KEM150165
KMEM2172
KEM150165
KMEM2172
Basically, head, flow rate, pressure, power, efficiency and net positive suction head (NPSH) are
some of the important parameter in order to study the characteristics of pump.
We can evaluate the head of fluid flow as below.
Head=
Ptotal
g
Ptotal=Pstatic + P dynamic
The pressure gauge over a piezometric tube can be used to measure the static pressure. On the
other hand, the dynamic pressure is obtained by formula below.
Pdynamic =
v
2
KEM150165
KMEM2172
P v2
+ + z=constant
g 2 g
Where z = elevation of fluid.
The rate of energy transfer is the definition of power. It is given in SI unit of Watt (W). There are
several types of power that should be taken into consideration when studying the whole operating system
of pump. For instance, external power supply, motor power, shaft power and also the hydraulic power in
fluid are important to evaluating the performance and efficiency of the pump. The fluid density will be
one of the factors that affect the power consumption. Hydraulic power can be calculated by formula
below.
Power=gQh
Where h = head of the fluid
Q = volume flow rate.
Meanwhile, efficiency is defined as the ratio of the hydraulic power to supplied power. It is
expressed as the formula below.
Efficiency=
Phydralic
100
P supplied
Some power losses in motor and pump components cause the efficiency impossible to be 100%.
Besides, we define the optimum point or best efficiency point as the volume flow rate in which the pump
functions with the highest efficiency.
The net positive suction head (NPSH) is another parameter to measure the fluid proximity in the
suction pipe to vaporisation. It will always be a positive value and is stated in meter as the head. Its
formula is shown as below.
NPSH A =
P totalPvapour
g
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KMEM2172
pump is portrayed well in the efficiency curve. Meanwhile, the net positive suction head curve (NPSH)
curve describes the relationship between the volume flow rate, Q and the required margin between the
head at the suction side of the pump and the vapour pressure head of the water to prevent cavitation in the
pump.
Figure 3: Pump curve, efficiency curve and NPSH curve
When the fluid vapour pressure exceeds its local static pressure, the air bubbles will form causing the
cavitation to occur. The vapour will collapse due to evaporation, thus resulting in a decrease in the velocity and
an increase in pressure. Definitely, this will cause damage to the pump. Basically, cavitation occurs
mostly at the blade edge at the impeller inlet. As precaution, by lowering the pump, shortening the suction
line, increasing the suction lines cross-sectional area or lowering the fluid temperature to reduce its
vapour pressure, we can minimize the occurrence of cavitation.
3.0 OBJECTIVE
To obtain a head-flow curve for a centrifugal pump operating at inherent speed.
KEM150165
KMEM2172
Variables
Units
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
dPo
kPa
0.02
0.45
0.94
1.43
1.89
2.27
2.74
3.23
3.75
4.28
4.70
5.13
5.59
6.01
6.57
6.99
Tw
dPp1
kPa
n1
Hz
Pgr1
W
Qv
m3/s
Hd
m
P
W
Egr
%
26.17
26.49
26.76
27.03
27.41
27.62
27.73
27.89
28.00
28.21
28.32
28.59
28.64
28.80
28.91
29.07
0.01
1.01
2.83
4.04
4.85
6.87
8.18
9.70
11.41
13.23
13.44
14.65
16.66
17.48
17.68
19.70
50.94
50.03
49.89
49.80
49.71
49.59
49.45
49.36
49.30
49.15
49.15
49.04
48.95
48.92
48.92
48.83
227.16
264.53
271.62
275.28
278.46
283.10
285.54
289.45
294.09
299.46
298.97
301.17
304.35
307.28
307.28
311.92
0.000051
0.000264
0.000380
0.000468
0.000537
0.000589
0.000648
0.000703
0.000758
0.000809
0.000847
0.000886
0.000924
0.000959
0.001002
0.001034
0.10
0.19
0.38
0.50
0.58
0.79
0.92
1.08
1.26
1.44
1.46
1.59
1.67
1.88
1.90
2.10
0.05
0.49
1.40
2.29
3.06
4.56
5.86
7.42
9.30
11.39
12.11
13.74
16.27
17.58
18.57
21.25
0.02
0.19
0.52
0.83
1.10
1.61
2.05
2.56
3.16
3.81
5.05
4.56
5.02
5.72
6.04
6.81
Figure 4: Graph of total head against volume flow rate for single pump
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1
0.5
0
0
Figure 5: Graph of power input against volume flow rate for single pump
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4
3
2
1
0
0
dPo
Tw
dPp1
n1
Pgr1
dPp2
n2
Pgr2
Qv
Hd
P
Pgr
Egr
Var
dPo
Tw
Units
kPa
1
2
3
0.02
1.60
3.30
Pump 1
Pump 2
Qv
Hd
Pgr
Egr
dPp1
n1
Pgr1
dPp2
n2
Pgr2
kPa
Hz
kPa
Hz
m3s-1
29.07
29.45
29.77
0.10
3.23
0.10
50.83
49.65
50.27
222.28
267.71
245.80
74.2468
65.6605
71.1153
51.35
51.41
50.74
238.15
239.37
259.89
0.0001
0.0005
0.0007
0.1601
0.4624
0.1222
0.08
2.23
0.85
460.43
507.08
505.37
0.02
0.44
0.17
4.78
6.33
8.00
9.66
11.23
12.84
14.39
16.09
17.61
19.26
20.79
22.46
23.99
30.20
30.58
30.90
31.28
31.60
32.13
32.46
32.73
33.10
33.37
33.69
34.07
34.39
0.61
1.01
2.63
4.04
4.85
6.26
7.48
8.89
9.80
10.51
11.52
12.93
14.75
50.00
49.77
