8000 DXR304050RevB

DXR 30,40, and 50
X-Ray Generator
Operation and Service Manual
This manual contains information

for the operation, installation,
and maintenance of the DXR 30, 40 & 50 Generator
Non- Anatomically Programmed Version
(Non-APR)
Do Not Discard
Revision Date: 4/11/2006
8000-DXR 30/40/50
Revision B
In the event of a malfunction that could, or has contributed to a patient or

operator injury, please contact:
In North America
Del Medical Imaging Corporation
11550 West King Street
Franklin Park, IL 60131
Tel: 847-288-7000
Toll Free Tel. 800-800-6006
Fax: 847-288-7011
In Europe
Villa Sistemi Medicali
via delle Azalee 3
20090 Buccinasco (MI)
Italy
Tel: (39) 02 488591
Fax: (39) 02 48843322
Revision History
Revision
A
B
Date
4/27/2005
4/11/2006
Comments
Initial Release
Added Dealer Password
MANUAL IMPROVEMENT RECOMMENDATION

We at Del Medical Imaging Corporation
are most interested in improving the
quality of the Technical Documentation
we provide. Please identify
improvements or corrections and fax
them to our Technical Publications
Department.
Name________________________________________________
Dealership____________________________________________
Manual Part Number____________________________________
Device Name__________________________________________
Recommendation or Correction_____________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
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________________________________________________________________
________________________________________________________________
________________________________________________________________
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Technical Support (847) 288-7000
Fax (847) 288-7011
DXR 30/40/50 Generators
Revision B
Table of Contents
Table of Contents
INTRODUCTION ........................................................................................................1
Damage in Transportation ...............................................................................1
X-Ray Protection..............................................................................................1
X-Ray Equipment Safety Recommendations...................................................2
Electrical Grounding.........................................................................................2
X-Ray Tube......................................................................................................2
Features and Benefits of the DXR Generator ..................................................3
OPERATING MANUAL..............................................................................................5
Introduction ......................................................................................................5
Power On/Off Procedure..................................................................................7
APX Control Console Description ....................................................................8
Mode Selection ...................................................................................10
Setting Default Startup Parameters..........................................11
Prep and Expose......................................................................11
Using the Rotational Knob........................................................11
Multi-function Buttons ...............................................................12
X-Ray Tube Anode Heat Display ........................................................12
Basic X-Ray Procedures................................................................................12
Manual Mode ......................................................................................12
AEC Mode...........................................................................................13
Daily X-Ray Tube Seasoning Procedure .......................................................14
Fault Indications.............................................................................................14
Specifications.................................................................................................16
AEC.....................................................................................................17
Compatibility Listing ............................................................................18
X-Ray Tube Assemblies......................................................................18
System Weights And Dimensions .......................................................20
D.H.H.S. Compliance ..........................................................................22
Preventive Maintenance ................................................................................22
User Service and Maintenance ...........................................................23
Safety Information ...............................................................................23
X-Ray Generator Maintenance............................................................24
PRE-INSTALLATION...............................................................................................25
Pre-Installation Planning ................................................................................25
Wiring Requirements...........................................................................25
Identification of Incoming Line .......................................................................26
Grounding.................................................................................27
Single Phase Installations (DXR-30 Only) .....................................................27
Making Connections (Single Phase) ..............................................................29
Connecting 208 VAC Single-Phase Power (636-0021P2) Transformer29
Making Connections (Single Phase) ..............................................................38
Connecting 240 VAC Single-Phase Power (636-0021P2) Transformer38
Three Phase Installations ..............................................................................47
2005 Del Medical Imaging Corporation
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Table of Contents
Connecting 208 VAC Three Phase Power (30 kW Only) (636-5010P1

Transformer) .......................................................................................54
Connecting 480 VAC Three Phase Power (30 kW, 40kW & 50kW)
(636-5010P1 Transformer)..................................................................67
Connecting 208 VAC Three Phase Power (40 kW Only) (636-0070P1
Transformer) .......................................................................................81
Cable Index ..............................................................................95
Cable Index Notes....................................................................95
Modifications..................................................................................................97
AEC Chassis Modifications .................................................................97
Line Match Transformer ......................................................................97
INSTALLATION .......................................................................................................98
Rack Mounted DXR X-Ray Generator ................................................98
Generator Interconnections.................................................................99
Power Module ..........................................................................99
Exposure Interlocks ..................................................................99
Filament Connections to High Tension Transformer (Cable
#126-0178G1) ..........................................................................99
Filament ConnectionsPlug Connections to Power Module .......99
Plug Connections to Power Module .......................................100
Stator Connections .................................................................100
Wall Image Receptor Connections .........................................100
Table Image Receptor Connections .......................................101
Connections from Line Match Transformer to Power Module.101
SERVICE ADJUSTMENTS ....................................................................................102
Start Up, Operational Check and Calibration Procedure .............................102
General Notes ...................................................................................102
Component Identification ..................................................................104
Pictorial Diagrams ..................................................................104
Adjustment Pot Identifications ...........................................................120
Generator Start Up Operational Tests and Installation Set-Up .........120
Test Equipment Required.......................................................121
Inspection of High Tension Transformer ................................121
Inspection of Power Module ...................................................122
Inspection of Controller ..........................................................122
Operational Testing ................................................................122
Programming the Default System Configuration Menu ..........124
X-Ray Tube Assemblies....................................................................126
DXR X-Ray Calibration Procedure...............................................................128
Test Equipment Required: ................................................................128
Initial Test Exposure..........................................................................130
Dynalyzer / Scope Setup ........................................................131
Calibrate mA .....................................................................................132
Initial Setting of Preheat Pots .................................................133
Calibrate mAs....................................................................................135
Initial Voltage to Frequency Calibration ..................................135
Long Exposure mAs Calibration .............................................136
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Calibrate kV ......................................................................................136
Calibration Verification ......................................................................138
Alternate Calibration Procedure...................................................................139
kV Calibration....................................................................................143
mAs Adjustment ................................................................................143
mAs Adjustment - Alternate Method without Dynalyzer............................144
mAs Calibration.................................................................................144
mA Fault Calibration ....................................................................................145
Additional Optional Inspections....................................................................146
Calibrate High Tension Transformer Balance ..............................................147
Calibration of SCR Hold Off Time ................................................................147
Boost Time Adjustment................................................................................148
AEC Inspection and Calibration ...................................................................148
AEC Cable Interconnections........................................................................149
Connections for Ion Chambers on Main AEC Board .........................149
AEC Communication Link Checkout .................................................150
AEC Device Field Calibration Procedure ..........................................152
Required equipment: ..............................................................152
Calibration Procedure.............................................................153
Preliminary Gain Adjustments ...........................................................154
For the Table Image Receptor................................................154
For the Wall Image Receptor..................................................154
kV Compensation Adjustments .........................................................155
Secondary Gain Adjustments .................................................157
Back-Up Timer Test ...............................................................157
Maintenance...........................................................................157
SCHEMATICS........................................................................................................160
DIAGNOSTICS.......................................................................................................161
Troubleshooting Topics for the DXR Generator...........................................161
No Ready Light .................................................................................161
Ready Light is Active, but No Exposure Occurs................................162
kV Faults ...........................................................................................163
Category I - Consistent kV Fault.............................................164
Category II - Intermittent kV Fault...........................................167
No Load Test..........................................................................171
Long Exposure Times with Light Films..............................................172
Long Exposure Times with Dark Films..............................................172
Apparent Small Focus Open Filament Condition ..............................172
No mA Feedback ..............................................................................172
No kV Feedback or Improper kV Feedback ......................................172
Theory of Operation .....................................................................................173
RENEWAL PARTS ................................................................................................185
DXR Generator Control, Power Module, and AEC Device................185
110-0028G2 High Frequency Transformer .......................................187
PERIODIC MAINTENANCE...................................................................................188
General Notes..............................................................................................188
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Test Equipment Required .................................................................188

Inspection..........................................................................................188
Preventive Maintenance Log.............................................................190
Maintenance Equipment Upgrade / Modification Log........................191
INDEX ....................................................................................................................192
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DXR 30/40/50 Generator
Revision B
Introduction
INTRODUCTION
This manual contains the necessary instructions for proper operation, installation,
adjustments and calibration of the DXR High Frequency Generator.
All persons operating or servicing this equipment need to have read this manual
beforehand. You must have a thorough understanding of the DXR generator and its
proper use before you make any radiographic exposures.
Damage in Transportation
All packages should be closely examined at time of delivery. If damage is apparent,
have notation of "Bad Order" placed by the delivery driver on all copies of the freight
or express bill. If damage is of a concealed nature, notify the transportation agent as
soon as possible to make an "Inspection report of damage" but in any event not later
than 15 days after delivery. A transportation company usually will not pay a claim for
concealed damage if an inspection is not requested within this 15 day period. The
company's responsibility ceases when the transportation company accepts the
shipment in good order, and the company assumes no liability for loss or damage
after delivery to the carrier.
Telephone numbers
Technical Support (847) 288-7000
Fax (847) 288-7011
Send all orders and correspondence to

DEL MEDICAL IMAGING CORPORATION
11550 W. King Street
Franklin Park, IL 60131
Copyright
DEL MEDICAL IMAGING CORP. 2005
All Rights Reserved
X-Ray Protection
X-ray equipment may cause injury if used improperly. The instructions contained in
this manual must be read and followed when operating the DXR High Frequency
Generator. Del Medical Imaging Corporation's authorized dealers will be glad to
assist in placing the DXR 30 or 40 into operation.
The DXR Generator provides a high degree of protection from unnecessary
radiation. However, no practical design can provide complete protection nor prevent
operators from exposing themselves or others to unnecessary radiation.
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Introduction
Personal radiation monitoring and protective devices are available. Operators are
urged to use them to protect against unnecessary radiation exposure.
It is important that Operators and their supervisors be fully acquainted with
applicable government radiation protection regulations. Many provisions of these
regulations are based on recommendations of the National Council on Radiation
Protection and Measurements. Recommendations for medical x-ray protection are
published in NCRP Report Number 102, and are available from:
NCRP Publications
7910 Woodmont Ave.
Suite 1016
Bethesda, MD 20814
Those responsible for the planning of x-ray and gamma-ray equipment installations
must be thoroughly familiar with and comply completely with NCRP Number 49,
"Structural Shielding Design and Evaluation for Medical Use of X-Rays and
Gamma-Rays of Energies up to 10 MEV", as revised or replaced in the future.
The Center for Devices and Radiological Health has discontinued the Radiological
Health Bulletin. However, this information can now be found on the Internet, through
the CDRH home page (http://www.fda.gov/cdrh/cdrhhome.html).
X-Ray Equipment Safety Recommendations

All movable assemblies and parts of this equipment must be operated with
reasonable care. The manufacturer's equipment recommendations as outlined in the
User and Installation/Maintenance Manuals accompanying the equipment must be
observed.
Routine inspection of these assemblies should be performed by qualified service
personnel on a semi-annual basis. Only properly trained service personnel should
be permitted access to internal assemblies, as live electrical components are
present. Be sure line disconnect switches are open or other appropriate safety
precautions are followed before service work is performed.
Failure to follow manufacturer's service personnel's recommendations may result in
serious injury or death to the operator and those in the immediate area.
Electrical Grounding
This equipment must be grounded to a separate earth ground. No other means is
acceptable. Refer to the National Electrical Code for grounding of Radiographic
equipment.
X-Ray Tube
The DXR Generator is shipped with tube loading programs specifically designed for
the individual x-ray tubes which are approved for use. The programs are based on
focal spot size and anode heat dissipation of the tube insert that will be used with the
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Introduction
generator. Tube inserts of load capacities other than those for which the DXR
Generator was configured may be permanently damaged if used with the incorrect
tube loading program. Consult Del Medical Imaging Corporation for additional
information. A list of compatible tubes is on page 126.
Features and Benefits of the DXR Generator

The advanced DXR family of generators utilizes the latest in multi-pulse high
frequency technology to produce waveforms near constant potential. The features
include:
Menu driven, soft button approach makes the DXR very easy to learn
and gives maximum user flexibility
Microprocessor
serviceability
Two point technique selection mode utilizes Isowatt tube current

control, which provides the maximum mA at the selected combination
of kV and mAs for the shortest possible exposure times
Operator has the ability to exercise traditional three factor control of

kV, mA, and time, in three point operational mode
30 kW output with DXR 30 provides up to 500 mA, 40 kW output with

DXR 40 provides up to 600 mA, 50 kW output with DXR 50 provides
up to 700 mA for motion stopping power
Back lighted liquid crystal display is easy to read from almost any
angle or lighting condition
Optional AEC mode
Post reading mAs (in AEC mode) lets the technologist confirm
exposure and verify technique
Built-in anode heat calculator automatically displays percentage of

heat units on anode
control
improves
ease
of
use,
reliability
and
Power Levels
kW Rating
30
kV Range
40-125 40-125
40-125
mAs Range
1-500
1-600
1-700
Maximum mA
500
600
700
40
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50
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Introduction
General features:
Individual control of kV, mAs, mA and time with the availability of both
two and three point operating modes
Liquid Crystal Display
Closed loop kV stabilization
Closed loop mA stabilization
Automatic line voltage compensation
Tube protection circuitry
Space saving design for versatile installation
Built-in anode heat calculator
UL 187 Compliant
Power Requirements:
DXR 30 may be operated on a single or three phase power line
DXR 40 & 50 may be operated only on a three phase power line
(see pre-installation chapter of this manual for more details)

Options:
Automatic exposure control
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Operating Manual
OPERATING MANUAL
Introduction
The Universal DXR is a high frequency, microprocessor based x-ray generator,
which is designed for general radiographic applications. The operators control
features a unique menu driven, soft button interface that makes it extremely easy to
use.
Caution: If your machine is setup for password protection, write
down what your password is and store it in a safe place. If you forget
your password, you will have to send the control console back to the
factory to get it reprogrammed. The installation technician will tell
you if your machine has password protection or not.
The DXR can be operated in the following modes:
2 Point Mode: Operator controls kV and mAs of exposure. mA is

automatically calculated by software to produce highest allowable tube
current for shortest possible exposure, within limitations of the x-ray
tube.
2 Point Operators screen
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3 Point Mode: Gives operator free selection of exposure techniques,

including kV, mA, and Time. Additionally, the calculated mAs of the
exposure will be displayed in the center portion of the LCD screen.
Software will inhibit selection of techniques that are beyond the
limitations of the x-ray tube.
3 Point Operators screen
AEC Automatic Exposure Control. Lets the operator select kV,

Backup mAs, ion chamber fields, two film/screen combinations,
density, and image receptors.
AEC Mode Operators screen
APR - Anatomically Programmable Radiography. The operator can select from

up to twelve anatomic regions, with up to twelve different views per region, for
a total of up to 96 different pre-programmed techniques, designed to optimize
exposures for typical patient studies.
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Operating Manual
Power On/Off Procedure

To Power Up The APX 525 or 625 Generator:
Turn the main power disconnect switch to ON
Turn the power switch of the APX 525 or 625 control to ON. This switch is
located on the left side of the operator control console
Within a few seconds, all control panel indicators will illuminate, and an audible tone
will sound during the Power-Up Self Test.
When this Self Test is completed, the display screen will default to the
predetermined mode of operation that was selected at the time of installation. The
system is now ready for use.
To Power Down the APX 525 or 625 Generator:
Turn the power switch on the operator console to OFF
If the generator will not be used for an extended period, set the main power
disconnect switch to OFF.
Rotational
Knob
Membrane Button
(Typical)
Display
Expose
Button
Ready
Button
Power
Switch
Operator Control Console
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Operating Manual
APX Control Console Description

The multi-function, membrane buttons and rotational knob are used either to make a
selection from the alternatives listed in the display, such as the optional AEC mode,
the APR Mode, or to select a technique parameter, such as to change the kV, time,
mA, or mAs.
There are two methods available to change technique parameters:
For a numerical parameter with a range of values, such as kV, mAs,

time, or mA, you must first press the button adjacent to the parameter
you wish to change. The present value will be highlighted on the
screen. This value can now be changed by turning the rotational knob
clockwise to increment the value or counterclockwise, to decrement
the value.
For other parameters, such as the selection of focal spots, film

receptors, AEC fields, density, two or three point operating modes,
APR Mode, and several other selections, pressing the multi-function
button repeatedly will toggle through the possible values.
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Operating Manual
Single Function Buttons

Button
Description
kV
Pressing the button above this portion of the display will highlight
the current value. The kV may be changed in single digit
increments, using the rotational knob.
mAs
the current value. The mAs may be changed in pre-determined
steps, using the rotational knob. (2 point mode only)
mA
the current value. The mA may be changed between 25 mA to 500
mA (25 mA to 600 mA for 40), in 12 steps, using the rotational
knob. (3 point mode only)
Time
the current value. The exposure time may be changed in single
digit increments using the rotational knob. (3 point mode only)
Although values of time may be selected, the actual duration of the
exposure will always be controlled by the mAs timer circuitry. The
available Time selections (in seconds) are: .010, .012, .015, .020,
.025, .030, .035, .040, .050, .060, .070, .080, .09, 0.1, 0.12, 0.15,
0.25, 0.3, 0.35, 0.4, 0.5, 0.6, 0.75, 0.9, 1.0, 1.25, 1.5, 1.75, 2.0, 2.5,
3.0, 4.0, 5.0, and 6.0
Focal Spot
Pressing the button adjacent to this portion of the display will toggle
the current value between the large and small focal spot.
International symbols are used to depict the large and small focal
spots.
APR
Pressing the button adjacent to this portion of the display will

activate the APR mode of operation.
Image
Receptor
the current value between the Table and Wall locations. Selection
of Buckys is indicated when the dark line is behind or below the
receptor surface. If the Bucky is not selected, the word "NONE" will
be shown. International symbols have been used to identify the
Table and Wall receptors.
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Single Function Buttons

Button
2 Point /
3 Point
Display
Contrast
Description
the current value between the 2 and 3 point technique modes. In 2
point mode, the operator selects only the kV and mAs of an
exposure. The mA is automatically calculated by the generator to
produce the shortest exposure possible for the selected technique,
while protecting the x-ray tube from overloads.
In the 3 point mode, the operator must select the kV, mA, and Time
of the exposure. The technique selections will be limited by the xray tube overload circuit. Disallowed techniques require the
operator to manually readjust either the kV, mA, or Time of the
technique, in order to perform the exposure within the tubes power
limit.
the current value. The contrast can then be adjusted with the
rotational knob.
Pressing the button adjacent to this portion of the display will

activate the AEC circuitry (if installed) and enable several button
selections that are used to control the backup mAs setting, ion
AEC (optional) chamber selection, film density, and film/screen combinations.
Pressing the AEC button again will disable the AEC mode and
return the generator to manual exposure control. The operator must
select the backup mAs for any exposure.
PREP and
EXPOSE
To make an exposure press and hold down the <PREP> button.

When the green READY light above <PREP> displays, continue
holding down <PREP> while you press the <EXPOSE> button. The
red X-RAY light above <EXPOSE> will light up during the
exposure. When the lights go out the exposure has been taken and
you can release the two buttons.
MODE SELECTION
The DXR generator operates in three basic modes:
Manual (2 or 3 point techniques)
APR mode (3 point techniques only)
Optional Automatic Exposure Control (AEC) (2 or 3 point techniques)
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Operating Manual
Setting Default Startup Parameters

Default startup techniques may be programmed by the operator in the following
manner:
1. Depress and hold the button at the lower left corner of the display screen while
turning the generator ON. The default startup screen will appear as the
generator is in its power up sequence.
2. You may now select the default settings for the following parameters:
Startup mode (2 or 3 point mode, APR, optional AEC)

Default 2 point kV
Default 2 point mAs
Default 3 point kV
Default 3 point mA
Default 3 point Time
Default focal spot
Default image receptor (Wall, Table, or None)
Default screen contrast
3. To exit this screen and save your changes, press <exit>. The generator will
now complete its power up sequence and default to your new settings.
Prep and Expose
To make an exposure:
1. Press and hold down the PREP button
When the green READY light turns on above the PREP button, continue
holding down the PREP button while you press the EXPOSE button.
When the exposure occurs, the red X-RAY light above the EXPOSE
button will be illuminated and an audible tone will sound for the duration of
the exposure.
Continue to hold down both buttons until the red x-ray light goes out and the
audible tone ends. Releasing either of the two buttons during an exposure
will cause the exposure to terminate and a BUTTON FAULT error
message to be displayed.
Using the Rotational Knob
The rotational knob used in conjunction with the kV, mAs, Time, and centimeter
thickness buttons. When one of those buttons is pressed, that parameter is
highlighted on the screen in reverse video. The values are changed with the
increment or decrement buttons.
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Multi-function Buttons
Each multi-function button is defined on the central display screen. An undefined
button will have no effect when pressed. Pressing a defined button will either toggle
through a choice of options or allow a technique factor to be modified by the
increment or decrement buttons.
Specific details on each menu will be defined in the appropriate sections of this
manual.
X-RAY TUBE ANODE HEAT DISPLAY
The DXR generator automatically calculates x-ray tube anode heat loading and
displays this value as a percentage of maximum kilo heat units (KHU), at the lower
middle portion of the LCD display while performing exposures.
Basic X-Ray Procedures
Caution: The following procedures will produce X-rays. Operating personnel should
take precautions to ensure their personal safety and the safety of others in close
proximity. Minimum precautions are as follows:
Wear lead aprons
Personnel remaining in the X-ray room during exposure should be

behind a lead shield
Minimize radiation scatter through doorways, walls and floor
MANUAL MODE
The Manual operation mode lets you custom set the technique parameters for:
kV (all modes)
mAs (two point only)
Time (three point only)
mA (three point only)
Focal spot (Large or Small)
Image receptor (Table, Wall, or None)
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Operating Manual
To modify any of these factors, press the multi-function button closest to the name of
that factor. If the function is kV, mAs, or exposure TIME, you can then change the
displayed value with the rotational knob. For FOCAL SPOT or IMAGE RECEPTOR,
press the associated button to toggle through the available selections. You can
modify any factor by pressing its multi-function button and continuing as above. (For
exposure procedures see Prep and Expose.)
AEC MODE
The Universal Automatic Exposure Control, if installed, can be activated by pressing
the <AEC> mode button.
When you select AEC, the following parameters are not displayed:
Pre-determined exposure time
mAs
They are replaced by:
Film / Screen Selection
Ion Chamber Fields
Film Density
Back-up mAs (or Time)
kV
Pre-programmed kV and Back-up mAs values will be displayed. The mAs value
must be set by the operator, using the rotational knob, and it should be about 2 to 3
times the expected mAs for the selected kV. Any technique parameter may be
individually changed in the same manner as described previously.
You can access the various chamber field combinations by toggling the
multi-function button adjacent to the field display on the screen.
Film Screen Select gives you a choice of two different film-screen combinations.
The film-screen speeds may vary by site and are calibrated to the technologist's
preference during the installation. The other film-screen is select by pressing the
associated multi-function button.
Density refers to the optical density on the finished radiograph. You can select
changes in density, ranging from minus 50% to plus 50%, by pressing the
associated multi- function button and turning the knob to select the desired density.
(For exposure procedures see Prep and Expose.) Once the exposure is complete,
the display will indicate the actual mAs and elapsed time of the exposure.
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Daily X-Ray Tube Seasoning Procedure

