Anda di halaman 1dari 9

WIRE COLOR ASSEMBLY TABLE

SIGNAL BLACK

GROUND GRAY

HEATER WHITE

*ATTENTION!!

UNIVERSAL*

SEE BELOW:
OXYGEN
SENSOR

HEATER WHITE
NOTE: THE HEATER DOES NOT DEPEND ON POLARITY.
STANDARD

4 WIRE
OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

RESISTANCE
(OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

GRAY

UNIVERSAL

PURPLE

PURPLE

WHITE

BLACK

PURPLE

BLACK

BLACK

WHITE

ORANGE

ORANGE

BROWN

PINK

OEM
OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

UNIVERSAL

OEM

UNIVERSAL

BLACK

BROWN

BROWN

BLACK

OEM

UNIVERSAL

PURPLE

PINK

PINK

OEM

UNIVERSAL

PURPLE

BLACK

BLACK

OEM

PINK

BROWN

PINK

BROWN

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

PURPLE

PURPLE

PURPLE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

BROWN

PINK

BLACK

PINK

BROWN

BROWN

PINK

BLACK

PINK

BROWN

GM

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

BLUE

WHITE

WHITE

GRAY

GREEN

GREEN

BLUE

BLUE

WHITE

BLACK

BLACK

BLACK

BLACK

PURPLE

BLACK

YELLOW

BLACK

YELLOW

4 WIRES
OEM

HONDA - ACURA

4 WIRES
UNIVERSAL

OEM

4 WIRES
UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

WHITE

WHITE

BLUE

BLUE

WHITE

GREEN

GREEN

WHITE

WHITE

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

YELLOW

BLACK

BLACK

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

YELLOW

YELLOW

GREEN

GREEN

GREEN

WHITE

BLACK

BLACK

BLACK

WHITE

BLACK

BLACK

BLACK

BLACK

WHITE

BLACK

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

OEM

RENAULT - PEUGEOT - CITRON

TOYOTA - SUZUKI

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

PURPLE

PURPLE

BLUE

BEIGE

BROWN

WHITE

BLACK

RED

RED

BROWN

BEIGE

BLACK

RED

RED

BROWN

BEIGE

BLACK

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

C. If you can not find 12V voltage, make sure the fuse
is blown or broken wire.

Warning: The oxygen Sensor is fragile by bumping or dropping;

EA
S

WHITE

BLUE

GREEN

GREEN

WHITE

YELLOW

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

COATED
THREADS

HIGH TEMPERATURE
STAINLESS STEEL FOR
INCREASED THERMAL
RESISTANCE

FINGER
PLANAR

Check/replacement: 50.000 - 100.000 km;


GR

UNIVERSAL

Picture 2

Use the correct tool;

UNIVERSAL

4 WIRES

OXIDATION CONDITION OF THE WIRING HARNESS.

B. See if there is 12V voltage as shown in Picture 3.

OE QUALITY
CONNECTORS
AND TERMINALS

UNIVERSAL

WHITE

SENSORS AND ACTUATORS;

4 WIRES
UNIVERSAL

CHECK ENGINE LAMP;

UNIVERSAL

PEUGEOT

OEM

A. With the oxygen sensor disconnected and the ignition


switch on, measure the voltage (+12 V battery voltage)
as shown in Picture 2.

FULL COVERAGE OF
DIRECT-FIT SENSORS

SPARK PLUG, IGNITION CABLES AND COILS;

TEST 12V voltage to the Heater

Substitution and Installation.

3 WIRES
UNIVERSAL

WHITE

NISSAN - SUBARU

Step2

NISSAN - SUBARU

YELLOW

NISSAN - SUBARU

WORLDS MOST COMPACT SENSING


ELEMENT, RESULTING IN FASTER HEATING

BATTERY VOLTAGE;

UNIVERSAL

YELLOW

OEM

CATALYTIC CONVERTER;

4 WIRES

4 WIRES
UNIVERSAL

NOTE: The Oxygen Sensor needs to be at room temperature.

PISTON RINGS;

MITSUBISHI - CHRYSLER

ISUZU

Picture 1

0,0 ohms or endless value - change the


Oxygen Sensor.

DOUBLE LAYER CERAMIC


PROTECTION TO PREVENT
CONTAMINATION

ENGINES LUBRICATION;

UNIVERSAL

HONDA - ACURA

100%
FUNCTION
TESTED

TEST Resistance of the heater

VALUES FOUND:
3 to 5 ohms Finger.
8 to 10 ohms Planar.
11 to 13 ohms Finger Honda and Toyota.
1 to 2,5 ohms WideBand 4 wires.
2,5 to 5,0 ohms WideBand 5 or 6 wires.

