GM
Toyota
4T65-E 4T65E-LB1
PERFORMANCE
Visit www.sonnax.com for details. 800-843-2600 802-463-9722 Sonnax is an Employee-Owned Company
11/29/16 12:48 PM
GEARS
TABLE OF CONTENTS
DECEMBER 2016
Publisher
Managing Editor
Technical Director
Advertising
Senior Designer
Graphic Artist
Dennis Madden
Rodger Bland
Lance Wiggins
Frank Pasley
Jeanette Troub
Aurelio Pea
STREET SMART:
A Logical Approach to
Solenoid Circuit Testing
Page 14
Contributing Editors:
Steve Bodofsky Jim Cathcart
Alex Goldfayn Frank Pasley
Scott Shotton Scottie South
Thom Tschetter
ATRA Technical Staff:
Rolando (Rolly) Alvarez Bill Brayton
Mike Brown Keith Clark
David Chalker Rob Faucett
Pete Huscher Mike Souza
Shaun Velasquez Jarad Warren
by Mike Brown
22
Vanessa Velasquez
by Mike Souza
14 STREET SMART:
A Logical Approach to Solenoid Circuit Testing
24
by Bill Brayton
36
38
41
42
48
1TOC-1216.indd 2
Printed in U.S.A.
by Scottie South
by Thom Tschetter
by Jim Cathcart
by Alex Goldfayn
44 SHOP PROFILE:
Chips Transmissions Builds Success by Knowing Who Their Customers Are
by Steve Bodofsky
50
www.gearsmagazine.com
www.atra.com
by Scott Shotton
Rob Faucett
by Frank Pasley
Gears Staff
DEPARTMENTS
2
by Lance Wiggins
54
59
64
LIST OF ADVERTISERS
Chips Transmissions
in Sevierville, Tennessee
11/29/16 12:09 PM
by Lance Wiggins
members.atra.com
11/29/16 12:11 PM
Please hold...
www.transmissionkits.com
Precision is proud to be a recipient of a GM Supplier of the Year Award for 2014 and 2015
11/29/16 12:48 PM
by Mike Souza
members.atra.com
RE0F09A/B
1mikesouza1216.indd 4
11/29/16 12:18 PM
Figure 1
1mikesouza1216.indd 5
11/29/16 12:18 PM
Figure 3
Figure 4
1mikesouza1216.indd 6
11/29/16 12:18 PM
11/29/16 12:48 PM
Figure 5
1mikesouza1216.indd 8
11/29/16 12:18 PM
Automatic Transmission
Parts
Hard Parts
Rebuild Kits
Bearing Kits with Syncro Rings
Gasket Sets
Forks & Sliders
Gears & Shafts
Rebuilt Transmissions
Transfer Cases
Standards & Automatics
Clutch Parts
Soft Parts
Torque Converters
Master Kits
Banner Kits (Less Steels)
Overhaul Kits
Paper/Rubber Kits
Filters & Kits
Frictions
Steels
Bushings
CVT Belts
Washers
Bearings
Gaskets
Bands
Flex Plates & Flywheels
Coolers
TeckPak Conversion Kits
Superior Shift Correction Packages
Transgo Reprogramming Kits
Transgo Shift Kits
LUK
Forks
Pilot Bushings & Bearings
Clutch Alignment Tools
Additives
Assembly Lubricants
Builders Benches
Lifts
Parts Washer Soap
Rough Service Light Bulbs
R.T.V. Black, Blue, Clear
Technical Manuals
Tools & Equipment
Threadlock & Thread Repair
Electrical
Version 5.0
Digital Catalog
For quicker access & more info, including
our Tranny Guide, ask for our CD
Catalog. With clickable links to take you
from index, to complete photo layout, to
individual part descriptions instantly!