Follow the manufacturers tube warm up procedure to extend the useful life of the
x-ray tube. It is important to slowly warm the tube target before using it if the unit has
been idle for three hours or longer.
Fault Indications
If a fault occurs in your system you will get a fault condition message on your
screen. Three types of fault conditions can generate a message:
X-ray generator
Exposure button
AEC related errors
To reset any fault condition, press the button adjacent to <RESET> on the screen.
However, some faults may require servicing of the equipment.
Generator Fault Messages:
A generator fault may be displayed as one of the following messages:
mA-FAULT
kV-FAULT
COMMUNICATION FAULT
Repeated instances of the above error messages will require that you discontinue
use of the generator and notify service personnel. These messages indicate that the
equipment should be inspected and serviced by authorized personnel only.
Button Fault Errors:
An exposure button fault will occur if you release either the PREP or X-RAY buttons
during x-ray exposure (before the generator or AEC terminates the exposure).
Exposure button errors may be cleared by pressing the reset button. If this fault
continues to occur, please notify your service personnel.
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AEC Error Messages:

If an AEC exposure terminates improperly, one of two faults will be displayed:
AEC Exposure Termination Faults
Backup mAs Termination
Exposure was terminated by the AEC mAs backup

circuitry, possibly a problem requiring service.
Check to make sure that the selected backup mAs
has been properly set to a value two to three times
the expected exposure value. Repeated errors
should be reported to your service organization
and use of the AEC should be discontinued.
Generator Termination of
Exposure
Exposure was terminated by the generator before

the AEC terminated the exposure. This indicates
either that the mAs selected on the generator
control was less than the requirements for the
exposure or that the operator released the
exposure switch prematurely. Should either occur,
press the <RESET> button and make the
appropriate correction to permit another exposure.
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Specifications
GENERAL
208 VAC, 60 Hz., single phase, maximum
momentary current draw: 366 Amps
Input Power
(Note: DXR 40 & DXR 50 operates
only on three phase)
240 VAC, 60 Hz., single phase, maximum

momentary current draw: 293 Amps
or
208 to 480 VAC, 60 Hz, three phase (consult
pre installation chapter for specific currents
DXR 30: 60 kV, 500 mA, 100 mSec (50 mAs)
Maximum power technique
DXR 40: 60 kV, 600 mA, 100 mSec (60 mAs)

DXR 50: 60 kV, 700 mA, 100 mSec (70 mAs)
Line regulation
Duty Cycle
+/- 7 percent
1 Percent
kV Selection
40 to 125 kV in increments of 1 kV
kV Accuracy
Indicated value +/- (3 kV + 3 Percent of (Note

1) indicated value)
mAs Selection
DXR 30: 1500 mAs, increments of 1.2 x

previous value
DXR 40/50: 1600 mAs, increments of 1.2 x
previous value
mAs Accuracy1
Indicated value +/- (.6 mAs + 5 Percent of

indicated value)
mA Accuracy2
+/- (5mA + 5% of indicated value)
Time Selection2
10 milliseconds to 6 seconds, in 35 steps
Time Accuracy2
Indicated value +/- (15% + 5 mS)
Technique Factor Max Line

Current
Regulatory
100 kV, Large Spot, 32 mAs

Meets the requirements of 21 CFR
Sub-Chapter J.
On some combinations of kV and mAs there may be a single 2 millisecond kV

overshoot of up to 10% at the beginning of the exposure.
2
mA and Time may be specified by the operator in the 3 point mode only.
Note: In 2 point mode, at low kV and mAs (less than 5 mAs) the pre-indicated time
may vary from the actual time by 50%. Since the radiation output is determined by
kV and mAs only, the pre-indicated time has no direct effect on the actual exposure
dose.
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Operating Manual
POWER MODULE
Power Rating
30, 40 or 50 kilowatts
Type
High Frequency switch mode, Microprocessor Controlled
Kilovolt Range
40-125 kV
Maximum mAs
500 or 600
Minimum mAs
1.0
Maximum mA
500, 600, or 700
Focal Spot Selection
Operator Selectable Independent of Techniques (within Tube

Limits)
OPERATOR CONSOLE
mAs Increments
Changes by factor of 1.2 per station
kV Increments
40 to 125 in one kV steps.
Time Increments
10 milliseconds to 6 seconds, in 35 steps
mA Increments
25 to 500, 600mA or 700mA in 12 steps
Fault Indicator
For kV, mA, communications, operator termination of

exposure and AEC errors
Instantaneous Tube
Limit
Any selectable technique will be within tube limits.
Anode Heat Calculator
Displayed in percentage of tube heat capacity. Updated

in six second intervals.
AEC
Post Exposure Indicator Digital Readout of mAs
Film-Screen Selection
Two Different Film-screen combinations
AEC Density Control
5 steps from 50% of original value to 150% of original

value
Fault Indicator
For backup mAs and Generator Termination
kV/Density optical tracking

kV range
Phantom thickness
40-54
4 inches (10.16 cm)
.2 OD (Optical Density)
56-70
6 inches (15.24 cm)
Density +/-
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Operating Manual
72-86
8 inches (20.32 cm)
90-125
10 inches (25.4 cm)
Default Termination
Operator selectable
Screen/film speed-factory preset
Screen 1: - 200
Screen 2: - 400
kV Compensation
5 calibration points: - 40, 56,72,90,125 kV
SID range:
36 to 72 inches. (91.44 cm to 182.88 cm)
Ion Chamber/preamplifier
Ion chamber voltage
200 VDC +/-5% internally generated
Input voltage
+12 VDC, -12 VDC
Sensitivity
Film/screen combinations 100-500
Maximum output
8.5 VDC
Linearity
+/-5%
Field sizes
Center field
2" x 4.4" (5.08 cm x 11.17 cm)
Left/Right
2.2" x 3.6" (5.58 cm x 9.14 cm)
Dimensions
Control/display
Incorporated into generator
Main Chassis
10.4" x 16.75" x 3.06" (incorporated into the

rack cabinet) (26.4 cm x 42.5 cm 7.7 cm)
Regulatory Conformance
Meets the requirements of 21 CFR, section
1020.31
COMPATIBILITY LISTING
The following certified components have been found to be compatible with the DXR
Generator.
X-Ray Tube Assemblies
Varian
RAD 8 - 1.0 X 2.0

RAD 13 - 1.0 X 2.0
RAD 14 - 0.6 X 1.2
RAD 16 - 1.0 X 2.0
RAD 21 - 0.6 X 1.2
RAD 25 - 1.0 X 2.0
RAD 40 - 0.6 X 1.2

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Operating Manual
RAD 56 - 0.6 X 1.2

RAD 60 - 0.6 X 1.2
RAD 68 - 0.6 X 1.2
RAD 68 - 1.0 X 2.0
RAD 74 - 0.6 X 1.5
Toshiba
DR-3724H - 0.6 X 1.2
UX-51H39 - 0.6 X 1.2
UX-51H42 - 0.6 X 1.5
Eimac
A119 - 1.0 X 2.0
A132 - 0.6 X 1.2
A272 - 0.3 X 0.7
A292 - 0.6 X 1.2
Dunlee
DU303M - 1.0 X 2.0
PX-1312 - 0.6 X 1.2
PX-1429 - 0.6 X 1.2
PX-1436 - 0.6 X 1.2
Comet
DX39H - 0.6 X 1.5
Consult Del Medical Imaging technical support for tubes that are not listed.
Automatic Exposure Control:
Universal Model 110-0085G6
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Operating Manual
SYSTEM WEIGHTS AND DIMENSIONS

Component
Weight
Control Console (with floor stand)
30 lbs. (14 kg)
Power Module
104 lbs. (47.3 kg)
High Tension Transformer (Single Tube)
128 lbs. (58 kg)
3 Phase Line Match Transformer
120 lbs. (55 kg)
Rack Cabinet with System Components Installed
600 lbs. (273 kg)
17.5''
444mm
28"
711mm
19.5''
495mm
27''
686mm
Figure 40 Rack Cabinet Dimensions
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Revision B
26"
660mm
Operating Manual
26"
660mm
9.5"
241mm
12"
305mm
Figure 41 Rack Cabinet Center of Gravity
4.0"
101.6mm
2.75"
70mm
.281" (4)
7.14mm (4)
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Operating Manual
Control Console Wall Bracket Mounting Hole Dimensions
Anti-Tip
Bracket
36.5"
93cm
8.33"
21.1 cm
11.0"
28 cm
Pedestal Dimensions
D.H.H.S. COMPLIANCE
The UNIVERSAL DXR High Frequency X-ray Generator and its associated
accessories are certified components conforming to all applicable radiation
performance standards as outlined by the Food and Drug Administration, Code of
Federal Regulations, Title 21, Subchapter J, at the time of manufacture.
Preventive Maintenance
In order to assure continued safe performance of this X-Ray equipment, a preventive
maintenance program MUST be established. It is the owners responsibility to
arrange for this required service.
Maintenance procedures for the DXR X-Ray Generator are required within 30 days
after completion of the installation and every 6 months thereafter. Safe equipment
performance also requires the use of service personnel who are specifically trained
and experienced with medical x-ray apparatus. Applicable preventive maintenance
or any repair service should be performed only by these skilled individuals.
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Operating Manual
USER SERVICE AND MAINTENANCE

Cleanliness is a fundamental rule in maintaining equipment. At least once a month,
external metallic surfaces should be wiped to remove dust build-up or any other
foreign material that may have accumulated. Enameled metal surfaces should be
cleaned using a clean cloth slightly moistened in clean water. Do not use cleaners or
solvents of any kind as they may dull the finish. Polish with PURE liquid or paste
wax. Do not use a wax containing a cleaning substance.
Note: This piece of X-Ray equipment contains operating safeguards to insure
maximum safety. Aside from routine maintenance, any abnormal noise, vibration or
unusual performance should be investigated by a qualified service engineer. Before
requesting service, however, be sure the equipment is being operated in accordance
with the foregoing instructions.
SAFETY INFORMATION
If a malfunction is suspected, turn the power off at the main line disconnect and have
a qualified service engineer inspect the equipment. Never open a component cover,
because potentially dangerous voltages are present.
Personnel engaged in maintenance activities should exercise normal caution and
care while working with electro-mechanical equipment. Before removing or opening
any electrical power panels or covers, verify that the incoming power supply is
turned OFF. In the event maintenance procedures require power to be supplied to
the unit, extreme care MUST be exercised to insure the safety of service and any
other personnel in the area. Always verify that the equipment is properly grounded
before attempting any electrical operation or adjustment.
Warning: The main SCR capacitor bank (located in the bottom of the Power
Module) contains a very high charge when power is applied. This charge is a fatal
shock hazard. After power has been disconnected from the system, with power off,
allow a minimum of five minutes for the capacitor bank to discharge. Check the
capacitor bank for zero volts with a DC voltmeter before working on any internal
circuitry.
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Operating Manual
Caution: Certain tests require the production of X-rays. Field personnel should take
precautions to ensure their personal safety and the safety of others in close
a. Wear lead aprons
b. Personnel remaining in the X-ray room during exposure should be behind a
lead shield
c. Minimize radiation scatter through doorways, walls and floor
X-RAY GENERATOR MAINTENANCE
The following list of items must be inspected during each preventive maintenance
inspection by qualified service personnel. Should other components become suspect
during the inspection, they also should be evaluated as necessary.
Item
Explanation
Calibration
Verify the accuracy of kilovoltage, milliamp seconds, and

milliamperes. Calibrate as necessary.
Relays
Inspect electromechanical contactors and relays for pitting,

poor contact, loose or missing parts. Replace if necessary.
High Voltage
Transformer
a. Check transformer oil level. Proper oil level should be at

least (19mm) from the top of the circuit board but not
above the board. To replenish transformer oil, fill with
Diala-AX oil only.
b. Check electrical and mechanical connections of the
transformer. Clean and tighten as necessary.
High Voltage
Cables
Inspect high voltage cable bushings at the transformer and

rotating anode tube for signs of carbonization, tracking and
moisture. Replace the vapor proof compound every six
months.
Audible & Visual

Exposure
Indicators
Confirm that the audible indicator which indicates an X-ray

exposure, and the visual indicator, which indicates the
production of X-rays, are both functioning correctly.
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Pre-Installation
PRE-INSTALLATION
Pre-Installation Planning
WIRING REQUIREMENTS
Caution: Generator performance will be impaired if additional circuitry
is powered by the same incoming line. There are no accessory power
provisions within the generator. Attempts to attach accessory items
such as wall holders, collimator, tubestands or table power sources to
this generator will damage circuitry.
Caution: Aluminum wire is unacceptable for use in wiring. All wiring
MUST be copper.
Incoming
Line Voltage
208VAC
1 phase
240VAC
1 phase
208VAC
3 phase
240VAC
3 phase
380VAC
3 phase
480VAC
3 phase
208VAC
3 phase
240VAC
3 phase
380VAC
3 phase
480VAC
3 phase
Dist. XFMR
or
Dedicated
Energy
Source
30 kVA
30 kVA
30 kVA
30 kVA
30 kVA
30 kVA
40/50 kVA
40/50 kVA
40/50 kVA
40/50 kVA
Minimum Copper Wire Size

Distance in Feet from
Disconnect
Distribution Point to
to
Gnd
Disconnect Panel
Generator
50
100
200
(15 max.)
15m
30m
60m
#0
2
50mm
#1
50mm2
#4
2
25mm
#4
25mm2
#6
2
16mm
#6
16mm2
#1
2
50mm
#2
35mm2
#2
2
35mm
#4
25mm2
#00
95mm2
#0
50mm2
#0
50mm2
#0
50mm2
#2
35mm2
#4
25mm2
#0
50mm2
#00
2
95mm
#1
50mm2
#0
50mm2
300mcm
150mm2
#000
95mm2
#00
95mm2
#00
95mm2
#0
50mm2
#0
50mm2
#00
95mm2
#000
2
95mm
#0
50mm2
#00
95mm2
#6
16mm2
#6
16mm2
#6
16mm2
#6
16mm2
#6
16mm2
#6
16mm2
#6
16mm2
#6
2
16mm
#6
16mm2
#6
16mm2
#1
50mm2
#1
50mm2
#2
35mm2
#4
25mm2
#6
16mm2
#6
16mm2
#2
35mm2
#4
2
25mm
#6
16mm2
#6
16mm2
Min.
Switch,
Fuse, or
Beaker
Rating
Maximum
Momentary
Current
Draw*
200 A
366 A
150 A
307 A
100 A
152 A
75 A
135 A
75 A
98 A
50 A
82 A
100 A
194 A
100 A
190 A
75 A.
125 A
60 A
105 A
(* Maximum momentary current measured at the following technique: 60 kV, Full

Power, 10 mAs)
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Pre-Installation
NOTE: The minimum wire sizes listed above have been selected for the maximum
wire resistance allowed at maximum momentary full load current. To meet National
Electric Code Specifications, you must select a wire type having an amperage rating
of at least 50% of the generators peak current demand. Rating also applies to the
selection of fuses or circuit breakers.
Identification of Incoming Line

An initial evaluation of the incoming line should have been performed during the presales site survey, prior to placing the actual order to purchase the x-ray generator
from Del Medical Imaging X-Ray. At that time, the physical configuration of the
generator (i.e. Single Phase or Three Phase line input) had to have been made.
The installer must now ensure that the configuration is accurate and that the
correct parts have been received.
Warning: Lethal voltages may be present.

These instructions are intended for use by qualified installers only.
Never work on energized circuits during this installation unless
specifically instructed to do so.
All wiring up to the DXR power module input terminals is to be furnished by the
customer.
All electrical wiring must conform to state and/or local electrical codes. Aluminum
wire is unacceptable for use in wiring.
Note:
The minimum voltage measured at the input terminals of the power module
must not fall below 224 VAC during any exposure.
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Pre-Installation
Grounding
A separate #6 AWG wire to earth ground must be provided. Follow guidelines
established by the National Electrical Code.
Single Phase Installations (DXR-30 Only)

Single phase versions of the DXR-30 may be operated on the following incoming
line voltages only:
208 or 240 VAC, single phase, with one safety ground.
The part number of the single phase line matching transformer that must be installed
with these generators is: 636-0021P2. This transformer is included in kit # 1120612G4.
Schematic 636-0021P2 Single Phase Line Matching Autoformer
636-0021P2 Single Phase Line Matching Autoformer

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Pre-Installation
DISTRIBUTION TRANSFORMER
MAINS DISCONNECT
SWITCH AND FUSES
CUSTOMER
SUPPLIED
INPUT WIRING
2 AC CONDUCTORS
AND 1 GROUND
(208 VAC CONFIGURATION SHOWN)
SINGLE PHASE LINE

MATCHING XFMR
#636-0021P2
3
CABLE
#126-0211G1
2 COND. 16 AWG
CABLE
#126-0214G2
3 COND. #6 AWG
TS2
TS1
GND
POWER MODULE
SINGLE PHASE LINE MATCH CONFIGURATION
Interconnection Diagram Single Phase Line Matching Transformer
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Pre-Installation
Making Connections (Single Phase)

CONNECTING 208 VAC SINGLE-PHASE POWER (636-0021P2) TRANSFORMER
Tools Required:
Pliers
Electrical Tape
Ratchet Wrench
12 Socket Extension
7/16 Socket
Socket
Diagonal Cutters (Side Cutters)
Large Flat-Tip Screwdriver
Small Flat-Tip Screwdriver
Medium Phillips Head Screwdriver
Wire Strippers
1. Uncrate transformer and remove cables and accessories.
2. Cut shipping straps (1 in Fig. 1) and remove shipping cardboard (2).
Figure 1. Shipping Straps and Cardboard

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Pre-Installation
3. Unscrew four inline-transformer mounting bolts and washers (1) and save
for later use.
Figure 2. Transformer Mounting Screws

4. Place in-line transformer (1 in Fig. 3) in position shown and secure in
place with four bolts and washers (2) removed in step 3.
2 (x4)
Figure 3. In-Line Transformer Mounting
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Pre-Installation
5. Remove main cable (P/N 126-0214G2) from in-line transformer kit. Note
that the wires on one end of the cable are longer than on the other end.
6. Loosen two stress relief clamp screws (1 Fig. 4).
7. Insert the end of the cable with the longer wires (2) into the stress relief
clamp and into the generator cabinet until there is enough wire slack
inside the cabinet for the cables ground wire to reach the ground stud on
the cabinets floor as shown in Figure 5.
8. Tighten stress relief clamp screws.
2
Figure 4. Main Cable Insertion
Ground
Stud
Figure 5. Ground Stud
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Pre-Installation
Figure 6. Proper Cable Position

9. Remove secondary cable (P/N 126-0211G1) from in-line transformer kit.
Note that the wires on one end of the cable are longer than the other end.
inside the cabinet for the cable to reach all wires on the transformer.
1 (x2)
Figure 7. Secondary Cable Insertion

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Pre-Installation
Warning: Make sure that main power source disconnect is turned off
and tagged Machine is Being Serviced before doing the following
steps. You may get fatally shocked if you do not.
13. Turn off main power disconnect switch for generators outside power
source.
14. Prepare main power cable for installation. This cable is customer
supplied. For the generator end of the cable, the outer insulation should
be stripped back to allow 12 (30cm) of internal wire to be exposed. Each
internal wire should have about (12mm) of insulation stripped from
each end. Also, the ground wire of the cable should be fitted with an eyelet
with a [7mm] I.D. clearance hole as shown below.
12 (30mm)
1/4 (7mm) Dia.
1/2 (12mm)
Figure 8. Main Power Cable Preparation

15. Connect main power cable to local source according to local electrical
safety standards.
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Pre-Installation

17. Insert the end of the main power cable (2) into the stress relief clamp and
into the generator cabinet until there is enough wire slack inside the
cabinet for the cables ground wire to reach the ground stud on the
cabinets floor as shown in Figure 10.
2
Figure 9. Main Power Cable Stress Relief
Ground
Stud

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Pre-Installation
19. Unscrew two rear cover screws (1 in Fig. 11) and remove rear cover (2).
1
Figure 11. Rear Cover
21. Insert the end of the main cable (2) (P/N 126-0214G2) into the stress
relief clamp until the black insulation on the cable is within the stress relief
clamp as shown in Figure 12.
23. Connect white and black wires to corresponding black and white terminals
on TB1 as shown below.
24. Connect ground wire to lug (3 in Fig. 12).
3
1
TB1
Figure 12. Main Cable Upper Connections

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Pre-Installation

26. Insert the end of the secondary cable (2) (P/N 126-0211G1) into the
stress relief clamp until the black insulation on the cable is within the
stress relief clamp as shown in Figure 13.
28. Connect white and black wires to TB2 as shown below. It does not matter
which color wire goes in which position.
1
TB2
2
Figure 13. Secondary Cable Upper Connections

29. Reattach rear cover.
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Pre-Installation
30. Connect one of incoming 208 VAC power lines to lead #1 on in-line
transformer with Burndy connector as shown in Figure 14 below. Do not
wrap connection with tape yet.
31. Connect other incoming 208 VAC power line to lead #2 on in-line
transformer with Burndy connector as shown in Figure 14 below. Securely
wrap connection with electrical tape.
32. Connect lead #1 on line matching transformer to white wires from cables
126-0214G2 and 126-0211G1 with Burndy connector as shown in Figure
14 below. Securely wrap connection with electrical tape.
33. Connect lead #3 on line matching transformer to black wire from cable
126-0211G1 with Burndy connector as shown in Figure 14 below.
Securely wrap connection with electrical tape.
35. Connect green ground eyelet from cable 126-0214G2 and green ground
eyelet from incoming power line to ground lug as shown in Figure 14
below.
Procedure is Complete.
Lead #1
Lead #4
Lead #2
Lead #3
Ground Eyelets
Figure 14. Transformer Connections
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Pre-Installation
Making Connections (Single Phase)

CONNECTING 240 VAC SINGLE-PHASE POWER (636-0021P2) TRANSFORMER
Tools Required:
Pliers
Electrical Tape
Ratchet Wrench
12 Socket Extension
7/16 Socket
Socket
Wire Strippers

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Pre-Installation
3. Unscrew four inline-transformer mounting bolts and washers (1) and save
for later use.
1
4. Place in-line transformer (1 in Fig. 3) in position shown and secure in
place with four bolts and washers (2) removed in step 3.
2 (x4)

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Pre-Installation
5. Remove main cable (P/N 126-0214G2) from in-line transformer kit. Note
that the wires on one end of the cable are longer than on the other end.
inside the cabinet for the cables ground wire to reach the ground stud on
the cabinets floor as shown in Figure 5.
2
Ground
Stud
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Revision B
Pre-Installation

9. Remove secondary cable (P/N 126-0211G1) from in-line transformer kit.
Note that the wires on one end of the cable are longer than the other end.
inside the cabinet for the cable to reach all wires on the transformer.
1 (x2)

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Revision B
Pre-Installation
source.
12 (30mm)
1/4 (7mm) Dia.
1/2 (12mm)

15. Connect main power cable to local source according to local electrical
safety standards.
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Pre-Installation

into the generator cabinet until there is enough wire slack inside the
cabinet for the cables ground wire to reach the ground stud on the
Ground
Stud
Figure 10. Main Power Cable Reach
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Pre-Installation
1
21. Insert the end of the main cable (2) (P/N 126-0214G2) into the stress
23. Connect white and black wires to corresponding black and white terminals
on TB1 as shown below.
3
1
TB1

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Pre-Installation

26. Insert the end of the secondary cable (2) (P/N 126-0211G1) into the
stress relief clamp until the black insulation on the cable is within the
stress relief clamp as shown in Figure 13.
1
TB2
2