LASER WELDED HOUSINGS TO


PROTECT AGAINST WATER AND
CONTAMINATION

GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;

BLACK

HONDA - ACURA

FUEL PUMP AND FUEL QUALITY;

UNIVERSAL

BLACK

UNIVERSAL

NICKEL PLATED WIRES WITH TEFLON COVER


FOR HIGH TEMPERATURE RESISTANCE

ENGINES TEMPERATURE;

OEM

FUEL INJECTORS AND PRESSURE REGULATORS ;

Step1

With the ignition switch off, disconnect the Oxygen Sensor


and test the resistance of the heater in the white wires.
See Picture 1.

ENGINES TIMING;

BLACK

DIAGNOSTIC MANUAL

PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL

ENGINES COMPRESSION;

UNIVERSAL

PURPLE

OXYGEN SENSOR

OXYGEN SENSOR MTE-THOMSON

FAILURES of Mechanical and Electric Origin

AIR,OIL AND FUEL FILTERS;

GM

OEM

Step7

It is important to check the main failures that usually happen in a vehicle.

BLACK

OEM

7Steps

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES)


WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE
RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.

JANEIRO 2014

OEM

CERTIFICATE:

Picture 3

Planar

12V

12V

10V

10 V

8V

8V

6V

6V

4V

4V

2V

2V

0V

0V

In feeding the heater, the negative is


controlled by pulse module.

Always use high-temperature grease to the threads.

FACTORY - SO PAULO BRAZIL

www. mte-thomson .com.br

ISO 9001:2008

ISO/TS 16949:2009

Finger

12 constant volts without change


in value during operation.

WIRE COLOR ASSEMBLY TABLE


X

SIGNAL BLACK

GROUND GRAY

HEATER WHITE

*ATTENTION!!

UNIVERSAL*

SEE BELOW:
OXYGEN
SENSOR

HEATER WHITE
NOTE: THE HEATER DOES NOT DEPEND ON POLARITY.
STANDARD

4 WIRE
OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

RESISTANCE
(OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

GRAY

UNIVERSAL

PURPLE

PURPLE

WHITE

BLACK

PURPLE

BLACK

BLACK

WHITE

ORANGE

ORANGE

BROWN

PINK

OEM
OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

UNIVERSAL

OEM

UNIVERSAL

BLACK

BROWN

BROWN

BLACK

OEM

UNIVERSAL

PURPLE

PINK

PINK

OEM

UNIVERSAL

PURPLE

BLACK

BLACK

OEM

PINK

BROWN

PINK

BROWN

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

PURPLE

PURPLE

PURPLE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

BROWN

PINK

BLACK

PINK

BROWN

BROWN

PINK

BLACK

PINK

BROWN

GM

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

BLUE

WHITE

WHITE

GRAY

GREEN

GREEN

BLUE

BLUE

WHITE

BLACK

BLACK

BLACK

BLACK

PURPLE

BLACK

YELLOW

BLACK

YELLOW

4 WIRES
OEM

HONDA - ACURA

4 WIRES
UNIVERSAL

OEM

4 WIRES
UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

WHITE

WHITE

BLUE

BLUE

WHITE

GREEN

GREEN

WHITE

WHITE

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

YELLOW

BLACK

BLACK

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

YELLOW

YELLOW

GREEN

GREEN

GREEN

WHITE

BLACK

BLACK

BLACK

WHITE

BLACK

BLACK

BLACK

BLACK

WHITE

BLACK

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

OEM

RENAULT - PEUGEOT - CITRON

TOYOTA - SUZUKI

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

PURPLE

PURPLE

BLUE

BEIGE

BROWN

WHITE

BLACK

RED

RED

BROWN

BEIGE

BLACK

RED

RED

BROWN

BEIGE

BLACK

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

C. If you can not find 12V voltage, make sure the fuse
is blown or broken wire.

Warning: The oxygen Sensor is fragile by bumping or dropping;

EA
S

WHITE

BLUE

GREEN

GREEN

WHITE

YELLOW

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

COATED
THREADS

HIGH TEMPERATURE
STAINLESS STEEL FOR
INCREASED THERMAL
RESISTANCE

FINGER
PLANAR

Check/replacement: 50.000 - 100.000 km;


GR

UNIVERSAL

Picture 2

Use the correct tool;

UNIVERSAL

4 WIRES

OXIDATION CONDITION OF THE WIRING HARNESS.

B. See if there is 12V voltage as shown in Picture 3.

OE QUALITY
CONNECTORS
AND TERMINALS

UNIVERSAL

WHITE

SENSORS AND ACTUATORS;

4 WIRES
UNIVERSAL

CHECK ENGINE LAMP;

UNIVERSAL

PEUGEOT

OEM

A. With the oxygen sensor disconnected and the ignition


switch on, measure the voltage (+12 V battery voltage)
as shown in Picture 2.

