Anda di halaman 1dari 7

INTERACTIVE SCHEMATIC

Bookmarks

*This document is best viewed at a


screen resolution of 1024 X 768.

Options

Features

To set your screen resolution do the following:


RIGHT CLICK on the DESKTOP.
Select PROPERTIES.
CLICK the SETTINGS TAB.
MOVE THE SLIDER under SCREEN RESOLUTION
until it shows 1024 X 768.
CLICK OK to apply the resolution.

Cover Page
Tables
Component
Connector

Schematic
Machine Views
Chassis View
Cab View
Engine View

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2
EC-C3

*Due to different monitor sizes and PDF reader preferences


there may be some variance in linked schematic locations

E-C60
E-C61

Click here to save a copy of


this interactive schematic
to your desktop

VIEW ALL CALLOUTS


EC-C1

Click on any text that is BLUE and


underlined. These are hyperlinks
that can be used to navigate the
schematic and machine views.

When only one callout is showing on a


machine view, clicking on this button will
make all of the callouts visible. This
button is located in the top right corner
of every machine view page.

ELECTRICAL SYMBOLS

HOTKEYS (Keyboard Shortcuts)

BASIC HYDRAULIC
COMPONENT SYMBOLS

FUNCTION
Zoom In
Zoom Out
Fit to Page
Hand Tool
Find

KEYS
CTRL / +
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
CTRL / F

Pressure
Switch

Temperature
Switch

Level
Switch

Flow
Switch

Circuit Breaker

Click here to view the


Schematic Symbols
and Definitions page

Pump
or Motor

Variability

Fluid
Conditioner

Spring
(Adjustable)

SCHEMATIC SYMBOLS AND DEFINITIONS


INTERNAL PASSAGEWAYS

VALVES

ENVELOPES

Two Position

One Position

Three Position

PORTS

Two-way

Three-Way

FLOW IN ONE
DIRECTION

FLOW ALLOWED IN
EITHER DIRECTION

Infinite
Positioning

Two
Position

PARALLEL
FLOW

PUMPS

Unidirectional

Three
Position

Unidirectional

CONTROL
AB

AB

P T

P T

Single Acting

Spring
Loaded

Fluid
Conditioner

Spring
(Adjustable)

Spring

Pressure
Compensation

Control
Valves

Line Restriction
(Variable)

Restriction

Line Restriction
(Fixed)

Line Restriction
Variable and Pressure
Compensated

2-Section
Pump

Attachment

Pump: Variable and


Pressure Compensated

Bidirectional

MOTORS

Double Acting

Infinite Position

CHECK

Basic
Symbol

Variability

FIXED DISPLACEMENT

Shifted Position

Normal Position

Pump
or Motor

Bidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS

Four-Way

BASIC HYDRAULIC
COMPONENT SYMBOLS

FIXED DISPLACEMENT

CROSS
FLOW

ACCUMULATORS

Shuttle

Unidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

Pilot
Controlled

Spring Loaded Gas Charged

Unidirectional

PILOT CONTROL

Bidirectional

ROTATING SHAFTS

RELEASED PRESSURE

External Return

Bidirectional

Unidirectional

Internal Return

Bidirectional

REMOTE SUPPLY PRESSURE

Simplified

Complete

Internal
Supply Pressure

Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS

Solenoid

Solenoid
or Manual

Solenoid
and Pilot

Solenoid and
Pilot or Manual

MEASUREMENT

LINES

Servo

Thermal

Detent

Crossing

Joining

Manual Shutoff

General Manual

Push Button

Pedal

Spring

Vented

Pressurized

Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric
Motor

Flow

Return Above Fluid Level

Return Below Fluid Level

ELECTRICAL SYMBOLS

HYDRAULIC SYMBOLS - ELECTRICAL


G

Temperature

Pressure

FLUID STORAGE RESERVOIRS

MANUAL CONTROL

Push-pull Lever

MAIN AUX.

Pressure
Switch

Pressure Switch
(Adjustable)

Temperature
Switch

Electrical
Wire

Pressure
Switch

Temperature
Switch

BASIC ELECTRICAL COMPONENT SYMBOLS

Level
Switch

Flow
Switch

Circuit Breaker

HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

AG-C4
111-7898
Part Number: for
Connector Plug

L-C12
3E-5179

Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine.

Receptacle
Pin or Socket Number

Plug

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge.


The sender measures the temperature or pressure.
Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet
when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

L-C12
3E-5179
5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

UENR5840
April 2014

C32 50HZ Engine for SR5 Generator Set


Electrical System
JPE1-UP
JAZ1-UP

2014 Caterpillar, All Rights Reserved

Printed in U.S.A.

