Only the gas fundamentals essential to the design and analysis of gas lift installations
and operations are discussed in this section. The more important gas calculations
related to gas lift wells and systems can be divided into these topics:
An exception is pressure difference in pounds per square inch (psi), which may be a
difference in gauge or absolute units because the calculated pressure difference is the
same. Generally, field measurements of pressure are in gauge readings; therefore, the
volumetric gas throughput and gas-pressure-at-depth charts are in units of psig. The
gas lift valve equations and calculations for bellows-charge and operating pressures in
this page use gauge pressure.
Contents
6 References
8 External links
9 See also
10 Category
....................(1)
where
Pio
PioD
e
g
D
and
=
and
The depth used in the equation is the true vertical depth of the gas column. Because
the gas compressibility factor is a function of the average pressure and temperature,
the solution to this equation requires several iterations. Generally, the average
pressure and temperature are assumed to be the arithmetic mean of the wellhead and
bottomhole values. This assumption is reasonable because the increase in well
temperature with depth tends to result in a relatively constant gas density with depth.
A straight-line traverse will approximate an actual static injection-gas pressure-atdepth traverse and is used for the design of most gas lift installations.
There are many more bellows-charged than spring-loaded gas lift valves in service.
Most of the bellows-charged valves have nitrogen gas in the dome and bellows.
Because it is impractical to set each gas lift valve at its operating well temperature, the
test-rack opening or closing pressure is set at a standard base temperature. Most
manufacturers set their bellows-charged gas lift valves with the nitrogen-gas charge in
the bellows at 60F. Nitrogen was selected as the charge gas because:
Nitrogen is inexpensive
The temperature correction factors for nitrogen can be obtained from tables such as
the one shown in Table 1. [1] Table 1 is calculated for a specific condition of
temperature and pressure (nitrogen-charged bellows pressure of 1,000 psig at 60F)
and is based on the work of Winkler and Eads. [2] An equation for calculating the
temperature correction factor, CT, at other conditions of temperature and pressure is
shown at the bottom of the table. However, for most gas lift designs, unless pressures
are considerably higher than 1,000 psig, Table 1 gives sufficient accuracy. CT is used
to calculate the nitrogen-charged bellows pressure at 60F for a given valve operating
or unloading temperature at valve depth in a well.
....................(2)
where
temperature correction factor for nitrogen from PbvD at TvuD to Pb at 60F,
dimensionless,
= nitrogen-charged bellows pressure at 60F, psig
CT
Pb
and
PbvD = nitrogen-charged bellows pressure at valve temperature, psig.
Table 1
If a more accurate calculation of CT is required, the alternative solution shown in
Example Problem 1b may be used.
....................(3)
where
P
....................(4)
Example Problem 1a A 1.5-in.-OD gas lift valve with a 1/4-in.-ID port (Ap/Ab =
0.064 from Table 2), nitrogen-charged bellows pressure at well temperature PbvD =
800 psig at 142F. Calculate Pvo using Table 1 and Eqs. 2 and 5:
Table 2
1. Determine CT from Table 1: CT = 0.845 for TvD = 142F.
2. Using Eq. 2, solve for Pb: Pb = 0.845(800) = 676 psig at 60F.
3. Using Eq. 5, calculate the test-rack opening pressure, Pvo:
The difference between using Eq. 3 or Table 1 for calculating Pvo is only 3 psi.
Example Problem 1b A 1.5-in.-OD gas lift valve with a 1/4-in. ID port ( Ap / Ab =
0.064 from Table 2 ), nitrogen-charged bellows pressure at well temperature PbvD =
2,228 psig at 200F. Calculate Pvo using Table 1 and Eqs. 2 and 5 :
1. Determine CT from Table 1 for TvD = 200F: CT = 0.761.
2. Using Eq. 3 , solve for Pb : Pb = 0.761(2,228) = 1,695.5 psig at 60F.
3. Using Eq. 5 , calculate the test-rack opening pressure, Pvo:
For the high-injection-gas-pressure system, note that the calculated test-rack opening
pressure is higher using the CT from Table 1 to correct the nitrogen-charged bellows
pressure from valve temperature in the well to the setting temperature of 60F. The
above data represent an actual 1,800-psig injection-gas system for gas lifting deep
wells in Alaska. The operator had difficulty unloading and gas lifting these wells
because the set test-rack opening pressures of the gas lift valves were too high.
....................(6)
where
qgsc
Cd
A
P1
P2
g
k
T1
Fdu
=
=
=
=
=
=
=
=
=
and
If Fdu Fcf, then Fdu = Fcf (critical flow). The gas-compressibility factor is not included
in Eq. 6; therefore, most published gas passage charts do not include a gas-
compressibility factor correction. Since the compressibility factor would enter the
equation as a square root term in the denominator, the chart values will be lower than
actual values for most injection-gas gravities and pressures. One type of choke
capacity chart is illustrated in Figs. 1 and 2. The advantages of this type of display are
the number of orifice sizes on a single chart for a full range of upstream and
downstream pressures and that an orifice size can be determined for a given gas rate
throughput and the given upstream and downstream pressures. The gas throughput
capacity of the different orifice sizes is based standard conditions of 14.65 psia and
60F for a gas gravity of 0.65 and an orifice discharge coefficient of 0.865.