800-940-0197
www.wittrans.com
December 2016 Full Page Ads.indd 9
11/29/16 12:48 PM
Figure 7
Figure 8
10
1mikesouza1216.indd 10
11/29/16 12:18 PM
11/29/16 12:48 PM
11/14/2016 3:21:31 PM
Figure 9
Figure 10
Figure 11
12
1mikesouza1216.indd 12
11/29/16 12:18 PM
11/29/16 12:48 PM
STREET SMART
by Mike Brown
members.atra.com
1brown 1216.indd 14
11/29/16 12:26 PM
Figure 1
1brown 1216.indd 15
Figure 2
15
11/29/16 12:26 PM
Figure 3
16
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11/29/16 12:48 PM
Figure 4
18
1brown 1216.indd 18
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OE OR
BETTER
PRODUCTS WITH
INTEGRITY
sealsap.com
December 2016 Full Page Ads.indd 19
Figure 5
BYPASS TEST
20
1brown 1216.indd 20
11/29/16 12:26 PM
11/29/16 12:48 PM
by Rob Faucett
members.atra.com
Figure 1
22
1Rob 1216.indd 22
Figure 2
11/29/16 12:30 PM
1Rob 1216.indd 23
Figure 3
Figure 4
23
11/29/16 12:30 PM
by Scott Shotton
1scottshotton1216.indd 24
Figure 1
11/29/16 12:32 PM
STEP 1:
GATHER SCAN DATA
The first step is to connect a scan
tool. Check for DTCs and freeze frame
data to see if you can identify the
misfiring cylinder (figure 1). Our test
vehicle set code P0302 and provided
freeze frame date to suggest an
ignition-related problem.
Figure 2
1scottshotton1216.indd 25
25
11/29/16 12:32 PM
Figure 3
STEP 2:
TEST THE COILS
Even though weve identified
three
cylinders
that
were
misfiring, your next step should
be to connect a scope and observe
all eight ignition events, paying
close attention to the questionable
cylinders.
There are two methods you
can use to diagnose Ford ignition
coils: The first is a coil stress
test, spelled out in Ford TSB
05-22-8. This is a great test but
requires caution because it could
damage the PCM if its performed
incorrectly.
In addition, you need to remove
the coils to perform the test, which
takes extra time. Finally, it requires
extensive scope knowledge to perform
the test with a generic scope, because
the TSB instructions are specific to the
VMM; a Ford factory tool.
The second method is much
easier but still requires a scope. What
26
1scottshotton1216.indd 26
Figure 4
11/29/16 12:32 PM
ATRA HAS
STEPPED UP TO
THE PLATE AND
BROUGHT US
SOME OF THE
BEST BUSINESS
TRAINERS IN
THE INDUSTRY.
DOUG DIRKS
DIRKS AUTOMOTIVE
& TRANSMISSION
JOIN TODAY
MEMBERS.ATRA.COM // 1-866-GO-4-ATRA
atra testimonial1214.indd 2
12/8/14 2:41 AM
28
1scottshotton1216.indd 28
Figure 5
11/29/16 12:32 PM
CONCLUSION
Figure 6
RostraTRANSMISSION
GEARS December 2016
1scottshotton1216.indd 29
29
11/29/16 12:32 PM
by Bill Brayton
members.atra.com
1bill-1216 v2.indd 30
VALVE TYPES
There are many varieties of valve
bodies. Each one looks and functions
somewhat differently. But despite
these variations, there are only three
types of valves:
1. Regulator A regulator valve
lowers pressure from a higherpressure source. A regulator can
have a static setting, producing a
constant pressure, or it can vary
the pressure output, based on
influences from a mechanical force
or hydraulic pressure.
2. Switch A switch valve works
like a light switch: its either on
or off. It supplies a component
or another valve with oil, or it
GEARS December 2015
11/29/16 12:34 PM
VALVE IDENTIFICATION
Regulator Valves One of
the first exercises in understanding
valve function and oil schematic
interpretation is identifying the three
types of valves.
The regulator valve is the most
common, but the most difficult to
recognize because there are several
types of regulators. There are two
properties common to all regulators
that will help you identify them:
1. Nearly all regulators use a spring
(the only exceptions are a few
governors.
2. They use source pressure to move
the valve toward the spring.
All regulators require a balance
system to maintain regulation. Most
balance systems take pressure that the
regulator has modified and apply it to
an area of the regulator. This balance
pressure works on the valve to move it
toward the spring.
Here are three basic regulators.
In the first example, the balance oil is
regulated pressure that is diverted to
the end of the valve (figure 1).