ECM AIR COOLED J1

MPU
MPU
MPU
AUX
AUX

EN-C1
1607689

SHIELD
COMMON
SIGNAL
POWER+
POWER+

AUX POWER+
998-EN49 BR-18-GXL
R800-EN70 OR-18-GXL
998-EN79 BR-18-GXL

3
4
5

CAT DATA LINK+


CAT DATA LINKDIGITAL REFERENCE
START/RUN/STOP
SHUTDOWN-D

893-EN130 GN-18-GXL
892-EN133 BR-18-GXL
N757-EN21 WH-18-GXL

9
10
12
14

14
15
16
17

229-EN105 BK-8
229-EN159 BK-14-GXL
229-EN161 BK-14-GXL

387-EN142 PK-16-GXL

19

101-EN125 RD-14-GXL
115-EN151 RD-14-GXL
115-EN152 RD-14-GXL
115-EN153 RD-14-GXL
118-EN102 RD-12-GXL
229-EN19 BK-16-GXL
229-EN97 BK-16-GXL
229-EN105 BK-8
838-EN135 CU
838-EN136 RD
838-EN137 BK
A744-EN24 YL-18-GXL
A744-EN98 YL-16-GXL

THROTTLE
DROOP
ENGINE SHUTDOWN-1

16

C829-EN42 GN-18-GXL

17
18

229D-EN106
229C-EN149
229C-EN148
229D-EN107

F702-EN143 BK-16-GXL
E722-EN144 PK-16-GXL
A744-EN99 YL-16-GXL

21
22
23
24

19
20
21
22

387-EN140 PK-18-GXL

23
24
25

G846-EN1 YL-18-GXL

26
27
28
29
30
31
32
33

F712-EN114 GN

34

EMCP B+
EMCP B+
EMCP B+
ENGINE SHUTDOWN-2
AUX POWER +
BATTERYBATTERYBATTERYENGINE ECM RESET
BATTERYCAN DATA LINK+
CAT DATA LINKBATTERYCAN DATA LINK SHIELD
BATTERYBATTERY-

115-EN151 RD-14-GXL
115-EN152 RD-14-GXL
115-EN153 RD-14-GXL
A744-EN100 YL-16-GXL
118-EN154 RD-14-GXL
229A-EN145 BK-14-GXL
229A-EN146 BK-14-GXL
229B-EN147 BK-14-GXL
W763-EN138 BK-16-GXL
229C-EN149 BK-14-GXL
F711-EN116 YL
F712-EN119 GN
229C-EN148 BK-14-GXL
N873-EN122 SH
229D-EN106 BK-14-GXL
229D-EN107 BK-14-GXL

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

BK-14-GXL
BK-14-GXL
BK-14-GXL
BK-14-GXL

229-EN159 BK-14-GXL
229-EN19 BK-16-GXL
229-EN97 BK-16-GXL
229-EN108 BK-14-GXL
229-EN109 BK-14-GXL
229-EN110 BK-14-GXL
229-EN111 BK-14-GXL
229-EN112 BK-14-GXL