Fig. 1-Orifice or choke daily injection-gas throughput rates for 8 18/64in.-ID orifices.
Fig. 2-Orifice or choke daily injection-gas throughput rates for 16 40/64in.-ID orifices.
Because gas flow in a gas lift installation occurs at the gas temperature at valve depth,
a correction for temperature improves the prediction for the volumetric gas rate. If the
actual gravity differs from 0.65, a second correction should be applied. An
approximate correction for gas passage can be calculated using Eq.7.
....................(7)
and
....................(8)
where
approximate gas gravity and temperature correction factor for choke charts,
dimensionless,
= gas temperature at valve depth, R,
= actual volumetric gas rate, Mscf/D, and
= chart volumetric gas rate, Mscf/D.
CgT =
TgD
qga
qgc
Although many gas lift manuals will include gas capacity charts for most typical
orifice and choke sizes, numerous charts are unnecessary. The gas capacity for an
orifice or choke size can be calculated from a known gas capacity for a given choke
size because the calculated volumetric gas throughput rate is directly proportional to
the area open to flow for the same gas properties and discharge coefficient.
....................(9)
where
qg1
d1
qg2
d2
=
=
=
=
If d1 and d2 are fractions, then the denominator of both terms must be the same.
qgc = 1,200 Mscf/D for 1/4-in.-ID orifice from Fig. 1 (chart value).
Calculate volumetric gas throughput of a 1/2-in.-ID orifice on the basis of the capacity
of a 1/4-in.-ID orifice and compare the calculated and chart values (1,200 Mscf/D
from Fig. 1 for 1/4-in.-ID orifice),
and
qgc = 4,800 Mscf/D for 1/2-in.-ID orifice from Fig. 2. There have been misleading
references in the literature to the validity of the Thornhill-Craver equation related to
gas lift installation design and operation. It is not the equation that is in error. The
assumption that a gas lift valve is fully open for all injection-gas throughput
calculations is incorrect in most instances. An unloading or operating gas lift valve is
seldom fully open. The Thornhill-Craver equation would yield a reasonably accurate
injection-gas rate through an operating valve if the actual equivalent port area open to
injection-gas flow and the correct discharge coefficient were used in the equation.
=
=
=
=
pressure, psia,
volume or capacity, ft3,
compressibility factor based on P and T, dimensionless,
number of pound-moles, lbm mol,
R =
, and
The volume of gas required to fill a conduit can be calculated with Eq. 11.
....................(11)
where
Vgsc
Vc
Psc
Tsc
, and average
Also, the volume of gas can be calculated by solving for the number of pound-moles
in Eq. 10 and by converting the pound-moles to standard cubic feet using Avogadros
principle which states that 1 lbm-mole of any gas occupies approximately 379 scf at
14.7 psia and 60F. Average values for pressure and temperature based on surface and
bottomhole values and the corresponding compressibility factor must be used in the
equation for inclined conduits.
A gas volume equation for pressure difference can be written as
....................(12)
where subscripts 1 and 2 refer to the high and the low average pressure and the
corresponding compressibility factor, respectively, and the average gas temperature
does not change. If the conduit is horizontal, average pressures and temperature are
the surface values in Eqs. 11 and 12. The average temperature of a gas column in the
casing is assumed to be the same at the instant a gas lift valve opens or closes. Eq. 12
may be simplified by using one compressibility factor for an average of the average
pressures. This assumption is particularly applicable for very little change at high
pressure.
Approximate estimations and questionable field data do not warrant detailed
calculations. The approximate volume of gas required for a given change in pressure
within a conduit can be calculated with Eq. 13.
....................(13)
where
Vgx is the approximate gas volume at standard conditions, scf.
The ratio of the standard to the average temperature, which is less than unity in most
cases, tends to offset the reciprocal of the compressibility factor that is greater than
unity. This compensation decreases the error from not including several variables in
the approximate equation.
References
1.
Gas Lift, Book 6 of Vocational Training Series, third edition. 1994. Dallas, Texas:
API, E&P Dept.
Winkler, H.W. and Eads, P.T. 1989. Algorithm for More Accurately Predicting
Nitrogen-Charged Gas-Lift Valve Operation at High Pressures and Temperatures.
Presented at the SPE Production Operations Symposium, Oklahoma City, Oklahoma,
13-14 March 1989. SPE-18871-MS. http://dx.doi.org/10.2118/18871-MS.
Cook, H.L. and Dotterweich, F.H. 1946. Report on Calibration of Positive Flow
.Beans Manufactured by Thornhill-Craver Company, Inc., Houston, 26