DEFORM-3D Версия 6.01 PDF

6.
01

121552, , . .3
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www: www.artech-eng.ru, mail: info@artech-eng.ru
1.
1.1.
1.2.
1.3.
1.4.
1.5.
1.6. (DISPLAY)
1.7.
1.8. DEFORM-3D

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1.
1.1.
unix- DEFORM3 DEFORM-3D. Windows-
DEFORM-3D . (MAIN) DEFORM-3D,

.
>
.
.
DEFORM-3D ( )

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121552, , . .3
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, Block
DEFORM-3D. , .
. , .
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.
,
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(MAIN) .

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1.2.

.
Block. , English
( ).

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1.3.
,
Object 1 Block
.
(Plastic). DEFORM .

.

DEFORM-3D -.STL .
Block_Billet.STL DEFORM3D\V6.01\Labs.
DEFORM.
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1.4.
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( : Shift + )
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( : Alt + )
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X
Y
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X
.
Y
.
Z
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, (
) XYZ
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,
X , Y , Z .
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Use object coord for
rotation ( ).
YZ
XZ
XY
X (+) (-)
Y (+) (-)
Z (+) (-)
1.5.

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.

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1.6.
:

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.

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1.7.
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>
Block.KEY.
1.8. DEFORM-3D
2,
.
DEFORM-3D. 2,
, DEFORM-3D
>
10
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2.
2.1.
2.2.
2.3.
2.3.1.
2.3.2.
2.4.
2.5.
2.6.
2.7.
2.8.
2.8.1.
2.8.2.
2.8.3.
2.8.4.
2.9.
2.10.
2.11.
2.12. DEFORM-3D
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2.
2.1.
,
DEFORM-3D.
2.2.
DEFORM . ,
BLOCK BLOCK.KEY .
, , .
.
2.3.
.
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,
2 3.
2.3.1.
Object 2 Top Die.

. DEFORM3D\V6.01\Labs
Block_TopDie.STL. .
DEFORM ,
, .
. ,
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, 1 .
,
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.

2.3.2.
Object 3 .

13

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Bottom Die.
. Block_BottomDie.STL.

( ).
.
2.4.
- , .
..
Top Die .
.
.

.
1 /. .
1 in/sec.
- -Z .
?
- ,
. ( )
,
. , ,
.
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2.5.
, , ,
, ,
. ,
68F 20C, .
,
. , 68F .
2.6.
.
,
(flow stress). , (
), .
() ( ),
.

, .

AISI-1035.
. , , ,
. , AISI-1035
and, .
, AISI-1035, COLD.
.

e,
Flow stress.
.

, AISI-1035, COLD .
15

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2.7.

, .

. , -1.
, (
).
20. , 20 .
2. .
, .
(Top Die),
.
.
1/3
.
(
).

0.4". 0.4" 0.13".
0.13.

.
2.8.
. DEFORM-3D
:
,
.
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,
,
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,
.

. .
,

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.
2.8.1.

Block.
, +Z ,
. , +Z
. Top Die +Z
, , -Y
, .
2.8.2.
, .
17

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Block. -Z
.
2.8.3.
, ,

.
Top Die. :
1)
2) .
.

.
.
, .
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2.8.4.
.

.

. ,
Top Die. Block .
, Z.
.

19

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:

.

2.9.

.
, , ,
.
.
. DEFORM
. ,
.
, .
(
). ,
.
.

,
, .
, ,
( ) (Cold forming (steel dies)).
0.12.

20

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(Top Die) (Block) ,

(Bottom Die) (Block).
,
.
.
, 0.12.
.
, ()
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( )
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, DEFORM .
0.0112" .
,

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2.10.
. FEM
( DEFORM ) . DEFORM,
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, (Volume Compensation).
,
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.
.
2.11.
(Block.DB) , .
.
Block.KEY.
22

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DEFORM 3D.
2.12. DEFORM-3D
3, DEFORM3D. 3, DEFORM-3D
3.
3.1.
3.2.
3.3.
23

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3.4.
3.4.1.
3.4.2.
3.4.3.
3.4.4.
3.5. DEFORM-3D
3.
3.1.

