REF: GIE-Q/NS/108/16-17

DT: 19thNovember 2016

To,
Mr. Gitika
Kerala, India.
Mobile: +91 7140676329
Email: geethika387.nmkp@gmail.com

SUB: Your requirement regarding water treatment plant & packaging project.
Dear Sir,

We introduce ourselves as quality conscious one stop manufacturer & Supplier for machineries
ranging from pin to airplanes wing in context with Mineral water industry. We would be highly
obliged if you kindly spare your valued time for the discussion and showing interest in range of
our products.
In this regard, we are submitting herewith our offer:
We hope that you will find the below mentioned details in line with your requirement.
Kindly contact us for further information / clarification required in this matter. We shall be glad
to furnish the same.

Regards,
For, Global Ion Exchange

(UditVishwas)
(Mkt. Co-ordinator)

TECHNICAL
ANNEXURES

ANNX (A): Water Treatment Plant

2000 LPH

Raw Water Pump

Dual Media Filter
Carbon Filter
Antiscalant Dosing System
Micron Cartridge Filter (Pre Treatment)
High Pressure Pump
Reverse Osmosis System
RO Water Storage Tank
Transfer Pump
Micron Cartridge Filter (Post Treatment)
UV System
Ozone System
Ozone Storage Tank

FLOW DIAGRAM

PROCESS FLOW CHART

RAW WATER TANK- CLIENT SCOPE
RAW WATER PUMP CLIENT SCOPE
DUAL MEDIA FILTER (DMF)
ANTHRACITE FILTER (AF)
DOSINGSYSTEM (DS)
MICRON CARTRIEDGE FILTER
HIGH PRESSURE PUMP
REVERSE OSMOSIS SYSTEMS
R.O. WATER STORAGE TANK
MICRON CARTRIDGE FILTER POST TREATMENT
U.V. SYSTEM
OZONE SYSTEM
OZONE PUMP
OZONE TANK
END / USE

DUAL MEDIA FILTER

PROCESS:
This is a Stainless Steel (SS) pressure vessel, with internal distribution & collection systems. The frontal
and interconnecting pipes and requisite valves of BRASS construction along with one lot of sand &
pebbles. The necessary instruments like inlet / outlet, pressure gauges are provided with the system.

FUNCTION:
The physical impurities of raw water i.e. suspended solids, dirt, dust, & all visible particles are removed
in DUAL MEDIA FILTER up to 50 micron.

WATER ROUTE :RAW WATER PUMP DUAL MEDIA FILER ACTIVATED CARBON FILTER

DUAL MEDIA
FILTER

ACTIVATED CARBON FILTER

PROCESS:
This is a SS pressure vessel, with internal distribution, collection, frontal and interconnecting pipes and
requisite ITALIC valves of BRASS construction along with one lot of Activated Carbon& supporting media
(Pebbles / Gravels). The necessary instruments like inlet / outlet, pressure gauges are provided with the
system.

FUNCTION:
The physical impurity of raw water i.e. suspended solids, dirt, dust, & Color & Odor are removed in
Activated carbon filter.

WATER ROUTE :DUAL MEDIA FILTER ACTIVATED CARBON FILTERANTISCALANT DOSING SYSTEM

ACTIVATED
CARBON
FILTER

ANTISCALANT DOSING SYSTEM

PROCESS:
This is a system composed of a dosing pump with Antiscalant chemical tank. Dosing Pump takes
chemical in required dose from the chemical tank and injects in the water getting processed.

FUNCTION:
The Chemical impurities of raw water which are responsible for hardness i.e. calcium, magnesium,
potassium etc are suppressed by adding the saturated dose of chemical in ongoing process.

WATER ROUTE:ACTIVATED CARBON FILTERANTISCALANT DOSING SYSTEMMICRON CARTRIDGE FILTER

ANTISCALANT DOSING SYSTEM (ADS)

Pump Quantity Offered
One Nos.
Make
I Dose
Capacity
0 6 LPH
Type
Electronic Diaphragm Type Dosing
Operating Pressure
1.5 Kg/cm2
HDPE Tank
100 Liters

MICRON CARTRIDGE FILTER

PROCESS:
This is a Stainless Steel Inside Rubber Lining (SSRL) pressure vessel, with internal distribution & collection
systems. The inlet & outlet connection with Isolation Valves along with micron filter cartridge &
requisite instrument.

FUNCTION:
The micron physical impurities of raw water i.e. suspended solids, dirt, dust, & all visible particles are
removed in MICRON CARTRIDGE FILTER up to micron.

