Bagian 1

Departemen Teknik Industri
CONCEPTUAL FRAMEWORK
OF
INDUSTRIAL ENGINEERING
Sasaran
Mampu mengidentifikasikan perbedaan
dan persamaan antara Science,
Engineering dan Industrial Engineering
baik yang terkait dengan obyeknya,
metoda analisis dan sinthesis, output,
ukuran kinerja dan validitas serta
profesinya
TI-1101 Pengantar Teknik Industri Conceptual Framework
Materi
Linkage Between Science, Engineering
and Industrial Engineering
History, Scope and Framework of
Engineering
History, Scope and Framework of
Industrial Engineering
Linkage Science Engineering And

Sasaran
Memahami keterkaitan dan karakteristik
Science, Engineering dan Industrial
Engineering serta persamaan dan
perbedaannya
Engineering
Science
Industrial
Engineering
Object
: Natural System
Artificial System Integrated System
Phenomena : Determistic
Det./Probabilistic Prob/Uncertainty
Output
: Theory/Knowledge Product/service
Value Added
Performance : Truth
Benefit
Efficiency
Validity
: Absolute
Relative
Contextual
Start
: Curiosity
Need/Problem
Need/Problem
Profession : Scientist
Engineer
Industrial Engineer
Science
Prime objective: increase knowledge of
natural system
Research
(Scientific Method)
Formulate Hypothesis
Execute Experiment
Analyze Result
Generalize Hypothesis
Theory/Law
(New Knowledge)
Publish the New Knowledge
Basic Knowledge And Tool

Basic knowledge
Logic
Creativity
Tool
Analysis
Synthesis
Process
Scientific Research
Types of Research
Basic Research
- Curiosity
- Theory/Explanation
- Neutral
- Public Domain
Discovery
Applied Research
- Need/Problem
- Product/Service/Method
- Purposive
- Private Domain
Invention
History
Scope and Framework of
ENGINEERING
10
Sasaran
Memahami disiplin engineering baik body
of knowledge, fungsi dan proses
engineerring maupun sejarah dan
perkembangannya
11
Engineering
Prime objective: use the knowledge to design and
develops usable devices, structure and processes
for better human life
Design Process
Identification of Need
Problem Definition
Search
Constraint
Criteria
Alternative Solution
Analysis
Decision
Specification
Communication
12
Basic Knowledge And Tool

Basic knowledge
Mathematics
Natural Sciences
Tool
Analysis
Synthesis
Process
Applied Research
Design
13
Basic Engineering Process

Symptom/Need
Problem (Incl.Outcome)
Analysis(Incld. Exptation)
Synthesis of Alt.Solution
Decision ( Best Altv.)

Solution, System or
Method
14
Problem
Difference
Expectation
Objective
Reality
Achievement
15
Characteristic Of Engineer
Solve Problem
Analyze
Design System
Creativity
Analysis
Synthesis
16
Engineering Function
Research
Development
Design
Production &Testing
Construction
Operation
17
Engineering Era
Early
Era
: Before 1750
Knowledge : -Mathematics
-Physics
Modern
- After 1750
- Not Only Mathematics &
Physics
* Chemical
* Molecular
* Social Sciences
Object
: Physical System
- Not Only Physical System

* Life System
Abstract
18
Early Engineering Era

Egyptian Engineering (3200 BC)
Mesopotamian Engineering (2000 BC)
Greek Engineering (500 BC)
Roman Engineering (320 BC)
Oriental Engineering
European Engineering
19
Early Engineering Era(1)

Egyptian Engineering
3200 BC, Irrigation
3000 BC, Pyramids
Mesopotamian Engineering
Sumerians Built City Walls, Temple and Dug Irrigation Canal
Assyrians Invented Weapon Made of Iron
2000 BC : Assyrians Invented Cavalry
20
Greek Engineering
500-400 BC: Golden Age of Greece ( Art, Philosophy, Science,
Literature, and Government )
440 BC
: Pericle Built Temple on the Acropolis
350 BC
: Demetrius Produced the Most Fearsome
War Machine ( Belfry Had 9 Stories, 75 Feet
Square at the Base, Stood 150 Feet Tall, Weighed
180 Tons, Pushed by 3400 Soldiers)
270 BC
: Ktesibios Designed Water Clock in Alexandria