DEFORM-3D.
3.2.
DEFORM , , .
BLOCK BLOCK.DB
.
3.3.

24

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.
.
( ).

.

, .

:
3.4.

DEFORM-3D
25

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3.4.1.
, .
.
(STEP LIST),
.
:

26

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3.4.2.

.
(StrainEffective)
.

.
(Scaling)
.
.
,
.
3.4.3.
DEFORM .
, .
.

.

. ( )
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(Tracking Option)
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,
,
:

:
,
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.

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. -
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3.4.4.
DEFORM-3D
t. ,
Point Tracking
(Hide PointTracking).
.

. .
.
.

.
29

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.
(SLICING) P (Point) - N (Normal) - .
X, Y, Z
.
. X , ,
.
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3.5. DEFORM-3D
, .
, DEFORM-3D
31

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4.
4.1.
4.2.
4.3.
4.4.
4.5.
4.6.
4.7.
4.8.
32

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4.
4.1.
.
. ,
, .
.
, .
,
1/16 .
4.2.
unix- DEFORM3 DEFORM-3D. Windows ,
DEFORM-3D . DEFORM-3D
. ,
DEFORM-3D,
.
DEFORM ( ).
SquareRing
DEFORM-3D.
4.3.
.
33

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, .
1 2.
Object 1 .
Billet, .
. SquareRing_Billet.STL.
Object 2 .
Die.
Top
SquareRing_TopDie.STL.
4.4.
Billet
, ,
. ,
. ,
5000 .
4.5.
1/16 .
,
.
34

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.
(Symmetry plane) X (
). ,
(Plane Information) .
.

(1,0,0) .
.
, ,
. ,
:
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4.6.
.
. ,
,
.

( ) (Cold forming (steeldies)).
,

( 0.002),
.
, .

4.7.
:
36

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1) Top Die
/ -Z.
. 1
.
2)
AISI-1045, COLD .
3)
30
Square Ring.
2. Top Die.

,
.
0.06.
0.02 /, .. 1/3 .
.

.
. (Volume
Compensation) . ,

.
, ,
. ,
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4.8.

.
,
. 1/16
.

(SYMMETRY DEFINITION).
, .
. .
.
, (SYMMETRY
DEFINITION). , .
,
.
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,
.
DEFORM-3D
39

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5.
5.1.
5.2.
5.3.
5.4.
5.4.1.
5.4.2.
5.4.3.
5.5.
5.6.
5.7.
5.8.
5.9.
40

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5.
5.1.
, .
, ,
, . :
- 10 .
.
- 6 2
. .
- .
- 8 .
2D. ,
3D,
3D 1/4 .
5.2.
DEFORM-3D .
,
. , Spike
DEFORM-3D.
5.3.

. Spike
Forging Transfer from Furnace ( ). ,
English .
10 . ,
, . 50
, 0.2 .
. 50,
10.
0.2 . ,
5.4.
, .
, ,
( ,
).
5.4.1.
Object 1 ,

Billet, . ,
41

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2000F.
. Spike_Billet.STL.
5.4.2.
Object 2 , Top Die.
Spike_TopDie1.STL.
5.4.3.
Object 3 , Bottom Die.
Spike_BottomDie.STL.
5.5.
.
, . ,
,
, .
.
DEFORM (Relativemesh)
(Absolute mesh).
Relative Mesh ,
. ,
.
Absolute Mesh ,
. ,
.
(Weighting Factors)
.
.
- -
42

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, .
, .
,
. , ,
.
, , .
, ,
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, , -
, 2 (Spike_TopDie2. STL).

. 0.08".
, , 0.04".
. Top
Die 2 .
Blow 1 - Top Die
Blow 2 - Top Die
. .
Billet
0.04.
3.
.
43

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5.6.
,
. ,
, .
Heat Exchange with Environment

( ).
.
. ,
.
Heat Exchange with Environment ( ),
,
.
, - 68F,
.
, .
.

. , Heat Exchange
with Environment, ,
.
44

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5.7.

.