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Pre-Installation
30. Connect one of incoming incoming 240 VAC power lines to lead # 1 on inline transformer with Burndy connector as shown in Figure 14 below. Do
not wrap connection with tape yet.
31. Connect other incoming incoming 240 VAC power line to lead # 3 on inline transformer with Burndy connector as shown in Figure 14 below. Do
not wrap connection with tape yet.
32. Wrap end of lead #2 with electrical tape to securely insulate it. This lead
will not be used
33. Connect lead #1 on line matching transformer to white wires from cables
126-0214G2 and 126-0211G1 with Burndy connector as shown in Figure
14 below. Securely wrap connection with electrical tape.
36. Connect green ground eyelet from cable 126-0214G2 and green ground
eyelet from incoming power line to ground lug as shown in Figure 14
below.
Lead #1
Lead #4
Lead #2
Lead #3
Ground Eyelets
Figure 14. Transformer Connections
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Pre-Installation
Three Phase Installations

All 30 kW, three phase versions of the DXR-30 generators may be operated on
the following incoming line voltages:
208, 230, 240, 380, or 480 VAC, three phase, with one safety ground and no
neutral.
All 40 kW, three phase versions of the APX625 generators may be operated on
the following incoming line voltages:
240, 260, or 280 VAC, three phase, with one safety ground and no neutral.
The part number of the three phase line matching transformer that must be installed
with these generators is: 636-5010P1. This transformer is included in kit # 1120612G15. Information about this kit starts on the next page.
40 kW, three phase versions of the APX625 generators may also be operated on
208 VAC, three phase, with one safety ground and no neutral. However, this
power configuration requires a special line matching transformer. The part number
for this transformer is 636-0070P1. This transformer is included in kit #1120612G11. Information about this kit starts on page 51.
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Pre-Installation
Connection Information for Kit 636-5010P1
Brackets
Optional
#636-5010P1 - Three Phase Line Matching Autoformer for 30 kW,40kW & 50 kW

Applications
Do Not Use for 40kW or 50kW 208VAC Applications
3-Phase Tap Voltages

636-5010P1
Tap #1
0V
Tap #2
208V
Tap #3
230V
Tap #4
240V
Tap #5
260V
Tap #6
*280V
Tap #7
380V
Tap #8
480V
*Note
If the voltage at tap #6 exceeds 290 volts as actually measured, the
machine will not work properly. In this case, use Tap #5 (260V)
instead.
Caution: The line matching transformer does not provide any

isolation between the incoming line and its outputs. All output
voltages will have the same relationship to earth ground as the
incoming mains voltages. Use appropriate caution when working
with any live mains voltages. Always ensure that the power has been
shut off at the mains disconnect switch before attempting to make
any connections to the line matching transformer or the generator
power module.
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Pre-Installation
Schematic - #636-5010P1 Three Phase Line Matching Transformer

Do Not Use for 40kW 208VAC Applications
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Pre-Installation
DISTRIBUTION
TRANSFORMER
DISCONNECT
AND FUSES
CUSTOMER PROVIDED
WIRING:
3 AC CONDUCTORS AND
1 GROUND
LINE MATCHING
TRANSFORMER
636-5010P1
4
CABLE
#126-0211G1
2 COND. #16 AWG
CABLE
#126-0208G1
4 COND. 10 AWG
TB2
TB1
GND
POWER MODULE
THREE PHASE LINE MATCHING CONFIGURATION
Interconnection Diagram Part# 636-0070P1 3- Phase Line Matching

Transformer
Do Not Use for 40kW 208VAC Applications
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Pre-Installation
For 40kW 208 V Applications only
#636-0070P1 - Three Phase Line Matching Autoformer

For 40 kW 208V Applications Only
3-Phase Tap Voltages

636-0070P1
Tap #1
0V
Tap #2
190V
Tap #3
208V
Tap #4
240V
Tap #5
260V
Tap #6
*280V
*Note
If the voltage at tap #6 exceeds 290 volts as actually measured, the
machine will not work properly. In this case, use Tap #5 (260V)
instead.
Caution: The line matching transformer does not provide
any isolation between the incoming line and its outputs.
All output voltages will have the same relationship to earth
ground as the incoming mains voltages. Use appropriate
caution when working with any live mains voltages.
Always ensure that the power has been shut off at the
mains disconnect switch before attempting to make any
connections to the line matching transformer or the
generator power module.
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Single Phase
Output to
TB1
280 V
260 V
240 V
208 V
190 V
Three Phase
Output to
TB1
Three Phase
Output to
TB1
280 V
260 V
240 V
208 V
190 V
Three Phase
Output to
TB1
190 V
208 V
240 V
260 V
280 V
Schematic - #636-0070P1 Three Phase Line Matching Transformer

For 40kW 208 VAC Applications Only
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DISTRIBUTION
TRANSFORMER
DISCONNECT
AND FUSES
CUSTOMER PROVIDED
WIRING:
3 AC CONDUCTORS AND
1 GROUND
LINE MATCHING
TRANSFORMER
636-0070P1
4
CABLE
#126-0211G1
2 COND. #16 AWG
CABLE
#126-0208G1
4 COND. 10 AWG
TB2
TB1
GND
POWER MODULE
THREE PHASE LINE MATCHING CONFIGURATION
Interconnection Diagram Three Phase Line Matching Transformer

For 40kW 208 VAC Applications Only
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CONNECTING 208 VAC THREE PHASE POWER (30 kW ONLY) (636-5010P1

TRANSFORMER)
Note
This procedure is NOT for 208 VAC 40 kW or 50kW applications. That
procedure starts on page 81.
Tools Required:
Ratchet Wrench
12 Socket Extension
7/16 Socket
Socket
Wire Strippers

2. Cut shipping cables (1 in Fig. 1) and remove shipping cardboard (2).

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3. Unscrew two high-tension transformer bracket nuts (1 in Fig. 2) and remove

bracket (2).
4. Slide transformer (3) all the way to the left.
5. Unscrew four inline-transformer mounting bolts and washers (4) and save for
later use.
Figure 2. High-Tension Transformer Bracket and Screws
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6. Place in-line transformer (1 in Fig. 3) in position shown and secure in place

with four bolts and washers (2) removed in step 5.
7. Reposition high-tension transformer (3) and secure in place with bracket (4)
and two bolts.
3
4
2 (x4)
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Note
In the following steps, you have to remove select insulators (1 in Fig. 4) and
connect Burndy connectors (2) to select tabs of the in-line transformer. Make
sure that each Burndy connector is connected to each tab exactly as shown in
Figure 4.
2 (Typical)
1 (Typical)
Figure 4. Proper Burndy Connection
8. Remove insulators from all 208 & 280 VAC tabs and two left 240 tabs.
9. Connect Burndy connectors to all 208 & 280 VAC tabs and two left 240 tabs
as shown in Figure 5.
Figure 5. Burndy Connections for 208 VAC Hookup

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10. Remove main cable (P/N 126-0208G1) from in-line transformer kit. This cable
has four wires. Note that the wires on one end of the cable are longer than
the other end.
clamp and into the generator cabinet until there is enough wire slack inside
the cabinet for the cable to reach all tabs on the transformer.
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14. Connect red, white and black wires (1,2 & 3 in Fig. 8) to 280 VAC Burndies on
transformer as shown below . It does not matter which color wire goes in
which position. Securely wrap each Burndy connection with electrical tape.
1, 2 & 3
Figure 8. Main Cable Connections

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16. Remove secondary cable (P/N 126-0211G1) from in-line transformer kit. This
cable has two wires. Note that the wires on one end of the cable are longer
than the other end.
2
1 (x2)
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20. Connect white and black wires (1 & 2 in Fig. 10) to 240 VAC Burndies on
transformer as shown below. It does not matter which color wire goes in
1&2
Figure 10. Secondary Cable Connections
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1
23. Insert the end of the main cable (2) (P/N 126-0208G1) into the stress relief
clamp until the black insulation on the cable is within the stress relief clamp as
shown in Figure 12.
25. Connect red, white and black wires to TB1 as shown below. It does not matter
3
1
2
TB1
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28. Insert the end of the secondary cable (2) (P/N 126-0211G1) into the stress
TB2
1
2

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source.
12 (30mm)
1/4 (7mm) Dia.
1/2 (12mm)

32. Connect main power cable to local source according to local electrical safety
standards.
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into the generator cabinet until there is enough wire slack inside the cabinet
for the cable wires to reach all tabs on the transformer. The outer insulation
on the cable should be stripped back to allow 12 (30cm) of internal wire
exposed. Each internal wire should have about (10mm) of insulation
stripped from each end.

36. Connect red, white and black wires from main cable to 208 VAC Burndies on
in-line transformer. It does not matter which color wire goes in which position.
Securely wrap each Burndy connection with electrical tape.
37. Connect ground wire to lug on bottom of cabinet.
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38. Attach shield (1 in Fig. 15) with two bolts and nuts (2).
1
Figure 15. Shield Installation (Some Parts Shown Removed for Clarity)
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CONNECTING 480 VAC THREE PHASE POWER (30 kW, 40KW & 50KW) (6365010P1 TRANSFORMER)
Note
This procedure is NOT for 208 VAC 40 kW or 50kW applications. That
procedure starts on page 81.
Tools Required:
Ratchet Wrench
12 Socket Extension
7/16 Socket
Socket
Wire Strippers


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3. Unscrew two high-tension transformer bracket nuts (1 in Fig. 2) and remove

bracket (2).
4. Slide transformer (3) all the way to the left.
later use.
Figure 2. High-Tension Transformer Bracket and Screws
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7. Reposition high-tension transformer (3) and secure in place with bracket (4)
and two bolts.
3
4
2 (x4)
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Note
In the following steps, you have to remove select insulators (1 in Fig. 4) and
connect Burndy connectors (2) to select tabs of the in-line transformer. Make
sure that each Burndy connector is connected to each tab exactly as shown in
Figure 4.
2 (Typical)
1 (Typical)
Figure 4. Proper Burndy Connection
8. Remove insulators from all 480 & 280 VAC tabs and two left 240 tabs.
9. Connect Burndy connectors to all 480 & 280 VAC tabs and two left 240 tabs
as shown in Figure 5.
Figure 5. Burndy Connections for 480 VAC Hookup

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the other end.
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14. Connect red, white and black wires to (1,2 & 3 in Fig. 8) 280 VAC Burndies on
1, 2 & 3

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16. Remove secondary cable (P/N 126-0211G1) from in-line transformer kit. This
cable has two wires. Note that the wires on one end of the cable are longer
than the other end.
2
1 (x2)
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20. Connect white and black wires (1 & 2 in Fig. 10) to 240 VAC Burndies on
1&2
Figure 10. Secondary Cable Connections

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1
shown in Figure 12.
25. Connect red, white and black wires to TB1 as shown below. It does not matter
3
1
2
TB1
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TB2
1
2

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32. Turn off main power disconnect switch to generator from local source.
33. Turn off main power disconnect switch for generators outside power source.
34. Prepare main power cable for installation. This cable is customer supplied.
For the generator end of the cable, the outer insulation should be stripped
back to allow 12 (30cm) of internal wire to be exposed. Each internal wire
should have about (12mm) of insulation stripped from each end. Also, the
ground wire of the cable should be fitted with an eyelet with a [7mm] I.D.
clearance hole as shown below.
12 (30mm)
1/4 (7mm) Dia.
1/2 (12mm)

standards.
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37. Insert the end of the main power cable into the stress relief clamp and into
the generator cabinet until there is enough wire slack inside the cabinet for
the cable wires to reach all tabs on the transformer. The outer insulation on
the cable should be stripped back to allow 12 (30cm) of internal wire
exposed. Each internal wire should have about (10mm) of insulation
stripped from each end.
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39. Connect red, white and black wires (1,2 & 3 in Fig. 15) from main cable to 480
VAC Burndies on in-line transformer as shown below. It does not matter
which color wire goes in which position. Securely wrap each Burndy
connection with electrical tape.
40. Connect ground wire to lug (4 in Fig. 15) on bottom of cabinet.
1, 2 & 3
Figure 15. 480 VAC Power Hookup
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41. Attach shield (1 in Fig. 16) with two bolts and nuts (2).
1
Figure 16. Shield Installation (Some Parts Shown Removed for Clarity)
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Pre-Installation
CONNECTING 208 VAC THREE PHASE POWER (40 KW ONLY) (636-0070P1

TRANSFORMER)
Note
This procedure is NOT for 208 VAC 30 kW applications. That procedure
starts on page 54.
Tools Required:
Electrical Tape
Pliers
Ratchet Wrench
12 Socket Extension
7/16 Socket
Socket
Wire Strippers

2. Cut shipping cables (1 in Fig. 1) and remove shipping cardboard (2).

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Pre-Installation
later use.
1
2 (x4)

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the other end.
the cabinet for the cables ground wire to reach the ground stud on the
Ground
Stud
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Pre-Installation

9. Remove secondary cable (P/N 126-0211G1) from in-line transformer kit. Note
that the wires on one end of the cable are longer than the other end.
the cabinet for the cable to reach all wires on the transformer.
1 (x2)
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Pre-Installation
1
shown in Figure 10.
17. Connect red, white and black wires to corresponding red, black and white
terminals on TB1 as shown below.
3
1
TB1

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TB 2
1
2

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24. Turn off main power disconnect switch for generators outside power source.
25. Prepare main power cable for installation. This cable is customer supplied.
For the generator end of the cable, the outer insulation should be stripped
back to allow 12 (30cm) of internal wire to be exposed. Each internal wire
should have about (12mm) of insulation stripped from each end. Also, the
ground wire of the cable should be fitted with an eyelet with a [7mm] I.D.
clearance hole as shown below.
12 (30mm)
1/4 (7mm) Dia.
1/2 (12mm)

standards.
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into the generator cabinet until there is enough wire slack inside the cabinet
for the cables ground wire to reach the ground stud on the cabinets floor as
shown in Figure 14.
2
Ground
Stud

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30. Connect ground wire from cable (P/N 126-0208G1) to lug (1 in Fig. 15).
1
Figure 15. Main Cable Ground
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31. Connect red, white and black wires (1,2 & 3 in Fig. 16) from cable (P/N 126-
0208G1) to Tap wire #6 on all three coils of transformer with Burndy

connectors as shown below. It does not matter which color wire goes in which
position. Securely wrap each Burndy connector with electrical tape.
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32. Connect black and white wires (1 & 2 in Fig. 17) from cable (P/N 1260211G1) to Tap wire #4 on any two coils of transformer with Burndy
connectors as shown below. It does not matter which color wire goes in which
position. Securely wrap each Burndy connector with electrical tape.
Figure 17. Secondary Cable Connection
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33. Connect ground wire from power cable to as shown below.
Figure 18. Power Cable Ground

34. Connect red, white and black wires (1,2 & 3 in Fig. 19) from power cable to
Tap wire #3 on all three coils of transformer with Burndy connectors as shown
below. It does not matter which color wire goes in which position. Securely
wrap each Burndy connector with electrical tape.
1
2
Figure 19. Power Cable Connections
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35. Thoroughly insulate unused tap wires on transformer with electrical tape.
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MAIN POWER
DISCONNECT
AUX. POWER
DISCONNECT
TABLE
Cable Index
10
ELECTRIC
LOCK SUPPLY
WALL STAND
11
9
LINE MATCH
TRANSFORMER
2
COLLIMATOR
POWER
SUPPLY
WALL
RECEPTOR /
BUCKY
3
12
13
21
POWER
MODULE
22
TABLE
RECEPTOR /
BUCKY
TUBE 1
COLLIMATOR
14
6,
AEC CHASSIS
WALL ION
CHAMBER
15
TABLE ION
CHAMBER
16
17
HV
TRANSFORMER
20
X-RAY TUBE 1
18
19
OPERATOR
CONTROL
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Installation
Cable Index
Cable #
1
4
5
6
7
8
9
10
Description
Main Power
High Power Line Match to Power
Module Single Phase
High Power Line Match to Power
Module Three Phase
Low Power Line Match to Power
Module
Operator Control Cable
AEC Control Cable
AEC Interface Cable
Table Power
Electric Lock Power
Collimator Power
Wall Stand Power
11
Wall Cassette Size Sense Cable
40 feet (12.2 m)
12
Table Cassette Size Sense

Cable
40 feet (12.2 m)
13
Collimator Control Cable
40 feet (12.2 m)
14
Wall Ion Chamber Cable
45 feet (13.7 m)
15
Table Ion Chamber Cable
45 feet (13.7 m)
16
Stator Cable
40 feet (12.2 m)
17
18
19
20
21
22
kV/mA Feedback Cable

HV Primary Cable
Filament Cable
High Tension Cables (two)
Wall Bucky Cable
Table Bucky Cable
8 feet (2.4 m)
8 feet (2.4 m)
8 feet (2.4 m)
2
2
3
Length
Part Number
(not supplied)
8 feet (2.4 m)
126-0214G2
8 feet (2.4 m)
126-0208G2
8 feet (2.4 m)
126-0211G1
45 feet (13.7 m)
45 feet (13.7 m)
10 feet (3.0 m)
126-5174G1
126-5178G1
126-0204G1
(not supplied)
(not supplied)
(not supplied)
4465-0118
(supplied with
collimator)
(supplied with
collimator)
(supplied with
collimator)
(supplied with
ion chamber)
(supplied with
ion chamber)
(supplied with
x-ray tube)
126-0177G1
126-0179G1
126-0178G1
40 feet (12.2 m)
(Specify length)
20 feet (6.1 m)
20 feet (6.1 m)
5500-2299
5500-2399
Cable Index Notes

1. AEC Devices are optional
2. Items 19, 20, and 21 must remain 8 feet ONLY
3. Observe local codes with respect to wire size and grounding requirements
4. The Generator requires a dedicated power line
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5. Use Copper wire only, aluminum wire is unacceptable
Side View
Front View
Rear View
15.5
394mm
17.61
447mm
27.2 691mm
4.4
112mm
28.45
723mm
23.5
597mm
16.5
419mm
Figure 42 Cable Access Holes
19.5
495mm
25.11
638mm
Figure 43 Floor Attachment Pattern
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Installation
Modifications
AEC Chassis Modifications
Once mounted in the rack cabinet, the rear mounting panel and the front box cover
of the AEC device will not be needed. The AEC control box assembly will mount
directly to the rear of the cabinet wall.
A circuit board retainer assembly will be added to fasten the kV Compensation Adjust
and the Gain Adjust boards in place. Assemble the retainer as shown below. All
necessary parts are included with the rack cabinet hardware.
AEC Device
Figure 45 Mounting the AEC Control Box
Line Match Transformer

The line match transformer will be attached directly into the cabinet base. See the
Equipment Placement section of this manual.
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INSTALLATION
RACK MOUNTED DXR X-RAY GENERATOR
Warning: The main SCR capacitor bank (bottom of power module) contains a very
high charge when power is applied. This charge is a fatal shock hazard. After power
has been disconnected from the system, either by line disconnect or control console
power off, allow a minimum of five minutes for capacitor bank bleed down. Check
capacitor bank for zero volts with a dc voltmeter before working on any internal
circuitry.
Caution: Generator performance will be impaired if additional circuitry is powered by

the same incoming line. There are no accessory power provisions within the
generator. Attempts to attach accessory items such as collimator or table power
sources to this generator will damage circuitry.
Note: The UNIVERSAL DXR X-ray Generator requires a dedicated input line.
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Installation
GENERATOR INTERCONNECTIONS
Power Module
Exposure Interlocks
Each interlock switch must be an isolated set of contacts which closes in the exposure
Go condition.
TB1 - 1 to Door Interlock
TB1 - 2 to Collimator Interlock
TB1 - 3 to Common
If no door or collimator interlocks are present, wire jumpers must be added to TB1 to
allow an exposure.
Filament Connections to High Tension Transformer (Cable #126-0178G1)
(Large Filament) (Green Wire) to TB2-1
(Small Filament) (White Wire) to TB6-1
(Filament Common) (Black Wire) to TB2-3
See figure below.
TB6-1
TB2-1
TB2-3
Filament Connections
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Installation
Plug Connections to Power Module

J13 Connects to operator console CPU board at J5.
Stator Connections
TB3 - 1 Phase (08)
TB3 - 2 Main (07)
TB3 - 3 Common (09)
TB3 - 4 Thermal Switch *
TB3 - 5 Thermal Switch Common *
*An isolated, normally closed set of contacts, mounted on the tube housing, which
opens if the housing is beyond normal operating temperatures.
If no housing thermal switch is present, a jumper must be placed across TB3-4 and
TB3-5 to allow an exposure.
Wall Image Receptor Connections
Connection
TB4-1
Signal
Wall Select 117VAC
(Switched)
Progeny
L/F 8000
L/F 9000
L/F 8000
(older models)
Villa
B3
TB4-2
Wall Feedback
B2
12
TB4-3
117 VAC
B8
TB4-4
Signal GND
B1
11
TB4-5
117 VAC Return
B4
Chassis
GND
Chassis GND
GND
GND
Chassis GND
Note: For 120 VAC operation the Villa Bucky requires a jumper to be installed
between terminals 1 and 6).
If installing a grid cabinet or wall cassette holder, or if no wall image receptor will be
employed, you must place a jumper between TB4-4 and TB4-2 to enable exposures
when the wall device is selected.
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Installation
Table Image Receptor Connections
Connection
TB5-1
Signal
Table Select 117VAC
(Switched)
Progeny
L/F 8000
L/F 9000
L/F 8000
(older models)
Villa
B3
TB5-2
Table Feedback
B2
12
TB5-3
117 VAC
B8
TB5-4
Signal GND
B1
11
TB5-5
117 VAC Return
B4
Chassis
GND
Chassis GND
GND
GND
Chassis GND
Note: For 120 VAC operation the Villa Bucky requires a jumper to be installed
between terminals 1 and 6).
If a grid cabinet or no image receptor will be employed, you must place a jumper
between TB5-4 and TB5-2 in order to allow exposures.
Connections from Line Match Transformer to Power Module
The wires shown below are from the line match transformer. See the pre-installation
planning section of this manual.
Figure 48 Back of Power Module
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Service Adjustments
SERVICE ADJUSTMENTS
Start Up, Operational Check and Calibration Procedure
GENERAL NOTES
This procedure is to be followed:
1. After initial installation of the DXR Generator
2. Before beginning calibration of the DXR Generator
3. During maintenance inspections
This procedure is used to verify proper supply voltage, filament drive and
control console operation.
high charge when power is applied. The charge is a fatal shock hazard. After the
power has been disconnected from the system, either by line disconnect or by the
control console being turned off, allow a minimum of five minutes for the capacitor
bank to discharge. Check the capacitor bank for zero volts with a DC voltmeter before
working on any internal circuitry.
Caution: Generator performance may be impaired if additional circuitry is powered by

generator. Attempts to attach accessory items such as a collimator or table power
sources to this generator will damage the circuitry.
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Service Adjustments
Warning: The following procedures will produce x-rays. Operating personnel should
a) Wear lead aprons
b) Personnel remaining in the X-ray room during exposure should be behind a
lead shield
c) Minimize radiation scatter through doorways, walls and floor
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Service Adjustments
COMPONENT IDENTIFICATION
Pictorial Diagrams
Diagram
Figure
Number
Bottom Chassis Assembly
49
Power Module
50
Power Module Front Panel
51
Power Module Top View
52
Power Module Inner Rear Panel
53
Inverter
54
Power Supply Board
55
Mother Board
56
I/O Board
57
Relay Control Board
58
kV Regulator
59
Logic Board
60
mAs Regulator Board
61
Data Board
62
Ma/Rotor Board
63
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Service Adjustments
Rotor Capacitor (C7)
P1
C3
Line Contactor (M1)
Autotransformer
(T1)
Inverter Power
Supply
Capacitors
DP1, DP2, DP3