WATER ROUTE:SOFTENERMICRON CARTRIDGE FILTERHIGH PRESSURE PUMP

MICRON CARTRIDGE FILTER (MCF)

Quantity Offered
Material of Construction
Operating Pressure
Stage
Operating Flow Rate
Type of Media
SHELL
Dimension
Material of Construction
PIPE
Type of connection
Material of Construction
Shedule
Inlet connection
Outlet connection
CARTRIDGE
Type
Qty
Rating
Dia
Length
Make
Accuracy

: One
: SS 316
: 2 kg / cm2
: 4 Stage / Jumbo
: 4 m3/hr
: Cartridge
Diameter - 125 mm
: Height - 600 mm
Thickness - 2 mm
: SS 316
:
:
:
:
:

Flanged
SS 304
10
25 mm
25 mm

:
:
:
:
:
:
:

SPUN
4 Nos.
0.2 Micron
62.5 mm
500 mm
OSMONIC/AMITECH/EQUIV.
95%

MICRON
CARTRIDGE
FILTER

HIGH PRESURE PUMP

PROCESS:
Pump (1 No.) with SS / BRASS construction. The Necessary instruments like High & Low pressure switch,
pressure gauges & isolation valves are provided for necessary control of this system.

FUNCTION:
The high pressure pump boosts purified water pressure to 8-12 KG/cm2 & provided to RO systems with
design flow rate.

WATER ROUTE:MICRON CARTRIDGE FILTERHIGH PRESSURE PUMPRO SYSTEM

HIGH PRESURE PUMP

Type
MOC
Qty
Make
Model No.
Operating Pressure
Operating Flow Rate

:
:
:
:
:
:
:

Centrifugal/Multistage
SS
1 No.
Groundfoss / CRI
10 / 20
6-20 kg
4 m3/hr

Power (KW)
Inlate Connection
Outlate Conation

: 3 KW
: Type Flange Size 25 mm
: Type Flange Size 25 mm

HIGH
PRESSURE
PUMP

REVERSE OSMOSIS
PROCESS:
This system consist of a M.S. Skid for mounting of high pressure tubes with spiral wound membrane
elements per tube with necessary control valves at feed, product and reject pipes are provided with
required instruments
Low & High pressure switches are provided for safe operation of High Pressure Pump under specified
operating condition. Pressure gauges are provided for pressure Indication and control of complete R.O.
System. An online type of Flow Indicator at product & brine pipe work is provided for controlling desired
flow rate & recovery. For monitoring product water quality an online conductivity indicator is provided.

FUNCTION:
Physical Impurity
Biological Impurity
Chemical Impurity

: Removes 100% Physical Impurity of raw water.

: Removes 100% Biological Impurity of raw water.
:Removes 90-95% TDS of raw water.

WATER ROUTE:HIGH PRESSURE PUMP RO SYSTEMRO WATER STORAGE TANK

REVERSE OSMOSIS (RO)

R.O. Module
Make
Operating Flow
Operating Pressure
Recovery
Dia
Length
Nos.
R.O. Module Housing
M.O.C.
Dia-OD
Length
End Connection
No. of Housing

: HYDRANAUTICS
: 4 m3/hr
:
:
:
:
:

6-16 KG.
50%
202 mm
40
2

:
:
:
:
:

SS-316
112 mm
120"
FLANGED
1 Nos.

REVERSE
OSMOSIS

REVERSE OSMOSIS STORAGE TANK

PROCESS:
This is a HDPE vertical storage tank is required for storage of R.O. Product water. Inlet/Outlet PVC/HDPE
pipe work with suitable isolation valves, levels Indicator, etc. are provided.

FUNCTION:
Stores water from reverse osmosis system so as to decrease the momentum of water and hence give it a
new speed to protect failure of UV lamps against high speed.

WATER ROUTE:RO SYSTEMRO WATER STORAGE TANKMICRON CARTRIDGE

REVERSE OSMOSIS STORAGE TANK

Quantity Offered
Material of Construction
Capacity

: One No.
: SS
: 2000 LTR

RO WATER
STORAGE TANK

MICRON CARTRIDGE FILTER (MCF POST)

PROCESS:
This is a Stainless Steel inside Rubber Lining (SSRL) pressure vessel, with internal distribution & collection
systems. The inlet & outlet connection with Isolation Valves along with micron filter cartridge &
requisite instrument.

FUNCTION:
The micron physical impurities of raw water i.e. suspended solids, dirt, dust, & all visible particles are
removed in MICRON CARTRIDGE FILTER up to micron.

WATER ROUTE:RO WATER STORAGE TANKMICRON CARTRIDGEU.V SYSTEM

MICRON CARTRIDGE FILTER (MCF - POST)

Qty
Stage
M.O.C.

