INTRODUCTION
echanical tensile properties of binary density polyM
ethylene (HDPE) and isotactic polypropylene
(iPP) blends have been studied by several authors (1-3).
In all the cases the elastic moduli were about lGPa for
the homopolymers and for the blends as well.
The yield strength and the relative elongation varied
somewhat depending on the molecular characteristics of
the used polymers as well as on the processing employed in making the samples. The ultimate strength
differed also from case to case whereas the elongation at
break in all experiments so far reported shows a similar
qualitative trend (very high values for the pure homopolymers and very poor values for the blends whose rupture occurred during the propagation of the neck along
the samples). In a successive study (4) done in our Institute, it waq found that the mechanical performance of
these blends could be improved by changing operational variables such as temperature and cross-head
speed. In this way, it was possible to obtain even
ultradrawn fibers with sufficiently high modulus and
strength (5).
The tensile mechanical performance of iPP/HDPE
blends may be improved also by a suitable third component (6, 7) (mainly an ethylene-propylene random copolymer EPM), Such an additive, having intermediate
~~
molecular characteristics between the two homopolymers, can act as a compatibilizer as suggested by the
results of previous work where the effect of the addition
of two of these copolymers having different ethylene
percentage, on the impact properties and on the overall
morphology of molded samples have been analyzed (8).
The morphology of the system as well as the fracture
mechanisms are highly influenced by the addition of copolymers. The impact properties were strongly improved and the extent was dependent both on the
HDPE/iPP ratio and on the ethylene content of the
added copolymer. The role of EPM copoIymers as
compatibilizing agents for polyolefin blends has also
been evidenced by Paul, et a2. (1, 6). They have shown
that when an amorphous ethylene-propylene random
copolymer was added to such blends an improvement in
their toughness or ductility was observed. Furthermore, copolymers with residual ethylene crystallinity
were found to be more effective in compatibilizing than
those with less crystallinity.
In the present work the mechanical tensile properties
at room temperature of unoriented extruded samples of
binary HDPE/iPP and ternary HDPE/iPP/EPM blends
have been studied and a morphological analysis of thin
sections has also been performed. The aim is to elucidate the effect of EPM copolymers on the morphology
and on the mechanical and ultimate properties of the
blend extrudates.
489
A Perkin Elmer DSC-2 differential scanning calorimeter was used to determine the melting points (T,) and
the crystallinity (Xr) of HDPE and iPP in all the binary
and ternary blends. Stress-strain curves in tensile mode
at room temperature were obtained by means of an
Instron machine (Model 1122) at a constant cross-head
speed of 10 per minute. Since the samples were directly
M,
Code
~~~
HDPE
iPP
Dutral
Epcar
1.1
3.1
1.8
1.4
_
_
MJM"
MFI
g/10 min.
C, percent
in moles
3.7
3.9
TA'C) Source
~~
x 105
x 105
x 105
x 105
10
20
3.4
60
74
-90
-10
- 60
-47
-140
0
RAPRA
RAPRA
Montedison
Goodrich
~~~
Blend code
HDPE1iPPlcoppolymer
100/0/0
951015
90/0/10
8510115
8010120
7510125
70l0130
7512510
71,25123,7515
67.5122.5110
63.75121.25/25/15
60120120
56.2511 8.75125
52.5117.5130
5015010
47.5147.515
4514511 0
42,5142,5115
40140120
37.5137.5125
35/35/30
2517510
23.75171.2515
22.5167.5110
21.25163.75115
20160120
18.75156.25125
17.5152.5130
0110010
019515
0/90/10
0185115
oiaot20
0175125
0170l30
490
HDPE
percent
100
95
90
85
80
75
70
75
71.25
67.5
63.75
60
56.25
52.5
50
47.5
45
42.5
40
37.5
35
25
23.75
22.5
21.25
20
18.75
17.5
iPP
percent
Copolymer
percent
5
10
15
20
25
30
25
23.75
22.5
21.25
20
18.75
17.5
50
47.5
45
42.5
40
37.5
35
75
71.25
67.5
63.75
60
56.25
52.5
100
95
90
a5
80
75
70
5
10
15
20
25
30
0
5
10
15
20
25
30
0
5
10
15
20
25
30
5
10
15
20
25
30
YPE =
WHDP,
WI,,,, + W , P P
1
0.75
0.50
0.25
Effect of the Addition of E P M Copolymers on the Properties of H i g h Density Polyethylenellsotactic Polypropylene Blends
1.4
1.2
1.0
0.8C
o.sa
0.40
Fig. 1 . Torque oalues, M , as a function of copolymer concentration for all the examined blends: a ) Dutral containing blends; b)
Epcar containingblends: OYpE= 0.0; OYPE= 0.25; AYpE= 0.50;
UY,,
= 0.75 UYp
= 1.0.
1.0
0.80
E 40
ZO
40
60
0.6 0
0.40
0.20 I
10
20
30
%DUTRAL
Effect of the Addition of EPiM Copoly,merson the Properties of High Density PolyethyZenellsotacticPolypropylene Blends
3.0
400
3oa
2.0
20a
1.o
100
10
15
20
96DUTRAL
20
30
10
Yo D U T R A L
Fig. 7. Values of the ratio between modulus and overall cystallinity, EIX:, as a function of copolymer concentration f o r Du. PE = 0.25; AYpE = 0.50;
tral containing blends: o Y p E= 0.0; Y
BYpE = 0.75 UYpE = 1 .O.