Inverter Power
Supply Diode
Blocks
C1 (Top)
Operator Console
Power Supply
Transformer (T2)
C2 (Bottom)
Figure 49 - Bottom Chassis Assembly
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Service Adjustments
Figure 50 - Power Module
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Service Adjustments
Figure 51 - Power Module Front Panel
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Service Adjustments
Inverter Fuse (F1)
Right Side
I/O Board
Power
Supply
1.
2.
3.
4.
5.
6.
Rear
Panel
Bottom
Panel
Front
Panel
Mother
Board
1. Auxiliary
2. mA/Rotor
3. mAs Regulator
4. Data
5. kV Regulator
6. Logic
Figure 52 - Power Module Top View (open)
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Service Adjustments
Figure 53 - Power Module Inner Rear Panel
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Service Adjustments
Figure 54 Inverter Assembly

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Service Adjustments
Connector To I/O Board
TP1 Filament Voltage

Connector To Mother Board
Figure 55 - Power Supply Board
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Service Adjustments
Figure 56 - Mother Board
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Service Adjustments
Figure 57 - I/O Board

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Service Adjustments
Figure 58 - Relay Control Board
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Service Adjustments
GND Test Point
CR20
Exposure
R65
SCR Hold
off Time
SCR Drive 1
SCR Drive 2
+25 VDC
R77 kV
Adjustment
TP1 kV
Reference
(Top of board)
Figure 59 - kV Regulator
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Service Adjustments
CR4 Wall Bucky

Feedback
CR1 kV Fault
CR3
Table
Bucky Feedback
CR2 Filament
Fault
kV Above
75% (Low)
from kV
Board
(R50&R51
junction)
CR9 Ready
Output to
Control
Rotor OK
(Low)
(R26&R27
junction)
CR8 X-Ray
Signal in from
Memory Bd.
Figure 60 - Logic Board
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Service Adjustments
(Top of board)
GND Test
Point
Exposure
Start (high)
(TP1)
mA IN (TP5)
mAs Adjust
(Short time)
mAs Adjust
mAs Stop (high)

(TP2)
mAs Pulses (TP3)

Serial Data (TP4)
Figure 61 mAs Regulator Board
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Service Adjustments
GND Test
Point
Figure 62 - Data Board
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Boost / Run Time
Adjust (R29)
Revision B
Service Adjustments
Top of Board
U23 pin 10
Filament
Protection
Adjustment test
point
mA Fault Adjust
(R57)
(Filament
Protection)
Tube 1 Small
Spot Preheat
(R70)
mA Adjust (R63)
Tube 2 Small
Spot Preheat
(R71)
Tube 1 Large
Spot Preheat
(R72)
Tube 2 Large
Spot Preheat
(R73)
Figure 63 - mA/Rotor Board
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ADJUSTMENT POT IDENTIFICATIONS
R65
GENERATOR START UP OPERATIONAL TESTS AND INSTALLATION SET-UP

This procedure will verify correct electrical operation and lead the service engineer
through the generator calibration. This procedure is not intended to limit the service
engineer's final assembly inspections. At the discretion of the engineer, additional
testing may be of value. Instructions and test criteria can be obtained by contacting
our technical support group. This procedure assures that mechanical and electrical
assemblies of the generator have been completed. Further, this procedure requires
that the default system configuration setup of the controller has already been
programmed.
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Warning: Lethal voltages are present on the large filter capacitors in this unit.
Exercise extreme caution when working near the long copper bus bars attached to the
six large capacitors in the base of the power module. Always verify with a dc voltmeter
that the capacitors are discharged before attempting any service in this area.
Warning: The large commutating capacitors mounted to the left on the rear panel of
the power module will remain charged even when the power to the unit is turned off.
Caution: Failure to correctly program the default system configuration file may
damage components in the high voltage circuit and x-ray tube.
Test Equipment Required
kV meter
Digital Multimeter
Storage oscilloscope
Dynalyzer
Turn Mains Power OFF

Inspection of High Tension Transformer
Visually inspect transformer for signs of oil leaks or dents which would
decrease internal component spacing
Check the oil level in the transformer and insure that it is within
(19mm) from the top of the circuit board but not above the board
Check that the metal strap is in place between P1 A and P2 C and that
the nuts are tightened
Check for loose connections at the transformer terminals
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Check tightness of high voltage cable locking rings
Inspection of Power Module
Check that circuit boards are securely fastened in place and that board
connectors are properly aligned
Check that all electrical components are mounted securely
Inspect electrical connections for signs of looseness or oxidation. Pay

careful attention to power and commutating capacitors as well as
incoming power supply connections
Connect one lead of an ohmmeter to chassis ground. Check for an

open circuit condition at the following points:
a. TB1 and TB2 line terminal contacts
b. Inverter fuse
c. Both Sides of capacitors
d. Heat sinks on inverter
e. SCR gate leads
Inspection of Controller
Check that all electrical components are mounted securely
Inspect electrical connections for signs of looseness or oxidation
Operational Testing
1. Remove fuse F3 from the power supply board
2. Remove inverter fuse F1 from the inverter
3. Disconnect the stator, filament and high tension primary cables from the
power module
4. Turn the mains power disconnect switch ON. Do not turn the control on at this
time
5. Use a DVM to measure approximately 280 VAC (260 VAC if using singlephase 208VAC input) at the input terminals of the line contactor
6. Measure 240 VAC at TB2-2 and TB2-3 on the relay control board
7. Press the ON switch on the side of the controller. Observe the following
actions:
a. The line contactor will energize after an approximate 7 second delay
b. The control panel will run through a short self test, then display the default
technique settings screen
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c. The +5 volt, +12 volt, and -12 volt LED's will light on the power module
mother board
8. Connect the negative lead of a D.V.M. to the ground test point (TP12) on the
mother board. Check for the following voltages on the mother board:
a. TP8 = +12 VDC +/- 5%
b. TP18 = +5 VDC +/ - 5%
c. TP17 = -12 VDC +/ - 5%
9. On the Power supply board observe the voltage at the F3 fuse clip nearest
C19 with respect to the mother board ground. This value should be between
+40 VAC and +50 VAC.
10. Turn the control OFF
11. Confirm the voltage of the capacitor bank falls to a safe level before
proceeding
Warning: The inverter capacitor bank will hold a charge after the unit is turned off. A
discharge circuit is employed to deplete this charge. However, always confirm with a
dc voltmeter that the capacitors are discharged.
12. Return fuse "F3" to its place on the power supply board
Caution
DO NOT install the Main Inverter Fuse
at this time
13. Turn the controller ON
Note: Steps fourteen, fifteen, sixteen, seventeen, and eighteen will confirm various
relay operations.
14. Press the Expose switch only. Observe the K1 relay on the mother board
energize. Release the Expose switch
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15. Set the generator as follows:

a.
b.
c.
d.
Mode - 3 point
kV - 70kV
Time 40 milliseconds
Focal spot - Large focus
16. Set the control to change mA. There are three commutating relays located
on the inner rear wall of the power module, two on the rear panel and K1 on
the inverter assembly. Notice the state of these relays in accordance with the
table below as "mA is decreased
Note: Relay selection is X-Ray dependent. Actual relay combinations will vary
depending on the type of x-ray tube used in the unit. The following table is for a
30kW unit fitted with a Toshiba UX-51H42 X-Ray tube. Visual confirmation of
individual relay operation, not combination, is the goal of the following steps.
mA
400
300
250
200
150
Left Panel Relay

Open
Closed
Closed
Open
Open
Right Panel Relay

Closed
Open
Open
Open
Open
K1
Open
Closed
Open
Closed
Open
17. Select small focus, verify that K11 on the I/O board is energized
18. Select large focus, verify that K11 on the I/O board is de-energized
19. Turn power "OFF"
20. Reconnect stator cable
21. Reconnect filament cable
22. Reconnect high voltage primary cable
23. After ensuring that no voltage is present on the capacitor bank, replace
the inverter fuse F1
Programming the Default System Configuration Menu
It is necessary to configure portions of the DXR operational software. During the
installation process, the installer must identify any installed components:
X-Ray Tube Selection
Accessories
Default power derating settings
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The installer must program default system configuration in the following manner:
1. Depress and hold the second button from the lower left corner of the display
screen while turning the generator ON.
2. Enter the Dealer Password 0000, using the buttons above the display to
highlight the characters, and by adjusting their numeric values with the
rotational knob.
3. The default startup screen will appear as the generator is in its power up
sequence.
4. You may now select the default settings for the following parameters:
Tomo Install (Yes or No)

Tomo Type
Tube Select (Use Rotational Knob to Select. List of Tubes is on Next
Page)
Misc Options
Flash Options
Change Password
AEC Installed
APR Updates (enabled or not enabled)
Power Level
Power Derating
At this step, you must decide if the DXR 30/40 Generator will operate at full
rated output. If the unit is to be installed on a less than ideal power line, it will
be necessary to derate the output power. Pressing the Power % Level button
will toggle through the available range of derating percentages.
Derating the generator will reduce the mA output during the exposure in the 2
point mode. The effect will be longer exposure times. kV will not be affected.
In the 3 point mode, derating will lower the allowable kilowatt product, which
will limit the operators available technique selections. When a satisfactory
power line is connected to the generator, the programmed power level can be
increased accordingly.
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Note: If your desired tube is not on the tube list, contact Del Medical Imaging
Technical Support for assistance.
X-Ray Tube Assemblies
Varian
RAD 8 - 1.0 X 2.0

RAD 13 - 1.0 X 2.0
RAD 14 - 0.6 X 1.2
RAD 16 - 1.0 X 2.0
RAD 21 - 0.6 X 1.2
RAD 25 - 1.0 X 2.0
RAD 40 - 0.6 X 1.2
RAD 56 - 0.6 X 1.2
RAD 60 - 0.6 X 1.2
RAD 68 - 0.6 X 1.2
RAD 68 - 1.0 X 2.0
RAD 74 - 0.6 X 1.5
Toshiba
DR-3724H - 0.6 X 1.2
UX-51H39 - 1.0 X 2.0
UX-51H42 - 0.6 X 1.5
Eimac
A119 - 1.0 X 2.0
A132 - 0.6 X 1.2
A272 - 0.3 X 0.7
A292 - 0.6 X 1.2
Dunlee
DU303M - 1.0 X 2.0
PX-1312 - 0.6 X 1.2
PX-1429 - 0.6 X 1.2
PX-1436 - 0.6 X 1.2
Comet
DX39H - 0.6 X 1.5
5. Press <exit> key to save changes and allow control to finish the power up
sequence
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6. Turn generator power OFF before beginning the next step

Perform User Default Screen setup
1. Depress and hold first key from left on lower side of display window and turn
generator power ON. The console will now display the default user setup
screen.
2. Configure unit in a manner best suited for the installation :
Select a default mAs setting
Establish the 2 Point kV Default
Establish the Default Startup mode (2 or 3 point)
Establish the 3 Point kV Default setting
Select the 3 Point mA Default setting
Select the 3 Point Time Default
Select the default Image receptor (Wall, Table, or None)
Select the Display Contrast Default (Set to approximately 50)
3. Press <exit> and allow generator to complete power up sequence.
Generator is now ready for Calibration and Acceptance Testing
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DXR X-Ray Calibration Procedure

This procedure is to be followed upon initial installation of the DXR Generator.
high charge even after power is turned off. The charge is a fatal shock hazard. After
power has been disconnected from the system, either by turning the line disconnect or
the control console switch off, allow a minimum of five minutes for capacitor bank to
discharge. Check the voltage across the capacitor bank for zero volts with a DC
voltmeter before working inside the power module.
Caution: Generator performance may be impaired if additional circuitry is powered by

generator. Attaching accessory items such as the collimator or table to this generator
may damage circuitry and will void the warranty.
Test Equipment Required:
Dual trace storage oscilloscope
Digital Multimeter
Dynalyzer
Warning: The following procedures will produce x-rays. Operating personnel should
a. Wear lead aprons.
b. Personnel remaining in the X-ray room during exposure should be behind a
lead shield.
c. Minimize radiation scatter through doorways, walls and floor.
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Connect a Dynalyzer, equipped with a digital display unit, in-line with the anode
and cathode high voltage cables, between the high voltage transformer and the x ray tube.
If you do not have a digital display unit for the Dynalyzer, all measurements must
be made with a storage oscilloscope, connected to the Dynalyzer as specified in
the calibration instructions. However, the storage oscilloscope is always required for
several portions of the calibration procedure, including the measurement of kV
waveforms for wave shape, quality, and anode to cathode voltage balance, as well
as the calibration of tube current and filament preheat accuracy.
Instructions for performing field calibration of the DXR Generator when no
Dynalyzer is available may be found later in this section, in Alternate Calibration
Procedure.
If you do not have a digital display, you can make mAs measurements by inserting a
mAs meter in series with the mA+ feedback signal wire.
Warning: Do not touch any part of the mAs meter during exposures because
dangerously high voltages can be present if there are improper connections.
mAs measurements can also be made by using the storage oscilloscope. Calculate
mAs as a product of tube current and time, as measured using the mA waveform.
Del Medical Imaging Corporation tests all systems for mAs, kV, and mA accuracy,
using a Dynalyzer equipped with a digital display.
Oscilloscope connections to the Dynalyzer for mA waveform measurements
should be made at the BNC terminal marked mA. The mode switch on the
Dynalyzer should be set to RAD. The output of the Dynalyzer is scaled to 1
millivolt per mA, or 100mV per 100 mA, with the oscilloscope set to the 1X setting for
the scope probe input.
During normal exposures, the generator may induce irregular patterns of low voltage
noise spikes, which may be picked up in the coax between the scope and the
Dynalyzer and displayed as a component on the mA waveform. This is due to the
high sensitivity of the oscilloscope input at such a low voltage scale, and does not
necessarily indicate a performance problem in the generator.
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Initial Test Exposure
Warning: Lethal voltages are present on the large filter capacitors in this unit.
Exercise extreme caution when working near the long copper bus bars attached to the
large capacitors in the base of the power module. Always verify with a DC voltmeter
that the capacitors are discharged before even attempting any service in this area.
The three large commutating capacitors mounted to the left on the rear panel of the
power module will remain charged when the power to the unit is turned off.
Connect a Dynalyzer, equipped with a digital display unit, in-line with the anode
and cathode high voltage cables, between the high voltage transformer and the x ray tube.
If you do not have a digital display unit for the Dynalyzer, all measurements must
be made with a storage oscilloscope connected to the Dynalyzer as specified in
the calibration instructions. However, the storage oscilloscope is always required for
several portions of the calibration, including the measurement of kV waveforms for
wave shape, quality, and anode to cathode voltage balance, as well as the
calibration of tube current and preheats accuracy.
1. Turn the Main Power Disconnect Switch ON.
2. Turn the generator "ON".
3. Select 3 Point Mode.
Mode
3 Point
kV
60 kV
mA
200 mA
Focal Spot Large

Time
100 mSec
5. Make an exposure to verify the functionality of the generator

The generator should cycle properly through the Prep stage, display the Ready light,
and make an exposure that terminates without displaying an error message.
mAs measurements can be made by inserting a mAs meter in series with the mA+
feedback signal wire. Use proper caution not to touch any part of the mAs meter
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during exposures, as dangerously high voltage can be present when there are
improper connections.
mAs measurements may also be made using the storage oscilloscope and
calculating mAs as a product of tube current and time, as measured using the mA
waveform.
Del Medical Imaging Corporation tests all systems for mAs, kV, and mA accuracy,
using Dynalyzers equipped with digital displays.
Instructions for performing field calibration of the DXR Generator, when no
Dynalyzer is available, may be found in this section Alternate Calibration
Procedure.
Oscilloscope connections to the Dynalyzer for mA waveform measurements
should be made at the BNC terminal marked mA. The mode switch on the
Dynalyzer should be set to RAD. The output of the Dynalyzer is scaled to 1
millivolt per mA, or 100mV per 100 mA, with the oscilloscope set to the 1X setting for
the scope probe input.
During normal exposures, the generator may induce irregular patterns of low voltage
noise spikes, which may be picked up in the coax between the scope and the
Dynalyzer and displayed as a component on the mA waveform. This is due to the
high sensitivity of the oscilloscope input at such a low voltage scale, and does not
necessarily indicate a performance problem in the generator.
Dynalyzer / Scope Setup
1. Connect Channel 1 of the scope to "A + C" BNC output of the Dynalyzer
2. Connect Channel 2 of the scope to the "mA" BNC output of the Dynalyzer
3. Set scope as follows:
Ch. 1 Vertical Scale
2 V / Division
100 mV / Division
Horiz. Scale
10 mSec / Division
Display Mode
Chop
Trigger
Channel 1
Polarity
Positive
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Calibrate mA
1. With power off, place the mA/Rotor Board on the extender card
2. Turn power on. Set generator as follows:
Mode
3 Point
kV
84 kV
mA
300 mA
Focal Spot
Large
Time
100 mSec
3. For the initial mA calibration procedure, set up channel 2 of the scope to measure
the mA waveform, as in the table below:
Vertical Scale
100 mV / Division
Horizontal Scale
10 mSec / Division
Probe Scale
1X
Trigger
Positive
Mode
Normal Sweep
Storage
On
Make an exposure and note the actual mA of the exposure on the digital display.
Also note the voltage level at which the mA waveform on the scope stabilized during
the exposure.
The leading edge of the mA waveform for the large focal spot can be adjusted by
using pot R72 on the mA / Rotor Board. The mA at which the tube current should
stabilize following the initial portion of the exposure is adjusted with R63 on the
same board.
It may be necessary to make several exposures and perform several adjustments of
both pots, in order to obtain a flat, stabilized 300 mA (+/- 3 mA) waveform.
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Figure 64 Proper 300 mA Waveform from Dynalyzer
4. Turn the X-ray generator OFF. Leave the mA/Rotor board in place on the
extender board
Initial Setting of Preheat Pots
5. Turn the generator ON
Mode
3 point
Focal Spot Large

kV
84 kV
mA
300 mA
Time
100 mSec
7. Make an exposure and adjust R63 on the mA/Rotor Board so that the waveform
stabilizes at 300 mA.
8. Make additional exposures as necessary and adjust R72 on mA/Rotor Board
(124-0095G1) for a flat waveform.
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Figure 65 Proper mA Wave shape
Figure 66 Preheat Adjustment Set Too High
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Figure 67 Preheat Adjustment Set Too Low

Mode
3 point
Focal Spot Small

kV
84 kV
mAs
150 mA
Time
100 mSec
10. Make exposure and adjust R70 on mA Rotor (124-0095G1) PWB for a flat
waveform
11. Turn the generator OFF.
12. Remove the mA Rotor (124-0095G1) PWB from the card extender and insert it
back into the card cage
Calibrate mAs
Initial Voltage to Frequency Calibration
1. Place the mAs (124-0145G1) PWB on the card extender
2. Turn the generator ON.
Mode
3 Point
Focal Spot Large

kV
84 kV
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mA
300 mA
Time
500 mSec
Indicated
mAs
150 mAs
4. Make exposures and adjust R2 on the mAs (124-0145G1) PWB for a reading of
150 mAs (+ 1 mAs) on the Dynalyzer
Long Exposure mAs Calibration
Mode
3 point
Focal Spot Large

kV
84 kV
mA
25 mA
Time
6.0 Seconds
Indicated
mAs
150 mAs
6. Make an exposure and record the mAs indicated by the Dynalyzer, if you have
a display
7. Adjust R14 on the mAs PWB (124-0145G1) so that the indicated mAs on the
Dynalyzer is 150 mAs (+1 mAs). (CCW increases mAs)
8. Increase the mA to 300 mA and shorten the Time to 500 mSec.
9. Make another exposure and confirm that the mAs of the shorter exposure is still
150 mAs (+/- 1 mAs).
10. Turn the generator OFF
11. Remove the mAs (124-0145G1) PWB from the card extender and insert it back
into the card cage
Calibrate kV
1. With power OFF, place the kV Regulator Board (124-0110G1) on the extender
board
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Mode
3 point
Tube
Focal Spot Large

kV
80
mA
200 mA
Time
100 mSec
4. Connect channel 1 to the anode BNC output of the Dynalyzer

5. Connect channel 2 to the cathode BNC output of the Dynalyzer
6. Set up the oscilloscope as follows:
Channel 1 Vertical Scale
2V / Division
Channel 2 Vertical Scale
2V / Division
Horizontal Scale
10 mSec / Division
Trigger
Channel 1
Polarity
Positive
Mode
Normal
7. Adjust the baseline position of the two channels so that they are both aligned on
the same centerline of the vertical scale. Channel 1 will display the positive
anode kV at 20 kV / division, and channel 2 will display the negative cathode kV
at 20 kV / division
8. Make exposure and adjust R77 on kV Board for 80 kV (+1 kV) on the
Dynalyzer digital display. Verify that the anode and cathode waveforms are of
nearly equal amplitudes, and that the sum of the two voltages equals 80 kV (+8
VDC differential voltage on the oscilloscope)
Figure 68 kV Waveform
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9. Turn power OFF and remove the kV Regulator Board from the extender card.
Replace the kV Regulator Board in its original position in the card cage
Calibration Verification
This step verifies that the previous calibrations have been properly performed and
that the generator is functioning correctly.
1. Connect Channel 1 of the scope to the "A + C" BNC output of the Dynalyzer
2. Connect Channel 2 of the oscilloscope to the "mA" BNC output of the
Dynalyzer
3. Set scope as follows:
2 V / Division
100 mV / Division
Horizontal Scale
50 mSec / Division
Trigger
Channel 1
Polarity
Positive
Mode
Normal

5. Set up the generator as follows:
Mode
2 point
Focal Spot Large

kV
84 kV
mAs
114 mAs
6. Make an exposure and verify that the kV and mA waveforms for the large focal
spot are correct. The kV and mA waveforms should rise together and stabilize
without any noticeable overshoots or undershoots.
7. Repeat the above exercise for the small focal spot. Set up the generator as
follows:
Mode
2 point
Tube
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Focal Spot Small

kV
84 kV
mAs
114 mAs
8. Make an exposure and verify that the kV and mA waveforms for the small focal
spot are correct. The kV and mA waveforms should rise together and stabilize
without any noticeable overshoots or undershoots.
9. After the generators performance has been verified, you may turn the generator
OFF.
Alternate Calibration Procedure

Del Medical Imaging recommends using a Dynalyzer to calibrate the DXR X-ray
Generator. Calibrations done with a Dynalyzer will return the generator to within
the published specifications. Calibrations done with other forms of test equipment
may not bring the generator to within published specifications.
The following alternate calibration procedure can be used if no Dynalyzer is
immediately available to prove the electrical functionality of the machine.
Incorrectly connected mAs meters or mAs meters with hidden defects may cause
damage to the x-ray tube filaments.
1. With power off, attach the scope probe to TP14 (MA+) on the mother board
2. Attach the scope ground clip TP13 (-mA) on the mother board
3. Set the scope for a time base of 10 mSec. per division, a vertical deflection of 1
or 2 volts per division
4. Place the mA/Rotor board on the extender card
5. Turn the controller on
6. Set the generator to:
Mode
kV
mA
Focus
Time
3 point
60
250
Large
200 mSec
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Warning: Observe proper radiation protection procedures because the following steps
will produce x-ray emissions.
7. Select 250 mA and make an exposure. Observe the mA wave form on the
oscilloscope. The waveform should achieve stabilization at +5 VDC.
8. You may also use the information in the table below to predict the amplitude of
the waveform for other mA values:
Note: Exposure time can be adjusted to allow the predicted mA to match up with the
chart.
Selected mA
25
50
75
100
150
200
250
300
350
400
450
500
550 *
600 *
650 *
700 *
mA amplitude
(equivalent voltage
across TP14, mA+
and TP13, mA-)
+0.5 VDC
+1.0
+1.5
+2.0
+3.0
+4.0
+5.0
+6.0
+7.0
+8.0
+9.0
+10.0
+11.0
+12.0
+13.0
+14.0
* Available on 40 and 50 kW generators only

9. Make an exposure and observe the waveform. If necessary, adjust R63 on the
mA/Rotor Board, so that the waveform stabilizes at +5 VDC for 250 mA.
10. When the waveform stabilizes at the proper voltage, adjust R72 (Tube 1, Large
Focus Preheat) on the mA/Rotor Board for an overall flat waveform
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Figure 69 Proper mA Waveform (Typical @ 375 mA)
Figure 70 Preheat Set Too High
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Figure 71 Preheat Set Too Low
11. Switch to the small focal spot.