229-EN128 BK-14-GXL

387-EN141 PK-16-GXL
387-EN142 PK-16-GXL
838-EN135 CU
838-EN136 RD
838-EN137 BK

35
36
38
39

START/RUN/STOP
ENGINE ECM RESET
CAN DATA LINK SHIELD
STARTER SOL +

R775-EN139 OR-16-GXL
W763-EN138 BK-16-GXL
N873-EN115 SH
X862-EN80 OR-18-GXL

40
41
42
43

SERVICE TOOL
CONNECTOR

C984-EN72 YL-18-GXL
E722-EN144 PK-16-GXL

45
46

D
E
G

F711-EN113 YL
X863-EN16 BK-18-GXL
150-EN93 RD-14-GXL
150-EN94 RD-14-GXL

50
51
52
53

892-EN133 BR-18-GXL

X862-EN82 OR-18-GXL
X863-EN85 BK-18-GXL

118-BB1 RD-8

304-B2 RD-8

MTR BAT

STARTER 1
237-1932
229-EN105 BK-8
EN-C728
1552269
BK-18

BK-18

X862-EN81 OR-18-GXL
X863-EN84 BK-18-GXL

SMMS RELAY 1
148-0757

304-B2 RD-8

118-B1 RD-8

998-EN77 BR-16-GXL
A744-EN99 YL-16-GXL
A744-EN100 YL-16-GXL

998-EN49 BR-18-GXL
F711-EN113 YL
F712-EN114 GN
N873-EN115 SH

A744-EN24 YL-18-GXL
A744-EN98 YL-16-GXL

E722-EN144
F702-EN143
R775-EN139
W763-EN138

PK-16-GXL
BK-16-GXL
OR-16-GXL
BK-16-GXL

F711-EN116
F711-EN118
F712-EN119
F712-EN121
N873-EN122
N873-EN124

YL
YL
GN
GN
SH
SH

30
ECM RELAY
3E-5239
87
87a

EN-C541
3E5519
86
85

119-EN90 RD-12-GXL
A744-EN98 YL-16-GXL
229-EN97 BK-16-GXL

1
5
2

118-B1 RD-8
118-BB1 RD-8
118-EN102 RD-12-GXL

X862-EN81 OR-18-GXL
X862-EN82 OR-18-GXL

X862-EN80 OR-18-GXL

X863-EN84 BK-18-GXL
X863-EN85 BK-18-GXL

X863-EN16 BK-18-GXL

229-EN108
229-EN109
229-EN110
229-EN111
229-EN112
387-EN140
892-EN133
893-EN130

56

BATTERY+

150-EN96 RD-14-GXL

57
58
59
60

BATTERY-

229-EN108 BK-14-GXL

61
62

BATTERY-

229-EN109 BK-14-GXL

63
64

BATTERYTHROTTLE
BATTERY-

229-EN111 BK-14-GXL
F702-EN143 BK-16-GXL
229-EN112 BK-14-GXL

65
66
67

BK-14-GXL
BK-14-GXL
BK-14-GXL
BK-14-GXL
BK-14-GXL
PK-18-GXL
BR-18-GXL
GN-18-GXL

998-EN71 BR-18-GXL
998-EN79 BR-18-GXL

OIL TEMP SENSOR


256-6453

229-EN110 BK-14-GXL
150-EN127 RD-14-GXL

69

40A

150-EN91 RD-12-GXL

70

20A

119-EN90 RD-12-GXL
120-EN33 RD-18-GXL
101-EN157 RD-12-GXL

20A

115-EN158 RD-14-GXL

AUX BREAKER 2
288-3687

5
EJ
6

-T

R746-EN26 PK-18-GXL

T958-EN50 YL-16-XLPE
T961-EN55 GN-16-XLPE
E963-EN30 BK

26

FUEL PRESSURE SENSOR (AFTER FILTER)


ENGINE OIL PRESSURE SENSOR
ANALOG RETURN
INJECTOR 6 RETURN

27
28
29
30
31

EN-C366
1552252

C991-EN7 PK-18-GXL
994-EN20 GY-18-GXL
G833-EN17 PK-18-GXL
T960-EN54 BU-16-XLPE

T957-EN2 PU-16-XLPE
T958-EN5 YL-16-XLPE
T959-EN8 BR-16-XLPE
T960-EN9 BU-16-XLPE
T961-EN10 GN-16-XLPE
T962-EN13 WH-16-XLPE
T858-EN27 GY-16-XLPE
T859-EN18 WH-16-XLPE
T860-EN46 OR-16-XLPE

1
2
3
4
5
6
7
8
9

GF-C370
3E8969
T957-GF18 PU-16-NW
T958-GF19 YL-16-NW
T959-GF20 BR-16-NW
T960-GF21 BU-16-NW
T961-GF22 GN-16-NW
T962-GF23 WH-16-NW
T858-GF10 GY-16-NW
T859-GF12 WH-16-NW
T860-GF8 OR-16-NW

T858-GF10 GY-16-NW

T858-GF1 GY-16-NW
T858-GF2 GY-16-NW

T860-GF8 OR-16-NW

T860-GF5 OR-16-NW
T860-GF6 OR-16-NW

T957-GF18
T958-GF19
T959-GF20
T960-GF21
T961-GF22
T962-GF23

PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GN-16-NW
WH-16-NW

42

FUEL DIFFERENTIAL PRESSURE SW


INJECTOR 2 RETURN

50

EVEN BANK INTERNAL


HARNESS

T725-EN23 WH-18-GXL
T962-EN56 WH-16-XLPE

55

56
57
58

INJECTOR 10+12 HIGH SIDE

P891-EN25 BU-18-GXL
T858-EN47 GY-16-XLPE

59
60
61

EN-C367
1552252
T957-EN52
T958-EN50
T959-EN51
T960-EN54
T961-EN55
T962-EN56
T858-EN47
T859-EN41
T860-EN53

PU-16-XLPE
YL-16-XLPE
BR-16-XLPE
BU-16-XLPE
GN-16-XLPE
WH-16-XLPE
GY-16-XLPE
WH-16-XLPE
OR-16-XLPE

2
3
4
5
6
7
8
9
11
12

66
68

T957-GF18 PU-16-NW
T958-GF19 YL-16-NW
T959-GF20 BR-16-NW
T960-GF21 BU-16-NW
T961-GF22 GN-16-NW
T962-GF23 WH-16-NW
T858-GF10 GY-16-NW
T859-GF12 WH-16-NW
T860-GF8 OR-16-NW