AISI-1025(1800-2200F) . .
.
5.8.
, , >
Spike_FurnaceTransfer.KEY. ,
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.
,
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45

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. ,
.
,
.
5.9.
,
. DEFORM-
(Temperature)
3D.
. (Color Bar)
emperature () .
.
46

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State Variable menu
Temperature ColorBar Type
,
.
,
6.
6.1.
6.2.
6.3.
6.3.1.
6.3.2.
6.4.
6.5.
6.6.
6.7.
6.8.
6.9.
47

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6.
6.1.
5 .
2 .
. ( - )
.
6.2.
DEFORM-3D . Spike.DB
.
, 50
.
50 .
,
48

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, 68F,
1833 ~ 1989. ,

, Plot Variable ( )
,
(NodeTemperature)
.
6.3.
,
. DEFORM-3D, :
1) ,
. ,
2) , .
, .
.
6.3.1.
Top Die . ,
49

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68F 300F.
,
(Heat Exchange with

Environment). ,
, .
.
6.3.2.
Bottom Die . 68F 300F
. Top Die,
,
.
(Heat Exchange with Environment), ,
.
6.4.

.

AISI-H-13, . (MATERIAL LIBRARY)
50

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.
(Descriptions), ,
H-13. (1450F - 1850F)
, ,
.
H-13 .
.
,
H-13 .
H-13 .
6.5.
Bottom Die.
. Billet Bottom Die.

51

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-Z
6.6.
.
.
-
. Bottom Die - Billet
. ,

, .
(Free resting) .
,

Billet Bottom Die.
6.7.

.
Dwell () 2.
Bottom Die 2 . -0.2 -
, 10 .

10 5. ,
-51. ( -1 to 50),
Spike.DB, .
.
6.8.
, >
Spike_Dwell.KEY. ,
. Top Die
(Dwell),
.

52
.
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,
.
6.9.
,
(STEP LIST),
.
, Billet
(Single object mode)
.
. (Temperature)
(State Variable) (Color Bar),
Temperature .
. -51
.
51 60 . Bottom Die
. 2 .
.
53

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7. 1
7.1.
7.2.
7.3.
7.4.
7.5.
7.5.1.
7.5.2.
7.5.3.
7.6.
7.7.
7.8.
7.9.
54

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7. 1
7.1.
.
.
7.2.
DEFORM-3D . Spike.DB
. 60
7.3.
. Forging Blow 1
3. ,
.
,

. 0.06".
1/3 - 1/2 0.025".
0.75" . 30 .
:
.

30
5. Top Die, Top Die ,
0.025".
7.4.
.
55

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Top Die Billet. Z.
7.5.
. ,
. , ..
.
7.5.1.
Billet
.
(Symmetry plane) ,,
( ).

. . BCC
.
7.5.2.
, .
, , (Mesh).
, , (Geometry).
Top Die
.
, , , .
7.5.3.
Bottom Die
.
,
.
56

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7.6.
Top Die
-Z.
. 2
7.7.
.
, .
(Forming heat transfer
coefficient) (Free resting coefficient),
.
. ,

Hot forging ( ).
, , (Forming)
. .
. .
57

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7.8.
> Spike_Blow1.KEY. ,
.
(Volume Compensation warning)
,

. .
7.9.
,
. Billet ,

,
. , -61 90.
(Temperature) (Effective Strain).

. , /

Show Mesh ( ) (
Show Geo ( )
).
, , ,
, , .
58

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,
.
. ,
, Top Die, X , Y
Z Load.
Load-Stroke (-)

59

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, Load-Stroke
. ,
, .
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8. 2
8.1.
8.2.
8.3.
8.4.
8.5.
8.6.
61

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8.7.
8.8.
8.9.
8. 2
8.1.
, ,
.
.
8.2.
DEFORM-3D . Spike.DB ,
.
90.
8.3.
. Top Die ,
,
, .
Spike_TopDie2.STL.
.
62

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H-13.
8.4.
,
.
, ,
:
, .
:
(Heat
Exchange with Environment). ,

8.5.