FULL COVERAGE OF
DIRECT-FIT SENSORS

SPARK PLUG, IGNITION CABLES AND COILS;

TEST 12V voltage to the Heater

Substitution and Installation.

3 WIRES
UNIVERSAL

WHITE

NISSAN - SUBARU

Step2

NISSAN - SUBARU

YELLOW

NISSAN - SUBARU

WORLDS MOST COMPACT SENSING


ELEMENT, RESULTING IN FASTER HEATING

BATTERY VOLTAGE;

UNIVERSAL

YELLOW

OEM

CATALYTIC CONVERTER;

4 WIRES

4 WIRES
UNIVERSAL

NOTE: The Oxygen Sensor needs to be at room temperature.

PISTON RINGS;

MITSUBISHI - CHRYSLER

ISUZU

Picture 1

0,0 ohms or endless value - change the


Oxygen Sensor.

DOUBLE LAYER CERAMIC


PROTECTION TO PREVENT
CONTAMINATION

ENGINES LUBRICATION;

UNIVERSAL

HONDA - ACURA

100%
FUNCTION
TESTED

TEST Resistance of the heater

VALUES FOUND:
3 to 5 ohms Finger.
8 to 10 ohms Planar.
11 to 13 ohms Finger Honda and Toyota.
1 to 2,5 ohms WideBand 4 wires.
2,5 to 5,0 ohms WideBand 5 or 6 wires.

LASER WELDED HOUSINGS TO


PROTECT AGAINST WATER AND
CONTAMINATION

GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;

BLACK

HONDA - ACURA

FUEL PUMP AND FUEL QUALITY;

UNIVERSAL

BLACK

UNIVERSAL

NICKEL PLATED WIRES WITH TEFLON COVER


FOR HIGH TEMPERATURE RESISTANCE

ENGINES TEMPERATURE;

OEM

FUEL INJECTORS AND PRESSURE REGULATORS ;

Step1

With the ignition switch off, disconnect the Oxygen Sensor


and test the resistance of the heater in the white wires.
See Picture 1.

ENGINES TIMING;

BLACK

DIAGNOSTIC MANUAL

PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL

ENGINES COMPRESSION;

UNIVERSAL

PURPLE

OXYGEN SENSOR

OXYGEN SENSOR MTE-THOMSON

FAILURES of Mechanical and Electric Origin

AIR,OIL AND FUEL FILTERS;

GM

OEM

Step7

It is important to check the main failures that usually happen in a vehicle.

BLACK

OEM

7Steps

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES)


WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE
RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.

JANEIRO 2014

OEM

CERTIFICATE:

Picture 3

Planar

12V

12V

10V

10 V

8V

8V

6V

6V

4V

4V

2V

2V

0V

0V

In feeding the heater, the negative is


controlled by pulse module.

Always use high-temperature grease to the threads.

FACTORY - SO PAULO BRAZIL

www. mte-thomson .com.br

ISO 9001:2008

ISO/TS 16949:2009

Finger

12 constant volts without change


in value during operation.

Step3

Step3

TEST the Oxygen Sensor Signal

LEAN MIXTURE

A. Test with the engine warm - 2500 RPM.

Picture 4

C. These values must continually oscillate between 50


and 900 mV.
D. For a more precise test, use an oscilloscope to
check the operation as the graphs below.

0s

Change the Oxygen Sensor.

2.0s

4.0s

6.0s

8.0s

10.0s

See before:
Pressure fuel pump;
Fuel injection;
MAP and MAF Sensors;
Air filters.

V
1000
900
800
700
600
500
400
300
200
100
50
0

Signal 50 - 900mV
Perfect operation.

0s

7771

Body damaged
Impact by stone

Step5

Signal between 300 to 600 mV

V
1000
900
800
700
600
500
400
300
200
100
50
0

SIGNAL OK!

Happens when the Sensor is saturated,


got old or contaminated.

2.0s

4.0s

6.0s

8.0s

Finger VERSUS Planar


HEATING RATE:
40 SECONDS

2.0s

4.0s

6.0s

8.0s

Step4

10.0s

RICH MIXTURE

FUEL

V
1000
900
800
700
600
500
400
300
200
100
50
0

PLANAR

8884

PLANAR

In the box
Universal Oxygen Sensor has:

7834.40.035

1
4

WIRE LENGTH CM
L (CM)

2 Butt-Type Connector
3 Heat Shrink Tube
4 Clamps Plastic

Components

Disconnect old Oxygen Sensor from vehicle


a d cut
cu thee w
es close
c ose to
o thee Se
so s body
and
wires
Sensors

MTE-THOMSON

4 NUMBER OF WIRES
0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER


12V
10 V
8V
6V

RESISTANCE HEATER: 3 TO 5 OHMS


(HONDA, TOYOTA: 11 TO 13 OHMS).

