum,
Magnesium, and their Commercial
Alloys, and other Metals of Similarly
Characteristics.
Carbon Black, Coal, Coke Dust.
Flour, Starch, Grain, Dusts,
Same as Division I
(Shown Above)

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Actuators and Accessories


Chain Wheels Extension Stems Floor Stands
Chain Wheels
Pacific Valves supplies two styles of chainwheels to meet all service conditions. For standard
service, economical Babbitt chain wheels are available for handwheels to 30". For heavy duty
service, specify the more rugged Pacific Valves chain wheels. When ordering, specify: a) chain
wheel number, b) handwheel size, c) total feet of chain desired (2 X hanging length).
BABBITT CHAIN WHEEL
Number

Fits Handwheel Dia.


(in.)

Chain Wheel Dia.


(in.)

Weight
(lbs.)

0
1
11/2
2
21/2
3
31/2
4
41/2
5

2-4
41/8-57/8
6-71/2
73/4-9
91/4 -121/2
123/4-151/2
153/4-19
191/4-22
221/4-26
261/4-30

4
57/8
71/2
9
121/2
151/2
19
22
26
30

2
4
5
9
14
19
25
37
46
60

PACIFIC VALVES CHAIN WHEEL


Number

Fits Handwheel Dia.


(in.)

24A
46B
67C
79D
912E
1215F
1519G
1922H
22261

Chain Wheel Dia.


(in.)

2-41/8
41/4-61/8
61/4-71/4
71/2-9
1
9 /4-121/2
123/4-151/2
153/4-19
191/4 -22
221/4-26

37/16
53/8
67/8
73/8
111/8
14
173/8
205/8
243/4

Weight
(lbs.)
4
5
8
12
17
24
34
47
68

Floor Stands/Extension Stems


Floors Stand

How To Order

Floor stands are available with or without indicators. This floor


stand will operate rising or non-rising stem valves, when fitted
with the proper extension stem and fitting.

For Pacific valves, specify:


1. Complete valve data: figure number and valve size.
2. With or without indicator.
3. Dimension A, center of valve port to floor level.

Impact Handwheels
Pacific Valves can provide either impact handwheels or clampon hammer blow handwheel adapters. Pacific pressure seal
globe valves include impact handwheels as a standard feature.
Hammerblow handwheel adapters can be furnished with
handwheel or chainwheel construction.

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Extension Stems Only


1. Complete valve data: figure number and valve size.
Dimension from valve centerline to top of extension
stem handwheel.

PVAA-0198 Rev. 4

-15-

Actuators and Accessories


Impact Handwheel Adapters and Locking Devices
Typical Interlock Lock Mounting

Locking Devices and Interlocks


Increased security concerns and critical sequencing of processes have prompted the use of locking devices and interlocks
for valves. While the most basic of locking devices is the chain
and padlock, complex process plants are more frequently
utilizing key interlock systems. Interlock systems are used on
valves when sequencing of valve operation is critical to the
safety of plant personnel, process unit operation or the environment. Interlocks are provided with keys which are released only
under specific conditions such as when the valve is fully open.
Once the key is released it can be used to open the next valve
in sequence. For further detailed information, you may contact
the Interlock Manufacturers.

Interlock

Stem Extension
Mounting Bracket

Handwheel

Handwheel Operated Valve

Bevel Gear Actuated Valve

Handwheel

Handwheel

Bevel Gear

Yoke

PVAA-0198 Rev. 4

-16-

Yoke

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Actuators and Accessories


By-Passes
By-Passes
By-passes serve two purposes. First, they are used in steam service
to warm-up the line before the main valve is opened. Second, they
are used on steam and other lines to balance the pressure on both
sides of the main valve wedge or disc to aid in opening a large valve.

Gate valve by-passes shall be regularly attached to the side of the


main valve with the stems of both valves parallel and pointing
upward (between locations A & B).

Pacific valves can be furnished with all welded-on by-passes when


specified. By-passes are equipped with a single OS&Y globe valve
with a pressure/temperature rating and corrosion resistance equal
to or exceeding that of the main valve.

Globe valve by-passes shall be regularly attached to the right side


of the main valve with the stems of valve parallel and pointing
upward. The right side of the globe valve is the side at the right when
facing the flow port which leads to the underside of the disc
(between location E & F).

5"-8"
10"-36"
Main valve size:
11/2"-4"
1
3
/2"
/4"
1"
By-pass size:
By-passes on valves 4" and larger are furnished to comply with
MSS Standard Practice SP-45, Series A.

Bleed, drain and by-pass piping can be furnished with manual or


remote actuated valves, as required.
Where service conditions warrant larger-than-standard by-passes,
it is recommended that the installation of the by-passes be around
the main valve.

Gate & Globe Valves

Smaller Globe Valve

F
A

Front View

Side View
3201 Walnut Avenue Long Beach, CA 90807
Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

Bottom View
PVAA-0198 Rev. 4

-17-

Actuators and Accessories


Drain and Bleed Connections
When specified, Pacific valves can be furnished with drain connections at any of the locations shown below. Standard drain connections
are the same size as shown below and are drilled, tapped and
plugged.
Main valve size:

11/2"-4"

5"-8"

10"-36"

1/2"

3/4"

1"

Drain size:

However, special request drain connections can be furnished with


threaded or seal welded 6" long nipples with or without shut-off
valves. Complete descriptions of desired configurations should be
included in your inquiry.

K (opposite of J)
I

Bleed valves can be supplied upon request. Pacific Valves standard


bleed valve is a gate valve, but other configurations can be furnished.

G
A

E&F

A&B

Globe Valves
E

Gate Valves
A

Check Valves
Note: The sketches shown represent valves with symmetrical shapes.
Sketches are illustrative only and do not infer design.

PVAA-0198 Rev. 4

-18-

3201 Walnut Avenue Long Beach, CA 90807


Tel: 562.426.2531 Fax: 562.595.9717 www.cranevalve.com

HF Acid Valves
Compact Gate,
Globe and Check Valves
Bolted Bonnet Gate,
Globe and Check Valves

PACIFIC VALVES

Pressure Seal Valves

Global Headquarters

Wedgeplug Valves

3201 Walnut Avenue


Long Beach, California 90807
Tel: 562.426.2531
Fax: 562.595.9717
www.cranevalve.com

Actuators and Accessories

Crane Valve Group


From standard to engineered
we bring you a world of valves
SINCE

1864

JENKINS

Cast Steel Gate, Globe, and Check Valves


Bronze & Iron Gate, Globe and Check Valves
Butterfly Valves
Bronze Ball valves

Cast Steel Gate, Globe, and Check Valves


Bronze & Iron Gate, Globe and Check Valves
Butterfly Valves
Bronze Ball valves

TRIANGLE VALVES

ALOYCO

Gate, Globe and Check Valves

Corrosion Resistant Gate,


Globe and Check Valves

FLOWSEAL

CENTER LINE

High Performance Butterfly Valves


Soft Seated, Metal Seated and Fire Safe
Butterfly Valves

Resilient Seated Butterfly Valves


Elastomer Lined Check Valves
Electric and Pneumatic Actuators

CRANE NUCLEAR, INC.

CRANE SERVICE CENTERS

Valves Designed for Nuclear Service


Diagnostic Valve Repair,
Equipment and Services

Valve Repair Services

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