. Top Die
.
Billet. -Z
:
8.6.
,
.
,
8.7.
. Forging Blow 2
4. , 0.25"
.
63

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10. ,
10 0.025 .
8.8.
> Spike_Blow2.KEY. ,
.
.
(Volume Compensation),
.
. ,

. .
8.9.
,
( )
.
, , -90 100.
, .

, .
64

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9.
9.1.
9.2.
9.3.
9.4.
9.5.
9.5.1.
9.5.2.
9.5.3.
9.5.4. 4
9.5.5. 5
9.6.
65

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9.7.
9.8.
9.
9.1.
.
,
. ,
, ,
.
, ,
.
.
9.2.
. DieStress.
9.3.

. Spike.DB (
( 5 - 8) ).
Problem\Spike). 90, 1.
9.4.
.
Die Stress 1. ,
English, , .
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, .
, ,
. -1,
6 1.
1 .
9.5.
( 4 5) .
.
9.5.1.
,
9.5.2.
.
(Symmetry plane),
1)
.
2) Vz = 0 (Velocity)
. .
3) (Force).

Spike.DB, 90,
. t, (Error
Tolerance) 0.1 ( ).
, ,
.
.
(Error tolerance).
, ,
. ,
.
67

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(
) .
9.5.3.
.
(Symmetry plane),
1)
.
2) (Force) ,
.
9.5.4. 4
4 Upper Support ( ) -
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UpperSupport.STL.
=
0.15 = 1.
H-13 .
(Symmetry plane)
1)
.
2) Vz = 0 (Velocity) ,
Z.
3) , ,
(Shrink Fit). ,
. , (0, 0, 0) - , Z -
. ,
. ,
. ,
0.004 (Interference).
,

.
, ,
69

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Displacement ()
.
9.5.5. 5
5 Lower Support ( ) .
LowerSupport.STL.
, =
0.15 = 1.
H-13 .
(Symmetry plane)
1)
.
2) Vz = 0 (Velocity) ,
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Z.
9.6.
,
.
.

9.7.

DieStress.KEY.

.
, .
9.8.
,
(User-Defined
Object Mode), .
,
.

,
. , ,
.
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, .
, .
.
(State Variable),
(Max Principal stress),
.
.
.
Top Die,
Eff. Stress.
Max Min . ,
, ,
.
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10.
10.1
10.2
10.3
10.4
10.5
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10.6
10.7
10.8
10.9
10.10
10.11
10.12
10.13
10.14
10.15
10.
10.1

. - - ,
.
, 1999 ,
. ,
- .
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- ,
.
:

1/2 .
:
DIN 41Cr4
:
1300C
:
90C
:
4
:
3.8e7 N-mm
:
3000 N-s2/mm
:
0.5
:
10% .
:
25% .
:
35% .
:
45% .
:
,
. ,
. , .
, ,
, ,
.
,
.
10.2
, Link.
: Steering Link
,
10.3
1: :
2: :
3: :
.
IDS_Link_Billet.stl
IDS_Link_Top.stl
IDS_Link_Bottom.stl
.
10.4

. ,
. ,
. , ,
, .
DEFORM-3D :
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1) .
, .
2) .
, ,
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10.4.1
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2. ,
1/2 , 1.
, , 1,
3 .
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.
0.9 0.1
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45 000 . ,
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3, 6.
10 000 .
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, .
10.6

76
(Target Volume).
.. ,

121552, , . .3
: +7 (495) 141-95-74
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DEFORM
. DEFORM
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121552, , . .3
: +7 (495) 141-95-74
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.
/ 0.2 /.
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,
. ,
.
130 000 - 150 000 , 1GB RAM,
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.
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, SW2SP.DAT,
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.
10.12
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0.3 ( ), 5 ( ,
). .
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78

121552, , . .3
: +7 (495) 141-95-74
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5: - 3.
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7: 3.
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.
79

121552, , . .3
: +7 (495) 141-95-74
(0.2mm),
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11.
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9
11.10
80

121552, , . .3
: +7 (495) 141-95-74
11.11
11.12
11.12.1
11.12.2
11.12.3
11.13
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11.13.2
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11.13.4
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11.15
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.
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7
81