CHECK condition of Oxygen Sensor

7774

4 WIRES

1 New Universal Oxygen Sensor

FINGER

W HEATER
B SIGNAL
G GROUND

10.0s

7773

3 WIRES

4 WIRES

CODE

TYPE OF
CONNECTOR

WHITE WIRE
POSITION

See before:
Fuel quality;
High oil consumption;
Rich fuel mixture.

Weld in the cable


Never Weld!

2 WIRES

FINGER

Change the Oxygen Sensor.

Broken cable
Cable tension excessive

7772

1 WIRE

4V

O2

0s

O2

LOW FREQUENCY AND LOW AMPLITUDE

WITH OSCILLOSCOPE:

Universal Oxygen Sensor


Installation & wiring Instructions

FUEL

V
1000
900
800
700
600
500
400
300
200
100
50
0

B. Black wire (signal) and gray wire (ground) check the


Sensor signal with the multimeter in DC voltaje.
See Picture 4.

0s

Step6

HEATING RATE:
10 SECONDS

A. Contamination

2V
0V

Pass the heat shrink tubes


through
g the wires

Joining old connector to new Universal Sensor


with the butt-type connector

Crimping the butt-type connector


connector.
NOT WELD !

Slide the heat shrink tubes until is


over the butt-type connector

Heat it using a lighter until it shrinks and


completely covers the connection

Slide the wire protective cover

The New Oxygen Sensor is ready.


ready
Use the clamps plastic to fix on vehicle

8877.40.045
WIRE LENGTH CM
L (CM)
MTE-THOMSON

PLANAR

Change the Oxygen Sensor.

Stripping off approximately 1/4 of insulation


from the end of each wire

CODE

TYPE OF
CONNECTOR

The following pictures show how chemicals which should not be present in the fuel and can affect and require
it to be replaced.

Do staggered cuts in wires from new Oxygen


Sensor and in wires from old connector

4 NUMBER OF WIRES
0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER

2.0s

4.0s

6.0s

8.0s

10.0s

See before:
Engine distribution belt;
Fuel pressure regulator;
Fuel injection;
Coolant Temperature Sensor;
Spark plugs and Ignition cables.

12V

WHITE WIRE
POSITION

10V
8V

Rich Fuel Mixture


Check the
fuel pressure

Silicon Poisoning
Check the fuel

Antifreeze
Contamination
Check the engine
block, cylinder head,
intake manifold and
head gasket

High Oil
Consumption
Check the valves
guides and seals

Lead Poisoning
Check the fuel

6V
4V
2V
0V

RESISTANCE HEATER:
8 TO 10 OHMS

NOTE: See Step 1 to check others kinds of Oxygen Sensors.

W HEATER
B SIGNAL
G GROUND

Step3

Step3

TEST the Oxygen Sensor Signal

LEAN MIXTURE

A. Test with the engine warm - 2500 RPM.

Picture 4

C. These values must continually oscillate between 50


and 900 mV.
D. For a more precise test, use an oscilloscope to
check the operation as the graphs below.

0s

Change the Oxygen Sensor.

2.0s

4.0s

6.0s

8.0s

10.0s

See before:
Pressure fuel pump;
Fuel injection;
MAP and MAF Sensors;
Air filters.

V
1000
900
800
700
600
500
400
300
200
100
50
0

Signal 50 - 900mV
Perfect operation.

0s

7771

Body damaged
Impact by stone

Step5

Signal between 300 to 600 mV

V
1000
900
800
700
600
500
400
300
200
100
50
0

SIGNAL OK!

Happens when the Sensor is saturated,


got old or contaminated.

2.0s

4.0s

6.0s

8.0s

Finger VERSUS Planar


HEATING RATE:
40 SECONDS

2.0s

4.0s

6.0s

8.0s

Step4

10.0s

RICH MIXTURE

FUEL

V
1000
900
800
700
600
500
400
300
200
100
50
0

PLANAR

8884

PLANAR

In the box
Universal Oxygen Sensor has:

7834.40.035

1
4

WIRE LENGTH CM
L (CM)

2 Butt-Type Connector
3 Heat Shrink Tube
4 Clamps Plastic

Components

Disconnect old Oxygen Sensor from vehicle


a d cut
cu thee w
es close
c ose to
o thee Se
so s body
and
wires
Sensors

MTE-THOMSON

4 NUMBER OF WIRES
0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER


12V
10 V
8V
6V

RESISTANCE HEATER: 3 TO 5 OHMS


(HONDA, TOYOTA: 11 TO 13 OHMS).

