Doc. ID No.
WI-5762-03
DATE
14.02.2014
REVISION
0
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WORK INSTRUCTION
BMI-WI-5762-03 Crane Safety Usage
Revision No.: 0
Effective Date: February 14, 2014
Prepared By:
Reviewed By:
Approved by:
Name
Maricel L. Lobis
Lee Ka King
Designati
on
Operations Manager
Managing Director
Signature
Date
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Doc. ID No.
WI-5762-03
DATE
14.02.2014
REVISION
0
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PURPOSE
This procedure is to be used as a tool in the overall training and
authorization of a prospective overhead crane operator.
SCOPE
This procedure applies to the authorize usage of the overhead crane.
Personnel Qualifications
Crane Operator is trained and qualified to operate a crane prior to
Training
Training of all operators will include the following:
4.1
4.2
4.3
4.4
The
energizing
sequences,
including
pneumatic,
hydraulic,
and
electrical sequences.
4.5
4.6
4.7
4.8
4.9
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6.1
Inspection Item
Hook
Hook Latch
Wire Rope
Reeving
Limit Switches
Oil Leakage
Unusual Sounds
Warning and
Labels
Housekeeping
Lighting
6.2
Safety
and
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A crane must not be used to make a side pull (except where it has been
specifically authorized by a qualified person after making specific
determinations).
6.4
6.5
ball, or load
6.6
6.7
A load must not be lowered below a point where less than 2 full wraps
of wire rope remain on the hoisting drum. If there is doubt concerning
the safety of a crane or hoisting means, the operator must immediately
stop the crane, and report the condition creating the doubt to the
supervisor.
6.8
In the event of power failure, the operator must place all controllers in
the off position.
When an operator leaves a crane unattended he or she must land any
attached load, place the controllers in the off position, and open the
main switch. Before closing a main switch the operator must make sure
all controllers are in the off position. The main switch does not need
to be opened on a pendant-controlled crane if the crane is left
unattended for short periods.
6.9
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BRIDGE
TRAVEL.
Arm
extended forward, hand open
and slightly raised, make
pushing motion in direction of
travel.
EMERGENCY STOP.
Arm
extended, palm down, move
hand rapidly right and left.
MAGNET IS DISCONNECTED.
Crane operator spreads both
hands apart palms up.
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Doc. ID No.
WI-5762-03
DATE
14.02.2014
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6.11 A crane must not be used to make a side pull (except where it has been
specifically authorized by a qualified person after making specific
determinations).
6.12 When attaching or moving a load, the operator, rigger, or hooker must
make sure of all of the following:
6.12.1
6.12.4
6.12.6
swinging.
6.12.7
moving load.
7
Inspection
The inspection procedure for cranes in regular service is divided into 2
general classifications:
7.1
7.2
Maintenance
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DATE
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8.2
8.3
8.4
If any other crane uses the same runway, then a protective device must
be used to prevent interference with the idle crane undergoing repairs.
If a protective device is impracticable, then a signal person must be
placed at a visual vantage point to warn the operator of the active
crane when it reaches the limit of safe distance from the idle crane.
A crane that has been adjusted or repaired must not be returned to
normal operation until all guards have been replaced, locks removed by
those
who
installed
them,
or
their
supervisor,
safety
devices
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WI-5762-03
DATE
14.02.2014
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REVISION HISTORY
Re
v
0
Date
14.02.20
14
By
-
Reviewed
-
Approved
Description
WI 1st establishes
Page