121552, , . .3
: +7 (495) 141-95-74
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: Gear Carrier
: Furnace Transfer ( )
r: 1

82

121552, , . .3
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11.4
1:
: IDS_GC_Billet.stl
2:
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3:
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, - .
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1.
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0.0

0.1

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.
83

121552, , . .3
: +7 (495) 141-95-74
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7 , 0.1 .
11.12.2.
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.
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Free resting (1 )
- . .
.
11.13
84

121552, , . .3
: +7 (495) 141-95-74
11.13.1
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, .
.
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120 , 0.5/ 10- .
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270 Z,
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11.13.2
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11.13.3
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Forming () 5.
.
11.13.4

(TargetVolume).
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11.14
: Transfer2 ( 2)
: 4
, . - 3
. 6 , 0.5 /. .
11.15
: Finish ()
: 5
:
: IDS_GC_Finish_Top.STL
: IDS_GC_Finish_Bot.STL

.
.
85

121552, , . .3
: +7 (495) 141-95-74
, 200 .
1.0e6 N.
.
().
.

, , .
, . 1.
1:

2 . ,
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86

121552, , . .3
: +7 (495) 141-95-74
2:
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(. 3).
3:
. (
87

121552, , . .3
: +7 (495) 141-95-74
4).
4:
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. ( (Master Data File) MDT) - MST ( ) CogLab.MDT
CogLab.MST ( CogLab).

( , 5);
. ,
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88

121552, , . .3
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5:
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89

121552, , . .3
: +7 (495) 141-95-74
6:
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121552, , . .3
: +7 (495) 141-95-74
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,
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7():
. ( 8),
25, 15, 15 2. ( 8), 100
, 1 7.
91

121552, , . .3
: +7 (495) 141-95-74
8():
8():
92
8():
8():

121552, , . .3
: +7 (495) 141-95-74
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93

121552, , . .3
: +7 (495) 141-95-74
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.
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94

121552, , . .3
: +7 (495) 141-95-74
"AddRH" (
). Reheat 1 ( )
( 11).
Heat In (HIn+)/ Furnace Reheat (Reheat+)/ Heat Out (HOut+) (Pass+)
.
11:
, ,
. "Pass +
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.
.)
12:
. Auto-calculation of bites (
) "Yes" Min. stopping distance ( )
18 . "-1"
X. . Bite Heat,
"BiteHT+". "Bite Heat", 10 of simulation steps, 500
( ).
95

121552, , . .3
: +7 (495) 141-95-74

USER_HT.KEY.
5 . 0.004,
13():
13():
Bite Deformation ( 13), 10 , 20

500 (
). 0.1 0.4 .
. Advanced ()
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, .., Clamping
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/ .
.
90 1.
, (. 14) (
).

.
96

121552, , . .3
: +7 (495) 141-95-74
14:
15:

-. Finish () , (
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BILLET.KEY DIE1-2-3-4.KEY NO
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, .

,
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CogLab.MST, CogLab.MDT
BILLET.KEY
DIE1.KEY, DIE2.KEY (DIE3.KEY & DIE4.KEY ( 4
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MAN1.KEY, MAN2.KEY, MAN3.KEY, MAN4.KEY
SPRING.INI ( )

USER_HT.KEY
$DEFORM3_DIR/TOOLS/COG/LABS ( ).
97

121552, , . .3
: +7 (495) 141-95-74
16:
, .
MDT ( MST) Start Simulation( ).
(. 16). "OK" .
"Command/DOS prompt" -.
, .
COG_CTRL3 COG_CTRL.COM UNIX
DEF_CTRL.COM Windows-NT/2000.
0 , Enter.
(CogLab) ,FEM .
, CogLab.DB.
DEFORM-3D .
, ,
Deform-3D, ,
.
( ) "OK".
98

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6.

DEFORM-3D . (MAIN) DEFORM-3D,

(Top Die) (Block) ,

State Variable menu

Temperature ColorBar Type

(Heat Exchange with

. Billet Bottom Die.

. Bottom Die - Billet

Top Die Billet. Z.

Bite Deformation ( 13), 10 , 20

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