CHECK condition of Oxygen Sensor

7774

4 WIRES

1 New Universal Oxygen Sensor

FINGER

W HEATER
B SIGNAL
G GROUND

10.0s

7773

3 WIRES

4 WIRES

CODE

TYPE OF
CONNECTOR

WHITE WIRE
POSITION

See before:
Fuel quality;
High oil consumption;
Rich fuel mixture.

Weld in the cable


Never Weld!

2 WIRES

FINGER

Change the Oxygen Sensor.

Broken cable
Cable tension excessive

7772

1 WIRE

4V

O2

0s

O2

LOW FREQUENCY AND LOW AMPLITUDE

WITH OSCILLOSCOPE:

Universal Oxygen Sensor


Installation & wiring Instructions

FUEL

V
1000
900
800
700
600
500
400
300
200
100
50
0

B. Black wire (signal) and gray wire (ground) check the


Sensor signal with the multimeter in DC voltaje.
See Picture 4.

0s

Step6

HEATING RATE:
10 SECONDS

A. Contamination

2V
0V

Pass the heat shrink tubes


through
g the wires

Joining old connector to new Universal Sensor


with the butt-type connector

Crimping the butt-type connector


connector.
NOT WELD !

Slide the heat shrink tubes until is


over the butt-type connector

Heat it using a lighter until it shrinks and


completely covers the connection

Slide the wire protective cover

The New Oxygen Sensor is ready.


ready
Use the clamps plastic to fix on vehicle

8877.40.045
WIRE LENGTH CM
L (CM)
MTE-THOMSON

PLANAR

Change the Oxygen Sensor.

Stripping off approximately 1/4 of insulation


from the end of each wire

CODE

TYPE OF
CONNECTOR

The following pictures show how chemicals which should not be present in the fuel and can affect and require
it to be replaced.

Do staggered cuts in wires from new Oxygen


Sensor and in wires from old connector

4 NUMBER OF WIRES
0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER

2.0s

4.0s

6.0s

8.0s

10.0s

See before:
Engine distribution belt;
Fuel pressure regulator;
Fuel injection;
Coolant Temperature Sensor;
Spark plugs and Ignition cables.

12V

WHITE WIRE
POSITION

10V
8V

Rich Fuel Mixture


Check the
fuel pressure

Silicon Poisoning
Check the fuel

Antifreeze
Contamination
Check the engine
block, cylinder head,
intake manifold and
head gasket

High Oil
Consumption
Check the valves
guides and seals

Lead Poisoning
Check the fuel

6V
4V
2V
0V

RESISTANCE HEATER:
8 TO 10 OHMS

NOTE: See Step 1 to check others kinds of Oxygen Sensors.

W HEATER
B SIGNAL
G GROUND

Step3

Step3

TEST the Oxygen Sensor Signal

LEAN MIXTURE

A. Test with the engine warm - 2500 RPM.

Picture 4

C. These values must continually oscillate between 50


and 900 mV.
D. For a more precise test, use an oscilloscope to
check the operation as the graphs below.

0s

Change the Oxygen Sensor.

2.0s

4.0s

6.0s

8.0s

10.0s

See before:
Pressure fuel pump;
Fuel injection;
MAP and MAF Sensors;
Air filters.

V
1000
900
800
700
600
500
400
300
200
100
50
0

Signal 50 - 900mV
Perfect operation.

0s

7771

Body damaged
Impact by stone

Step5

Signal between 300 to 600 mV

V
1000
900
800
700
600
500
400
300
200
100
50
0

SIGNAL OK!

Happens when the Sensor is saturated,


got old or contaminated.

2.0s

4.0s

6.0s

8.0s

Finger VERSUS Planar


HEATING RATE:
40 SECONDS

2.0s

4.0s

6.0s

8.0s

Step4

10.0s

RICH MIXTURE

FUEL

V
1000
900
800
700
600
500
400
300
200
100
50
0

PLANAR

8884

PLANAR

In the box
Universal Oxygen Sensor has:

7834.40.035

1
4

WIRE LENGTH CM
L (CM)

2 Butt-Type Connector
3 Heat Shrink Tube
4 Clamps Plastic

Components

Disconnect old Oxygen Sensor from vehicle


a d cut
cu thee w
es close
c ose to
o thee Se
so s body
and
wires
Sensors

MTE-THOMSON

4 NUMBER OF WIRES
0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER


12V
10 V
8V
6V

RESISTANCE HEATER: 3 TO 5 OHMS


(HONDA, TOYOTA: 11 TO 13 OHMS).