EVEN BANK INTERNAL INJECTOR HARNESS


T858-GF10 GY-16-NW
T859-GF12 WH-16-NW

T860-GF8 OR-16-NW

T858-GF1 GY-16-NW
T858-GF2 GY-16-NW
T859-GF3 WH-16-NW
T859-GF4 WH-16-NW
T860-GF5 OR-16-NW
T860-GF6 OR-16-NW

10

63
64
65
67

GF-C370
3E8969
1

62

INJECTOR 6+8 HIGH SIDE


INJECTOR 2+4 HIGH SIDE

T859-EN41 WH-16-XLPE
T860-EN53 OR-16-XLPE

T957-GF18
T958-GF19
T959-GF20
T960-GF21
T961-GF22
T962-GF23

PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GN-16-NW
WH-16-NW

+5V SUPPLY

74
75
76
77

BAROMETRIC PRESSURE SENSOR

78

R747-EN14 GY-18-GXL

79

+5V SUPPLY

80

G828-EN58 WH-18-GXL

81
82

ANALOG RETURN
COOLANT TEMPERATURE SENSOR

83
84

G833-EN61 PK-18-GXL
995-EN22 BU-18-GXL

85
86
87
88
89
90
91

SHIELD RETURN
ANALOG RETURN

92
93

E963-EN48 CU
G829-EN59 GN-18-GXL

94

INTAKE MANIFOLD AIR TEMP


FUEL TEMPERATURE SENSOR

95
96
97
98
99

INJECTOR 9+11 HIGH SIDE

C967-EN62 BU-18-GXL
F421-EN6 YL-18-GXL
T860-EN46 OR-16-XLPE

100
101
102

1
2

104
105
106
107
108

INJECTOR 5+7 HIGH SIDE


INJECTOR 1 RETURN
INJECTOR 3 RETURN

G-T2
8T8730

200-G4

200-G5 BK-16
200-G6 BK-16

BK-16

G828-EJ16 WH-18-GXL
Y749-EJ2 GN-18-GXL
C440-EJ9 YL-18-GXL
F704-EJ10 OR-18-GXL

C440-EJ9 YL-18-GXL
C441-EJ12 BR-18-GXL
F703-EJ13 GY-18-GXL
F704-EJ10 OR-18-GXL

C440-EJ9 YL-18-GXL
F704-EJ10 OR-18-GXL
G828-EJ14 WH-18-GXL

G828-EJ14 WH-18-GXL

C441-EJ12 BR-18-GXL
F703-EJ13 GY-18-GXL

Y749-EJ1 GN-18-GXL

BK-18

BK-18

RH ASO
143-3878

G828-EJ15 WH-18-GXL
G828-EJ16 WH-18-GXL
Y749-EJ2 GN-18-GXL
Y749-EJ4 GN-18-GXL

G828-EJ15 WH-18-GXL
Y749-EJ4 GN-18-GXL
C441-EJ12 BR-18-GXL
F703-EJ13 GY-18-GXL

EXH TEMP SNSR LH


LEFT FORE TEMP
343-6890
SIGNAL
1
RD-18
2
VS
GROUND
BK-18

GND

SIGNAL 1 INL

SIGNAL 2 OTL

EJ-C102
2305008
1

LEFT AFT TEMP


SIGNAL
1
RD-18
2
GROUND
BK-18

EXH TEMP SNSR RH


RIGHT FORE TEMP
343-6890
SIGNAL
1
RD-18
2
VS
GROUND
BK-18

GND

SIGNAL 1 INL

SIGNAL 2 OLT

RIGHT
RD-18
BK-18

AFT TEMP
1

SIGNAL

GROUND

EXHAUST TEMP SENSOR JUMPER

SIGNAL

GROUND

COOLANT TEMP SENSOR


256-6453

C
1

+Vs

GROUND

SIGNAL

INTAKE AIR PRESS RH SENSOR


320-3061

SIGNAL

GROUND

INTAKE AIR TEMP RH SENSOR


256-6453

1
2

1
2

T858-GF1 GY-16-NW
T957-GF18 PU-16-NW

1
2

994-EN20 GY-18-GXL
995-EN22 BU-18-GXL
998-EN49 BR-18-GXL
998-EN71 BR-18-GXL
C803-EN60 BU-18-GXL
C829-EN42 GN-18-GXL
C967-EN62 BU-18-GXL
C984-EN72 YL-18-GXL
C991-EN7 PK-18-GXL
E963-EN29 RD
E963-EN30 BK
E963-EN48 CU
E965-EN15 BU-18-GXL
E966-EN32 YL-18-GXL
F421-EN6 YL-18-GXL
G828-EN58 WH-18-GXL

INJECTOR 9

INJECTOR 11

INJECTOR 12

GF-C302
3902870
T858-GF2 GY-16-NW
T958-GF19 YL-16-NW

G828-EN65 WH-18-GXL
1
2

INJECTOR 10

GF-C303
3902870

G829-EN67 GN-18-GXL
1
2

T859-GF4 WH-16-NW
T960-GF21 BU-16-NW

INJECTOR 8

INJECTOR 6

G833-EN11 PK-18-GXL
G833-EN17 PK-18-GXL

GF-C305
3902870

994-EN20 GY-18-GXL
995-EN22 BU-18-GXL
998-EN49 BR-18-GXL
998-EN71 BR-18-GXL
C803-EN60 BU-18-GXL
C829-EN42 GN-18-GXL
C984-EN72 YL-18-GXL
C967-EN62 BU-18-GXL
C991-EN7 PK-18-GXL
E963-EN29 RD
E963-EN30 BK
E963-EN48 CU
E965-EN15 BU-18-GXL
E966-EN32 YL-18-GXL
F421-EN6 YL-18-GXL
G828-EN58 WH-18-GXL
G828-EN65 WH-18-GXL
G829-EN59 GN-18-GXL
G829-EN67 GN-18-GXL
G833-EN11 PK-18-GXL
G833-EN17 PK-18-GXL
G833-EN61 PK-18-GXL
N707-EN45 PU-18-GXL
P891-EN25 BU-18-GXL
R746-EN26 PK-18-GXL
R747-EN14 GY-18-GXL
R800-EN70 OR-18-GXL
T725-EN23 WH-18-GXL

T860-GF5 OR-16-NW
T961-GF22 GN-16-NW

1
2

G833-EN61
N707-EN45
P891-EN25
R746-EN26
R747-EN14
R800-EN70
T725-EN23

INJECTOR 4

GF-C306
3902870
T860-GF6 OR-16-NW
T962-GF23 WH-16-NW

994-EN20 GY-18-GXL
998-EN49 BR-18-GXL
C829-EN42 GN-18-GXL
E963-EN29 RD
E963-EN30 BK
E963-EN48 CU
G828-EN3 WH-18-GXL
G829-EN4 GN-18-GXL