: One
: 3 Stage
: SS 316

Operating Pressure

: 1 Kg/cm2

Operating Flow Rate

: 2 m3/hr

Type of Media
SHELL (EACH STAGE)

: Cartridge

Dimension
Material of Construction
PIPE
MOC
Schedule
Inlet connection
Outlet connection
Type of connection
CARTRIDGE
Type
Qty
Rating
Dia
Length
Make
Accuracy

Diameter - 125 mm
: Height - 600 mm
Thickness - 2 mm
: SS 316
:
:
:
:
:

SS 316
10
25 mm
25 mm
Flanged

:
:
:
:
:
:
:

SPUN
3 Nos.
5, 1, 0.2 Micron
62.5 mm
500 mm
OSMONIC/AMITECH/EQUIV.
95%

MICRON
CARTRIDGE
FILTER

ULTRA VIOLET SYSTEM

PROCESS:
This system consist of U.V.LAMP in SS body with internal wiring, safety instruments indication lamps,
ON-OFF switch and inlet-outlet of 1/2".

FUNCTION:
The system is meant for removal of all kind of biological impurities from the water before filling.

WATER ROUTE:MICRON CARTRIDGEU.V SYSTEMOZONE SYSTEM

ULTRAVIOLET SYSTEM (UV SYSTEM)

M.O.C
Make
Operating flow

: SS 304
: SANKYO-JAPAN
: 2 m3/hr

Stage

: 1 Stage

Operating Pressure
M.O.C of housing
Phase

: 1.5 Kg/cm2
: SS 304
: I phase

ULTRA VIOLET
SYSTEM

OZONE SYSTEM
PROCESS:
Ozone is a Tri atmospheric form of Oxygen, which unstable gas made from oxygen form atmospheric air
which is use to oxidize all harmful Bacteria, Virus, Organic Matter, & Bad odor presence in water.

FUNCTION:
Hence Ozone treat water becomes total bacteria free & pleasing in taste. Because dissolved oxygen
level in water improve the taste of water. Hence, Drinking Water becomes Pleasing.

WATER ROUTE:U.V SYSTEMOZONE SYSTEMPRODUCT WATER TANK

OZONE SYSTEM
Number of stream offered
Operating flow rate
Operating Pressure

: One
: 2 m3/hr
: 6-16 kg/cm2

PRODUCT WATER STORAGE TANK

PROCESS:
This is a HDPE vertical storage tank is required for storage of R.O. Product water. Inlet/Outlet PVC/HDPE
pipe work with suitable isolation valves, levels Indicator, etc. are provided.

FUNCTION:
Stores water from reverse osmosis system so as to decrease the momentum of water and hence give it a
new speed to protect failure of UV lamps against high speed.

WATER ROUTE:OZONE SYSTEMPRODUCT WATER TANK TRANSFER PUMP

PRODUCT WATER STORAGE TANK

Quantity Offered
Material of Construction
Capacity

: One No.
: SS
: 2000 LTR

PRODUCT
WATER
STORAGE TANK

ANNX (B): FULLY EQUIPPED

LABORATORY (AS PER BIS NORMS)

LIST OF INSTRUMENTS:
Sr.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27

Instrument
BOD Incubator with Digital control
Bunsen Burner
Centrifuge
Water Still (S.S) distillation assembly
Hot Plate
Incubator Digital controlled
Magnetic Stirrer with hot plate with
magnetic bid
Microscope
Hot air Oven
PH Meter
laminar air flow
Turbidity Meter
Water Bath
Micrometer {only for Pouch testing}
Colony counter
Spectrophotometer with 10 mm and 100
mm Curette
Vacuum pump
TDS meter Digital
Autoclave
Analytical Balance
Digital balance
Gas striping apparatus with flow meter
& flow pump& stand with tubes
Drop test apparatus {only for Pouch testing}
Stock load apparatus {only for Pouch testing}
Thermometer
Thermometer

Description

Least Count

0 to 60 degree centigrade

0.1 degree centigrade

3500 rpm
5 ltr
30 X 50 cm
0 to 110 degree centigrade

0.1 degree centigrade

Qty
Nos.
2
2
1
1
1
2

6" dia

10X, 45X, 100X objective lence

0 to 350 degree centigrade
0 to 14 pH
2X 2X2 working place
0 to 200 ntu
0 to 110 degree centigrade
0 to 1000 micron
0 to 999 cfu

0.01 ntu
1 degree centigrade
0.1 micron
1 cfu

1
1
1
1
1
1
1
1

1 NM

0.5 kg/cm2
0.1 mg
0.1 gm

1
1
1
1
1

360 to 990 NM

0 to 2.1 kg/cm2
0 to 200 gm
0 to 200 gm

0.1 degree centigrade

0.01 pH

1000 ml

0 t0 50 degree centigrade
0 to 110 degree centigrade

0.5 degree centigrade

0.1 degree centigrade

1
1

LIST OF GLASSWARES:
Sr.
No.