A common example of this
type of regulator valve at work is the
solenoid regulator valve in a 6F35N
and the actuator feed limit valve in
a 6L80E (figure 2). Although these
valves have different names, they
both perform the same function: To
regulate feed oil to the shift solenoids.
Also both of these valves are very
prone to valve bore wear, which can
cause shift and engagement issues.
Be sure to take extra care when
inspecting these valves and the bores.
The second regulator uses an
internal balance system: Pressure
isnt diverted to the end of the valve;
instead, the pressure goes between
two of the lands on the valve. Since
the land closer to the spring is
GEARS December 2016
1bill-1216 v2.indd 31
Figure 1
Figure 2
Figure 3
31
11/29/16 12:34 PM
SERVO
VALVES
SERVE
ONE MAIN
PURPOSE:
TO MOVE
OTHER
VALVES.
Figure 4
Figure 5
32
1bill-1216 v2.indd 32
11/29/16 12:34 PM
1bill-1216 v2.indd 33
33
11/29/16 1:37 PM
SERVO
VALVE
ISOLATOR
VALVE
SERVO
VALVE
Figure 7
34
1bill-1216 v2.indd 34
11/29/16 1:37 PM
LTIMATE
FX-23-78
PROBLEM
PGRADE
PATENTED USA
TRI COMPONENT
SOLUTION
1bill-1216 v2.indd 35
35
11/29/16 1:37 PM
WORDS OF WISDOM
by Scottie South
36
1Scotties 1216.indd 36
11/29/16 12:37 PM
1Scotties 1216.indd 37
37
11/29/16 12:37 PM
UP YOUR BUSINESS
p Your Business is an
exclusive GEARS Magazine
feature in which I share
stories, insights, and reflections about
real business and life challenges.
In over 20 years as an arbitrator
and mediator, Ive observed that
most customer disputes are somehow
related to misunderstandings about
warranties. The BBB reports that
warranty disputes outnumber almost
all other categories by a significant
percentage.
Lets look at an example that was
recently discussed on ATRAs Whats
Working forum.
For those of you who dont know
about it, ATRAs Whats Working
forum is a free discussion group where
ATRA Members celebrate successes,
share ideas, express frustrations, seek
advice, or just generally commiserate
with one another. The topics are
limited to non-technical discussions
on such things as sales, management,
advertising, employee or customer
issues, financial, legal matters, etc.
To sign up for the Whats Working
forum, go to www.gearsmagazine.
com/forums. Shops all across the
USA and Canada are realizing better
business by focusing on the five
recurring traits we discovered all
38
1tschetter 1216.indd 38
A Seemingly
Simple Question
The Discussion
by Thom Tschetter
11/29/16 12:39 PM
1tschetter 1216.indd 39
Advice, Suggestions,
and Opinions
11/29/16 12:39 PM
40
1tschetter 1216.indd 40
My Spin
My answer to the question, When
do you end a warranty? is you dont
end a warranty. Legally speaking, the
warranty document expresses a beginning and an ending in terms of
time and mileage, but the lifespan of a
warranty can be whatever the parties
believe it to be.
When the customer thinks it
should be longer than stated, theres
a body of law called the Uniform
Code that deals with whats called a
reasonable service life expectancy of a
product or service.
The Uniform Commercial Code
provides an automatic implied
warranty of merchantability. That
unwritten
protection
guarantees
that consumer products are free of
substantial defects and will function
properly for a reasonable period.
Whats reasonable depends on
the type of product and the amount
you paid.
Clearly, by mutual agreement, a
warranty or some aspect of it can be
and often is honored far beyond the
established limits.
With this in mind, I believe all
resolutions of customer disputes about
warranties should include a written
agreement with some exchange of
value between the customer and
the shop. The statement can be as
simple as:
The shop has performed repairs to the subject vehicle as
described on this repair order for
the reduced price of $_____. The
parties agree that this is in full
and complete settlement of all
past, present, and future warranty
claims related to repairs previously and contemporaneously
performed on this vehicle.
IMPORTANT: This is a sample
only; always check with your attorney
to work out the best wording for your
situation.