1
2

INJECTOR 2

G828-EN3 WH-18-GXL
G829-EN4 GN-18-GXL
994-EN20 GY-18-GXL

+Vs

GROUND

SIGNAL

EN-C401
2304011
E963-EN30 BK
E963-EN29 RD
E963-EN48 CU

CRANKSHAFT SPEED/TIMING SENSOR


279-9828

BK-18
BK-18

1
2

EN-C102
2304011
C829-EN42 GN-18-GXL
998-EN49 BR-18-GXL

OIL PRESS SENSOR


274-6719

SIGNAL

GROUND

AIR INLET TEMP


256-6453

DESIGNATION

DESCRIPTION

PART NUMBER

D
E
EN
G
GF
EJ

ALTERNATOR HARNESS
AIR SHUTOFF HARNESS (MAIN)
ENGINE HARNESS (EXTERNAL)
AIR SHUTOFF HARNESS (SOLENOIDS)
INJECTOR HARNESS
EXHAUST TEMP SNSR JUMPER HARNESS

303-5011
282-4358
446-7733
282-4359
435-8538
457-5298

G828-EN3 WH-18-GXL
G828-EN28 WH-18-GXL
G828-EN36 WH-18-GXL
G828-EN38 WH-18-GXL

G828-EN36 WH-18-GXL
G829-EN35 GN-18-GXL
R747-EN14 GY-18-GXL
EN-C103
2304011
C967-EN62 BU-18-GXL
G833-EN44 PK-18-GXL

G833-EN43 PK-18-GXL
G833-EN44 PK-18-GXL
G833-EN69 PK-18-GXL
PK-18-GXL
PU-18-GXL
BU-18-GXL
PK-18-GXL
GY-18-GXL
OR-18-GXL
WH-18-GXL

T858-EN27 GY-16-XLPE
T962-EN13 WH-16-XLPE
T959-EN8 BR-16-XLPE
T961-EN10 GN-16-XLPE
T960-EN9 BU-16-XLPE

SYMBOL

EN-C203
2818803

G829-EN4 GN-18-GXL
G829-EN31 GN-18-GXL
G829-EN35 GN-18-GXL
G829-EN37 GN-18-GXL

G829-EN59 GN-18-GXL
1

HARNESSES

EN-C202
2370227

+Vs

GROUND

SIGNAL

SIGNAL

GROUND

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

INTAKE AIR TEMP LH SENSOR


256-6453

CONNECTOR

998-EN71 BR-18-GXL
C967-EN62 BU-18-GXL
C984-EN72 YL-18-GXL
C991-EN7 PK-18-GXL
E965-EN15 BU-18-GXL
E966-EN32 YL-18-GXL
F421-EN6 YL-18-GXL
G828-EN28 WH-18-GXL
G828-EN36 WH-18-GXL
G828-EN38 WH-18-GXL
G829-EN31 GN-18-GXL
G829-EN35 GN-18-GXL
G829-EN37 GN-18-GXL
G833-EN44 PK-18-GXL
G833-EN69 PK-18-GXL
N707-EN45 PU-18-GXL
R746-EN26 PK-18-GXL
R747-EN14 GY-18-GXL
R800-EN70 OR-18-GXL
T725-EN23 WH-18-GXL

(+) BATTERY SWITCHED

CAMSHAFT SPEED/TIMING SPEED


279-9829

BK-18
BK-18

(-) BATTERY / SENSOR RETURN


SENSOR / ACTUATOR SUPPLY

BK-18
BK-18

1
2

FUEL DIFF PRESS SWITCH


275-1253

CONTROL (POSITIVE) FROM ECM


CONTROL (RETURN) FROM ECM
CAT DATA LINK

+Vs

GROUND

SIGNAL

J1939 DATA LINK

FUEL PRESS SENSOR


320-3060

HIGHWAYS

EN-C800
1552267
R800-EN70 OR-18-GXL
998-EN71 BR-18-GXL
C984-EN72 YL-18-GXL
EN-C105
2304011
F421-EN6 YL-18-GXL
G833-EN69 PK-18-GXL

RD-18
BK-18
YL-18

A
B
C

SIGNAL

GROUND

+8 VOLTS
GROUND
SIGNAL

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

SIGNAL TO ECM

EN-C223
2818804
G828-EN28 WH-18-GXL
G829-EN31 GN-18-GXL
C991-EN7 PK-18-GXL

H#

STARTING CIRCUIT

EN-C213
2304012
T725-EN23 WH-18-GXL
N707-EN45 PU-18-GXL

G828-EN38 WH-18-GXL
G829-EN37 GN-18-GXL
R746-EN26 PK-18-GXL

+Vs

GROUND

SIGNAL

LOW COOLANT LEVEL


165-6634

FUEL TEMP SENSOR


256-6453

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

THIS SCHEMATIC IS FOR THE C32 50HZ ENGINE FOR SR5 GENERATOR SET
ELECTRICAL SYSTEM
MEDIA NUMBER: UENR5840
SCHEMATIC PART NUMBER: 446-0488, CHANGE: 01, VERSION: -

INTAKE AIR PRESS LH SENSOR


320-3061

T859-EN18 WH-16-XLPE
T957-EN2 PU-16-XLPE

Components are shown installed on a fully operable machine with the key and engine off, transmission/propel control in
neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