12. Make another exposure and observe the waveform. If necessary, adjust R70
(Small Focus Preheat) on the mA/Rotor Board for an overall flat waveform
Note: After adjusting for a flat waveform at this technique, the mA amplitude of the
small focus should be less than or equal to the amplitude of the large focus. Higher
small focus amplitudes may indicate a problem in the filament drive circuitry. Contact
our technical support group for assistance.
13. Once these adjustments have been made, it may be necessary to do some minor
fine tuning. Make exposures at the following power levels, referring back to the
selected mA amplitudes in the table on p. 142. Verify that the selected mA and
mA amplitudes which occur during the exposures are correct. Adjust R63 (which
controls average mA for both small and large focus), R72 (which controls large
focus preheat), and R70 (which controls small focus preheat) as necessary, in
order to obtain flat waveforms of the correct amplitude
Shot one
60 kV, Large Focus, 500 mA, 100 mSec
Shot two
100 kV, Large Focus, 300 mA, 100 mSec
Shot three
60 kV, Small Focus, 500 mA, 100 mSec
Shot four
100 kV, Small Focus, 300 mA, 100 mSec
14. Turn power OFF

15. Return the mA/Rotor Board to the card cage.
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kV Calibration
1. With power off, place the kV regulator board on the extender card
2. Connect a scope (2 channels) to kV+ (TP11) and kV- (TP10) with respect to DC
return (TP-12) on the motherboard. Scale 1V = 10 kV
3. Turn the controller "ON"
4. Set the generator at manual mode, tube one, large focus, 84 kV, 15 mAs
5. Make an exposure, observe the kV value. Adjust (if necessary) R77 on the kV
regulator board for the selected kilovoltage plus/minus 1 kV)
Figure 72 Typical Anode and Cathode kV Waveforms
6. Turn the controller "OFF"

7. Disconnect test equipment from the x-ray generator
mAs Adjustment
mAs has been pre-adjusted and verified at the factory. However, it may become
necessary to test or adjust mAs in the field. Del Medical Imaging recommends using
a Dynalyzer (or equivalent) for this measurement.
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mAs Adjustment - Alternate Method without Dynalyzer

mAs has been pre-adjusted and verified at the factory. However, it may become
necessary to test or adjust mAs in the field. Del Medical Imaging recommends using
a Dynalyzer (or equivalent) for this measurement.
This procedure is to be used only when a Dynalyzer is not available.
mAs Calibration
1. With power off, place the mAs Regulator Board on the extender card.
2. Connect a mAs meter in series with the MA+ lead, on the top of the high
voltage transformer. Ensure that the connections to the meter are secure.
Caution: Loose or open connections in the mA feedback circuit may result in the
presence of dangerously high voltages during exposures, and may also permanently
damage the x-ray tube.
Note: The current in this circuit is DC tube current. Although most mAs meters can
select either AC or DC measurement modes, the difference in results is negligible
when used in DC circuits.
3. Turn the generator ON.
4. Set the generator to:
Mode
2 Point
Focal Spot
Large
kV
84
mAs
50
5. Make exposures as necessary, adjusting Pot R2 on the mAs Regulator Board for
a reading on the mAs meter that matches the selected mAs (+ 1 mAs).
6. Increase mAs to 500 mAs.
7. Make exposures as necessary, adjusting Pot R14 on the mAs Regulator Board
for a reading on the mAs meter that matches the selected mAs (+ 1 mAs).
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9. Remove the mAs meter from the circuit and reconnect the MA+ wire to its
original position in the terminal strip on top of the high voltage transformer.
Ensure that this connection is secure.
10. Remove the mAs Regulator Board from the extender card and return the board
to its original position in the card cage.
mA Fault Calibration
The filament over-voltage limit circuit monitors the voltage applied to the filament
transformer and ultimately, the x-ray tube filament. This circuit turns off the filament
supply when there is either a component failure or a maladjustment
Before attempting this adjustment, observe the relay K2 of the power supply board.
This relay will be energized during normal operation. If the relay de-energizes even
with very low generator power settings, this may indicate component failure. If the
relay remains energized with low power settings, but trips at high power settings, this
may indicate that an adjustment is necessary. When the relay trips, the error
message will be: mA fault.
If adjustment is necessary:
1. Place the mA/Rotor Board 124-0095G1 on the extender card.
2. Connect the negative lead of a DVM to the mother board ground point (TP-12).
3. Connect this positive lead of the DVM to U23, pin 10 on the mA/ rotor board.
4. Turn the generator on.
5. Set the generator to manual mode, tube one, large focus, 70 kV, 11 mAs,
minimum time.
6. Press and hold "Prep" while adjusting R57 of the "mA/Rotor" board for 0.8 VDC.
If mA faults occur, turn pot CW 1/8 of a turn at a time to reduce value. Press
reset and then prep again to assure that the fault doesnt reoccur.
7. If the fault does occur, rewire the filament cable for 0.2 ohms according to the
figure on the next page.
8. Perform pre-heat mA calibration for small filament.
9. Check performance of the generator at all the small focal spot mA stations.
10. If no mA faults occur, turn the generator OFF, and return the mA/Rotor board to
the card cage. Procedure is complete.
11. If mA faults occur at any of the mA stations, repeat steps 7-10 for next lower
resistance value 0.1 ohms, 0.05 ohms. See figure on the next page.
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Revision B
Service Adjustments
Filament Cable Resistance Settings
Additional Optional Inspections

The following four calibrations are not normally required. Information is included in
case they must be done.
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Service Adjustments
Calibrate High Tension Transformer Balance

1.
Connect Channel 2 of the scope to the Dynalyzer "C" BNC jack and connect
Channel 1 of the scope to the Dynalyzer "A" BNC jack.
2.
During the following adjustment observe the anode and cathode waveforms to
verify that the Dynalyzer is not reading spikes.
Figure 73 Typical kV Waveform
Make an exposure and move the center tap of the power resistor on the back of the
power module until the Dynalyzer reading of Anode kV is the same as the reading
of Cathode kV.
Calibration of SCR Hold Off Time

This is a dead band adjustment that inhibits the cross firing of the SCRs.
1. With the generator power off, place the kV Regulator Board on the 024-0110G1
extender card.
2. Connect Channel 1 on a storage oscilloscope to pin 10 of U3 on the kV
Regulator Board.
3. Set up the scope as follows:
Channel 1 Vertical 5 V / Division

Scale
Horizontal Scale
20 Sec / Division
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Service Adjustments
Mode
Single sweep
Trigger
Channel 1
Polarity
Negative
4. Set up the generator as follows:

Mode
2 point
Focal Spot
Large
kV
80 kV
mAs
31 mAs
5. Make exposure and adjust R65 on the kV Regulator Board 124-0110G1 so that
the negative portion of the waveform is 140 Sec (-0, +10 Sec).
7. Remove the kV Regulator Board from the card extender and return it back to its
original position in the card cage.
Boost Time Adjustment

1. Place the mA/Rotor board on the extender card.
2. Attach scope probe to TP1 on the mother board, ground clip to ground test point
on the mother board.
3. Set scope time base for .5 seconds per division. Vertical deflection for 2 volts per
division.
4. Turn controller ON.
5. Press "PREP. Observe the rotor boost time. Adjust (if necessary) R29 of the
mA/Rotor board to provide 1.5 seconds of rotor boost.
6. Turn controller OFF.
7. Remove mA/Rotor Board from the extender card and restore it to its original
position in the card cage.
AEC Inspection and Calibration

The AEC will be powered up by +/- 12 VDC from APR power module.
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Service Adjustments
AEC Cable Interconnections

There are three cable connections (four with two ion chambers):
1. Generator Power Module to AEC Main chassis (power and signals)
2. Generator Control to AEC Main chassis (signals). The standard length is 45 feet
3. and 4. Ion chamber to AEC main chassis. The standard length is 40 feet
CONNECTIONS FOR ION CHAMBERS ON MAIN AEC BOARD
J1- TABLE
J2 - WALL
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Service Adjustments
Test Point 4
Test Point 3
Test Point 2
Ground
Test Point 9
Test Point 6
Test Point 8
Test Point 7
Test Point 15
Figure 74 - Test Points
AEC COMMUNICATION LINK CHECKOUT

This test will verify the correct selection of modes of operation, fields, densities, and
desired kilovolts between the controller and the AEC device.
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Service Adjustments
1. With the power "OFF" place a jumper on the AEC device "Main AEC Board"
between the ground lead and TP6
2. Turn the generator "ON", select Manual, then select AEC operation
3. Move through the selections on the chart below, verify that the proper LED's
illuminate
Control Selection
Left field
Center field
Left and Center fields
Right and Center fields
All fields
Left and Right fields
Right Field
Screen One
Screen Two
Density Normal
Density -25%
Density -50
Density +25%
Density +50%
LED on Main AEC Board

2
3
2 and 3
3 and 4
2,3 and 4
2 and 4
4
LED 5 on
LED 5 off
6
7 and 8
7
6 and 8
6 and 7
4. Turn the generator "OFF", remove the jumper.

5. Place a jumper on the Main AEC Board between TP8 and the ground point on
the same board.
6. Turn the generator on, select AEC, 2-point large spot. See the chart on the next
page for typical LED sequencing.
7. Each change you make in the kV level will result in a corresponding change in
the pattern of the LEDs on the AEC board (see the chart on the next page). If
there is no change in the pattern, call Technical Support at 847-288-7000.
9. Remove the jumper between TP8 and ground.
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kV Select
40 41
42 43
44 45
46 47
48 49
50 51
52 53
54 55
56 57
58 59
60 61
62 63
64 65
66
67 69
70 71
72 74
75
76
77 79
80 81
82 83
84 85
86 88
89 94
95 100
101 - 105
106 108
109 114
115 120
121 125
LED 17
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
-
Revision B
LED 18
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
LED 19
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
Service Adjustments
LED 20
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
LED 21
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
LED 22
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
LED 23
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
-
AEC Device Field Calibration Procedure

The field calibration procedure matches the response of the AEC with the particular
film/screen and film processing system in use where the equipment is installed. No
ion chamber alone can match the response of all of the combinations. The AEC
circuitry provides the means to compensate for the nonlinear kV response of the
commonly used film screen combinations. Two different response curves, Screen 1
and Screen 2, can be calibrated into the AEC by this procedure.
Normally a system will have two 3 field detectors, one each for the Wall and Table
receptors, which are automatically selected at the Generator when the appropriate
image receptor is selected. Each input has offset adjustments and gain controls.
In our AEC electronics, the 3 field ion chamber has several adjustments, namely drift
for each field, field balancing and preamplifier gain. These are factory adjustments.
Please call the manufacturer if you feel an adjustment might be necessary.
Required equipment:
Calibrated High Frequency Generator
Installed Automatic Exposure Control Option
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Service Adjustments
Densitometer capable of measuring optical film densities from .5 to 2.5

+/- .05
X-Ray film processor
Film and cassettes
Phantom - 10 pieces of 1" x 8" x 8" (2.54 cm x 20.32 cm x 20.32 cm)

pieces acrylic OR flat bottom (no reinforcing bumps) plastic bucket to
hold 12 inches (30.5 cm) of water
Voltmeter
Small screwdriver
Calibrated oscilloscope - DC to 1 MHz response - storage scope

desirable
Warning: certain tests require the production of x-rays. Field personnel should take
precautions to ensure their personal safety and the safety of others in close proximity.
Minimum precautions are as follows:
a. Wear lead aprons
b. Personnel in the X-ray room during exposure should be behind a lead
shield
c. Minimize radiation scatter through doorways, walls and floor
Calibration Procedure
1. Set up x-ray system in the manner in which normal examinations will occur (40
S.I.D.)
2. Make sure film is loaded in the cassette. Six inches of acrylic phantom should be
placed in the field, with the collimated x-ray field confined within the area of the
phantom
3. Set the generator to the following technique:
- Large focal spot
- Table or wall image receptor
- AEC ON
4. The AEC is pre-calibrated at the factory to match typical film/screen
combinations of both 200 speed (Screen 1) and 400 speed (Screen 2). The
settings are based upon a 40 SID and an 8:1, 103 line grid. This calibration
procedure fine tunes the AEC to the individual installation parameters. The
following procedure would be similar for other speed systems
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Service Adjustments
Figure 75 - Gain Adjustment Board
Preliminary Gain Adjustments

For the Table Image Receptor
1. Disconnect table ion chamber cable from main AEC board
2. Place a jumper from TP2 to TP15 (both on Main AEC Board)
3. Connect voltmeter to TP11 (on Gain Adjust Board) and Ground (of the Main AEC
Board)
4. Adjust R107 for 1.5 VDC
5. Remove the jumper and voltmeter. Reconnect ion chamber cable
For the Wall Image Receptor

1. Disconnect the wall ion chamber cable from the main AEC Board
2. Place a jumper from TP3 to TP15 (both on the main AEC Board)
3. Connect a voltmeter to TP10 (on the Gain Adjust Board) and ground
4. Adjust R113 for 1.5 VDC
5. Remove the jumper and voltmeter. Reconnect the wall ion chamber cable
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Service Adjustments
kV Compensation Adjustments
Note: If this system is not equipped with a Bucky, the Exposure Enable Signal must
be jumpered. The Bucky must be selected for AEC operation.
For Wall Bucky: TB4 pin 2 to pin 4.
For Table Bucky: TB5 pin 2 to pin 4.
1. Verify the initial settings of the reference voltage. Connect the DC voltmeter
between TP9 and GND of the Main AEC Board. Select 72 kV "N" density. The
voltage should be 3.0 Volts when either Screen 1 or Screen 2 is selected. This
voltage may be adjusted using R137 for Screen 1 and R138 for Screen 2 (kV
Compensation PWB 124-0124)
2. Be sure an image receptor is selected, the screen selection you wish to calibrate
is selected, and density selection is N (normal)
3. If the Automatic Exposure Control is to be used with only one film/screen system,
both Screen 1 and Screen 2 should be calibrated at the same time to this single
speed system, using the same phantom thicknesses, generator settings, and
pots as listed in paragraph 10. To match the calibration of Screen 2 to that of
Screen 1, it is necessary only to match elapsed mAs during the exposure. No film
is required, but an empty cassette must be used. For example, film is used to
adjust R130, Screen 1 so that density at 72 kV is 1.2. Then an empty cassette is
used and R129 is adjusted so that the mAs of exposure at 72 kV with Screen 2
selected, is the same as the mAs recorded for the calibrated Screen 1. This mAs
matching is then repeated in turn as the other kV stations are calibrated
Figure 76 - kV Compensation Circuit Board
4. Set the Generator to 72 kV and 55 mAs. Insert 6 inches (15.24 cm) of water (or
plastic) in the field and collimate to within that water (or plastic). Insert
film/cassette into the cassette tray, select proper screen (step 2), and make an
exposure. It is important to record the elapsed mAs of this exposure. Develop the
film and measure the density at the center of the film. If the density is 1.2 +/- .05
go to step 10
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Service Adjustments
5. If the measured density is not 1.2 (+/- .05), divide 1.2 by the density measured on
the film and multiply the quotient by the mAs of that exposure. This number is the
first approximation of the required exposure mAs for 72 kV to obtain a density of
1.2. Record this mAs
Sample Calculation
kV setting = 72
Exposure mAs = 30
(1.2 / 1.63) x 30 = 22
mAs
6. Locate R130 (R129 if calibrating screen 2) on the Gain Adjust PWB (124-0125).
Using the same film cassette without film, take an exposure
7. Compare the mAs of the current exposure (30 in the sample above) with the mAs
calculated (22 in the sample above) to obtain a 1.20 density. If the current
exposure mAs is smaller, turn the pot counter-clockwise. Take exposures until
the mAs of that current exposure as indicated on the generator control is close to
the calculated mAs. If R130 or R129 cannot be set low enough, then the gain
setting of the preamplifier of the ion chamber is set too high. Consult the
manufacturer for chamber gain adjust information
8. Take another film and measure the density. If the measured density is not 1.2 +/.05 return to step 4 and repeat steps 4 through 8
9. The master screen gain for Screen 1 (R130) has now been calibrated. It must not
be changed for the remainder of the calibration procedure
10. Repeat steps 4 through 8 for 40, 56, 90, and 125 kV. For each kV, use the
settings listed below. Be aware that pots for individual kV gain work opposite
than the pot described in step 7. If the current mAs is larger, turn the pot
counter-clockwise to decrease
kV
Screen 1- 200 speed 40
system
56
90
125
Screen 2- 400 speed 40
system
56
90
125
Generator
mAs
100
70
70
70
70
70
70
70
Inches of Water
(Plastic)
1 (2.54 cm)
4 (10.16 cm)
8 (20.32 cm)
10 (25.4 cm)
1 (2.54 cm)
5 (12.7 cm)
9 (22.86 cm)
10 (25.4 cm)
Pot to
Adjust
R133
R135
R139
R141
R134
R136
R140
R142
Screen 2 (400 speed) is calibrated in a similar manner using the appropriate controls
and pots for screen 2. Start with Step 1.
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Service Adjustments
Secondary Gain Adjustments

1. Select the table image receptor, 72 kV, 55 mAs. Insert 6 inches (15.24 cm) of
water (or plastic) into the field and collimator to within the attenuation material.
Insert an empty cassette in the Bucky tray. Set S.I.D. to 40 inches (1 meter).
Make an exposure. Record the mAs
2. Select the wall image receptor and recreate the above conditions. Make an
exposure. Record the mAs. If the mAs matches the mAs recorded in step 1, then
this portion of the calibration is complete. Proceed to step 4. If the mAs does not
match, then continue on to step 3
3. If the mAs is different, adjust R113 (on the Gain Adjust Board) until the mAs in
step 1 is achieved
4. If an auxiliary ion chamber is present in the system, repeat steps 1 through 3 as
required, this time adjusting R119 (on the Gain Adjust Board) to match the mAs
recorded in step 1
5. Verify the AEC performance by using film and a radiographic phantom
Back-Up Timer Test

1. Turn the generator OFF
2. Disconnect ion chamber cable from J1
4. Select an appropriate receptor/chamber
5. Make an exposure at 237 mAs
6. Verify that on the console the fault indication Generator Termination of AEC is
displayed
7. Depress the Reset button. The generator should be ready for another AEC
exposure
Maintenance
The calibration of the AEC must be checked every 6 months when the generator is
checked.
4/11/2006
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Service Adjustments
Figure 77 - Preamplifier Adjustment
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Revision B
Service Adjustments
Figure 78 - Part Identification
4/11/2006
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Revision B
Schematics
SCHEMATICS
APR Interconnect ........................ 034-0071 S
Small Filament Resistance .......... 034-5071 S
Control CPU Board...................... 124-5045 S
Power Supply Board.................... 124-0108 S
Prep / Expose PCB...................... 124-5046 S
Relay Control Board .................... 124-0152 S
Inverter ........................................ 124-0099 S
Ma/Rotor Board ........................... 124-0095 S
KV Regulator ............................... 124-0110 S
Data PCB .................................... 124-0101 S
mAs Control PCB ........................ 124-0145 S
Logic PCB ................................... 124-0096 S
Mother Board............................... 124-0106 S
I/O Board ..................................... 124-0107 S
4/11/2006
Page 160
10.0K
U19D
9
U18A
U17E
/KB-SEL1
KEY-SEL1
KEY-SEL2
KEY-SEL3
KEY-SEL4
/KB-SEL1
8
74HC14
10 13
74HC14
RS4 10K
74HC244
AG/Z
AD0
AD1
AD2
AD3
BG/Z
BD0
BD1
BD2
BD3
10K
RS1
AQ0
AQ1
AQ2
AQ3
BQ0
BQ1
BQ2
BQ3
18
16
14
12
AD7
AD6
AD5
AD4
9
7
5
3
AD3
AD2
AD1
AD0
VCC
DC630_473K
U25
1
2
3
4
C39
B
B
D35
D36
1N5819
MAX629
8
7
6
5
R10
.1uF
10K
3
P1
DL
CLOCK
B
LCD-RST
/WR
/RD
LCD-SEL
47
51
50
56
53
52
VCC
A
J8
U24
MAX236
C43
1
6
2
7
3
8
4
9
5
74HC14
RS232
DTR
TX
CTS
RX
RTS
DSR
C23
1uF
RX 4
CTS23
DSR16
24
TX 1
RTS 3
DTR 2
10
12
13
14
C20
1uF
.1uF
R1in R1out
R2in R2out
R3in R3out
T4out T4in
T3out T3in
T2out T2in
T1out T1in
C1+
C1V+
C2+
VC2SD
EN
5
22
17
19
18
6
7
11
15
21
20
RX-IN
CTS-IN
DSR-IN
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
TX-OUT
RTS-OUT
DTR-OUT
C21
A
B
VCC
1uF C22
B
A
B XG
C3
22pF
68.1K
A1
K
2
C38 .1uF
L1
A1
XG
XD
XD0
XD1
XD2
XD3
YD
YDIS
WF
LP
XSCL
XECL
YSCL
C10
.1uF
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
V10
V11
V12
V13
V14
43
42
41
40
39
38
37
36
35
34
33
32
31
30
28
27
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
V10
V11
V12
V13
V14
U2
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
VCC
C9
A
28
32Kx8 SRAM
IDT71256SA25P
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC
.1uFB
RS2 10K
27 /LRAM-WR
20 /LRAM-CS
22
WE
CS
OE
11
12
13
15
16
17
18
19
D0
D1
D2
D3
D4
D5
D6
D7
LRAM-D0
LRAM-D1
LRAM-D2
LRAM-D3
LRAM-D4
LRAM-D5
LRAM-D6
LRAM-D7
L2
LED1
+5V
2
C42
100pF
R41
J1
KEY-SEL1
KEY-SEL2
KEY-SEL3
KEY-SEL4
/KEY-SCAN1
/KEY-SCAN2
/KEY-SCAN3
/KEY-SCAN4
B
Key-Board
VCC
LRAM-D0
LRAM-D1
LRAM-D2
LRAM-D3
LRAM-D4
LRAM-D5
LRAM-D6
LRAM-D7
45 /LRAM-CS
44 /LRAM-WR
U5
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
3
4
7
8
13
14
17
18
/KB-SCAN111
74HC373
D0
D1
D2
D3
D4
D5
D6
D7
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
LE
OE
2
5
6
9
12
15
16
19
/KEY-SCAN1
/KEY-SCAN2
/KEY-SCAN3
/KEY-SCAN4
KB-CLK-OUT
KB-DATA-OUT
XRAY-LIGHT
PREP-LIGHT
J3
10 LCD-XD0
9 LCD-XD1
8 LCD-XD2
7 LCD-XD3
U6
17 FRAME
16
15
14 DL
12 CLOCK
11
18
GND
AD0 3
AD1 4
AD2 7
AD3 8
AD4 13
AD5 14
AD6 17
AD7 18
/KB-SCAN211
D0
D1
D2
D3
D4
D5
D6
D7
LE
74HC373
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
OE
2
5
6
9
12
15
16
19
/KEY-SCAN5
/KEY-SCAN6
/KEY-SCAN7
/KEY-SCAN8
/KEY-SCAN9
/KEY-SCAN10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
/KEY-SCAN10
/KEY-SCAN9
/KEY-SCAN8
/KEY-SCAN7
/KEY-SCAN6
VCC
KEY-SEL1
KEY-SEL2
KEY-SEL3
KEY-SEL4
R1
R2
R3
R4
R5
R6
R7
/KEY-SCAN1
/KEY-SCAN2
/KEY-SCAN3
/KEY-SCAN4
/KEY-SCAN5
/KEY-SCAN1
/KEY-SCAN2
/KEY-SCAN3
/KEY-SCAN4
/KEY-SCAN5
U21-2
U21-1
KEY-SEL4
KEY-SEL3
KEY-SEL2
KEY-SEL1
12
11
6
5
ENC-CHA
KB-CLK
4
3
2
1
R1
R2
R3
R4
U21
74HC30
U17A
D38
1N4005
/KEY-SCAN6
/KEY-SCAN7
/KEY-SCAN8
/KEY-SCAN9
/KEY-SCAN10
1
2
3
4
R5 5
R6 6
R7 11
2
12
U20
81
74HC30
U17B
R35
3
C7
1.21K
KB-INT
74HC14
.01uF
74HC14
A
/XRAY-ENA
D32 1N4148
K
A
+5V on CPU only (Inner-Plane #1)
VCC
LOGIC-GND on CPU only (Inner-Plane #2)