3.0
4oa
300
2 .o
200
1.0
100
10
15
20
% EPCAR
10
20
30
% EPCAR
Fig. 8. Values of the ratio between modulus and ouerall cystallinity, EIX:, as a function of copolymer concentration f o r Epcar
containing blends: OYPE = 0.0; OYpE= 0.25; AYpE= 0.50;W p E
= 0.75 UYpE = 1.0.
493
400
300
200
a25
as0
a75
YPE
Fig. 9. Tensile strength, o r , as a function of YPEf o r Dutral containing blends (copolymer percentage as indicated): OYpE =
0.0;OYpfi:= 0.25; a Y p ~= 0.50; WYpfi; = 0.75 OYpfi; 1.0.
0.25
0.50
0.7 5
11)
yPE
Fig. 10. Tensile strength, ur, as a function of Y p Ef o r Epcar containing blends (copolymer percentages as indicated): OYM =
0.0; OY,, = 0.25; AYPF = 0.50; BYpli = 0.75 OYpE = 1 .O.
494
Effect of the A d d i t i o n of EPiM Copoly,mers o n the Properties of High Density Polyethylenellsotactic Polypropylene Blends
observation suggests that HDPE may also act as a nucleating agent for the iPP spherulites.
It is to be noted that for such a blend the domains of
the two components stratify along telescopic rings. (Fig.
13b and 13c). Furthermore, in the decentralized center
of the filaments, a zone of almost circular shape with different morphology is observed. This region contains
mainly HDPE. In fact at temperatures higher than the
Tmof HDPE but lower than the T, ofiPP material in this
zone melts giving rise to the disappearance of birefringence phenomena. Such HDPE segregation can be due
to the fact that the HDPEAPP (25/75) blend undergoes a
particular (melt-elastic) extrusion process. It is likely
that after the shearing zone of the extruder, the dispersed particles of the minor component tend to become spherical under the action of the interfacial forces
(12, 13). In passing through the die they are elongated
along the extrusion direction and forced to coalesce.
This process produces in the extruded filament the observed continuous core. An analogous phenomenon was
found by Martuscelli and others (14) in the case of 25/75
HDPE/aPS blends processed by the same extruder.
The addition of a small amount (5percent) of both copolymers to binary HDPEAPP (25/75) blend causes a
very drastic change in the overall morphology of the
filaments. As shown in Fig. 13d both orientation and
segregation effects disappear. An homogeneous distribution of the spherulites and domains of iPP and HDPE
is, as matter of fact, observed throughout the cross section of the filaments.
Typical scanning electron micrographs of fracture surfaces of extruded filaments of HDPE/iPP (25/75) and
HDPE/iPP/copolymers broken in liquid N Zare reported
in Fig. 14. As shown in Fig. 14a the spherulites of the
minor component (HDPE) segregate in cylindrically
shaped domains having an average diameter of 2-3 pm
oriented along the extrusion direction and uniformly
distributed throughout the whole specimen. The addition of copolymer (Dutral or Epcar) to HDPEAPP
(25/75)binary blends strongly modifies the overall morphology as shown in Fig. 14b. Domains of irregular cy495
mains of the dispersed phase are no longer clearly visible. The above observations suggest once more that
EPM copolymers may act as compatibilizer, and/or
interfacial agents for HDPE and iPP.
It is likely that a certain amount of EPM molecules are
dispersed in the amorphous phases of HDPE and iPP
POLYMER ENGINEERING AND SCIENCE, JUNE, 1983, Vol. 23, No. 9
Effect of the Addition of EPiM Copolymerson the Properties of High Density Polyethylenellsotactic Polypropylene Blends
giving rise to a more interconnected system. These observationsare in agreement with the large improvement
observed on the ultimate mechanical properties of such
blends as well on their impact behavior (8).
ACKNOWLEDGMENT
This research is supported by a grant from the
Progetto Finalizzato Chimica Fine e Secondaria of the
National Research Council (C.N.R.).
CONCLUSIONS
The results presented show that the addition of rubber ethylene-propylene copolymers (Dutral or Epcar)
have a great influence on the morphology of binary
HDPE/iPP blends and consequently on their mechanical tensile properties. Particularly since the chemical
structure of these copolymers is of intermediate nature
between HDPE and iPP, they can act as compatibilizing agents between the amorphous regions of the two
semicrystalline homopolymers. As a matter offact a better homogenization is achieved with respect to the binary HPE/iPP blends. This effect gives to the internal
superstructure of the HDPE/iPP alloys the possibility of
releasing a high stress concentration that can arise in the
material where some discontinuity is present. This
means that the copolymer might improve substantially
the flow capability of HDPEAPP blends so that the
cold-drawing process becomes easier and more continuous than for pure HDPE and iPP homopolymers.
The extent and the influence of this beneficial effect
on the final morphology and on the ultimate properties
of HDPE/iPP blends, seems to be strictly related as
shown by the experimental data, to the chemical structure and molecular characteristics of structure as well as
to the HDPE/iPP blend composition.
REFERENCES
497