T958-EN5 YL-16-XLPE

CIRCUIT NOT CONNECTED

(+) BATTERY
1

DESCRIPTION
CIRCUIT CONNECTED

BAROMETRIC PRESS SENSOR


320-3063

EN-C402
2304011
E965-EN15 BU-18-GXL
E966-EN32 YL-18-GXL

CHG
LVL
00
01
00
00
00
00

EN-C200
2818804

109
110
111
112
113
114
115
116
117
118
119
120

CONNECT TO EN-C610 LOC. E-3

INJECTOR 7

103

INJECTOR 1+3 HIGH SIDE


INJECTOR 11 RETURN
INJECTOR 5 RETURN
INJECTOR 9 RETURN
INJECTOR 7 RETURN

G828-EN58 WH-18-GXL
G829-EN59 GN-18-GXL
C803-EN60 BU-18-GXL

P891-EN25 BU-18-GXL
G833-EN61 PK-18-GXL

INJECTOR 5

GF-C304
3902870

G828-EN65 WH-18-GXL

73

GF-C301
3902870

T859-GF3 WH-16-NW
T959-GF20 BR-16-NW

69
70
71
72

G971-G2 RD-16
G971-G3 RD-16

EN-C145
2304011

GF-C306
3902870

E966-EN32 YL-18-GXL
E965-EN15 BU-18-GXL

N707-EN45 PU-18-GXL

INJECTOR 3

T860-GF6 OR-16-NW
T962-GF23 WH-16-NW

53

INTAKE MANIFOLD AIR TEMP #2

G971-G7 RD-16

G971-G3 RD-16
200-G6 BK-16

EN-C232
2818804

GF-C303
3902870

C803-EN60 BU-18-GXL
T957-EN52 PU-16-XLPE

52
54

T860-GF5 OR-16-NW
T961-GF22 GN-16-NW

51

FUEL DIFFERENTIAL PRESS SW RETURN

T858-GF2 GY-16-NW
T958-GF19 YL-16-NW

GF-C305
3902870

45
47
48
49

995-EN22 BU-18-GXL
C803-EN60 BU-18-GXL
G828-EN58 WH-18-GXL
G829-EN59 GN-18-GXL
G833-EN43 PK-18-GXL
G833-EN61 PK-18-GXL
P891-EN25 BU-18-GXL

INJECTOR 1

GF-C302
3902870

E963-EN29 RD

44
46

T859-GF4 WH-16-NW
T960-GF21 BU-16-NW

12

43

CAM SPD/TIMING (+) (SECONDARY)


CAM SPD/TIMING (-) (SECONDARY)

101-E1 RD-16
354-E5 OR-18
N757-E6 WH-18

G-T1
8T8730

BK-18

G-C2
1552269

120-E4 RD-18

CONNECT TO EN-C610 LOC. E-3

BK-18

GF-C304
3902870

36
37
38
39
40
41

T859-GF3 WH-16-NW
T959-GF20 BR-16-NW

34

INTAKE MANIFOLD PRESSURE #2


INJECTOR 12 RETURN

995-EN22 BU-18-GXL
G833-EN43 PK-18-GXL

T858-GF1 GY-16-NW
T957-GF18 PU-16-NW

T859-GF3 WH-16-NW
T859-GF4 WH-16-NW

T859-GF12 WH-16-NW

11

33

CRANKSHAFT SPD/TIMING (+) (PRIMARY)

2
1

EN-C100
2304011
GF-C301
3902870

10

32

35

ASO BREAKER
6T-3642

6 ASO
3 TIMER

354-E5 OR-18
N757-E6 WH-18
101-E1 RD-16

CUSTOMER WILL TERMINATE WIRE

EN-C27
1330970

ODD BANK INTERNAL


HARNESS

G829-EN67 GN-18-GXL
T959-EN51 BR-16-XLPE

24
25

10A

Y749-EJ1 GN-18-GXL

ODD BANK INTERNAL INJECTOR HARNESS

23

CRANKSHAFT SPD/TIMING (-) (PRIMARY)

N757-E9 WH-18

EJ-C101
2305008

-T

22

G971-G2 RD-16
200-G5 BK-16

239-5794

LH ASO
143-3878

998-EN49 BR-18-GXL
998-EN71 BR-18-GXL
C984-EN72 YL-18-GXL
C829-EN42 GN-18-GXL
G833-EN11 PK-18-GXL
R800-EN70 OR-18-GXL

20
21

G-C1
1552269

19

INJECTOR 10 RETURN
INJECTOR 4 RETURN

200-E10 BK-18

101-EN89 RD-12-GXL

EJ

18

200-E8 BK-16
200-E3 BK-16

ECM BREAKER
6T-3644

17

200-E12 BK-18
N757-E13 WH-18

OPTIONAL AIR SHUTOFF WIRING

-T

16

ANALOG RETURN
INJECTOR 8 RETURN

12
13
14
15

BK-18

101-EN101 RD-12-GXL

EJ

BK-18

G971-E7 RD-16
200-E8 BK-16

EN-C28
1743016

G971-E7 RD-16

E-C2
1552269

101-EN88 RD-8

11

INTAKE MANIFOLD PRESSURE SENSOR

101-E1 RD-16
200-E3 BK-16
120-E4 RD-18
354-E5 OR-18
N757-E6 WH-18

150-EN91 RD-12-GXL

-T

9
10

F711-EN117 YL
F712-EN120 GN 1
N873-EN123 CU

EJ

6
7
8

200-D3 BK-6

118-EN102 RD-12-GXL

F711-EN113 YL
F712-EN114 GN
N873-EN115 SH

EN-C26
1740502

E-C1
3E3388

838-EN136 RD
838-EN137 BK
838-EN135 CU

CAN DATA (ECM)