B
R12
1
XRAY-LIGHT
3.01K
Power Mod (PM) Supply RTN

1
1.00M
Test Header signal(s) source

(signal(s) source also indicated by Net-Names)
PREP-LIGHT
A K
D31
1N4148
Q6
2B
D34 1N4148
K
A
A
D33 1N4148
6
5
4
3
2
1
102202-3
VCC
R11
Q5
2B
2N2222
E
3
J10
/PREP-ENA
/XRAY-ENA
2N2222
3.01K
1
2
3
4
5
6
7
8
14
GND
SYMBOLS USED:
VCC
1
2 /PREP-ENA
3 /XRAY-ENA
4
5
6
7 KEY-SEL1
8 KEY-SEL2
9 KEY-SEL3
10 KEY-SEL4
VCC
26
25
24
23
22
21
20
19
QFP64(-4) SMT NO SOCKET
VCC
VD0
VD1
VD2
VD3
VD4
VD5
VD6
VD7
VCC
A
58
O1
R39
475
A1
DC780_224K
D39
1N5819
K2A
C1 K2B
LED7
+12V
C36 1000uF 25V

A
B
C32 .1uF
R8
L2
C37 2200uF 25V
.1uF
13
+5VDC TO ALL LOGIC "VCC"

R38
2
VCC
6.81K
C19
R50
1.00K
VCC
54
22pF
C34
47uF 35V
SWout
Vin
CMP
FB
D0
D1
D2
D3
D4
D5
D6
D7
VA0
VA1
VA2
VA3
VA4
VA5
VA6
SEL1 VA7
SEL2 VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
VCE
VWR
Y2
10.0000Mhz
55
C4
A
B XD
VCC
RES
WR
RD
CS
1uF
Optos only
+12V
C35
100uF 25V
C18 .1uF
B
A
B
A
59
60
1
2
3
4
5
6
SED1330FBA
A0
U18D
Gnd
LCD Panel
A
K
1N4148
D4
A
K
1N4148
D5
A
K
1N4148
D6
A
K
1N4148
D7
A
K
1N4148
D8
10.0K
-CTRST
ZIF1.25M-2X7Z
A
K
1N4148
D10
A
K
1N4148
D11
A
K
1N4148
D12
A
K
1N4148
D13
A
K
1N4148
D14
A0 57
A
K
1N4148 D15
A
K
1N4148
D16
A
K
1N4148
D17
A
K
1N4148
D18
A
K
1N4148 D3
NO-FIELD-IN
XRAY-OUT-SIG
AEC-LED-IN
MAS-LED-IN
GEN-LED-IN
3
4
R33
J4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
VCC
FRAME
A
K
1N4148 D19
A
K
1N4148
D20
A
K
1N4148
D21
A
K
1N4148
D22
A
K
1N4148 D9
2
4
6
8
10
VCC
Vcc 8
7
6
C56
LCD-XD0
LCD-XD1
LCD-XD2
LCD-XD3
A
K
1N4148 D23
A
K
1N4148
D24
A
K
1N4148
D25
A
K
1N4148
D26
U11
1
3
5
7
9
GND
1
2
-LCD-BIAS
A -LCD-BIAS
1N5819
1uF
SHDN VCC
POL
LX
REF GND
FB
ISET
24.9K
A
K
1N4148 D27
A
K
1N4148
D28
A
K
1N4148
D29
A
K
1N4148
D30
VR2
MC34167TV
1uF
L1
C41
.1uF
U13
/KB-SEL2 1
2
R1
4
R2
R3
6
R4
8
/KB-SEL219
R5 11
R6 13
R7 15
R8 17
C44
47uF 35V
VCC
+13V-STBY-ON
AD3
AD2
AD1
AD0
A
VCC
14
GND
C40
74HC14
74HC14
TVS2
SA36A
9
7
5
3
BQ0
BQ1
BQ2
BQ3
D0
D1
D2
D3
D4
D5
D6
D7
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
R26
10.0K
VR1
LM1085IT-12
AD7
AD6
AD5
AD4
18
16
14
12
AQ0
AQ1
AQ2
AQ3
11
12
13
15
16
17
18
19
VCC
AD3
AD2
AD1
AD0
-CTRST
R4
10.0K
MAS-PULSE-IN
SER-DATA-IN
/XRAY-BKUP
/PwrMod-ON
9
7
5
3
74HC244
AG/Z
AD0
AD1
AD2
AD3
BG/Z
BD0
BD1
BD2
BD3
12
Test
U18C
TLP2531
TVS1
SA36A
1
2
4
6
8
19
11
13
15
17
ENC-CHB
/XRAY-ENA
/PREP-ENA
U17F
/XRAY-BKUP
1
2
ON/OFF SW
3
103080-1
A9
TP1
+12V
+13V-STBY
J7
U12
U17D
C8
BQ0
BQ1
BQ2
BQ3
AD7
AD6
AD5
AD4
10.0K
ZIF1MM-2X10Z
J5
Power Module
R7
747250
NC
1
NC
2
+13V-PM
3
PM-RTN
4
SER-IN
5
SER-DATA-OUT
6
MAS-PULSE
7
XRAY-OUT
8
/PwrMod-ON
9
/XRAY-BKUP
10
NC
11
NC
12
STBY-RTN
13
14
499922-2
100K
1N4148
2
1 11
C6 10.0K
B
A
KB-DATA
KB-CLK
XRAY-OUT-SIG
KB-DATA
AQ0
AQ1
AQ2
AQ3
18
16
14
12
WE
CS
OE
2
10.0K
74HC14
A
K
10.0K
.001uF
R6
.1uF
D2
CH-A A
R2
AG/Z
AD0
AD1
AD2
AD3
BG/Z
BD0
BD1
BD2
BD3
R3
.1uF
VCCC33 .1uF
A
B
K
R25
698
6
74HC14
Q10
2N2222
U17C
499922-1
TP2
AEC-RTN
U18B
Gnd
OC5
LED3
NO-FIELD
3
2
VCC
1N4148
15
10.0K
C5
1
2
4
6
8
19
11
13
15
17
74HC244
C15
.1uFB
27 /WR
20 U5-/CE
22 /RD
C57
.1uF
NO-FIELD
R5
CH-B 2
R44
NO-FIELD-IN
+12-AEC
NO-FIELD
MAS-LED
GEN-LED
AEC-LED
AEC-RTN
10.0K
AEC-LED
D1
J12
4
3
2
1
102202-1
/AEC-SEL
MAS-LED-IN
GEN-LED-IN
AEC-LED-IN
NO-FIELD-IN
/AEC-SEL
MD-50SM
3.01K
AEC
R27
5
TLP2531
LED4
AEC
1
2
3
4
5
6
7
8
9
10
R16
10.0K
AEC-LED-IN
3
4
Vcc 8
7
6
VCC
J9
Q9
2N2222 VCC
J6
U14
28 A
VCC
Touch Screen
A
K
1
2
LED5
GEN
R21
698
VCCC30 .1uF
A
B
GEN-LED
R20
698
OC4
MAS-LED
KB-CLK
10.0K
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
74HC14
LED6
MAS
VCC
R43
10.0K
OE
GEN-LED-IN
R19
698
R28
VCC
MAS-LED-IN
74HC14
Gnd
TLP2531
+12V
+12-AEC
ENCODE SWITCH
R30
R15
KB-DATA-OUT
VCC
XRAY-OUT-SIG
74HC14
VCCC28 .1uF
A
B
Vcc 8
7
6
KB-CLK-OUT
3.01K
U19C
2
3
4
R23
825
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
Q2
2N4402
2B
3.01K
47uF 35V
R1
ENC-CHA
XRAY-OUT
U19B
74HC14
OC3
1
2
LE
U3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
R42
VCC
32Kx8 SRAM
IDT71256SA25P
475K
C45
A
B
10.0K
2 RTS-OUT
5 DTR-OUT
6
9
12
15
16
19
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
CTRST-ADJ
74HC373
D0
D1
D2
D3
D4
D5
D6
D7
1 R9
10.0K
R24
1
825
+12V
MAS-PULSE
U7
AD0 3
AD1 4
AD2 7
AD3 8
AD4 13
AD5 14
AD6 17
AD7 18
Gnd
R31
PWM0
PWM1
/RS232-SEL11
VCC
HVOUT
822273-1
VCC
3.01K
U19A
74HC14
+12V
VCC
1
822273-1
3
CCFL
2
1
HEAD100-1X4
TLP2531
U15-12
2N2222
R29
CTRST-ADJ
SONALERT
SONALERT
R22
825
Q4
3
4
R37
B1
SER-IN
4
5
VCC C26 .1uF

A
B
OC2
Vcc 8
7
6
VOL CONT
3
VCC
/PSEN
Gnd
TLP2531
P2
2K
21
PSEN
U15-13
VCC
47
3
4
XTAL1
EW
STADC
VSS
VSS
AVSS
NC
NC
NC
4
PAD1
R46
10.0K
22pF
R45
1
221
BZ1
2N2222
1
2
1
2
PK30SPC-3601-BO
.1uF
OC1
Vcc
11
Q1
SER-DATA-IN
2N2222
R17
3.01K
8
7
6
C1
Q3
221
MAS-PULSE-IN
C 1
SER-DATA-OUT
C25
R34
VCC
+12V
A
R32
7.32K
+12V
R18
330 1W
+12V
XTAL2
XTAL1
3
36
37
60
38
32
33
Y1
/ALE
J2
HVPS1
CXA-L10A
34
35
XTAL2
XTAL1
XTAL2
22pF
22.1184Mhz
48
49
ALE
EA
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
X4045
SER-OUT
C2
VCC
HVRTN
13
14
15
17
18
19
20
21
1
16
RESET
U15-16
RST
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
15
13
14
15
17
18
19
20
21
1
16
C13
32
A
30 .1uF
31 /WR
24 /RD
22 U9-/CE
1
2
3
4
VCC NC
WP NC
SCL RST
SDA GND
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
.1uF
30
31
24 /PSEN
22 U8-/CE
29F010
A0 VCC
A1
A2
NC
A3 WE
A4
OE
A5
CE
A6
A7
D0
A8
D1
A9
D2
A10 D3
A11 D4
A12 D5
A13 D6
A14 D7
A15 NC
A16 VSS
8
7
SCL 6
SDA 5
57
56
55
54
53
52
51
50
U9
A0 12
A1 11
A2 10
A3 9
A4 8
A5 7
A6 6
A7 5
A8
27
A9
26
A10 23
A11 25
A12
4
A13 28
A14 29
U9-A15 3
U9-A16 2
U23
VCC
P0.0/AD0
P0.1/AD1
P0.2/AD2
P0.3/AD3
P0.4/AD4
P0.4/AD4
P0.6/AD6
P0.7/AD7
C12
32 A
RESET
MAS-PULSE-IN
KB-INT
/PwrMod-ON
P3.7/RD
P3.6/WR
P3.5/T1
P3.4/T0
P3.3/INT1
P3.2/INT0
P3.1/TxD
P3.0/RxD
VCC
29F010
A0 VCC
A1
A2
NC
A3 WE
A4
OE
A5
CE
A6
A7
D0
A8
D1
A9
D2
A10 D3
A11 D4
A12 D5
A13 D6
A14 D7
A15 NC
A16 VSS
Vin
TX-OUT
RX-IN
31
30
29
28
27
26
25
24
/RD
/WR
74HC14
2N2222
VCC
U8
A0 12
A1 11
A2 10
A3
9
8
A4
A5
7
6
A6
A7
5
A8 27
A9 26
A10 23
A11 25
A12 4
A13 28
A14 29
U8-A15 3
U8-A16 2
HV1
HV2 HV3
R48
R47
4.75K 4.75K
1
8
822273-1
Gnd
3.01K
PLCC28-SOC
.1uF
U15
VCCC16
PALCE22V10(PLCC)
A
B
28
VCC
17
U8-A15
CLK/I0 I/O0
U8-A16
18
I1
I/O1
19
U9-A15
I2
I/O2
U9-A16
20
I3
I/O3
21
U10-A15
I4
I/O4
U8-/CE
23
I5
I/O5
24
U9-/CE
I6
I/O6
25
U10-A16
I7
I/O7
26
U10-/CE
I8
I/O8
27
I9
I/O9
I10
15
I11
NC
22
NC
1
NC
8
14
NC
GND
2
A15
3
PS1
4
PS2
PS3
5
6
PS4
PS5
7
9
/WR
/RD 10
/PSEN 11
12
13
16
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
13
14
15
17
18
19
20
21
1
16
3
4
SYS-LED
/GEN-ON
11
A14 2
A13 3
A12 4
A11 5
A10 6
A9 7
A15 9
A8 10
/RD 11
/WR12
13
16
.1uF
30
31 /WR
24 /RD
22 U10-/CE
VCCC17 .1uF
U16
PALCE22V10(PLCC) A
B
PLCC28-SOC
28
VCC
/RS232-SEL
17
CLK/I0 I/O0
/AEC-SEL
18
I1
I/O1
/KB-SEL1
19
I2
I/O2
20
/KB-SEL2
I3
I/O3
21
/KB-SCAN1
I4
I/O4
23
/KB-SCAN2
I5
I/O5
24
I6
I/O6
25
I7
I/O7
26
LCD-SEL
I8
I/O8
27
U5-/CE
I9
I/O9
I10
15
I11
NC
22
NC
NC
14
NC
GND
2 10
A8
A9
A10
A11
A12
A13
A14
A15
OE
R13
39
40
41
42
43
44
45
46
LE
C14
32 A
C46 10uF 25V
P2.0/AO8
P2.1/AO9
P2.2/A10
P2.3/A11
P2.4/A12
P2.5/A13
P2.6/A14
P2.7/A15
/ALE 11
29F010
A0 VCC
A1
A2
NC
A3 WE
A4
OE
A5
CE
A6
A7
D0
A8
D1
A9
D2
A10 D3
A11 D4
A12 D5
A13 D6
A14 D7
A15 NC
A16 VSS
SER-DATA-IN
U19E
Q8
P1.7/SDA
P1.6/SCL
P1.5/RT2
P1.4/TI
P1.3/CT3I
P1.2/CT2I
P1.1/CT1I
P1.0/CTOI
PS1
PS2
PS3
PS4
PS5
SER-OUT
U1-13
LCD-RST
U10
A0 12
A1 11
A2 10
A3 9
A4 8
A5 7
A6 6
A7 5
A8 27
A9 26
A10 23
A11 25
A12 4
A13 28
A14 29
U10-A15 3
U10-A16 2
C24 .1uF
B
A
VCC
74HC14
23
22
21
20
19
18
17
16
SDA
SCL
2N2222
L2
VCC
SYS-LED
12
CA
13
3.01K
7
8
9
10
11
12
13
14
A0
A1
A2
A3
A4
A5
A6
A7
R14
B1
O1
P4.0/CMSR0
P4.1/CMSR1
P4.2/CMSR2
P4.3/CMSR3
P4.4/CMSR4
P4.5/CMSR5
P4.6/CMT0
P4.7/CMT1
.1uF
VCC
2
5
6
9
12
15
16
19
U16-13
U16-16
A1
R36
4.75K
R49
10.0K
Q7
D37
1N4005
P5.0/ADC0
P5.1/ADC1
P5.2/ADC2
P5.3/ADC3
P5.4/ADC4
P5.5/ADC5
P5.6/ADC6
P5.7/ADC7
C11
2
61
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
U15-12
U15-13
U15-16
U16-13
U16-16
U21-1
U21-2
C1 K1B
74HC14
U19F
SYS-OK
K1A L1
12
475
VCC
13
VCC
A
VCC
AVDD
D0
D1
D2
D3
D4
D5
D6
D7
PROPRIETARY NOTICE
Del Medical Imaging Corp
This information contained herein is confidential and
proprietary information of Del Global Technologies Corp,
its subsidiaries and affiliates ("Del") and is a trade
secret of Del which shall not be disclosed to any third party
or copied without the express prior consent of Del.
This confidential and proprietary information is to be used
for the sole purpose agreed to by Del. All confidential and
proprietary information must be returned to Del promptly
upon Del's request.
10
9
8
7
6
5
4
3
2
1
LED2
1A
74HC14
U18F
R40
VCC
VCC
10
AVref+
AVref-
1
68
67
66
65
64
DL
CTS-IN 63
DSR-IN 62
VCC
U18E
80C552
PLCC68-SOC
U1
VCC
59
58
3
4
7
8
13
14
17
18
1
2
3
4
5
6
7
8
9
10
A
C55 .1uF
A
C54 .1uF
C53 .1uF
C52 .1uF
C51 .1uF
C49 .1uF
C48 .1uF
C47 .1uF
C31 .1uF
A
C29 .1uF
C27 .1uF
A
C50 .1uF
U4 74HC373
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
10K
11
VCC
1
2 PS1
3 PS2
4 PS3
5 PS4
6 PS5
7 SONALERT
8 U1-13
9 LCD-RST
10
VCC
RS3
R1
R2
R3
R4
R8
R7
R6
R5
J11
Gnd (Prep/Exp PB Rtn)

Prep PB
Local PREP/EXP Switch
Exp PB
XRAY LED
READY LED
VCC (LEDs RTN)
4
3
Prep Sw
Hand PREP/EXP Switch
Exp Sw
2
1
Gnd (Prep/Exp PB Rtn)
102202-1

0
11-16-02
ZR0040 Released Apprvd: J.S.
C58 added for U23 bypass
C43 now returned to correct ground
C5,C6 now .1uF 200mil spacing (was .01uF 100mil)
C36 connected to VCC (InnerPlane 1)
C56 now .1uF 200mil spacing (was 220pF 100mil) 08-07-02
LED7 now return to PM-RTN
7
Title
Size
Schematic, AXR CPU
Number
124-5045S
Date:
15-Nov-2002
File: 124-5045SS1R0.PDF
Revision
0
Sheet 1 of 1
Drawn By: HW-EE
PROPRIETARY NOTICE
This information contained herein is confidential and
proprietary information of Del Global Technologies Corp,
its subsidiaries and affiliates ("Del") and is a trade

secret of Del which shall not be disclosed to any third party
or copied without the express prior consent of Del.
This confidential and proprietary information is to be used
for the sole purpose agreed to by Del. All confidential and
LED1
Yellow
proprietary information must be returned to Del promptly
LED2
Green
EXP IND1
R8
upon Del's request.
RDY IND
200
1
R1
200
2
R3
200
9
10
11
12
13
14
15
16
200
9
10
11
12
13
14
15
16
R6
1
1
R2
R7
HLMP-2885
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
HLMP-2785
2
200
200
R5
2
200
SW2
1
EXP SW
R4
200
SW1
2
2
J1
+5V
1
2
3
4
5
6
651-5049P6
GND
1
PREP SW

Title
Size
0
C
1
ZR0040 Released Apprvd: D.H.

Updated LED1, LED2 color/type
11-18-02
05-30-02
Number
A
Date:
14-Nov-2002
Fille: 124-5046SS1R0.PDF
3
Schematic, AXR Prep/Exposure PB PCB

Revision
124-5046S
Sheet of
Drawn By:
4
5VDC
TP4
5VDC
R36
1000
5VDC
U15F
13
16
2
1
74C14
1
2
CLK
A
B
0.001UF
R39
CR7
47K
1N4148
14
R37
U 16A
SERIAL DATA
Q7
4093
MPS2222
3300
QA
QB
QC
QD
QE
QF
QG
QH
3
4
5
6
10
11
12
13
QA
QB
QC
QD
QE
QF
QG
QH
74C164
3
4
5
6
10
11
12
13
MEMORY CLOCK
U15D
10
74C14
CLR
1
2
A
B
CLK
U13
C12
11
74C14
U 14
74C164
U15E
12
15
CLR
CLOCK
SERIAL DATA
11
1
7
8
13
14
17
18
4
3
D0
D1
D2
D3
D4
D5
D6
D7
U10
11
U16B
4093
MYLAR
C13
74C14
0.01UF
22K
G
OC
7
8
14
13
17
18
4
3
11
1
G
OC
D0
D1
D2
D3
D4
D5
D6
D7
U11
R38
15K
0.001UF
CR5
K2
1N4005
6
9
12
15
16
19
5
2
6
9
15
12
16
19
5
2
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
74C373
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
74C373
U 16D
4093
13
U15C
C 14
5
12
R40
12VDC
U5A
R 19
1
R 17
12VDC
Q3
MPSA27
3300
100K
74C14
C11
CR6
K3
0.1UF
1N4005
U5B
R20
12VDC
R16
100K
Q2
3300
MPSA27
74C14
C7
K4
CR8
0.1UF
1N4005
5VDC
U5C
R21
R15
Q1
MPSA27
3300
100K
74C14
C6
3
R35
22K
0.1UF
TP2
5VDC
4
6
5
14
1
9
11
15
2
7
10
5VDC
A>B
A=B
AB
A=B
AB
A=B
AB
A=B
AB
AB
A=B
AB
A=B
AB
A=B
A<B
13
3
12
U12A
R18
1
4700
R34
MAS STOP
SIGNAL
Q8
3300
C8
U6
MPS2222
74C14
0.01UF
74C85
GND
-12VDC
12VDC
1, A
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q1 1
Q12
Q0
Q1
Q2
Q3
CLK
CLK
EN
U4
U3A
20
4,13
4518
K3
RST
4040
CR3
1N4005
RST
K1
3
4
5
6
9
7
6
5
3
2
4
13
12
14
15
1
K2
C
AUX CONTROL
1
2
10
11
X
4,13
K4
W
4,13
5VDC
5VDC
12VDC
21
R29
R33
CR2
1N4148
R4
0.22UF
74C14
C10
MPS2222
R8
12VDC
2200
-12VDC
TP5
1000
10K
3
4
12 VDC
R9
10K
CR1
C1
PKE16
0.01UF
5
10
1
R10
R 14
10K
50K
+VIN
MAS PULSES
R3
1000
VTEM P
VREF
U3B
-VS
GND
-VIN
U1
R11
5VDC
1UF
7
8
K1
C3
CAP
CAP
+VS
R6
OUTPUT
9
10
15
AD537
CLK
EN
Q0
Q1
Q2
Q3
RST
11
12
13
14
TP3
4518
R1
100
U12B
6800
-12VDC
R22
3300
74C14
Q7
C 15
MPS2222
0.01UF
22
R2
U12C
TO
U12-3
R26
Q5
4700
MPS2222
R28
13
12
11
12VDC
5VDC
74C14
16
CBB (2)
C9
14
TO
U2-10
U2B
LM324
CBB (3)
CBB (3)
1uF
11
10
-12VDC
U3, 4, 6, 7
U5, 12, 13, 14
U8, 9
U15, 16
10
SCHEMATIC; MAS CONTROL

124-0145S PAGE 1 OF 1
12
REV 02
U15B
U5F
3
U10, 11
74C14
1uF
1uF
13
U2
-12VDC
U15A
U5E
20
CBB (2)
1uF
11
0.01UF
22K
10
5VDC
10
10K
74C14
5VDC
R23
4700
5
U12E
LM324
U16C
4093
U5D
U12F
TP1
R25
2200
U2A
74C14
8
5VDC
R27
5K
5VDC
1
EXPOSURE START
MA SIGNAL TO
MA REG
0.001UF
MYLAR
MA RET
C4
220
C2
R12
22
14
LM324
0.047UF
R5
R13
U2D
12
2200
22K
MA IN
LM324
0.01UF
R30
10
R7
13
U2C
C5
4700
10K
Q6
4700
U 12D
R31
4700
6
R32
PREP
2200
74C14
Revision B
Diagnostics
DIAGNOSTICS
Troubleshooting Topics for the DXR Generator
No Ready Light
Ready Light is Active, but No Exposure Occurs
Consistent kV Fault
Intermittent kV Fault
Long Exposure Times with Light Films
Long Exposure Times with Dark Films
Apparent Small Focus, Open Filament Condition
No mA Feedback
No kV Feedback or Improper kV Feedback
Note:
Before beginning troubleshooting check all DC power supply voltages.
NO READY LIGHT
Check the door and collimator interlocks. Lack of a rotor OK signal as well as the
door or collimator interlocks (all Low True) will inhibit the Ready light.
Do you have a valid PREP command?