Finally, I feel the shop owner in
this article should have immediately
contacted the customer to find out all
the details, including what he was
hoping the shop owner would do for
11/29/16 12:39 PM
by Jim Cathcart
1chatcart 1216.indd 41
41
11/29/16 12:38 PM
T
by Alex Goldfayn
42
1AlexGoldfayn 1216.indd 42
11/29/16 12:41 PM
1AlexGoldfayn 1216.indd 43
43
11/29/16 12:41 PM
SHOP PROFILE
by Steve Bodofsky
members.atra.com
Chips Transmissions
Builds Success by Knowing
Who Their Customers Are
1shop profile1216.indd 44
11/28/16 8:55 AM
Chips Transmissions Crew, back row L to R: Mark Webb, Terrell Cox, John Rickard, Tony Domko, Ray Schultz, Lester Fredlund,
Front row L to R: Spencer Lemmerman, John Bolden, Phil Sims and John West
1shop profile1216.indd 45
45
11/28/16 8:55 AM
Fair and
Reasonable
1shop profile1216.indd 46
Transmission
warranties are always
a point of contention.
How long do you cover
the transmission? What
if it fails a few miles or
a few months outside the
warranty? Should you take
responsibility for those
units?
Phil thinks so and much more.
Thats why he developed what he
likes to call his Fair and Reasonable
warranty. We prorate a 100,000-mile
warranty on top of any other warranty
we offer. Its like this: If we did our jobs
right, it should go 100,000 miles. If it
doesnt, we want to know why.
Were not going to cover it 100%
free, but well prorate our coverage
based on 100,000 miles. So if one of
our customers has a failure after 50,000
miles maybe the grandson borrowed
the car, got it stuck in the mud, and
burned the transmission up well
split the cost of the repair 50/50 with
the customer. Our customers love that.
Lets face it: If you build
a transmission and cover it with a
12-month/12,000-mile warranty, and
it goes bad in 18,000 miles, youre
probably going to cover it anyway. So
you might as well get some accolades
for it.
Well maybe. Of course, weve all
heard that argument go the other way,
too, where the shop wont cover the
transmission once it goes a mile over
Unique Marketing
Approach
11/28/16 8:55 AM
Chips puts his name out there through a cross promotion with the local
Mixed Martial Arts (MMA) organization.
1shop profile1216.indd 47
47
11/28/16 8:55 AM
by Frank Pasley,
1Golf 1216.indd 48
L-R; Tournament organizer, Mike Avila, of Slausons Transmission Parts along with
hole sponsor, Joe De Santino, of JDS Worldwide present Tim Ellwanger with the
winning check for his hole-in-one with GEARS magazines Frank Pasley
11/29/16 12:42 PM
SAVE THE
DATE
OCTOBER 19 - 22
hosted by
www.powertrainexpo.com
See You Next Year_GEARS Full Page Ad.indd 1
11/30/16 10:25 AM
Paris
Is for Expo!
n
the
1954
movie, Sabrina,
Humphrey
Bogarts character tells
Sabrina that Paris is for lovers. Maybe thats why I stayed
only thirty-five minutes.
He might have been right. But
over the last week in October, Paris
was for the automatic transmission
repair professional.
50
show wrap1216.indd 50
11/28/16 7:58 AM
Thursday
Friday
show wrap1216.indd 51
(case sensitive)
51
11/28/16 7:58 AM
show wrap1216.indd 52
Saturday
11/28/16 7:58 AM
Sunday
show wrap1216.indd 53
(case sensitive)
53
11/28/16 7:58 AM
F r e u d e n b e rg - N O K
Sealing
Technologies, a leading producer of
advanced sealing technologies for
a variety of industrial markets, has
been awarded the 2016 Distinguished
Supplier Award by the Automatic
Transmission Rebuilders Association
(ATRA). The company received the
award in recognition of its TransTec
brand of transmission rebuild kits that
are used by the automotive aftermarket
industry.
The Distinguished Supplier Award
honors companies that offer exceptional
service and support to the automatic
transmission industry.
ATRA, the largest and most
respected association of automatic
transmission rebuilders and suppliers
in the world, presented the award to
Freudenberg-NOK for its TransTec
brand at 2016 Powertrain Expo at the
Paris Hotel and Casino in Las Vegas.
Its been my honor to know and
work with the folks responsible for
Freudenberg-NOKs TransTec brand
over the years, said ATRA CEO
Dennis Madden. Their dedication
to the industry has helped provide
technicians with critical support for
the rapidly changing technology they
face every day. They were the obvious
choice for this years award.