EN-C25
1740502

200-D3 BK-6

-T

1
2
3
4

CAN DATA
(ENGINE INTERFACE CONNECTOR)

G846-EN1 YL-18-GXL
G833-EN11 PK-18-GXL
N757-EN21 WH-18-GXL
X862-EN80 OR-18-GXL
X863-EN16 BK-18-GXL

EN-C2
2645732

ECM AIR COOLED

AUX BREAKER
6T-3644

N873-EN124 SH
N873-EN122 SH

150-EN57 RD-14-GXL

150-EN93 RD-14-GXL
150-EN92 RD-14-GXL
150-EN94 RD-14-GXL

G846-EN1 YL-18-GXL
G833-EN11 PK-18-GXL

EN-C418
1552269
1

+
GND

118-BB1 RD-8
118-B1 RD-8

F712-EN119 GN
F712-EN121 GN

N873-EN123 CU

R775-EN139 OR-16-GXL
W763-EN138 BK-16-GXL
150-EN96 RD-14-GXL
150-EN95 RD-14-GXL
150-EN127 RD-14-GXL

ALT

109-D1 RD-6

EJ

998-EN49 BR-18-GXL
998-EN71 BR-18-GXL
C829-EN42 GN-18-GXL
C984-EN72 YL-18-GXL
G833-EN11 PK-18-GXL
R800-EN70 OR-18-GXL

GROUND

BK-18 (-)
WH-18 (+)

F711-EN116 YL
F711-EN118 YL

F712-EN120 GN 1

E722-EN144 PK-16-GXL
F702-EN143 BK-16-GXL
R800-EN70 OR-18-GXL

5N-5692

109-D1 RD-6

60A

ALT BREAKER
6T-3645

SMMS BREAKER
9Y-0951

20A

998-EN77 BR-16-GXL

C984-EN72 YL-18-GXL

SIGNAL

EMCP SPD SENSOR


4P-5820

68

BATTERYKEY START SWITCH

101-EN12 RD-16-GXL
229-EN19 BK-16-GXL
120-EN33 RD-18-GXL
A744-EN24 YL-18-GXL
N757-EN21 WH-18-GXL

EN-C101
2304011

F711-EN117 YL

C829-EN42 GN-18-GXL

EN-C610
1552264

120

150-EN95 RD-14-GXL

55

130-0026 BK-0000

ASO RELAY
148-0757

101-EN125 RD-14-GXL
115-EN151 RD-14-GXL
115-EN152 RD-14-GXL
115-EN153 RD-14-GXL
118-EN102 RD-12-GXL
229-EN19 BK-16-GXL
229-EN97 BK-16-GXL
229-EN105 BK-8
838-EN135 CU
838-EN136 RD
838-EN137 BK
A744-EN24 YL-18-GXL
A744-EN98 YL-16-GXL

54

BATTERY+

BATTERY2

BATT+CABLE RD-00

ALTERNATOR WIRING

AIR SHUTOFF INTERFACE

119-EN90 RD-12-GXL
150-EN91 RD-12-GXL
229-EN97 BK-16-GXL
229-EN105 BK-8
838-EN135 CU
838-EN136 RD
838-EN137 BK
A744-EN98 YL-16-GXL
G833-EN11 PK-18-GXL
G846-EN1 YL-18-GXL

109-D2 RD-6

CONNECT TO BATT- TERM


ON STARTER MOTOR

150-EN91 RD-12-GXL
G833-EN11 PK-18-GXL
G846-EN1 YL-18-GXL
N757-EN21 WH-18-GXL
X862-EN80 OR-18-GXL
X863-EN16 BK-18-GXL

RD-14-GXL
RD-14-GXL
RD-14-GXL
RD-14-GXL

4
3

DISCONNECT SWITCH
7N-0718

CONNECT TO BATT- TERM


ON STARTER MOTOR WHEN
A DISCONNECT SWITCH
IS NOT USED

POS

ALTERNATOR

CONNECT TO BATT+ TERM


ON STARTER MOTOR

101-EN88 RD-8
101-EN89 RD-12-GXL
101-EN101 RD-12-GXL
101-EN157 RD-12-GXL
115-EN158 RD-14-GXL
118-B1 RD-8
118-BB1 RD-8
118-EN102 RD-12-GXL
119-EN90 RD-12-GXL
120-EN33 RD-18-GXL

101-EN12 RD-16-GXL
101-EN88 RD-8
101-EN89 RD-12-GXL
101-EN101 RD-12-GXL
101-EN125 RD-14-GXL
101-EN157 RD-12-GXL
115-EN153
115-EN151
115-EN152
115-EN158