CHECK condition of Oxygen Sensor

7774

4 WIRES

1 New Universal Oxygen Sensor

FINGER

W HEATER
B SIGNAL
G GROUND

10.0s

7773

3 WIRES

4 WIRES

CODE

TYPE OF
CONNECTOR

WHITE WIRE
POSITION

See before:
Fuel quality;
High oil consumption;
Rich fuel mixture.

Weld in the cable


Never Weld!

2 WIRES

FINGER

Change the Oxygen Sensor.

Broken cable
Cable tension excessive

7772

1 WIRE

4V

O2

0s

O2

LOW FREQUENCY AND LOW AMPLITUDE

WITH OSCILLOSCOPE:

Universal Oxygen Sensor


Installation & wiring Instructions

FUEL

V
1000
900
800
700
600
500
400
300
200
100
50
0

B. Black wire (signal) and gray wire (ground) check the


Sensor signal with the multimeter in DC voltaje.
See Picture 4.

0s

Step6

HEATING RATE:
10 SECONDS

A. Contamination

2V
0V

Pass the heat shrink tubes


through
g the wires

Joining old connector to new Universal Sensor


with the butt-type connector

Crimping the butt-type connector


connector.
NOT WELD !

Slide the heat shrink tubes until is


over the butt-type connector

Heat it using a lighter until it shrinks and


completely covers the connection

Slide the wire protective cover

The New Oxygen Sensor is ready.


ready
Use the clamps plastic to fix on vehicle

8877.40.045
WIRE LENGTH CM
L (CM)
MTE-THOMSON

PLANAR

Change the Oxygen Sensor.

Stripping off approximately 1/4 of insulation


from the end of each wire

CODE

TYPE OF
CONNECTOR

The following pictures show how chemicals which should not be present in the fuel and can affect and require
it to be replaced.

Do staggered cuts in wires from new Oxygen


Sensor and in wires from old connector

4 NUMBER OF WIRES
0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER

2.0s

4.0s

6.0s

8.0s

10.0s

See before:
Engine distribution belt;
Fuel pressure regulator;
Fuel injection;
Coolant Temperature Sensor;
Spark plugs and Ignition cables.

12V

WHITE WIRE
POSITION

10V
8V

Rich Fuel Mixture


Check the
fuel pressure

Silicon Poisoning
Check the fuel

Antifreeze
Contamination
Check the engine
block, cylinder head,
intake manifold and
head gasket

High Oil
Consumption
Check the valves
guides and seals

Lead Poisoning
Check the fuel

6V
4V
2V
0V

RESISTANCE HEATER:
8 TO 10 OHMS

NOTE: See Step 1 to check others kinds of Oxygen Sensors.

W HEATER
B SIGNAL
G GROUND

Step3

Step3

TEST the Oxygen Sensor Signal

LEAN MIXTURE

A. Test with the engine warm - 2500 RPM.

Picture 4

C. These values must continually oscillate between 50


and 900 mV.
D. For a more precise test, use an oscilloscope to
check the operation as the graphs below.

0s

Change the Oxygen Sensor.

2.0s

4.0s

6.0s

8.0s

10.0s

See before:
Pressure fuel pump;
Fuel injection;
MAP and MAF Sensors;
Air filters.

V
1000
900
800
700
600
500
400
300
200
100
50
0

Signal 50 - 900mV
Perfect operation.

0s

7771

Body damaged
Impact by stone

Step5

Signal between 300 to 600 mV

V
1000
900
800
700
600
500
400
300
200
100
50
0

SIGNAL OK!

Happens when the Sensor is saturated,


got old or contaminated.

2.0s

4.0s

6.0s

8.0s

Finger VERSUS Planar


HEATING RATE:
40 SECONDS

2.0s

4.0s

6.0s

8.0s

Step4

10.0s

RICH MIXTURE

FUEL

V
1000
900
800
700
600
500
400
300
200
100
50
0

PLANAR

8884

PLANAR

In the box
Universal Oxygen Sensor has:

7834.40.035

1
4

WIRE LENGTH CM
L (CM)

2 Butt-Type Connector
3 Heat Shrink Tube
4 Clamps Plastic

Components

Disconnect old Oxygen Sensor from vehicle


a d cut
cu thee w
es close
c ose to
o thee Se
so s body
and
wires
Sensors

MTE-THOMSON

4 NUMBER OF WIRES
0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER


12V
10 V
8V
6V

RESISTANCE HEATER: 3 TO 5 OHMS


(HONDA, TOYOTA: 11 TO 13 OHMS).

CHECK condition of Oxygen Sensor

7774

4 WIRES

1 New Universal Oxygen Sensor

FINGER

W HEATER
B SIGNAL
G GROUND

10.0s

7773

3 WIRES

4 WIRES

CODE

TYPE OF
CONNECTOR

WHITE WIRE
POSITION

See before:
Fuel quality;
High oil consumption;
Rich fuel mixture.