Aristoteles: Mechanika Is the First Engineering Text
Plato: Natural Law
Archimedes: Archimedes Principle
21
Roman Engineering
1200 BC : Central Indirect Housing Heating in Beycesultan, Turkey
312 BC : Appian Way( Roma - Capera) First Major Surfaced Road
in Europe
40 AD : Claudius Built a Tunnel to Drain Lake Fucius for
Irrigation
100 AD : Alexandria Produced Engineering Manuscripts Entitled:
Mechanics, Pneumatics, Siegecraft, Automation-making,
The Surveyors Transit, and Measurement and Mirrors
97-104 AD : Frontinus Built Roman Aqueduct
22
Oriental Engineering
1. China
Great Wall
400 BC : Invented Escapement Mechanisms for Clock
105 AD : Paper Was Made in China
1200 AD : Magnetic Needle Was Made
2. India
Ironwork
Jundishapur Was World Science Capital
700 AD: Indian System of Numbers Was Informed to
Western Civilization
23
European Engineering
1286
: Eyeglasses Invented in Europe
14 Century : Cannon Was Invented in Germany
15 Century : Renaissance
1474
: Republic of Venice Developed the First Formal
Patent Law
1483
: Leonardo Da Vinci Was One the Great Geniuses
Moved to Milan
1514
: Michelangelo Was Selected in Completing St
Peters Cathedral
1594
: Galileo Was Issued a Patent on a Device for Lifting
Water
24
Modern Engineering Era
Big Five Engineering
Civil
Mechanical
Electrical
Chemical
Newer Engineering
. Nuclear
. Computer
. Bioengineering
. Environmental
. Etc.
25
Big 5 Disciplines
Military Engineering
Civil Engineering
Mechanical Engineering
Mathematics + Physics
Mechanical Principle
Steam Engine
Electrical Engineering
Mathematics + Physics Electrical Science
Telegraph: Samuel Morse
Carbon filament lamp: Thomas Edison
Chemical Engineering
Mathematics + Physics + Chemistry
Synthetic Material
26
Newer Discipline
After World War I
Consider As Special Discipline in One of the
Big Five Discipline
Nuclear Engineering
Electronic Engineering
Aeronautical Engineering
Computer Engineering
Astronautical Engineering
Environmental Engineering
Bioengineering
Etc
27
Relationship of Industrial Engineering to Other

Engineering and Scientific Disciplines
Quality &
Reliability
Statistics
Logic
Mathematics
Physics
Operation Research
Electrical
Engineering
Computer & Inf.Sci

Control Theory
Civil
Engineering
Mechanical
Engineering
Productivity
Science
Psychology and
Sociology
Military
Engineering
Industrial
Engineering
Early Industrial
Engineering
(Scientific
Management)
Early Management
Philosophy
Ergonomics
Manufacturing
Engineering
Chemistry
Chemical
Engineering
Economics
Physiology
28
History
Scope And Framework of
INDUSTRIAL ENGINEERING
29
Sasaran
Memahami konsep Teknik Industri baik
batasan, objek kajian, ruang lingkup,
profesi maupun latar belakang kenapa
disiplin ini lahir
30
Why IE Was Born ?

As a Result of Industrial Revolution
Need for Technically Trained People
Who Could Plan, Organize, and Manage
the Operations of Large Complex System
Need to Increase Productivity and
Efficiency of Operations
31
Pioneers Of IE
Adam SMITH
Charles BABBAGE
Eli WHITNEY
Henry TOWNE
Frederick W TAYLOR
Frank B GILBERTH
Lillian GILBERTH
32
Adam SMITH
Wealth of Nations (1776)
Specialization of Labor
Division of the task in pin making into 4
separate operations increased output by a
factor of almost 5
10 worker could produce 48.000 pins per day
33
Charles BABBAGE
On the Economy of Machinery and Manufacture (1832)
motion and time study
division of labor
Result of factory visit in England and USA(early 1800)

Observed the manufacture of straight pins that:
involve 7 distinct operations
measured the cost and time of performing each operation
Money Could Be Saved Using Woman and Children
Critics : Do not attempt to improve the work methods

or reduce the operation time
34
Henry TOWNE
The Engineer As Economist (1886)
Stressed the Need for Engineers to Be Concerned