Description of Goods

Qty

50ml Nessler Cylinder

10 PC

1000ml Bottle with Din Thread (Heavy)

2 PC

10*200 Chromatography Column Plain

1 PC

50ml Beaker (Tube Made)

6 PC

100ml Beaker (Tube Made)

6 PC

250ml Beaker (Tube Made)

5 PC

500ml Beaker (Tube Made)

2 PC

500ml Plastic Beaker

1 PC

250ml Plastic Beaker

2 PC

10

100ml Plastic Beaker

2 PC

11

50ml Plastic Beaker

2 PC

12

1000ml Flask Volumetric Class-B

1 PC

13

500ml Flask Volumetric Class-B

1 PC

14

100ml Flask Volumetric Class-B

4 PC

15

250ml Flask Volumetric Class-B

2 PC

16

10ml Flask Volumetric Class-B

5 PC

17

150mm/6" Indian Desiccator Neutral Glass

1 PC

18

3"X100ml Evaporating Basins (Round Form)

2 PC

19

0.1ml Pipettes Graduated Class-B

2 PC

20

1.0ml Pipettes Graduated Class-B

2 PC

21

5.0ml Pipettes Graduated Class-B

2 PC

22

10.0ml Pipettes Graduated Class-B

2 PC

23

125ml Funnel Separating

2 PC

24

500ml Funnel Separating

2 PC

25

100ml Conical Flask

6 PC

26

250ml Conical Flask

6 PC

27

500ml Conical Flask

2 PC

28

250ML FLASK ERLENMEYER WITHOUT RIM

4 PC

29

50ml Burette Teflon Rota flow Stop Cock

2 PC

Sr.
No.

Description of Goods

Qty

30

250ml Plastic Reagent Bottle Nerrow Mouth

6 PC

31

(Ng) 250ml N.M. Reagent Bottle ("Amber")(Indian)

8 PC

32

250ml Bottle with Din Thread (Heavy)

4 PC

33

100ml Bottle with Din Thread (Heavy)

8 PC

34

30ml Bottle with Din Thread (Heavy)

4 PC

35

10.0ml Pipettes Volumetric Class-B

2 PC

36

1.0ml Pipettes Volumetric Class-B

2 PC

37

15*150 Test Tube with Rim

15 PC

38

15*125 Test Tube Without Rim

8 PC

39

80mm/3" Petri Dishes

40 PC

40

1000ml Measuring Cylinder Round Base

1 PC

41

500ml Measuring Cylinder Round Base

1 PC

42

250ml Measuring Cylinder Round Base

2 PC

43

100ml Measuring Cylinder Round Base

2 PC

44

50ml Measuring Cylinder Round Base

1 PC

45

10ml Measuring Cylinder Round Base

1 PC

46

250ml Plastic Measuring Cylinder

1 PC

47

100ml Plastic Measuring Cylinder

1 PC

48

9"X6"X30" Side Hole Plastic Burette Stand

2 PC

49

Double Plastic Burette Clamp

1 PC

50

Double Funnel Holder

1 PC

51

10ml Pipette Pump

1 PC

52

16mm/12Hole Test Tube Stand Alluminium Heavy

1 PC

53

Flask Tong Conical/beaker/flask Heavy

1 PC

54

6" Forcep Heavy

2 PC

55

Bottle/flask Brush

2 PC

56

Plastic Pipettes Stand Horizontal

1 PC

57

125ml Plastic Dropping Bottle

6 PC

58

250ml Membrane Filter Assembly Glass "SPL"

1 PC

59

1ltr. Vacuum Distillation Assembly

1 PC

60

8"*5" Powder Coated R. Stand Complete Heavy

1 PC

Sr.
No.

