A cut above the rest

sprintcut
CNC Wirecut EDM

Z A XIS

sprintcut

A cut above the rest

CNC Wirecut EDM

4 axes CNC

Best surface finish : 0.8 Ra

Precision LM guideways for all axes

Taper : 30 0/ 50 mm

Max. cutting speed :

ePulse technology

? 160 mm 2 / min.

ELCAM - Powerful part programming

software

(With 0.25 special soft brass wire on

50 mm thick HCHCr (steel) workpiece)
? 140 mm 2 / min. [With 0.25 plain brass

wire (Bravocut plus) on 50 mm thick

HCHCr (steel) workpiece]

e
Insid
Z AXIS

is a registered trademark of Delta Tau Data Systems, USA

Independent X, Y, u, v control
Material
: HCHCr (steel)
Height
: 70 mm
No. of cuts
: 3 (1 rough +
2 trimcut)
Machining time : 4 hrs. 50 min.
Surface finish : 1.0 to 1.2 Ra

Speed in Aluminium cutting

Material
: Aluminium
Height
: 180 mm
No. of cuts
: 1+ 2
Machining time : 2 hrs. 52 min.
Surface finish : 1.2 Ra

Helical cutting :
Material
Height
No. of cuts
Machining time
Surface finish

: HCHCr (Steel)
: 50 mm
: 1+2
: 3 hrs. 30 min.
: 1.0 Ra

CNC Pulse Generator ELPULS-40A DLX

High-speed, high-precision CNC
PMAC based and Multiprocessor open architecture

CNC continuous path control

Servo system
Quick response, closed loop DC Servo Systems for
X, Y, u, v with PWM Servo Drives

32 bit CPU architecture for MMI

Data input output

56 bit DSP Motion Control

Standard ASCII Keyboard

NC functions

Isolated RS-232C serial interface

6 work co-ordinate system

1.44 MB, 3.5 floppy disk

Auto reference point return

Static hard disk for programme storage

Auto wire verticality, edge finding & center finding

On-line edit facility & directory option
Mirror image of programme across X/Y axes

New ePulse technology

Rotation of programme
Single block execution

The product of extensive R & D features two

characteristics :

Corner control strategy to enhance shape accuracy

Equi-energy pulse

Monitoring of consumables

i.e. all sparking pulses carry equal energy.

On-screen maintenance check

Adaptive to the gap conditions

Wire diameter compensation on contour

i.e. pulse will correct itself to suit the gap conditions.

Backlash compensation
Pitch error compensation

ePulse Advantages

EDM machining parameter override

Stable machining without wire breakages normally

occurring in difficult machining conditions such as

- Flushing nozzle away from the workpiece
- Stacked workpieces of different materials
- Cutting at the edge of the workpiece etc.

Pre-spark function
No man function
3 point center finding
Auto alignment of the workpiece

Higher cutting speed even on smaller workpiece

thickness
Minimum operator intervention

ELCAM
Powerful part programing software

Windows-based editor
(more flexibility in operation)

3D graphic simulation of complex

profiles

Automatic installation facility

Taper or offset change and

marking of constant radius
blocks is possible

Single screen with

all tool-bars around
Powerful path generation and
edit functions

DXF interface

Icon-based (symbolic) tool-bars

(less language dependent)

Programable, multiple TRY &

SKIP cavity function for AWT

Context-sensitive descriptive
help (no need to refer to the manual)

Multiple language support

Automatic Start & End block

generation at appropriate blocks
in NC programme
Automatic tangential Entry & Exit

Auto parameter selection

Program generation for coreless

machining

Machine Tool
Precision LM guideways for all 5 axes ( X, Y, u, v, Z )
Integrated u, v axes having stroke 80 x 80 mm
Renishaw Ballbar Test

DYNAMIC ISO 230 -1

Circularity : 5.8 m
Max. : +2.7 m 291.80
Min. : -3.2 m 0.00
Scale : 5.0 m /div.

Features of Dielectric Unit : Elektra DL 25 P/ DL 35 M

Automatic deionising, filtration & flushing through
separate pumps
Dielectric cooling unit with differential temperature control
Automatic dielectric conductivity monitoring
Stainless Steel construction

Additional features of DL 35 M

(Mineral Bed Filtration Unit)

Eco-friendly, long life filters eliminate periodic
replacement
Back wash / Rinsing through multiport valve
11

Standard scope of supply

Machine tool
CNC Pulse Generator ELPULS-40 A DLX
Dielectric unit DL 25 P
Dielectric cooling system
Standard accessories consisting of verticality block,
set of flushing nozzles (4 no.), job clamp, pilot cone,
flexible dial stand, float adjuster

DL 25 P

Standard consumables consisting of wire guides

(0.25 mm dia.)
A set of carbide current pick-ups 0.25 mm dia. wire
Ion exchange resin
Paper filters (DL 25 P)
.11

Optional accessories
Adjustable job clamping bridge
Job holder complete
Set of wire guides (0.15, 0.20 mm dia.)
Semiautomatic wire feeding
AC servo in lieu of DC servo

Optional features
Dielectric Unit : DL 35 M ( Mineral Bed Filtration Unit ) is available as optional unit in lieu of DL 25 P, only in selected countries.

A cut above the rest

sprintcut
CNC Wirecut EDM

Technical Specifications
Machine Tool
Design

Fixed column, moving table

Table size

440 x 650 mm

Max. workpiece height

200 mm

Max. workpiece weight

500 kg

Main table traverse (X,Y)

300 x 400 mm

Aux. table traverse (u,v)

80 x 80 mm

Max. taper angle

300/50 mm

Max. JOG speed

900 mm/min.

Resolution

0.0005 mm

Max. wire spool capacity

6 kg (up to DIN 160 / P5)

Wire electrode diameter

0.25 mm (std.) 0.15, 0.20 mm (opt.)

Pulse Generator

ELPULS-40 A DLX

Pulse peak voltage

1 Step

CNC Controller

EMT 100W-5

Controlled axes

X,Y,u,v simultaneous

Interpolation

Linear & Circular

Least input increment

0.001 mm

Least command input (X,Y,u,v)

0.0005 mm

Max. programmable dim. (X,Y,u,v)

99999.999 mm

Input power supply

3 phase, AC, 415 V , 50 Hz

Connected load

10 kVA

Average power consumption

6 to 7 kVA

8Alternate power supply rating available on request.

Dielectric Unit

DL 25 P

DL 35 M

Dielectric fluid

Deionised water

Deionised water

Tank capacity

250 Litres

350 Litres

Filtration

10 Four Paper cartridges

Mineral bed

Cooling system

1700 kCal.

1700 kCal.
Supplied in India and specific countries only.

Work Table

Floor Plan
Work tank

100
100

1500

Chiller

420

440

Machine Tool
HT : 1935
WT : 1700 kg
approx.

3750

2555

495

Generator
HT : 1935
WT : 270 kg
approx.

1060

1000

780

486

550

50

28

55

20

1985

700

650

600

25

50

580

Dielectric Unit
DL-25 P
HT : 1250
WT : 200 kg. approx.

500

1000

M8

3250

600
All dimensions are in mm

Position of air-conditioner

All dimensions are in mm