Anda di halaman 1dari 10

WELD PROCEDURE DATA

WPS: WEI-28-0

Rev. ?

Application: Butt weld, pipe to pipe, pipe to component, component to component.


Supporting PQR: WEI-28-0 Rev.1
Qualification Limits:
Diameter (D): 73mm = D = 1067mm (ASME Sec. IX QW-452.3)
Thickness (WT): 4.8mm < WT = 25.4mm (ASME Sec. IX QW-450)
Material Grade: = 386 (CSA Z662 Cl. 7.6.4.4)
CE: na (Grade = 386, CSA Z662 Cl. 7.6.4.4)
Electrodes:

Classification: E7018-1
Size: 3/32, 1/8 and 5/32

Service: Sweet, and sour


Qualification Code: CSA Z662 and ASME Sec. IX
Rev. ? (a): DCRP to DCRP/EN
? (b): DCRP to DCEN

QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)


(Section IX, ASME Boiler and Pressure Vessel Code)
Westcoast Energy Inc.
Company Name:
Welding Procedure Specification No. WEI-28-0 Rev.1
Revision No:
1
Date:
Welding Process(es)
SMAW

Date:
N/A

H. M. Yamauchi
By:
Feb. 29/04
Supporting PQR No.(s)
Type(s)

WEI-28-0

Manual
(Automatic, Manual, Machine, or Semi-Auto)

Joints (QW-402)
Joint Design
Single vee butt
Backing (Yes) Nil
Backing Material (Type)
N/A

(No)

Metal

Non-fusing Metal

Nonmetallic

Other

*BASE METALS (QW-403)


P-No.
1
Group No.
Or
Specification type and grade
to Specification type and grade

Details
Bevel included angle 60* + 10* - 0*
Root Face
3mm + or 1mm
Root Gap
3mm + or 1mm

Nil

to P-No.

Group No.

ASTM A-333 Gr.6


ASTM A-333 Gr.6

or
Chem. Analysis and Mech. Prop
to Chem. Analysis and Mech. Prop.
Thickness Range
Base Metal:
Grove
4.8mm to 25.4 mm
Pipe Dia. Range:
Grove
> 73 mm OD
Other: Test specimen 219mm OD X 12.7mm WT. ASTM A-333 Gr.6

*FILLER METALS (QW-404)


Spec. No. (SFA):
AWS No. (Class):
F-No.
A-No.
Size of Filler Metals:
Deposited Weld Metal
Thickness Range:
Grove:
Fillet:
Electrode-Flux (Class):
Flux Trade Name:
Consumable Insert:
Other:

Fillet
Fillet
CE.= 0.30

5.5
E8018C3
F4
A10
3/32", 1/8"

5.1
E7018-1
F4
A1
3/32 , 1/8

2.0 mm to 4.0mm
N/A
N/A
N/A
N/A

2.0mm to 4.0mm
N/A
N/A
N/A
N/A

QW-482

POSITIONS (QW-405)
Position(s) of Groove:
6G
Welding Progression:
Up Exx18
Position(s) of Fillet
N/A

Down

WPS No.
Rev.1
28-0
POSTWELD HEAT TREATMENT (QW-407)
Temperature Range:
N/A
Time Range:

GAS (QW-408)

PREHEAT (QW-406)
Preheat Temp. Min
Interpass Temp. Max

100 deg.C
260 deg. C

Preheat Maintenance:

Monitor with pyrometer

Gas(es)
N/A
Shielding
Trailing

Percent Composition
(Mixture)
N/A

Flow Rate
N/A

Backing
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC
DC
Polarity
Amps (Range)
70 160
Volts Range

Positive
18 - 26

TECHNIQUE (QW-410)
String or Weave Bead
String with slight weave.
Initial and Interpass Cleaning (Brushing, Grinding, etc.)
Method of Back Gouging
Oscillation
Travel Speed (Range)
Other

Power grind.
Width of weld groove
3 to 20 cm/min.

Filler Metal

Weld
Layer(s)
Root
Root
Root
Root
Fill
Fill
Cap

Process
SMAW
SMAW
SMAW
SMAW
SMAW
SMAW
SMAW

Hand and power brush and grind.

Class
E8018C3
E7018-1
E8018C3
E7018-1
E8018C3
E8018C3
E8018C3

Dia.
(ins.)
3/32"
3/32
1/8
1/8
3/32
1/8
1/8

Current

Type
Polar
DCRP/EN*
DCRP/EN*
DCRP
DCRP
DCRP
DCRP
DCRP

Amp.
Range
70 - 110
70 110
90 160
90 160
70 110
90 160
90 160

Travel Rate
cm/min.
Volt Range
18 - 24
18 24
20 26
20 26
18 - 24
20 26
20 - 26

7 - 15
7 15
5 20
5 20
5 15
5 20
5 20

Other
* ? (a)
* ? (a)

QW-483 Procedure Qualification Record (PQR)


QW-201.2, Section IX, ASME Boiler and Pressure Code
Company Name: Westcoast Energy Inc
Procedure Qualification Record No:

WEI 28-0

WPS Number:

WEI 28-0

Welding Process:

SMAW

Types (Manual, Automatic, Semi-Auto):

Manual

Date: June 12/2002

Joints

Base Metals

Postweld Heat Treatment (QW-407)

Material Spec.:

ASTM A-333 CE.= 0.30

Temperature: N/A

Type or Grade:

Gr. 6

Time

P-No. 1

Grp.1

to P-No. 1 Grp.1

Thickness of Test Coupon:

12.7mm

Diameter of Test Coupon:

219.1mm

Gas (QW-408)
Percent Composition
Gas(es)

Filler Materials (QW-404)

(Mixture)

Flow Rate

Shielding

SFA Specification:

5.1

5.5

Trailing: N/A

AWS Classification:

E7018-1

E8018C3

Backing: N/A

Filler Metal No.

F- 4

F-4

Electrical Characteristics (QW-409)

Weld Metal Analysis A-No.

A1

A 10

Current:

DC

Polarity:

Positive

Position (QW-405)
Position of Groove;

6G

Amps: 90 130

Weld Progression :

Up

Tungsten Electrode Size

Preheat (QW-406)

Volts: 23 24

Technique (QW-410)

Preheat Temp:

130 degrees C

String or Weave Bead: Stringer and weave

Interpass Temp:

140 150 degrees C

Oscillation: Width of weld groove.

Filler Metal

Current

Weld
Layer(s)

Process

Class

Dia.
(ins.)

Type
Polarity

Amp.
Range

Volt Range

Travel Rate
cm/min.

Root Pass [ 1 ]

SMAW

E7018-1

3/32

DCEN*

90

23

2nd Pass [ 1 ]

SMAW

E8018C3

3/32

DCEN*

110

23

10

Fill [ 2 ]

SMAW

E8018C3

1/8

DCRP

130

24

14

CAP [ 3 ]

SMAW

E8018C3

1/8

DCRP

125

23

19

* ? (b)

QW-483 Procedure Qualification Record (PQR)


QW-201.2, Section IX, ASME Boiler and Pressure Code
PQR No. WEI 28-0
Tensile Test (QW-150)
Specimen No.

Width

Thickness

Area

Ultimate Total
Load (lb)

Ultimate Unit
Stress (psi)

Type of Failure
and Location

See attached

Guided-Bend Tests (QW-160)


Type and Figure No.

Result
See attached

Toughness Tests (QW-170)


Specimen
No.

Notch
Location

Notch Type

Test Temp.

Impact
Values

Lateral Exp.
% Shear

Mils

Drop Weight
Break

No Break

See
attached

Fillet-Weld Test (QW-180)


Result Satisfactory: Yes

No

Penetration into parent metal: Yes

No

Macro-Results
Other Tests
Type of Test

See Attached

Deposit Analysis
Other

Welders name: Brian Majewski welder C , Mike Dahl welder A

Clock No.

Stamp No.

Tests conducted by:


Westcoast Energy Inc and Canspec.
Laboratory Test No.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance
with the requirements of Section IX of the ASME Code

Manufacturer:
Date: June 12/02

Westcoast Energy Inc


By:

Kenton Dechant

Client:
Address:

Westcoast Energy Inc.


1333 West Georgia Street
Vancouver, BC
V6E 3K9

Canspec Project #: 207-02-06-047427


Client Reference #: C9449549
Test Date: June 8, 2002

Attention: Mr. Henry Yamauchi


Sample Description:

8-5/8 in. OD x 1/2 in. WT Welded Pipe, Basic Electrode, Weave Bead

Specimen Type & Preparation:

Procedure 28.0 Qualification, Welder A


0.375 in. Side Bend Specimen

Test Procedure:

ASME IX

Governing Specification:

ASME IX

Test Result:

The specimen met the governing specification requirement.


SIDE BEND TEST

Side Bend

Reviewed By:

No Cracks or Openings

Pass

No Cracks or Openings

Pass

No Cracks or Openings

Pass

No Cracks or Openings

Pass

Kenton Dechant, E.I.T.

Tested By:

Rebecca Mattis, C.E.T.

Client:
Address:

Westcoast Energy Inc.


1333 West Georgia Street
Vancouver, BC
V6E 3K9

Canspec Project #: 207-02-06-047427


Client Reference #: C9449549
Test Date: June 6, 2002

Attention: Mr. Henry Yamauchi


Sample Description:

8-5/8 in. OD x 1/2 in. WT Welded Pipe, Basic Electrode, Weave Bead
Procedure 28.0 Qualification, Welder A

Specimen Type &


Preparation:

10mm x 10mm - Transverse to Weld

Test Procedure:

ASME VIII Div 1 UG-84

Governing Specification:

No governing specification stipulated

Test Result:

As reported below

Test
Temperature:

Weld
Metal

-46C
Test Results
Energy Absorbed

Shear

Lateral Expansion

Gov. Spec.
Minimum Requirements

(J)

(ft. lbs.)*

(%)

(mm)

(J)

(ft. lbs.)