Description of Goods

Qty

61

50Ml (6 Hole) Nessler Tube Stand Alluminium

1 PC

62

-10to50/12" Yellow Capilary Thermometer

2 PC

63

6" Dropper with Teat

4 PC

64

Butter Paper

2 PC

65

(Ext) Non Absorbant Cotton Roll

1 PC

66

10gm Cover Slip

1 PC

67

5" Glass Rod

4 PC

68

50gm Plane Microscopic Slide

1 PC

69

(Ng) 125ml N.M. Reagent Bottle (Indian)

15 PC

70

(Ng) 250ml N.M. Reagent Bottle (Indian)

20 PC

71

8" Non Magnetic Spatula Heavy

2 PC

72

(Ng) 500ml N.M. Reagent Bottle (Indian)

10 PC

73

(EXT)SPIRIT LAMP GLASS

1 PC

74

41 No-110mm Whatman Filter Paper

1 PC

75

Tissue Paper (Small Roll)

2 PC

76

(Pall) 47mm 0.45 Nylon Mambran Filter Paper

1 PC

77

(JYHM) 1Ltr. Heating Mantle

1 PC

78

60ml Bottle with Din Thread (Heavy)

4 PC

79

(Ext)4" Dropper Rubber Teat

4 PC

80

2" Funnel Plain

2 PC

81

-10to110/12" Yellow Capilary Thermometer

1 PC

LIST OF CHEMICALS:
Sr.
No.

Description of Goods

Qty

1,10 Phenanthroline Monohydrate

5 gm

Aluminium Potassium Sulphate

100 gm

Aluminum oxide

100 gm

Ammonium Acetate

100 gm

Ammonium Chloride AR

500 gm

Ammonium Dichromate

100 gm

Ammonium Hydroxide

500 ml

Ammonium Meta Vanadate

50 gm

AmmoniumPurpurate

25 gm

10

Antimony metal

25 gm

11

Ascorbic Acid

25 gm

12

Barium Chloride

100 gm

13

Barium Hydroxide

100 gm

14

Boric Acid

100 gm

15

Bromocresol Green

2 gm

16

Buffer capsule pH 4.0

10 tab

17

Buffer capsule pH 7.0

10 tab

18

Buffer capsule pH 9.0

10 tab

19

Calcium Carbonate

100 gm

20

Chloroform, AR Grade

100 ml

21

Chromotropic Acid

5 gm

22

Cobaltous chloride

25 gm

23

Copper Metal

25 gm

24

Cyclohexanone AR

100 ml

25

Di (2-Ethyl Hexyl) Sulphosuccinate

25 ml

26

Diammonium Hydrogen Phosphate

100 gm

27

Diethylene Glycol Monobutyl ether

100 ml

28

Di-isopropyl Ether

100 ml

29

Dipotassium Hydrogen Phosphate

100 gm

Sr.
No.

Description of Goods

Qty

30

Dodecyl Benzene Sulphonic Acid Methyl Ester

10 gm

31

EDTA

100 gm

32

Eriochrome Black T

25 gm

33

Eriochrome Cyanine R

5 gm

34

Ethanol

500 ml

35

Ethyl Acetate

500 ml

36

Ethylene Glycol

500 ml

37

Ferric Chloride

500 gm

38

Ferrous Ammonium Sulphate

100 gm

39

Formaldehyde 35 %

100 ml

40

Gelatin Powder

50 gm

41

Glacial Acetic Acid

500 ml

42

Glycerol

100 ml

43

granulated activated carbon

500 gm

44

HexamethyleneTetramine

100 gm

45

Hydrazine sulphate

25 gm

46

Hydrochloric Acid AR

500 ml

47

Hydrogen Peroxide 30%

250 ml

48

Hydroxylamine Hydrochloride

25 gm

49

Hypochlorite Solution

500 ml

50

Iron (III) citrate

100 gm

51

Isopropyl Alcohol

500 ml

52

Manganese Sulphate (AR)

100 gm

53

Mercury

100 gm

54

Methanol

500 ml

55

Methyl Orange

25 gm

56

Methyl Red

25 gm

57

Methylene Blue

25 gm

58

N, N dimethyl p- Phenylene Diamine oxalate

1 gm

59

NED Dihydrochloride

5 gm

60

Neocuproine

1 gm

Sr.
No.

Description of Goods

Qty

61

Neutral Ortho-Toluidine

500 ml

62

Nitric Acid

500 ml

63

Patton and Reeders

5 gm

64

Phenolphthalein

25 gm

65

Potassium Chloride AR

100 gm

66

Potassium chloroplatinate

1 gm

67

Potassium Chromate AR

100 gm

68

Potassium Dihydrogen Phosphate

100 gm

69

Potassium Iodide

25 gm

70

Potassium Nitrate AR

100 gm

71

Potassium Nitrite AR

100 gm

72

Potasssium Permanganate AR

100 gm

73

Silver Nitrate

5 gm

74

Silica gel

100 gm

75

Sodium Acetate

100 gm

76

Sodium Arsenite

5 gm

77

Sodium Ascorbate

25 gm

78

Sodium Carbonate

100 gm

79

sodium chloride AR

100 gm

80

Sodium Citrate

100 gm

81

Sodium Hydrogen Carbonate

100 gm

82

Sodium Hydroxide

100 gm

83

Sodium Nitrite Ar

100 gm

84

Sodium Oxalate

100 gm

85

Sodium peroxidisulphate AR

25 gm

86

Sodium Sulphate

100 gm

87

Sodium sulphide

100 gm

88

sodium Sulphite AR

100 gm

89

Sodium Thiosulphate

100 gm

90

Starch

25 gm

Sr.
No.