Do you hear the activation of any relays when the <PREP> button is pressed? The
PREP command activates several heavy relays in the rotor boost and run circuitry
that can be heard from the outside of the power module.
Some pre-existing fault conditions that have already been latched by hardware will
inhibit generation of the PREP request signal by the CPU.
Is the rotor running?

An open X-Ray tube thermal switch will inhibit the rotor boost and run cycle.
1. Is the x-ray tube thermal switch open? Check relay K10 on the I/O Board. Also,
check fuses F2 and F3 on the I/O Board
2. Check CB1 & CB2 on the I/O Board (in series with rotor boost and run voltages)
3. Check for presence of rotor current sense voltages at the current sensing
sampling resistors R1 & R2 on the I/O Board
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Revision B
Diagnostics
4. Check for correct connections for main, common, and phase wires
5. Check for presence of the rotor current sense DC voltages during boost (anodes
of CR2 & CR3 on the mA / Rotor PCB)
6. Check for Rotor OK (Low True) signal on the mA / Rotor Board at R25
Do you have filament current?

On the I/O Board (124-0107G1) check:
1. Presence of regulated DC supply voltage for filament drive primary switching
circuitry (center tap of transformer T4)
2. Fuses F2 and F3
3. Do relays K2 and K3 close on PREP?
4. Presence of drive pulses at input and output sides of U1 on I/O Board
5. Switching drive signals on primary sides of filament drive isolation transformer on
I/O board
6. Presence of PREP signal (Low True) at R3 on I/O Board
7. Confirm activation of Q3 transistor (Collector pulls R10 to GND - this enables U1
to gate the filament drive pulses to the switching transistors).
On the Power Supply Board (124-0108G1) check:
1. Presence of unregulated DC supply voltage at fuse F3
2. Fuse F1. (AC voltage to the rectifier diodes)
3. Fuse F3
4. Presence of regulated filament voltage at TP1 (This voltage may vary, depending
on tube selection. Typical voltages may be +3 VDC in standby and between +12
to +17 VDC in PREP)
5. Filament reference voltage at R7
6. Drive pulses at R17 or the collector of Q2
7. Verify that K2 is activated. (From mA / Rotor Board U11 pin 4)
READY LIGHT IS ACTIVE, BUT NO EXPOSURE OCCURS

Is the Table or Wall Bucky selected?
Exposure will not take place unless the Bucky in Motion switch is closed when
either Bucky is activated. The AEC requires that the wall or table receptor be
selected. Systems without Wall Buckys should have the TB4 pin 2 to pin 4 inputs
4/11/2006
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Revision B
Diagnostics
closed with a jumper wire. This jumps out the Bucky in Motion switch and enables
the start of the exposure.
Is the F1 fuse for the inverter DC supply open?
Caution: Dangerously high voltages may be present on the filter capacitors after
power to the generator is turned off. Always check the DC supply to the inverter with
a voltmeter before checking the F1 fuse or components in the inverter assembly.
Check the F1 fuse for continuity. Before replacing the fuse, check the inverter
components for visible signs of damage, such as charring or loose connections.
Check for shorted SCRs, diodes, or other RC snubber components.
The blown F1 fuse could be caused by any of the following conditions:
Break in the primary circuit to the high voltage transformer (e.g.: a bad
connection or incorrect wiring)
Short in the primary circuit to the high voltage transformer (perhaps

shorted to ground, e.g. the primary connection cover or incorrect
wiring)
Short in the inverter (e.g.: a shorted SCR)
Short (arcing) in the secondary, HV Cables or X-Ray tube
Line Voltage Drop (consult the power requirements documentation)
Gross maladjustment of the filament pre heat
Gross maladjustment of the SCR hold off adjustment
kV FAULTS
For these generators, a text statement in the display and an early or instantaneous
termination of exposure indicates a kV Fault.
Turn the unit off then back on to reset the generator and clear the fault message
from the display.
The kV Fault signal originates on the kV Regulator Board, in a circuit that monitors
the actual kV feedback. This circuit uses two sets of window comparators to watch
the anode and cathode feedback signals separately.
4/11/2006
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Revision B
Diagnostics
If the anode or cathode feedback voltages go outside of the window value of 1.3
VDC to 7.0 VDC (representing 13 to 70 kV for either the anode or cathode) one of
the comparators will be tripped. If either comparator is tripped during an exposure
attempt, the fault condition is latched and cannot be cleared until the unit is turned
off and back on again. When this latch is engaged, the following events occur:
kV Drive Signals are blocked by the K1 relay on the motherboard (to

terminate inverter operation)
A fault signal is sent to the Logic PCB, which terminates all exposure
signals
The Logic PCB sends a fault signal to the console
There are many possible causes for kV faults. This section of the user manual
provides a method for checking specific points to determine specific cause.
There are two basic categories of causes for kV faults:
Category I - Consistent kV Fault: This is a list of possible causes for which
a kV fault occurs consistently with every exposure.
Category II - Intermittent kV Fault: This lists the possible causes for an
intermittent kV fault.
Category I - Consistent kV Fault
Check for open inverter fuse.
1. Turn off power to the generator
2. Wait 5-10 minutes for the inverter capacitors to discharge
3. Verify with a voltmeter that there is 0 VDC across an inverter capacitor
4. Remove F1 fuse
5. Use an ohmmeter to determine if the fuse is open
Note: If this fuse continues to open, especially on higher mAs exposures, check the
capacitance of the commutation capacitors or the SCR hold-off time described in this
manual.
Also see AP Generator Fuse Blowing Possibilities in this section.
Check for a kV Imbalance greater than 7kV
An imbalance between the anode and cathode feedback waveforms can be caused
by:
improper adjustment of the balance resistor at the rear of the power

module
4/11/2006
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Revision B
a defective X-ray tube
high voltage cables
faulty high-tension transformer
Diagnostics
1. Connect 2 channels of an oscilloscope to kV+/- to TP-12 on the motherboard

2. Make an exposure. Based on a voltage interpretation of 1V=10kV, the anode and
cathode waveforms should be equal in amplitude. See Figure 1, Proper kV
Balance Anode to Cathode
3. Turn power off to the generator and try to balance the anode and cathode by
adjusting the balance resistor located on the rear side of the power module,
behind the screened box
4. Turn on the generator and make an exposure. Take note of the change and
repeat step 3 as necessary
Figure 1: Proper kV Balance - Anode to Cathode
5. If adjustment is not possible, check to see if the imbalance still occurs during a
No-Load test. See No-Load Test later in this section. If the imbalance persists,
the high-tension transformer is probably defective
Check for a loss of 26 VDC at the power supply board that supplies the SCR
gate transistors on the kV Regulator Board
1. Turn power off to the generator
2. Place the kV Regulator board on an extender card
3. Connect a voltmeter positive lead to the anode of CR-5 and the negative lead to
the anode of CR3
4. Turn-on the generator and measure the voltage which should be approximately
26 VDC
4/11/2006
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Revision B
Diagnostics
Check for a shorted commutation capacitor

1. Turn off power to the generator and allow 5-10 minutes for the inverter capacitors
to discharge. Verify with a voltmeter that 0 VDC is measured across the inverter
capacitors as well as on the commutation capacitors. (These terminals are
located on the outside of the generator, at the rear of the power module panel).
2. Disconnect the wires and copper straps from both commutation capacitors.
3. Place an ohmmeter across each capacitor to check for a short.
Check for missing input or defect on the kV Regulator board feedback circuit
or the gate drive circuit
2. Place the kV Regulator on an extender card
3. Connect an oscilloscope to R4 and logic ground, setting the time base for 100
microseconds
4. Make an exposure and check for 2 3 pulses 80 microseconds in duration. If
pulses are not present, the kV Regulator board may be the problem
5. Check for presence of +25 VDC supply voltage to the switching transistors at the
anode of CR5
6. Make another exposure and check for output drive pulses at R18 and R19
7. Connect a 2-channel oscilloscope to R44 and R45 on the kV Regulator and note
the feedback during an exposure. If no feedback is present, the kV feedback
cable may be defective or may have a bad connection at the high-tension tank or
power module
Check for failure of inverter board components
1. Turn off power to the generator and allow inverter capacitors to discharge for 510 minutes. Verify with a voltmeter that there is 0 VDC across the inverter
capacitors
2. Measure the resistance of each SCR out of circuit in forward and reverse bias
mode. Check gate to cathode measurements also. Replace components and/or
inverter board as necessary
3. Check for loose wiring connections in the inverter circuit. Pay close attention to
the push on connections to the SCR gates
Check for Malfunctioning mA/Rotor board
1. Turn OFF power to the generator
4/11/2006
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Revision B
Diagnostics
2. Place the mA/Rotor card on an extender card

3. Check outgoing filament reference signal by connecting a voltmeter or
oscilloscope at U23, pin 1 to ground
4. Turn ON generator and prep the unit. The voltage should be approximately 5
VDC. If the output voltage is not present, check for the input reference voltage at
Pin K on the edge connector of the board. If the input reference voltage is greatly
different from the output voltage, there may be a problem on the mA/Rotor
Board. A missing input reference voltage could indicate a problem on the Data
Board
Category II - Intermittent kV Fault
For any re-installations of this equipment: Verify that the primary cable between the
high-tension transformer and power module has not been altered so that it is longer
than the standard 8-foot length.
Check for a faulty Exposure switch
Note: Be sure the exposure button is always fully depressed until the audible
exposure indicator terminates! (Bouncing exposure switch contacts may also result
in faults.)
1. Turn generator OFF
2. Place the logic PCB on an extender card
3. Connect an oscilloscope to R30 closest to the M pin and logic ground
4. Set the amplitude to measure 12 volts DC
5. Make an exposure to observe the active low pulse. It should be one single low
pulse. A multitude of pulses with a single press of this switch is the indication of a
bouncing switch
Check if filament pre-heat adjustments for small or large and/or mA level
adjustment on the mA Rotor Board are set too high or too low
1. Turn off the generator
2. Place the mA/Rotor board on an extender card
3. Connect an oscilloscope probe to the MA+ test point on the mother board
4. Set SW1-1 to the off position on the Control CPU board to see indicated mA on
the screen
5. Turn on the generator and select manual mode, large filament, 60 kV and 10
mAs with an exposure time of at least 60 milliseconds
6. Make an exposure
4/11/2006
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Revision B
Diagnostics
7. If the waveform is not flat, adjust R72 as necessary. See Figure 2, Example of
Pre-heat Wave-forms
8. Select the Small focal spot and make another exposure. Adjust R70 as
necessary
Figure 2: Example of Preheat Waveforms
9. Note the amplitude of the waveform and adjust R63 if necessary

Refer to the mA calibration section of this manual for details.
Check for a power line input dropping below 235VAC during an exposure
1. Measure incoming line voltage at the line contactor input of the inverter power
supply with an oscilloscope set up for differential voltage measurements
2. Take note of the voltage during a full power exposure (60kV, 100 mAs, Large
Spot). If the level drops dramatically, then the power line is unstable, or the
wrong wire size may have been used
Check for a poor conducting high voltage cable
1. Turn OFF power to the generator
2. Remove high voltage cables from both the high-tension transformer and X-ray
tube
3. Check to make sure the cable pins are sufficiently spread to make good contact
4. Reconnect the cables
If problems persist, turn power off to generator and temporarily swap the anode and
cathode cables with each other at both ends.
Check for excessive ripple on the DC rail voltage due to a defective filter
capacitor or defective diode pack
4/11/2006
Page 168
Revision B
Diagnostics
1. Turn off power to the generator and allow the inverter capacitors to discharge for
5-10 minutes
Verify with a voltmeter that 0 VDC is measured across the inverter filter capacitors.
Caution: Dangerously high voltages are present on the inverter filter capacitors
whenever power is applied to the generator. Do not attempt to make any
measurements in this circuit using an ungrounded or floating scope configuration.
All measurements must be made using an oscilloscope in a differential input
configuration. If necessary, refer to the documentation for your oscilloscope for
instructions on performing differential voltage measurements.
2. Connect a dual channel oscilloscope differentially across the DC rails and adjust
the vertical scale so that you can measure between 350 to 400 VDC
3. Turn generator on and observe the DC rail as well as during a full power
exposure (60 kV, 100 mAs, Large Spot) and determine if there are any
abnormalities or excessive ripple. You can set the scope for AC to be able to
measure the amplitude of the ripple as well
Check for a breakdown in the high-tension tank
1. Perform a no load test. See No Load Test in this section
2. If available, connect a loaner X-ray tube with a different pair of high voltage
cables
3. Turn on power and make an exposure. If problems persist, the problem may be
in the high-tension tank. Otherwise, permanently replace the X-ray tube or high
voltage cables
Check SCR Delay firing adjustment
2. Place the kV Regulator board on an extender card
3. Use an oscilloscope set for a time sweep of 50 microseconds/Div. and connect
the probe between U3-10 and ground
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Revision B
Diagnostics
4. Turn generator on. Select 60 kV and 10 mAs. Make an exposure and measure
the off time between pulses at the very beginning of the exposure. It should be
140 microseconds
5. If necessary, adjust R65 on the board
Note: If you are not quite sure about how to perform this adjustment it may be better
to simply replace the board. Maladjustment of R65 can cause severe malfunction
and possible permanent damage to the generator! It is rare that this adjustment
needs to be made in the field.
Check if commutation capacitor relay changeover circuit is not switching or
has pitted contacts
1. Turn off power to the generator and allow 5-10 minutes for the inverter capacitors
to discharge
2. Verify with a voltmeter that the voltage is 0 VDC across the inverter capacitors
3. Check the contacts of K1 or K2 located at the rear left interior of the power
module, below the commutation capacitors. If contacts are in poor condition,
replace the relays
4. Turn generator on, select 80 kV, and increase the mAs from minimum, observing
the sequence of the relays energizing and de-energizing
5. If the relays dont energize, check the voltage at each relay coil while repeating
step 3. If the voltage is present, then change the defective relay
6. If no voltage is ever present, turn off generator power and place mAs Control
board on an extender card and check for switching voltages at Q1, Q2 and Q3.
Replace the board if necessary
Possible causes for an open F1 fuse
Break in the primary circuit to the high voltage transformer (e.g.: a bad
connection or incorrect wiring)
Short in the primary circuit to the high voltage transformer (perhaps

shorted to ground, e.g. the primary connection cover or incorrect
wiring)
Short in the inverter (e.g.: a shorted SCR)
Short (arcing) in the secondary, HV Cables or X-Ray tube
Line Voltage Drop (consult the power requirements documentation)
Gross maladjustment of the filament pre heat
Gross maladjustment of the SCR hold off adjustment
4/11/2006
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Revision B
Diagnostics
To eliminate the HV Cables and X-Ray tube as the problem, try a No Load Test, as
described below.
No Load Test
1. Turn power to the generator off
2. Remove F3 on Power Supply PCB
3. Remove the Anode and Cathode high voltage cables from the High Voltage
Transformer and add a small amount of transformer oil (fill the cable sockets half
way for high kV tests) to prevent arcing
4. Connect a scope to the kV Feedback test points (TP10, TP11, TP12-GND on
Motherboard 124-0106G1)
5. Turn power to the generator on and set a low power technique on the control
6. Make an exposure and observe the kV waveform. The unit should initiate an
exposure and make a ticking sound, due to the slow running speed of the
inverter under no-load conditions. The exposure will continue until the button is
released. At that time a Button Fault should be displayed. The usual high
frequency sound will not be heard upon PREP. The kV waveform should be
balanced (anode to cathode) and accurate but the ripple will be a very low
frequency and greater in amplitude than normal
Figure 3: Typical No-Load Waveform
4/11/2006
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Revision B
Diagnostics
Additional Problems and their Possible Causes

Symptom
Possible Cause
Low Tube Current

LONG EXPOSURE
TIMES WITH LIGHT
FILMS
Low kV
Incorrect mA feedback,
resulting in excessive
actual mAs
LONG EXPOSURE
TIMES WITH DARK
FILMS
mAs timing error

Photo timing (AEC)
Errors
APPARENT SMALL
FOCUS OPEN
FILAMENT CONDITION
Possible problem with

K11 relay on I/O Board
NO mA FEEDBACK
Possible short in
feedback cable or other
components
NO kV FEEDBACK OR
IMPROPER kV
FEEDBACK
Possible shorted
component or bad
connection in feedback
cable
4/11/2006
Corrective Action
Incorrect Filament drive
Check DC supply to
switching transistors, as
well as switching
waveform
Possible feedback or
reference voltage errors
Check reference and
feedback voltages on kV
Regulator board
Check mA feedback for
accuracy (2V = 100 mA)
Check mAs with
Dynalyzer or mAs
meter
Check adjustment of
photo timer and ion
chamber pre-amps
Check for activation and
proper operation of K11
relay when small focus is
selected
Check resistor R3 on
Motherboard. Resistance
should be approximately
20 Ohms. Check
capacitor C4 on
motherboard for possible
short.
Check Diodes CR1 and
CR2 on Motherboard.
Resistance in circuit
should be approximately
18.5 K Ohms (typical)
Page 172
Revision B
Diagnostics
Theory of Operation
Communications scheme: (See illustration X1 for overview)
The human-machine interface between the operator and the DXR Generator takes
place at the operators console.
The Console Display Board provides visible selection data to the operator through
the Liquid Crystal Display. The operator selects from the available technique
options, using the membrane keyboard on the face of the operators console.
Keyboard entries are input to the CPU Board (124-5045G1), and the results are
updated and displayed on the LCD.
The Interface Board communicates bi-directionally through a parallel interface from
connector J1 to connector J2 on the CPU board (124-50451).
Selected technique parameters are sent from the CPU Board to the Data Board
(124-0101G1) through an isolated asynchronous serial data link. The DXR
Generator serial communications scheme utilizes a 64-bit word, followed by a blank
period, which is continually updated and repeated as long as the generator is
energized.
The serial data stream is received and decoded at the Data board, creating two
clock signals, which are used to clock the serial data through the shift registers (data
clock) on the data board, the mAs Regulator Board (124-0145G1), and the AEC
Main Board (124-0126G1) and then to latch the received data in parallel format
(memory clock).
Twenty-four of the bits of Parallel data are used to feed several D/A converters that
develop reference voltages for kV, Filament Preheat, and mA. Four more of the bits
are used to decode the Prep and Expose requests from the operators console,
thirteen bits are used to load mAs data, and the remainder are used for various
selections, such as Buckys, focal spots, commutation capacitor relays, and other
accessories, such as photo timing and Tomo devices.
Return communication from the generator to the operators console is accomplished
with a serial data link, as well as hardwired lines for mAs pulses, x-ray backup
status, and exposure duration. Fault conditions, such as kV and Filament Overload
faults, are decoded from the serial data.
All other board to board communications are accomplished via direct connections on
the motherboard and from there to the Power Supply, I/O Board, and Relay Control
Board, using a combination of wire harnesses and edge connectors.
Control of kV, mA, and Filament Preheat levels begins with analog reference
voltages, decoded by D/A converters on the Data Board (124-0101G1), which are
then sent out to the kV Regulator and mA/Rotor Boards.
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Selection data for mAs, commutation capacitors, and AEC settings are streamed
from the Data Board to the mAs Board (124-0145G1). AEC data is then streamed on
through the mAs Board to the AEC Main Board.
When an exposure is taking place, the mAs Board sends a stream of mAs pulses
back up to the CPU Board in the Operators Console, which are used to provide an
indication of the mAs of the last exposure. When an exposure has reached the
desired mAs, an exposure stop signal is sent from the mAs Control Board to the
Logic Board, terminating the exposure. The actual measurement of mAs will only
begin to take place when a signal is received from the kV Regulator Board,
indicating that the kV has reached 75% of its selected value.
During exposures, the kV Regulator Board and the mA/Rotor Board monitor and
control the high voltage, tube current, and filament current in the system, and send
back fault signals to the Logic Board, if an error is detected. Either of these fault
signals will automatically terminate an exposure. The Logic Board will then report the
fault to the CPU Board, which will latch the error and inhibit any further exposures
without operator intervention.
In the AEC mode, exposures are photo timed and terminated by the AEC Main
Board, which sends an exposure stop signal to the Logic Board. Generator backup
faults are reported by the AEC Main Board to the CPU Board through the hardwire
interface.
PREP / PREP READY Cycle: (see illustration X2)
The /PREP REQUEST (LOW TRUE) is decoded from serial data at the Data Board
and sent to the Logic Board (124-0096G1). The PREP Request is then activated on
the Logic Board. A simple RC network between two of the gates of IC8 creates a self
canceling PREP state that will remain active for no longer than 20 seconds or
whenever the operator releases the PREP button on the operators console. The
/PREP output from the Logic Board is then sent to several other boards in the
system.
On the mAs Regulator Board, the PREP Command is used to clear and reset
the mAs counters.
On the I/O Board, IF the thermal interlock of the x-ray tube is closed THEN
the PREP command will close the K3 relay AND initiate the Rotor Boost and
Run signals to the Logic Board, which will then activate the K2 and K1 relays
in alternate sequence to provide the Boost and run voltages to the x-ray tube
stator.
On the mA/Rotor Board, the PREP Command activates one of four preheat
adjustment potentiometers, based upon the selected combination of x-ray
tube and focal spot. The selected potentiometer is used to fine tune the
filament preheat reference voltage, in order to compensate for slight
differences found in individual x-ray tube filaments.
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Diagnostics
The filament preheat reference voltage is sent to the Power Supply Board (1240108G1), where it is used to regulate the output of a feed-forward voltage regulator
circuit, which provides the regulated DC filament voltage to the primary filament
switching circuitry on the I/O Board. This voltage is also monitored on the mA/Rotor
Board (Filament Voltage Feedback), where it is compared against a threshold
comparator (U23C), which is used to detect excessive filament voltage, which could
result in filament over current conditions.
When the PREP state is active and the boost and run voltages are applied to the
stator, AC currents passing through the main and phased windings of the stator are
sampled on the I/O board by transformers T2 and T3. These transformers develop
voltages across their respective load resistors, which are sent to the mA/Rotor Board
for level and phase comparisons, to ensure proper rotor operation. Following the
boost period, the signal to step down to the run voltage is ANDed together with the
phase and level comparison signals, and the /ROTOR OK signal is generated.
The /ROTOR OK signal is sent to the Logic Board, where it is ANDed together with
the Door and Collimator Interlocks. If all the interlocks are closed and the /ROTOR
OK signal is present, the /READY LIGHT signal is sent to the Control Console, and
the generator is armed for an exposure.
Exposure Functions: (see illustration X3)
The /EXPOSE REQUEST (LOW TRUE) is decoded from serial data at the Data
Board and sent to the Logic Board (124-0096G1). Any fault condition present on the
Logic Board will inhibit or terminate the /EXPOSE Command. Any fault condition,
open interlock, or STOP signal will terminate both the /EXPOSE and /PREP
Commands. The /EXPOSE Command is then sent to several other boards:
On the kV Regulator Board (124-0110G1), the /EXPOSE Command is used

to release the +22VDC supply voltage to the pulse transformers and enable
U7, the oscillator circuit that provides the core drive signal that will be used to
create drive pulses for the SCRs.
On the mAs Regulator Board (124-0145G1), the /EXPOSE signal enables