54
GEARS does not endorse new products but makes this new information available
to readers. If you have a new product, please email the press release information
with applicable digital photo or drawing to apena@atra.com or send by mail to
GEARS, 2400 Latigo Avenue, Oxnard, CA 93030.
11/29/16 12:45 PM
Alto Introduces
New 6T40/45 Kits
Sonnax Introduces
GM 4L60/65/70-E
Vacuum Test Plate
Precision Introduces
Kit for Ford HV35
TransTec Introduces
New ZF Kit for
2009-up 8-Speed
11/29/16 12:45 PM
Superior Introduces
Their New Web Site
LBM Autoparts
Introduces New
Parts Catalog
Sonnax Welcomes
New Remanufacturing
Operations Director
11/29/16 12:45 PM
Larson Electronics
Releases 32-Watt Mini
LED Strobe Light Bar
The Automotive Coaching and
Training Group (ACT) is pleased to
introduce Doug Henry as their newest
associate business coach and trainer.
As a child, Doug knew his future
was with automobiles. After graduating
high school, Doug attended Universal
Technical Institute (UTI), where he
received highest honors and, with a
4.0GPA,returned home to work at
alocal car dealership.
After 7 successful years in the
dealership environment, he felt he
could do more to serve the customers
and decided to start his own automotive
repair facility.Eighteen years later,
his passion for racing and repairing
cars is only matched by his passion
for helping others, which is why he
decided to work with ACT to help
other shop owners on their journey to
success.
Visit ACT on line at www.
automotivecoachingandtraining.com.
GEARS December 2016
57
11/29/16 12:45 PM
G
EARS MAGAZINE
The latest and greatest issue
online at your fingertips.
INDUSTRY NEWS
New products and services
in the transmission industry.
ONLINE
BUYERS GUIDE
G
EARS BLOG
Industry-specific articles,
hot topics, events and more.
FIX-IT FORUM
G
EARS ARCHIVE
An archived collection of
printed transmission topics.
www.GearsMagazine.com
2016 Gears Magazine
GEARS Shopper advertising costs $325.00 for a one time insertion ad, (2 1/4 X 3) 2.25 X 3. Larger ads can be placed
elsewhere in the magazine and are charged at comparable rates. Check or money order must accompany all orders.
For information on Shopper advertising in GEARS, contact GEARS, 2400 Latigo Avenue, Oxnard, CA 93030, or call
(805) 604-2000.
ERIKSSON INDUSTRIES
Division of Wentworth Engineering
1-800-388-4418
Authorized
Parts Distributor
MECHATRONICS - Programmed
Hard Parts: NEW / USED / REMANUFACTURED
Need Hard
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Just Ask!
1-800-388-4418
Fax: (860) 395-0047
1.877.888.5160
www.zftranspart.com
146B Elm St., Old Saybrook, CT 06475
COMPUTERS
gcor-just-ask-2014-2.25x3-shopper.indd 1
12/1/13 7:18 PM
A/C PARTS
A/C COMPRESSORS A/C Parts Specialist
AUTOCOMP
Technologies, Inc.
888-217-4072
CASH for
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Visit www.sonnax.com
to start a core return online, or call
(800) 843-2600, Ext. 379
*OE & Remanufactured
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GREEN BAY, WI
800-242-2844
59
11/28/16 11:07 AM
GEARS Shopper advertising costs $325.00 for a one time insertion ad, (2 1/4 X 3) 2.25 X 3. Larger ads can be placed
elsewhere in the magazine and are charged at comparable rates. Check or money order must accompany all orders.
For information on Shopper advertising in GEARS, contact GEARS, 2400 Latigo Avenue, Oxnard, CA 93030, or call
(805) 604-2000.
Remanufactured to
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CORES
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1shoppers 1216.indd 60
11/28/16 11:07 AM
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1shoppers 1216.indd 61
HARD PARTS
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$4,995.00
In Stock
DALLAS, TX
888-833-9000
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61
11/28/16 11:08 AM
SHOPPER CLASSIFIED
December 2016
GEARS classified advertising cost $95.00 for up to 50 words for a one time insertion. ATRA members are eligible to receive up to three (3) FREE classified
advertisements in GEARS annually (per 9 issues). Members wishing to place ads once their three FREE ads have been placed may do so at the cost listed above.