Description of Goods

Qty

91

Sulphanilamide

50 gm

92

Sulphuric Acid AR

500 ml

93

Triethanolamine

100 ml

94

Urea

100 gm

95

Zinc acetate

100 gm

96

Zinc granules AR 99.9 %

25 gm

97

Zinc Sulphate

100 gm

98

Zincon

1 gm

LIST OF MEDIA:
Sr.
No.

Description of Goods

Qty

EMB agar

100 gm

Violet red bile agar

100 gm

Chloroamphinicol yeast glucose agar

100 gm

Plate count agar

100 gm

Diffrentialreniforcedclostridial broth base

100 gm

Aspargin proline Broth

100 gm

Gram Stain kit

100 ml

ANNX (C): FULLY AUTOMATIC BOTTLING

MACHINE 24 BPM

Technical Detail: 1. Electrical Load :1. 8.5 HP (6.33 KW)

2. Main Drive :1. Motor 1.5 H.P. (1.1 k.w.) 1440RPM. - 440VAC.
3. Cap Hopper
a. Gerard Motor 0.25 H.P. (0.33 k.w.) 1440RPM 440VAC
b. Hopper Capacity 1000 Caps At a time
c. Material of contraction SS304
d. SS 304 Quality belt
e. Size L = 3 feet x W = 3 feet x H = 7.5 Feet

4.

5.
6.
7.
8.

9.

f. Weight = 200 kg Approx

Programmable Logic Controls ( PLC )
a. Inputs =
Photo Sensor
b. Output = 230 VAC
Filling Valves BSP 230 VDC
Proximity Switches 24VDC M18 Size (For No Bottle No FILL SYSTEM)
Shrink Tunnel 4.5KW (440VAC).
Conveyor 5 feet and 15 feet
a. Geared Motor 0.25 hp 32 RPM 440VACb. Material of construction SS304
c. Belt material SS304
d. Adjustable legs for different size of bottle up to 300mm
Machine size in feet
1. Machine Only : - L = 4 x W = 5.2 x H = 6
2. Machine With Conveyor and all accessory: - L = 24 x W = 11 x H = 6

Technical Specification& Make:

1. Main Motor 1.5 H.P :- Remi, Hindustan or Siemens
2. Capper Motor 0.25 H.P :- Bonfilogi or Rotomotive or Bonvario
3. Cap Feeder 0.25 H.P :- Bonfilogi or Rotomotive or Bonvario
4. Conveyor Motor 0.25 H.P :- Bonfilogi or Rotomotive or Bonvario
5. Switch Gear :- Siemens
6. PLC :- Selectron Make
7. Relay Card 230 V AC :- Omron
8. Material of Constructions :- SS 304 & Contact part SS316
9. Pneumatics :- Techno Pneumatics India
10. Bearing: - S.K.F.

OPERATING CYCLE

INFEED AIR CONVEYOR:

The empty bottles are loaded manually onto the in feed air
conveyor where air at high pressure from a blower is used for
conveying bottles supported at the neck up to the in feed bottle
transfer rotor. The air conveyor permits different bottle sizes to
run without making any adjustments. Hence there is no wastage
of time in conveyor adjustment on the in feed side.
INFEED BOTTLE TRANSFER ROTOR:
The bottles are transferred to rinse rotor by the infeed bottle transfer rotor. Bottles are held at
the neck during transfer.
RINSE ROTOR:
The automatic rinse rotor has spring loaded grippers mounted
radially which pick up bottles one by one from the infeed
transfer rotor. The bottle is inverted against a lever on the rinse
valve to start the rinsing operation. Thus we have NO BOTTLE
NO RINSE. Bottles are washed for upto three seconds each,
before draining (for removal of residual water) and uprighting
for transfer to the filling rotor. The rinsing medium is generally
product water.
FILLING ROTOR:
The internationally accepted and approved VENT PIPE filling
principle ensures accurate level filling without spillage. The
filling accuracy is +- 5ml. The fill tank level is regulated
automatically by a PLC controlled electronic probe which
reduces the machine speed in the vent of disrupted input
product water supply. The machine speed is them restored to
normal once the water supply is replenished.