Weld in the cable


Never Weld!

2 WIRES

FINGER

Change the Oxygen Sensor.

Broken cable
Cable tension excessive

7772

1 WIRE

4V

O2

0s

O2

LOW FREQUENCY AND LOW AMPLITUDE

WITH OSCILLOSCOPE:

Universal Oxygen Sensor


Installation & wiring Instructions

FUEL

V
1000
900
800
700
600
500
400
300
200
100
50
0

B. Black wire (signal) and gray wire (ground) check the


Sensor signal with the multimeter in DC voltaje.
See Picture 4.

0s

Step6

HEATING RATE:
10 SECONDS

A. Contamination

2V
0V

Pass the heat shrink tubes


through
g the wires

Joining old connector to new Universal Sensor


with the butt-type connector

Crimping the butt-type connector


connector.
NOT WELD !

Slide the heat shrink tubes until is


over the butt-type connector

Heat it using a lighter until it shrinks and


completely covers the connection

Slide the wire protective cover

The New Oxygen Sensor is ready.


ready
Use the clamps plastic to fix on vehicle

8877.40.045
WIRE LENGTH CM
L (CM)
MTE-THOMSON

PLANAR

Change the Oxygen Sensor.

Stripping off approximately 1/4 of insulation


from the end of each wire

CODE

TYPE OF
CONNECTOR

The following pictures show how chemicals which should not be present in the fuel and can affect and require
it to be replaced.

Do staggered cuts in wires from new Oxygen


Sensor and in wires from old connector

4 NUMBER OF WIRES
0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER

2.0s

4.0s

6.0s

8.0s

10.0s

See before:
Engine distribution belt;
Fuel pressure regulator;
Fuel injection;
Coolant Temperature Sensor;
Spark plugs and Ignition cables.

12V

WHITE WIRE
POSITION

10V
8V

Rich Fuel Mixture


Check the
fuel pressure

Silicon Poisoning
Check the fuel

Antifreeze
Contamination
Check the engine
block, cylinder head,
intake manifold and
head gasket

High Oil
Consumption
Check the valves
guides and seals

Lead Poisoning
Check the fuel

6V
4V
2V
0V

RESISTANCE HEATER:
8 TO 10 OHMS

NOTE: See Step 1 to check others kinds of Oxygen Sensors.

W HEATER
B SIGNAL
G GROUND

WIRE COLOR ASSEMBLY TABLE


OEM

SIGNAL BLACK

GROUND GRAY

HEATER WHITE

*ATTENTION!!

UNIVERSAL*

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES)


WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE
RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.
SEE BELOW:
OXYGEN
SENSOR