61

45

40

0.93

N/S

N/S

71

52

40

1.11

N/S

N/S

21

15

20

0.31

N/S

N/S

Average

51

37

33

0.78

N/S

N/S

*Denotes values obtained by conversion.


N/S - not specified

Reviewed By:

Kenton Dechant, E.I.T.

Tested By:

Wanda Griesheimer

Client:
Address:

Westcoast Energy Inc.


1333 West Georgia Street
Vancouver, BC
V6E 3K9

Canspec Project #: 207-02-06-047427


Client Reference #: C9449549
Test Date: June 8, 2002

Attention: Mr. Henry Yamauchi


Sample Description:

8-5/8 in. OD x 1/2 in. WT Welded Pipe, Basic Electrode, Weave Bead
Procedure 28.0 Qualification, Welder A

Specimen Type &


Preparation:

0.75 inch Transverse to Weld Flat Tensile

Test Procedure:

ASME IX

Governing Specification:

No governing specification stipulated

Test Result:

As reported below
TENSILE TEST
Dimensions

Speciemn A28.0
T1
Speciemn A28.0
T2

Tensile Properties
Ult.
Load
UTS

Fracture
Location

Fracture Type

Gov. Spec.
Requirements

Width

Thickness

(in.)

(in.)

(lbs.)

(ksi)

0.733

0.507

27100

73.0

Base

Ductile

N/S

0.735

0.498

26600

72.5

Base

Ductile

N/S

Fracture
Location

Fracture Type

Gov. Spec.
Requirements

(Ultimate Strength,
ksi)

Metric by Conversion
Dimensions

Speciemn A28.0
T1
Speciemn A28.0
T2

Tensile Properties
Ult.
Load
UTS

Width

Thickness

(mm)

(mm)

(kN)

(MPa)

18.6

12.9

121

505

Base

Ductile

N/S

18.7

12.6

118

500

Base

Ductile

N/S

(Ultimate Strength,
MPa)

N/S - not specified

Reviewed By:

Kenton Dechant, E.I.T.

Tested By:

Rebecca Mattis, C.E.T.

Client:
Address:

Westcoast Energy Inc.


1333 West Georgia Street
Vancouver, BC
V6E 3K9

Canspec Project #:
Client Reference #:
Test Date:

207-02-06-047427
C9449549

June 12, 2002

Attention: Mr. Henry Yamauchi


Sample Description:

8-5/8 in. OD x 1/2 in. WT Welded Pipe, Basic Electrode, Weave Bead

Specimen Type & Preparation:

surveyed on polished cross section

Test Procedure:

ASTM A370

Governing Specification:

No governing specification stipulated

Test Result:

As reported below

Procedure 28.0 Qualification, Welder A

Hardness Scale:
Base

HV500

HAZ

Weld

7
5

Reviewed By:

10

8
6

Base

HAZ

11

HAZ

Base

13
14

12

15

Weld

HAZ

Base

169

207

201

10

213

13

141

165

230

198

11

198

14

141

165

184

207

12

184

15

145

Kenton Dechant, E.I.T.

Tested By:

Wanda Griesheimer

Client:
Address:

Westcoast Energy Inc.


1333 West Georgia Street
Vancouver, BC
V6E 3K9

Canspec Project #: 207-02-06-047427


Client Reference #: C9449549
Test Date: June 7, 2002

Attention: Mr. Henry Yamauchi


Sample Description:

8-5/8 in. OD x 1/2 in. WT Welded Pipe, Basic Electrode, Weave Bead
Procedure 28.0 Qualification, Sample taken from Welder A Base
Metal

Specimen Type &


Preparation:

Solid - sampled on polished surface

Test Procedure:

Canspec Spark Procedure CL-1020-1

Governing Specification:

CSA Z245.1

Test Result:

The specimen met the governing specification requirement.


Element

Test Results (wt%)

Gov. Spec. Requirements

Carbon (C)

0.14

0.26 max

Manganese (Mn)

0.95

2.00 max

Phosphorus (P)

0.018

0.030 max

Sulphur (S)

<0.002

0.035 max

Silicon (Si)

0.20

0.50 max

Nickel (Ni)

0.027

Not Specified

Chromium (Cr)

0.054

Not Specified

Molybdenum (Mo)

0.019

Not Specified

Copper (Cu)

0.005

Not Specified

Vanadium (V)

0.001

0.11 max

Niobium (Nb)

0.039

0.11 max

Titanium (Ti)

0.001

0.11 max

Aluminum (Al)

0.018

Not Specified

Boron (B)

<0.0002

0.001 max

Cobalt (Co)

0.003

Not Specified

Tungsten (W)

0.007

Not Specified

Calcium (Ca)

0.0028

Not Specified

Arsenic (As)

0.002

Not Specified

Tin (Sn)

<0.002

Not Specified

Iron (Fe)

Balance

Not Specified

Carbon Equivalent (CSA)

0.30

0.40 max

Reviewed By:

Kenton Dechant, E.I.T.

Tested By:

Nasila Ali, B.Sc.