OUTFEED TRANSFER ROTOR:

After completion of the filling operation, bottles are transferred
to the capping rotor by the out feed transfer rotor, the bottles
activate a pneumatic valve, for releasing the cap onto the cap
pickup rotor. This arrangement provides the feature NO BOTTLE
NO CAP which safeguards against unnecessary cap wastage.

AUTOMATIC CAP ELEVATOR:

Caps are stored in a SS 304 ground level hopper mounted at the
base on the elevator column.The caps are elevated / oriented
and they are diverted into the cap chute leading to the filling
machine. The operation of the elevator is controlled
automatically by a control panel mounted sensors, stops the cap
elevator automatically once the chute gets filled to capacity and
restarts it on the caps get consumed. Another set of sensors,
automatically activates a small vibrator motor in the event of a
bridge formation inside the cap hopper. The cap vibrator motor ensures that the caps keep
moving up steadily at the desired rate without any interruption
OUTFEED SLAT CONVEYOR:
Bottles after the completion of the rinse fill- seal cycle are
discharged on to the out feed slat conveyor. The bottles are
visually inspected against fluorescent background light for
detection of irregular bottles. Mounted on the inspection lamp
box is an emergency switch which when pressed trips the main
motor for safety. Also the bottles are counted with the help of a
sensor which gives digital count on the control panel indicating
finished bottles. There after the bottle are picked up manually
for cartooning. Automatic rotary turn tables for bottle
accumulation can be provided optionally. The out feed conveyor
has to be adjusted vertically depending on the bottle size being run. Online combination shrink
tunnel coupled to the out feed slat conveyor can be offered optionally. Heat shrinkable cap
sleeves/ body labels have to be loaded manually onto the finished bottles discharging from the
filling machine. The bottles pass through the online shrink tunnel, after which the finished
bottles are picked up manually for cartooning.
ELECTRICAL CONTROL PANEL:
The panel has superior quality control devices with variable speed AC Drive for regulation of
operating speed during production. All electrical motors are protected individually by Overload
Thermal Relays for safety.

SALIENT FEATURE OF MACHINE:

1. Machine over load protection with mechanical clutch +VFD (Variable Frequency Drive)
Protection
2. Bottle Catching &all star wheels below the neck only
3. Rinsing Water pressure Interlock
4. Filling Water Tank low & High Level Inter lock
5. Cap feeder Cap empty single
6. Bottle Filling Level Set with Mechanical vent tube
7. In feed air blower conveyor SS 304
8. All material SS 304 & contact Parts SS 316
9. Cap Hopper Elevator type & having capacity of 1000 caps at a time
10. Out Conveyor SS 304 , conveyor belt also SS 304
11. Oil Lubrication Systems

P.L.C. Base Systems for accurate setting & Internal & running display:
1.
2.
3.
4.

Machine Status Running OR Stop

Bottle Counter Resettable
Bottle per minute display (BPM)
All interlocking alarm with siren

Feature Specification Machine:

1.
2.
3.
4.

Siren
Danfoss or Hitachi
Relay Omron
Motor Remi, Siemens or Crompton

**Note:
1. For all bearing, gears & Moveable sling Part lubrication systems.
2. All bearings are of SKF original make.

ANNX (D): DIGITAL BATCH CODING

MACHINE AUTO

TECHNICAL SPECIFICATIONS
Line Speed Capability
Upto 482 fpm (150 m/min) for 1-3 lineprinting (10 character / inch, single line printing).
Font Matrix Configuration
Single-line: 5x5, 5x7, 7x9, 12x16, 16x16 (Chinese Character)
Double-line: 5x5, 5x7
Nominal Character Height
Selectable from 0.079 (2 mm) to 0.295 (7.5 mm), depending on font
Throw Distance
Optimal: 0.472 (12 mm)
Range: 0.197 (5 mm) to 0.591 (15 mm)

Keyboard
Membrane style with tactile feedback, including 72 numeric, alphabetic, and special function keys.PCstyle layout to approximate international PC convention.
Display
320x240 Bright blue backlit 5.7 display. WYSWYG onscreen message editing
Custom Logo/Graphics
Creating on the printer or computer by every customer is achievable.
Character Sets
English, Simplified Chinese
Language & Interface Option
English, Simplified Chinese
Languages and Interface Options
English, Arabic, Bulgarian, Czech, Danish, Dutch, Finnish, French,German, Greek, Hebrew, Hungarian,
Italian, Japanese, Korean, Norwegian, Polish, Portuguese, Russian, Simplified Chinese, Spanish,
Swedish, Thai, Traditional Chinese, Turkish and Vietnamese.
Data Interface
Standard USB with logo and memory backup features
Message Storage
50 complex messages.Unlimited storage using USB.
Console Dimensions
Stainless steel
21.3 (541 mm) high
13.6 (345 mm) wide
11.2 (285 mm) deep
Environmental Protection
IP55
Printhead
Heated printhead
Diameter: 1.63 (41.3 mm)
Length: 9.47 (240.5 mm)