U3B, a BCD counter that outputs the mAs pulses internally to the binary
comparators inside the mAs timer and outputs them to the CPU in the
Operators Console. The mA feedback from the high-tension transformer
assembly is used on this board for mAs timing, and then it is buffered and
sent on to the mA/Rotor board for mA control.
On the mA/Rotor Board (124-0095G1), the /EXPOSE Command is used to

close relay K1, which changes the control of the filament drive circuit from the
preheat reference mode to actual tube current feedback mode. The buffered
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Diagnostics
mA feedback voltage is received from the mAs regulator board and used on
this board to provide closed loop regulation of the actual tube current.
Fault detection circuits on the kV Regulator and mA/Rotor boards are used to
monitor the operation of the generator during the exposure and to send Fault signals
to the Logic Board to stop the exposure if an error is detected.
kV Control Functions: (see illustration X4)
The Inverter Power Supply is a three-phase full wave rectifier circuit, fed by the
output of the line-matching transformer, which develops approximately 400 VDC
across the filter capacitors. This voltage is passed through a large air coil inductor to
make the voltage source appear more inductive, and then through a 60-ampere dual
element fuse to the inverter bridge assembly.
kV and mAs settings from the Operators Console are decoded on the Data Board,
and used to provide the kV reference voltage to the kV Regulator Board and to
select the appropriate combination of commutation capacitors, based upon the
power requirements of the selected exposure technique. Different parallel
configurations of the commutation capacitors are used to vary the resonant
frequency of the high voltage primary switching circuit, providing optimum operation
for various power output levels.
On the kV Regulator Board, the core frequency oscillator begins to run, sending
pulses to U5, a 4013 flip-flop, which divides the pulse rate in half and delivers
symmetrical pulses to the on-board switching transistor network, which then
provides drive pulses to the pulse drive transformers in the inverter assembly. Each
pulse that is sent to U5 is also buffered and sent to U21, where an adjustable dead
band is created, which temporarily disables the SCR drive pulses, in order to prevent
cross-conduction firing of the SCRs in the inverter bridge assembly.
The inverter assembly consists of four high speed SCRs with external reverse
current diodes and RC snubber networks, are constructed in an H-bridge
configuration. The pulse transformers fire the SCRs in opposing pairs, switching the
400 VDC inverter supply back and forth across the output load, which consists of the
commutation capacitor(s) connected in series with the high-voltage transformer
primary windings, in a series-resonant configuration. The resonant circuit is selfcommutating, and requires no additional extinguishing to terminate conduction.
Inside the high-voltage transformer assembly, two separate transformers, configured
in series, are used to develop high voltage AC, which is then rectified and multiplied;
producing two filtered DC supplies for the anode and cathode voltages. Two one
hundred eighty Megohm resistive divider networks on the output sides of the DC
supplies provide proportional kV feedback voltages, developing 1 volt per 10 kV,
which are then sent to the kV Regulator board.
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Diagnostics
On the kV Regulator Board, the feedback voltages are summed, filtered, and sent to
a comparator that compares the feedback with the kV Reference voltage and is then
used to gate the core frequency oscillator on or off, resulting in closed loop
regulation of the high-voltage being delivered to the x-ray tube. Whenever the kV
feedback falls beneath the kV reference voltage threshold, the core frequency
oscillator is gated on until the kV meets or exceeds the reference voltage. The
Feedback voltages are also sent to a pair of window comparators that are used to
detect under voltage or over voltage conditions on either the anode or cathode
supplies. An error that is detected in either window comparator latches the fault
condition, shutting off the SCR drive pulses and sending a kV fault signal to the
Logic Board. The operator must reset the machine in order to clear this fault.
The summed kV feedback voltage is also sent to another comparator, which sends a
signal to the mAs Regulator board to start the mAs timing circuit when the kV has
reached 75% of its desired value.
Filament and mA Control: (see illustration X5)
The filament preheat and mA reference voltages are developed on the Data Board
and sent to the mA/Rotor Board, where they are used to regulate the filament
preheat and mA levels for each exposure. Preheat levels for all tubes contained in
the firmware libraries are predetermined and calculated to provide proper preheat
levels for each mA level that the generator utilizes. The generator automatically
selects the highest allowable mA level for the selected combination of kV and mAs
that can be performed on the selected x-ray tube, based upon the tubes power
rating.
Control of the filament is accomplished by switching the primary windings of an
isolation transformer on the I/O Board with at a continuous rate, while varying the
voltage applied to the switching circuit.
The preheat reference voltage is fed to a network of potentiometers, which is used to
fine tune the preheat levels for the small and large focal spots. This reference
voltage is fed to a voltage regulator circuit on the Power Supply Board, where it is
used to regulate the voltage sent to the switching circuitry on the primary side of the
filament drive isolation transformer. During standby, a small voltage is used to
develop a low keep alive current on the selected filament of the x-ray tube.
When PREP is initiated, the preheat reference voltage is applied to the regulator
circuit and the filament is warmed to the level of the upcoming exposure. The boost
time adjustment for the stator is also used to determine the minimum time of the
Prep cycle.
When the exposure command is received, the K1 relay is closed on the mA/Rotor
Board, bringing the comparator signal from U24 into use, in conjunction with the
filament preheat reference. Actual mA feedback current is passed through sampling
resistors and the voltage is fed to the mAs Regulator Board, where it is buffered and
fed to the mA/Rotor Board.
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Diagnostics
The mA/Rotor Board also has a filament protection circuit (U23C) to detect unusually
high voltages coming from the filament power supply and to then initiate a filament
fault signal that will disable the generators ability to generate an exposure. An
additional circuit on the same board can be used to detect unusually long periods of
filament operation at boost levels, and to initiate the same filament fault signal.
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Diagnostics
Inverter Power Supply
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Diagnostics
Communications
KEY
BOARD
LCD
Illustration X1
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Diagnostics
Prep Functions
Illustration X2
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Diagnostics
Exposure Functions
Illustration X3
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Diagnostics
kilovoltage Control
Illustration X4
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Diagnostics
Filament Control
Illustration X5
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Renewal Parts
RENEWAL PARTS
DXR GENERATOR CONTROL, POWER MODULE, AND AEC DEVICE
DESCRIPTION
Three phase 240/480 volt line match transformer
PART NUMBER
636-5010P1
Three phase 208 volt line match transformer
636-0070P1
Single-phase line match transformer to power Module

Cable (#6 AWG)
126-0214G2
Three-phase line match transformer to power Module

Cable (#6 AWG)
126-0208G2
Low-power line match transformer to power Module Cable

(#16 AWG)
126-0211G1
Split Bolt Connector
642-0086P1
Screw Type Connector
642-0073P1
Operating System Firmware (U8)
622-5096G1
Tube Library Firmware (U9)
622-5097G1
CPU Board
124-5045G1
LCD Display Board
623-5007P1
Prep/Expose Switch PCB assy.
124-5046G1
mA/Rotor Board
124-0095G1
Logic Board
124-0096G1
Data Board
124-0101G1
kV Regulator Board
124-0110G1
mAs Regulator Board
124-0145G1
Mother Board
124-0106G1
I/O Board
124-0107G1
Power Supply Board
124-0108G1
Relay Control Board
124-0152G1
Inverter
124-0099G1
AEC Main Board
124-0126G2
AEC kV Compensation Board
124-0124G1
AEC Gain Adjust Board
124-0125G1
Line Contactor
645-0016P1
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Renewal Parts
DESCRIPTION
Diode Block
PART NUMBER
621-0015P3
Inverter Capacitor
611-0029P5
Inverter Fuse
646-0041P1
Single Tube High Voltage Transformer
110-0028G2
Control to Power Module Cable
126-5174G1
Control to AEC Cable
126-5178G1
AEC to Power Module Cable
126-0204G2
Commutation Select Relay
645-0033P1
20 Microfarad Commutation Capacitor
610-0019P2
10 Microfarad Commutation Capacitor
610-0019P3
1200 Ohm Commutation Resistor
112-0132G2
Extender Board
124-0044G1
30 Microfarad Rotor Capacitor
610-0022P1
kV Balance Resistor
603-0017P1
10 amp Fuse (RCB,, PS)
46-170021P42
3 amp Fuse (RCB)
46-170021P52
1/4 amp Fuse (RCB)
46-170021P73
1 amp Fuse (I/O)
46-170021P41
3 amp Fuse (PS)
100124P4
5 amp Fuse (PS)
46-170021P29
High Voltage Transformer
110-0028G2
Power Module Transformer T1
636-0034P1
Power Module Transformer T2
636-1141P1
I/O Transistors
622-0211P1
Hand Switch Assembly
120-5017G1
Foot Switch Assembly
122-0117G3
High Tension Primary Cable
126-0179G1
Console Pedestal
112-5226G1
Console Wall Mounting Bracket
112-5233G1
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Renewal Parts
110-0028G2 HIGH FREQUENCY TRANSFORMER

DESCRIPTION
Tank
PART NUMBER
114-0066G2
Diala Oil AX Dielectric Oil (One gallon)
4463-0102
Capacitor Board
124-0034G2
Rectifier
621-0017P1
High Tension Transformer
112-0098G1
Filament Transformer
112-0118G1
Spark Gap Board
124-0046G1
Vertical Board
124-0035G1
Voltage Divider Resistor (36 Meg Ohms)
603-0008P1
Voltage Divider Resistor (100 k Ohms)
46-136207P297
Surge Resistor
603-0002P3
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Periodic Maintenance
PERIODIC MAINTENANCE
General Notes
The following routine maintenance should be performed 30 days after installation and
semi-annually thereafter. This inspection must be carried out by trained service
personnel familiar with the equipment and maintenance procedures.
high charge when power is applied. This charge is a fatal shock hazard. After power
has been disconnected from the system, either by line disconnect or control console
power off, allow a minimum of five minute for capacitor bank to discharge. Check the
capacitor bank charge for zero volts with a dc volt meter before working on any
internal circuitry.
TEST EQUIPMENT REQUIRED
Digital Multimeter (true RMS)
Dynalyzer or kV meter
Oscilloscope - dual trace storage with algebraic addition capabilities
INSPECTION
1. Clean all exterior surfaces of the control console, power module and high tension
transformer
2. Inspect for loose, broken or missing hardware
3. Inspect all accessible electrical cables for fraying or abrasion
4. Remove high tension cables, clean, re-grease with vapor-proof compound.
Reinsert high tension jacks into federal receptacles. Insure cables are well
seated and pins make good contact. Carefully spread pins with pocketknife, if
necessary, and reseat cables
5. Verify that insert of tube matches tube insert selected in the system installation
file. If it does not, call Del Medical Imaging Technical Support
6. Observe WARNING as hazardous voltages may be present. Turn disconnect off.
Open power module front panel
7. Inspect for loose or corroded connections. Check all circuit boards and wiring
harness plugs to assure they are well seated in their proper receptacles
8. Verify the accuracy of Kilovoltage, mAs, and mA. Calibrate as necessary
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9. Inspect electromechanical contactors and relays for pitting, poor contact, loose or
missing parts. Replace if necessary
10. High Voltage Transformer
Check transformer oil level. Proper oil level should be within 1/4" below the
bottom side of the cover. To replenish transformer oil, fill with Diala Oil AX
only
Check electrical and mechanical connections of the transformer. Clean and
tighten as necessary
11. Audible & Visual Exposure Indicators - Confirm that the audible indicator which
indicates an X-ray exposure, and the visual indicator, which indicates the
production of X-rays, are functioning correctly
Note: Always observe the tube manufacturer's duty cycle recommendations.
Avoid unnecessary or excessively long prep periods, as they will shorten tube life.
The tube filament and rotor are activated during prep.
Record inspection date and comments on the maintenance log provided on the
following pages.
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Preventive Maintenance Log
Date
Performed
Performed
By
Customer
Initial
Discrepancies Noted and

Corrective Action Taken
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Revision B
Maintenance Equipment Upgrade / Modification Log
Date
Performed
Performed
By
Customer
Initial
Upgrade / Modification Number or

Description
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Index
INDEX
A
Adjustment Pot Identifications ............................................................................... 120
AEC ..................................................................................................................... 6, 17
cable interconnections .................................................................................... 149
chassis modifications ........................................................................................ 97
communication link checkout .......................................................................... 150
control box ...................................................................................................... 97
device field calibration procedure.................................................................... 152
exposure termination faults ............................................................................... 15
inspection and calibration................................................................................ 148
Alternate Calibration Procedure............................................................................. 139
Anode Heat Display................................................................................................. 12
ATC Control Console Description.............................................................................. 8
Automatic Exposure Control ...................................................................................... 6
B
Back of Power Module ........................................................................................ 101
Back-Up Timer Test............................................................................................... 157
Basic X-Ray Procedures ......................................................................................... 12
Boost Time Adjustment ......................................................................................... 148
Bottom Chassis Assembly ..................................................................................... 105
C
Cable Access Holes .............................................................................................. 96
Cable Index ............................................................................................................. 95
Calibrate
high tension transformer balance .................................................................... 147
kV.................................................................................................................... 136
mA................................................................................................................... 132
mAs................................................................................................................. 135
procedure.........................................................................................102, 128, 153
Scr hold off time .............................................................................................. 147
Verification ...................................................................................................... 138
Compatibility Listing................................................................................................. 18
Component Identification....................................................................................... 104
Connections
for ion chambers on main AEC board ............................................................. 149
from line match transformer to power module................................................. 101
Control Console Description ...................................................................................... 8
Correspondence ........................................................................................................ 1
D
D.H.H.S. Compliance .............................................................................................. 22
Daily X-Ray Tube Seasoning Procedure ................................................................. 14
Damage in Transportation ......................................................................................... 1
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Index
Data Board ............................................................................................................ 118

Density .................................................................................................................... 13
Diagnostics ............................................................................................................ 161
Dimensions.............................................................................................................. 20
E
Electrical Grounding .................................................................................................. 2
Equipment
safety .................................................................................................................. 2
Exposure Interlocks ................................................................................................. 99
F
Fault
indications ......................................................................................................... 14
Features and Benefits ............................................................................................... 3
Filament Connections to High Tension Transformer ............................................... 99
Floor Attachment Pattern...................................................................................... 96
G
Gain Adjustment Board ......................................................................................... 154
General features........................................................................................................ 4
Generator
interconnections ................................................................................................ 99
maintenance ..................................................................................................... 24
start up operational tests................................................................................. 120
start up operational tests and installation setup .............................................. 120
Grounding............................................................................................................ 2, 27
H
High Frequency Transformer................................................................................. 187
High Tension Transformer Balance ....................................................................... 147
I
I/O Board ............................................................................................................... 113
Increment and Decrement ....................................................................................... 11
Initial Setting of Preheat Pots ................................................................................ 133
Initial Test Exposure .............................................................................................. 130
Inspection
of controller ..................................................................................................... 122
of high tension transformer ............................................................................. 121
of power module.............................................................................................. 122
Inspections ............................................................................................................ 146
Installation ............................................................................................................... 98
menu ............................................................................................................... 124
setup ............................................................................................................... 120
Introduction................................................................................................................ 1
Inverter .................................................................................................................. 110
Ion Chambers on Main AEC Board ....................................................................... 149
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Index
K
kV
calibration........................................................................................................ 143
compensation adjustments ............................................................................. 155
compensation circuit board ......................................................................... 155
regulator.......................................................................................................... 115
waveform ........................................................................................137, 143, 147
L
LINE MATCH TRANSFORMER .............................................................................. 97
Logic Board ........................................................................................................... 116
M
mA
calibration........................................................................................................ 144
fault calibration ................................................................................................ 145
Rotor Board..................................................................................................... 119
waveshape ..............................................................................................133, 134
Maintenance .......................................................................................................... 157
equipment upgrade ......................................................................................... 191
Manual Mode........................................................................................................... 12
mAs
adjustment ...................................................................................................... 143
regulator board................................................................................................ 117
mAs Adjustment - Alternate Method Without Dynalyzer ........................................ 144
Mode ....................................................................................................................... 10
Mode Selection........................................................................................................ 10
buttons .............................................................................................................. 10
Modifications............................................................................................................ 97
Mother Board......................................................................................................... 112
Mounting the AEC Control Box ............................................................................ 97
Multi-Function Buttons............................................................................................. 12
O
Operating Manual ...................................................................................................... 5
Operational Check................................................................................................. 102
Operational Testing ............................................................................................... 122
Operator console ..................................................................................................... 17
Optional Inspections .............................................................................................. 146
Options ...................................................................................................................... 4
P
Part Identification ................................................................................................ 159
Periodic Maintenance ............................................................................................ 188
Pictorial Diagrams ................................................................................................. 104
Plug Connections to Power Module....................................................................... 100
Power
levels................................................................................................................... 3
module .............................................................................................................. 17
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Index
module front panel .......................................................................................... 107

module inner rear panel .................................................................................. 109
module top view .............................................................................................. 108
on/off procedure .................................................................................................. 7
requirements ....................................................................................................... 4
Power Module...................................................................................................99, 106
Power Supply Board.............................................................................................. 111
Preamplifier Adjustment ..................................................................................... 158
Preheat
adjustment set too high................................................................................ 134
adjustment set too low ................................................................................. 135
pots ................................................................................................................. 133
set too high.................................................................................................... 141
set too low ..................................................................................................... 142
Pre-Installation......................................................................................................... 25
Preliminary Gain Adjustments ............................................................................... 154
Prep and Expose ..................................................................................................... 11
Preventive Maintenance .......................................................................................... 22
log ................................................................................................................... 190
Programming the Installation Menu ....................................................................... 124
Proper mA Waveshape ........................................................................133, 134, 141
Protection .................................................................................................................. 1
R
Rack Cabinet
center of gravity .............................................................................................. 21
dimensions ...................................................................................................... 20
Rack Mounted ATC 725 X-Ray Generator .............................................................. 98
Relay Control Board .............................................................................................. 114
Renewal Parts ....................................................................................................... 185
S
Safety ........................................................................................................................ 2
Safety Information ................................................................................................... 23
Schematics ............................................................................................................ 160
Scr Hold Off Time .................................................................................................. 147
Screen Select .......................................................................................................... 13
Secondary Gain Adjustments ................................................................................ 157
Service Adjustments.............................................................................................. 102
Single Function Buttons............................................................................................. 9
Specifications .......................................................................................................... 16
Start Up ................................................................................................................. 102
Stator Connections ................................................................................................ 100
System Weights And Dimensions............................................................................ 20
T
Table Image Receptor ........................................................................................... 154
connections ..................................................................................................... 101
Telephone numbers ................................................................................................... 1
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Index
Test Equipment Required...............................................................................121, 128

Test Exposure ....................................................................................................... 130
Test Points ........................................................................................................... 150
Theory ................................................................................................................... 173
Tube .......................................................................................................................... 2
Tube Seasoning Procedure ..................................................................................... 14
U
User Service and Maintenance................................................................................ 23
W
Wall Image Receptor ............................................................................................. 154
connections ..................................................................................................... 100
Weights And Dimensions ........................................................................................ 20
Wiring Requirements ............................................................................................... 25
X
X-Ray
generator maintenance ..................................................................................... 24
X-Ray Protection ....................................................................................................... 1
X-Ray Tube ............................................................................................................... 2
anode heat display ............................................................................................ 12
seasoning procedure......................................................................................... 14
4/11/2006
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DXR 30,40, and 50

This manual contains information

Revision Date: 4/11/2006

In the event of a malfunction that could, or has contributed to a patient or

MANUAL IMPROVEMENT RECOMMENDATION

DXR 30/40/50 Generators

DXR 30/40/50 Generators

Connecting 208 VAC Three Phase Power (30 kW Only) (636-5010P1

DXR 30/40/50 Generators

DXR 30/40/50 Generators

Test Equipment Required .................................................................188

2005 Del Medical Imaging Corporation

DXR 30/40/50 Generator

Send all orders and correspondence to

DXR 30/40/50 Generator

X-Ray Equipment Safety Recommendations

DXR 30/40/50 Generator

Features and Benefits of the DXR Generator

Two point technique selection mode utilizes Isowatt tube current

Operator has the ability to exercise traditional three factor control of

30 kW output with DXR 30 provides up to 500 mA, 40 kW output with

Optional AEC mode

Built-in anode heat calculator automatically displays percentage of

2005 Del Medical Imaging Corporation

DXR 30/40/50 Generator

Liquid Crystal Display

Closed loop kV stabilization

Closed loop mA stabilization

Automatic line voltage compensation

Tube protection circuitry

Space saving design for versatile installation

Built-in anode heat calculator

DXR 30 may be operated on a single or three phase power line

DXR 40 & 50 may be operated only on a three phase power line

(see pre-installation chapter of this manual for more details)

Automatic exposure control

2005 Del Medical Imaging Corporation

DXR 30/40/50 Generator

The DXR can be operated in the following modes:

2 Point Mode: Operator controls kV and mAs of exposure. mA is

2 Point Operators screen

2005 Del Medical Imaging Corporation

DXR 30/40/50 Generator

3 Point Mode: Gives operator free selection of exposure techniques,

3 Point Operators screen

AEC Automatic Exposure Control. Lets the operator select kV,

AEC Mode Operators screen

APR - Anatomically Programmable Radiography. The operator can select from

2005 Del Medical Imaging Corporation

DXR 30/40/50 Generator

Power On/Off Procedure

Operator Control Console

2005 Del Medical Imaging Corporation

DXR 30/40/50 Generator

APX Control Console Description

For a numerical parameter with a range of values, such as kV, mAs,

For other parameters, such as the selection of focal spots, film

2005 Del Medical Imaging Corporation

DXR 30/40/50 Generator

Single Function Buttons

Pressing the button adjacent to this portion of the display will

2005 Del Medical Imaging Corporation

DXR 30/40/50 Generator