49.68
49.62
49.48
49.36
49.30
49.21
49.95
49.13
49.33
49.04
48.95
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252.56
253.74
260.38
266.24
267.71
280.17
283.59
287.74
289.94
291.40
291.89
293.11
296.53
69.9032
67.6808
66.2666
62.2259
69.3168
58.3873
57.0741
53.3406
60.0891
48.9928
46.5084
54.1440
39.6993
50.39
50.24
50.09
49.89
49.77
49.71
49.59
49.51
49.94
49.54
49.45
49.27
49.18
KMEM2172
267.46
271.37
276.99
286.27
286.03
301.42
304.35
306.55
307.77
310.21
312.65
315.10
319.00
0.0009
0.0010
0.0011
0.0012
0.0013
0.0014
0.0015
0.0016
0.0016
0.0017
0.0018
0.0019
0.0019
0.1567
0.1802
0.3265
0.4520
0.5168
0.6429
0.7492
0.8850
0.9503
1.0036
1.0897
1.2154
1.3841
1.31
1.73
3.53
5.37
6.61
8.80
10.83
13.56
15.23
16.82
18.97
21.99
25.88
520.03
527.11
537.27
552.52
553.74
581.58
587.93
594.28
597.70
601.61
604.54
608.21
615.53
0.25
0.33
0.66
0.97
1.19
1.51
1.85
2.28
2.55
2.80
3.14
3.62
4.20
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KMEM2172
Figure 7: Graph of total head against volume flow rate for parallel pumps
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
400
300
200
100
0
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2
1
0
4.2 DISCUSSION
Based on Table 1, we can observe that the water temperature increases slightly when the orifice
pressure drop become higher. In fact, this is caused by the heat loss to the fluid. Finally, there is a
total rise of about 3oC in temperature. Besides, it is also found that the Pump 1 pressure drop
increases while the Motor 1 speed decreases according to the increase in orifice pressure drop.
For the first part of single pump experiment, we can conclude that when the volume flow rate
increases, total head, power input and efficiency will increase as well. Maximum efficiency is 6.81%
which is achieved when orifice pressure drop is 6.99kPa and volume flow rate is 0.001034 m 3s-1.
Meanwhile, based on Table 2, when the orifice pressure drops, there is a total increase in water
temperature of 5.0oC at the end of experiment. At the same time, when pressure drop in pump 1 increases,
the speed of motor 1decreases gradually and the power of pump 1 motor increases as well. On the other
hand, when pressure drop in pump 2 decreases, the speed of pump 2 motor decreases gradually and the
power of pump 2 motor increases as well. For the second part of parallel pump experiment, we can
conclude that when the volume flow rate increases, total head, power input and efficiency will increase
as well. Maximum efficiency is 4.20% which is achieved when orifice pressure drop is 23.99kPa and
volume flow rate is 0.0019 m3s-1.
In this experiment, we can figure out the difference between the experimental head flow rate
curve and the typical one. Theoretically, head drops when flow rate increases in order to satisfy
Bernoullis Equation. However, in this experiment, both parts of single pump and parallel pumps
experiments show head-flow rate curve in which head increases when flow rate increases. This is due to
some errors occurred during the experiment. The pump water properties may fluctuate according to
variation of its temperature. For example, the viscosity of water flow will increase with the temperature.
The phenomenon of cavitation will give an impact to the flow rate as well. In addition, the fluctuation of
reading happens as the computerized apparatus is too sensitive. It is crucial to ensure air bubbles have
been dispersed before recording the reading to minimize the errors. It is better to record the reading after
it becomes stable. The experiment must be repeated several times to obtain more accurate results.
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KMEM2172
5.0 CONCLUSION
From the experiment of single pump, it has been found that total head, power input and
efficiency curves shows an increasing trend. The maximum efficiency 6.81% is obtained when
the volume flow rate is 0.001034 m3s-1. As for the experiment of parallel pumps, total head, total
power input and efficiency curve also increases when the volume flow rate increases. The
maximum efficiency is 4.20% when the flow rate reaches 0.0019 m3s-1.
6.0 REFERENCE
1. Pumps and pumping station (n.d.). Retrieved 18 October 2015 from
http://ocw.tudelft.nl/fileadmin/ocw/courses/PumpingStationsandTransportPipelines/res00031/e
mbedded/pumps_and_pu.pdf
2. Grundfos (n.d.).The centrifugal pump. Retrieved 18 October 2015 from
http://my.grundfos.com/content/dam/Global%20Site/Industries
%20%26%20solutions/Industry/pdf/The_Centrifugal_Pump.pdf
3. McNally Institute (2012).Series and parallel operation of centrifugal pump. Retrieved 16
October 2015 from http://www.mcnallyinstitute.com/18-html/18-1.htm
4. Munson, Young, Okiishi, &Huebsch (2009). Fundamentals of fluid mechanics,sixth edition.
United States of America: John Wiley & Sons Inc.