Printhead Umbilical
Ultra flexible
Length: 6.56 (2 m)
Diameter: 0.91 (23 mm)
Bend radius: 3.00 (76.2 mm)
Fluids Containers
Ink Smart Cartridge: 0.793 qt. (750 ml)
Make-up Smart Cartridge: 0.793 qt. (750 ml)
Temperature/Humidity Range
41F to 113F (5C to 45C), 0% to 90% RH non-condensing
Electrical Requirements
Nominal supply power 100-120 / 200-240 VAC at 50/60 Hz., 120 W
Approximate Weight
Unpacked and dry: 39.68 lbs. (18 kg)
Options
Positive air pump, Dry air kit for high humidity (requires plant air), Product detect, relay, RS 485
expansion boardRS232, encoder, beacon expansion board9.8-foot (3 m) umbilicalFood grade version
Wide range of accessories.

ANNX (E): JAR WASHING II STAGE

Washing Range: 1 Ltr to 20 Ltr

Storage Tank & Pipe: SS
Hooper: SS
Motor: 0.5 HP (Single Phase)
Frame Size: L 700mm x W 470mm x H 417mm
Gross Weight: 80 Kgs Appx.

ice Structure:
Pricing:
Sr.
No.

Description

Capacity

Quantity
(Nos)

Water Treatment Plant

(Water purification purpose)

2000 LPH

Rs. 661,000.00

Rs. 661,000.00

Laboratory
(Chemicals + Glasswares + Instruments)

Std

Rs. 365,000.00

Rs. 365,000.00

Bottling Machine{Fully Automatic}

(Rinsing + Filling + Capping + Shrink)

24 BPM

Rs. 810,000.00

Rs. 810,000.00

Digital Batch Coding Machine

(For batch marking + Price printing)

Digital

Rs. 195,000.00

Rs. 195,000.00

Rs. 35,000.00

Rs. 35,000.00

Jar Washing Machine

II Stage
(For the purpose of rinsing 20 Ltrs Jars)
Final Cost For The Machine
Acronyms used:
1. LPH

: Liters Per Hour

2.

PPH

3. BPH

: Bottles Per Hour

4. JPH

: Pouches Per Hour

: Jars Per Hour

Rate
(INR)

Amount
(INR)

Rs. 2,066,000.00
5. BPM : Bottles Per Minute

Terms & Conditions: 1. Delivery: 6 - 7 Weeks from the date of your confirmed order with advance.
2. Price: Quoted price is ex-works Ahmedabad.
3. Packing: 2%
4. Forwarding: at actual
5. Sales Tax: Extra At Actual
6. Payment Terms: 60 % Advance
40% along with all taxes duties against Proforma Invoice after
Inspection of the Equipment in our factory.
7. Octroi: Wherever applicable to be arranged by purchaser.
8. Freight: On to pay basis
9. Insurance: Transit cum storage insurance will be charged extra at actual to your account.
10. Change of Specification: We reserve the right to change/modify the specification
necessary during the course of design and development for betterment/improvement
without prior notice.
11. Inspection: Is to be done during the last week of the delivery schedule at our works.
Purchase or his representative will carry the inspection and Performance check of
machine and equipments at our works. The necessary Caps & Bottle shall be provided by
you for trial. Delivery will be subject to acceptance by visiting authority.
12. Proforma Invoice: On successful completion of inspection, proforma invoice will be
executed.
13. Installation Charges: To & Fro, Foods Local lodging & Boarding, Local Expenses, in
your account.
14. Training: Machine will provide on job training to your operators at our works. To & Fro
travelling, loading & boarding and all incidental expenses will be borne by purchaser.
15. Cancellation: Order once placed cannot be cancelled. In the event of order placed by you
the advance payment made by you will be adjusted against expenses incurred by us till
then.
16. Warranty: Only GIE Manufactured machinery part is covered by 1 year warranty any
manufacturing defects against it will be replaced free of cost. All terms & conditions
mentioned in specific machinery quotation are not valid if sent along with this MWP
quotation.
17. Validity: 30 Days
*Note:
Electrical and Rubber part is not included
Regards,
For, Global Ion Exchange

(UditVishwas)
(Mkt. Co-ordinator)