With the Profitability Effect of Their Decisions
35
Frederick Winslow TAYLOR

(1856-1915)
FW Taylor was Influenced by Towne and Wentworth

1874 : Machinist Apprentice in the Hydraulic Work
1983 : Mechanical Engineer From Stevens Institute and
Work at Midvale Steel Company
1881 : Began Study of Metal Cutting
1895 : Presented A Piece Rate System at ASME Meeting
1903 : Presented Shop Management
1909 : Presented Principle of Scientific Management
36
Principle of Scientific
Management
1. Develop a science for each element of a mans work,
which replaces the old rule of thumb method
2. Select scientifically and then train, teach, and develop
the workman, whereas previously he chose his own
work methods and trained himself as best as he could
3. Cooperate heartily with the men so as to ensure that
all of the work being done is in accordance with the
principles of the science which has been develop
4. There is almost an equal division of the work and the
responsibility between management and the
workmen. The management takes over all work for
which they are better fitted than the workman.
37
Industrial Engineering ?
Industrial Engineering Is Concerned With the Design,
Improvement, and Installation of Integrated Systems of
People, Material, Information, Equipment, and Energy.
It Draws Upon Specialized Knowledge and Skill in the
Mathematical, Physical, and Social Sciences Together
With the Principles and Methods of Engineering
Analysis and Design to Specify, Predict, and Evaluate
the Results to Be Obtained From Such System
Object
Knowledge
Skill
Result
Job
38
Object
Integrated System
People/Man
+
Material + Equipment + Information + Energy
39
Schematic Representation of Integrated System

Environment
Boundary
Man
Machine
Input
Out-put
Mat
Feed-back
: Interaction
40
Knowledge
Mathematics
Physics
Social Sciences
41
Skill
Method of Engineering Analysis
Design
42
Result
Specify
Predict
Evaluate
43
Job
Design
Installation
Improvement
44
Contextual
2+2=?
45
What Design IE Do ?
Integrated System
Industrial System
(Manufacturing System)
Human Activity
System
Management Control
System
46
Human Activity System
Manufacturing Process
Material and All Other Resources
Machines and Equipment
Methods by Which Workers Perform Task
Layout of Facilities and Specification of Material Flow
Material Handling Equipment and Procedures
Workplace Design
Storage Space Size and Location
Procedures for Maintenance and House Keeping
Safety Procedures
47
Management Control System(1)
Management Planning System

Forecasting Procedures
Budgeting and Economic Analysis
Wage and Salary Plans
Inventive Plans and Other Employee Relation System
Recruiting, Training, and Placement of Employee
Material Requirement Planning
Inventory Control
Production Schedulling
Dispatching
48
Management Control System(2)
Progress and status reporting

Corrective action procedures
Information system
Quality control system
Cost control and reduction
Resources allocation
Organization design
Decision support system
Etc
49
Performance
Efficiency
Effective
Min Cost
Objective
Achievement/Actual
50
What Does IE Do ?
Production
Operations
Management
System
* Product &Services
* Information System
* Manufacturing Process * Financial &Cost System
* Facilities
* Personnel
* Work Methods & Standards
* Production Planning & Control
Corporate
Services
*Comprehensive Planning
*Policies & Procedures
* Performance Measurement
* Analysis
51

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Departemen Teknik Industri

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

Linkage Science Engineering And

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

Departemen Teknik Industri

Departemen Teknik Industri

Basic Knowledge And Tool

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

Departemen Teknik Industri

Basic Knowledge And Tool

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

Basic Engineering Process

Decision ( Best Altv.)

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

- Not Only Physical System

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

Early Engineering Era

Departemen Teknik Industri

Early Engineering Era(1)

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

: Ktesibios Designed Water Clock in Alexandria

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

Departemen Teknik Industri

Departemen Teknik Industri

Modern Engineering Era

Big Five Engineering

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

Departemen Teknik Industri

Departemen Teknik Industri

Relationship of Industrial Engineering to Other

Computer & Inf.Sci

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

TI-1101 Pengantar Teknik Industri Conceptual Framework

Departemen Teknik Industri

Why IE Was Born ?

Departemen Teknik Industri

Departemen Teknik Industri