101-EN87 RD-8

MOTOR

893-EN129 GN-16-GXL
893-EN131 GN-16-GXL

101-EN87 RD-8

OPTIONAL DUAL STARTER

893-EN130 GN-18-GXL

150-EN92 RD-14-GXL

48
49

CAN DATA LINK+


STARTER SOL BATTERY+
BATTERY+

47

BATTERY+

101-EN125 RD-14-GXL
229-EN128 BK-14-GXL
N873-EN124 SH
893-EN129 GN-16-GXL
892-EN132 BR-16-GXL
F712-EN121 GN
F711-EN118 YL

44

LOW COOLANT LEVEL


DROOP

892-EN132 BR-16-GXL
892-EN134 BR-16-GXL

EN-C63
8T8736

37

BK-18

304-BB2 GY-8

229-EN108 BK-14-GXL
229-EN109 BK-14-GXL
229-EN110 BK-14-GXL
229-EN111 BK-14-GXL
229-EN112 BK-14-GXL
387-EN140 PK-18-GXL
892-EN133 BR-18-GXL
893-EN130 GN-18-GXL
998-EN77 BR-16-GXL
E722-EN144 PK-16-GXL
F702-EN143 BK-16-GXL
R775-EN139 OR-16-GXL
W763-EN138 BK-16-GXL

387-EN140 PK-18-GXL

101-EN12 RD-16-GXL
120-EN33 RD-18-GXL
229-EN19 BK-16-GXL
A744-EN24 YL-18-GXL
N757-EN21 WH-18-GXL

EN-C729
1552269
BK-18

NEG

BATT-CABLE BK-00

BATTERY AND DISCONNECT WIRING

STARTER 2
237-1962

SMMS RELAY 2
148-0757

POS

BATTERY1

CONNECT TO BATT- TERM


ON STARTER MOTOR

MOTOR

229-EN160 BK-14-GXL

229B-EN147 BK-14-GXL
229A-EN146 BK-14-GXL
229A-EN145 BK-14-GXL

893-EN131 GN-16-GXL
892-EN134 BR-16-GXL
998-EN77 BR-16-GXL
R775-EN139 OR-16-GXL
387-EN141 PK-16-GXL

13

CONNECT TO BATT+ TERM


ON STARTER MOTOR

304-BB2 GY-8

MTR BAT

20

15

CAN DATA LINK-

18

SHUTDOWN-C

13

NEG

118-EN150 RD-14-GXL
118-EN154 RD-14-GXL

12

BATT-CABLE BK-00

118-EN102 RD-12-GXL
118-EN156 RD-12-GXL
118-EN155 RD-12-GXL

118-EN104 RD-14-GXL
118-EN103 RD-14-GXL

118-EN150 RD-14-GXL

RD-14-GXL
RD-14-GXL
RD-14-GXL
RD-14-GXL

11

11

OIL TEMP

E-STOP

10

AIR INLET TEMP

CU
RD
BK
RD-14-GXL
RD-14-GXL

CAT DATA LINK+


CAT DATA LINKAIR SHUTOFF

101-EN125
115-EN152
115-EN151
115-EN153

DIGITAL RETURN
+8V DIGITAL POWER
DIGITAL RETURN

EN-C690
8T9834
838-EN135
838-EN136
838-EN137
118-EN103
118-EN104

119-E11 RD-16

ENGINE INTERFACE CONNECTOR

TOP VIEW
INJECTOR 7
INJECTOR 9

INJECTOR 5

VIEW ALL CALLOUTS

INJECTOR 3
INJECTOR 1

INJECTOR 11

SMMS RELAY 1
INTAKE AIR TEMP
RH SENSOR
INTAKE AIR PRESS
RH SENSOR

COOLANT
TEMP SENSOR

BAROMETRIC
PRESS SENSOR
INTAKE AIR
PRESS LH SENSOR
INTAKE AIR
TEMP LH SENSOR

INJECTOR 8
INJECTOR 10
INJECTOR 12

INJECTOR 6
INJECTOR 4
INJECTOR 2

RIGHT SIDE VIEW


VIEW ALL CALLOUTS

FUEL PRESS SENSOR


FUEL DIFF PRESS SWITCH
ECM
EN-C102
CONNECT TO
AIR INLET TEMP

FUEL TEMP SENSOR


EN-C800 CONNECT TO
LOW COOLANT LEVEL

RH ASO

CAMSHAFT
SPEED/TIMING SENSOR
EXH TEMP SENSOR RH

RIGHT FORE TEMP


RIGHT AFT TEMP

LEFT SIDE VIEW


VIEW ALL CALLOUTS

EN-C25
SERVICE TOOL CONNECTOR
ENGINE INTERFACE CONNECTOR
LH ASO
EMCP SPEED SENSOR
OIL TEMP SENSOR
LEFT FORE TEMP
LEFT AFT TEMP
ALTERNATOR
OIL PRESS SENSOR
CRANKSHAFT
SPEED/TIMING SENSOR

VIEW OF AREA A

(ROTATED FOR CLARITY)

EXH TEMP
SENSOR LH
ASO RELAY

ECM BREAKER

ASO TIMER

AUX 2 BREAKER

ECM RELAY

SMMS BREAKER
ALTERNATOR BREAKER
ASO/AUX BREAKER
DISCONNECT SWITCH
STARTER

SMMS RELAY 2
(NOT SHOWN)

Anda mungkin juga menyukai