Ads exceeding the maximum word count will cost $1.50 for each additional word (not including phone number and address).
EXPLORE
www.trans-tool.com
1-800-531-5978
www.SuperFlow.com/gears | 1.888.442.5546
62
1classfd-1216.indd 62
www.transmissionpartswashers.info
powerpusher.com | 800-800-9274
HELP WANTED: NEED IMMEDIATELY!
Experienced TRANSMISSION REBUILDER
and diagnostic technician for family owned
shop in the Norfolk/Virginia Beach, VA
area. Must be experienced in most makes
(automatics, standards, transfer cases and
some differentials). Also be ok with getting
out on the floor at times to help with R&R. We
work as a team. Must have most tools to get
the job done. 5 day work week. $$ depend
on experience. Prefer someone in this area or
someone that is willing to relocate here ASAP.
(757) 461-3530 or email genestrans@gmail.
com.
ATRA Mbr
HELP WANTED: DIAGNOSTIC TECHNICIAN Looking for a change? We are a busy Western
Colorado transmission shop looking for an
experienced, professional diagnostic technician
to join our team. Must be well versed in
computer diagnostics and electronics. We live
and work in the beautiful Grand Valley, aka
the Gateway to the Outdoors minutes from
hiking, biking, hunting, fishing, and all kinds
of outdoor activities. We offer competitive
pay with bonuses, a five day work week,
local healthcare, and paid holidays. E-mail
resume to bakerstransmission@gmail.com
Check us out at www.bakerstransmission.
com Bakers Transmission Service, LLC
ATRA Mbr
(970) 245-6640.
HELP WANTED: Ralphs Transmission is a
growing shop in Modesto seeking qualified
and experienced transmission specialists.
We have an excellent facility with completely
upgraded equipment. Ralphs offers a
positive work environment, competitive pay,
benefits and other great employee incentives.
11/28/16 11:06 AM
800.428.8489
We are currently accepting applicants
for the following positions: R&R Specialist,
Diagnosticians, Service Advisors (Sales). Visit:
www. RalphsTransmission.com to learn more
about Ralphs Transmission and employment
opportunities. Contact Mario Jauregui at (209)
526-1909 or Mario@RalphsTransmission.com.
HELP WANTED: Experienced Transmission
Rebuilders needed. Advanced Transmissions
Inc., located in Mauldin, South Carolina is
seeking full-time, experienced Transmission
Rebuilders to be part of our team. Candidates
must have a minimum of 10 years experience
with both foreign and domestic transmissions.
Please send resumes to Gareth Jacobs, at
AdvancedTransmissionsInc@gmail.com.
Call us at (864) 299-9600.
MEMBERS.ATRA.COM
Subscribe Today!
Grab Your GEARS Now!
X
The Million Dollar
Question
CVR-715-jt1.indd 2
Name
JULY 2015
6/19/15 12:08 PM
1classfd-1216.indd 63
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11/28/16 11:06 AM
ADVERTISERS
NamePage
NamePage
ATRA 27
members.atra.com
Precision International............................................................ 3
www.transmissionkits.com
ATRA Expo 49
www.powertrainexpo.com
Adapt A Case....................................................................... 37
www.adapt-a-case.com
ETE Reman............................................................................ 7
www.etereman.com
EVT Parts......................................................................... OBC
www.evtparts.com
GEARS Magazine 58
www.gearsmagazine.com
GearSpeed........................................................................... 28
www.gearspeedpartsstore.com
Raybestos Powertrain.......................................................... 13
www.raybestospowertrain.com
Rostra Precision Controls Inc............................................... 29
www.rostratransmission.com
Seal Aftermarket Products................................................... 19
www.sealaftermarketproducts.com
Sonnax Industries............................................................... IFC
www.sonnax.com
Superior Transmission Parts................................................ 11
www.superior-transmission.com
Sussex Auto Parts Ltd.......................................................... 33
www.sussexautos.co.uk
2016
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11/28/16 10:46 AM
11/29/16 12:48 PM
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