HEATER WHITE
NOTE: THE HEATER DOES NOT DEPEND ON POLARITY.
STANDARD

4 WIRE
OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

BLACK

GRAY

WHITE

BLACK

WHITE

ORANGE

RESISTANCE
(OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

OEM
OEM

UNIVERSAL

UNIVERSAL

OEM

UNIVERSAL

PURPLE

PURPLE

PURPLE

BLACK

BLACK

ORANGE

BROWN

PINK

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

BLACK

BLACK

PURPLE

PURPLE

PURPLE

BROWN

PINK

BLACK

PINK

BROWN

BROWN

PINK

BLACK

PINK

BROWN

GM

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

BLACK

BLACK

PURPLE

PURPLE

PURPLE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

BROWN

PINK

BLACK

PINK

BROWN

BROWN

PINK

BLACK

PINK

BROWN

HONDA - ACURA

GM

4 WIRES

4 WIRES
OEM

HONDA - ACURA

UNIVERSAL

OEM

HONDA - ACURA

4 WIRES
UNIVERSAL

OEM

HONDA - ACURA

4 WIRES
UNIVERSAL

OEM

4 WIRES
UNIVERSAL

OEM

UNIVERSAL

BLACK

BLUE

BLUE

WHITE

WHITE

GRAY

GREEN

GREEN

BLUE

BLUE

WHITE

BLACK

BLACK

BLACK

BLACK

PURPLE

BLACK

YELLOW

BLACK

YELLOW

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

ISUZU

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

MITSUBISHI - CHRYSLER

4 WIRES
UNIVERSAL

OEM

UNIVERSAL

YELLOW

WHITE

WHITE

BLUE

BLUE

WHITE

GREEN

GREEN

WHITE

WHITE

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

YELLOW

BLACK

BLACK

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

NISSAN - SUBARU

3 WIRES
UNIVERSAL

YELLOW

BLUE

YELLOW

YELLOW

WHITE

GREEN

GREEN

GREEN

WHITE

BLACK

BLACK

BLACK

WHITE

BLACK

BLACK

BLACK

BLACK

WHITE

BLACK

NISSAN - SUBARU

NISSAN - SUBARU

3 WIRES

3 WIRES

PEUGEOT

RENAULT - PEUGEOT - CITRON

4 WIRES

4 WIRES

OEM
OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

OEM

UNIVERSAL

TOYOTA - SUZUKI

4 WIRES
UNIVERSAL

OEM

UNIVERSAL

UNIVERSAL

PURPLE

PURPLE

BLUE

WHITE

BLACK

BEIGE

BROWN

WHITE

RED

RED

BROWN

BEIGE

BLACK

RED

RED

BROWN

BEIGE

BLACK

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

WHITE

BLUE

GREEN

GREEN

WHITE

YELLOW

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

WIRE COLOR ASSEMBLY TABLE


X

SIGNAL BLACK

GROUND GRAY

HEATER WHITE

*ATTENTION!!

UNIVERSAL*

SEE BELOW:
OXYGEN
SENSOR

HEATER WHITE
NOTE: THE HEATER DOES NOT DEPEND ON POLARITY.
STANDARD

4 WIRE
OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

RESISTANCE
(OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

GRAY

UNIVERSAL

PURPLE

PURPLE

WHITE

BLACK

PURPLE

BLACK

BLACK

WHITE

ORANGE

ORANGE

BROWN

PINK

OEM
OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

UNIVERSAL

OEM

UNIVERSAL

BLACK

BROWN

BROWN

BLACK

OEM

UNIVERSAL

PURPLE

PINK

PINK

OEM

UNIVERSAL

PURPLE

BLACK

BLACK

OEM

PINK

BROWN

PINK

BROWN

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

PURPLE

PURPLE

PURPLE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

BROWN

PINK

BLACK

PINK

BROWN

BROWN

PINK

BLACK

PINK

BROWN

GM

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

BLUE

WHITE

WHITE

GRAY

GREEN

GREEN

BLUE

BLUE

WHITE

BLACK

BLACK

BLACK

BLACK

PURPLE

BLACK

YELLOW

BLACK

YELLOW

4 WIRES
OEM

HONDA - ACURA

4 WIRES
UNIVERSAL

OEM

4 WIRES
UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

WHITE

WHITE

BLUE

BLUE

WHITE

GREEN

GREEN

WHITE

WHITE

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

YELLOW

BLACK

BLACK

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

YELLOW

YELLOW

GREEN

GREEN

GREEN

WHITE

BLACK

BLACK

BLACK

WHITE

BLACK

BLACK

BLACK

BLACK

WHITE

BLACK

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

OEM

RENAULT - PEUGEOT - CITRON

TOYOTA - SUZUKI

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

PURPLE

PURPLE

BLUE

BEIGE

BROWN

WHITE

BLACK

RED

RED

BROWN

BEIGE

BLACK

RED

RED

BROWN

BEIGE

BLACK

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

C. If you can not find 12V voltage, make sure the fuse
is blown or broken wire.

Warning: The oxygen Sensor is fragile by bumping or dropping;

EA
S

WHITE

BLUE

GREEN

GREEN

WHITE

YELLOW

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

COATED
THREADS

HIGH TEMPERATURE
STAINLESS STEEL FOR
INCREASED THERMAL
RESISTANCE

FINGER
PLANAR

Check/replacement: 50.000 - 100.000 km;


GR

UNIVERSAL

Picture 2

Use the correct tool;

UNIVERSAL

4 WIRES

OXIDATION CONDITION OF THE WIRING HARNESS.

B. See if there is 12V voltage as shown in Picture 3.

OE QUALITY
CONNECTORS
AND TERMINALS

UNIVERSAL

WHITE

SENSORS AND ACTUATORS;

4 WIRES
UNIVERSAL

CHECK ENGINE LAMP;

UNIVERSAL

PEUGEOT

OEM

A. With the oxygen sensor disconnected and the ignition


switch on, measure the voltage (+12 V battery voltage)
as shown in Picture 2.

FULL COVERAGE OF
DIRECT-FIT SENSORS

SPARK PLUG, IGNITION CABLES AND COILS;

TEST 12V voltage to the Heater

Substitution and Installation.

3 WIRES
UNIVERSAL

WHITE

NISSAN - SUBARU

Step2

NISSAN - SUBARU

YELLOW

NISSAN - SUBARU

WORLDS MOST COMPACT SENSING


ELEMENT, RESULTING IN FASTER HEATING

BATTERY VOLTAGE;

UNIVERSAL

YELLOW

OEM

CATALYTIC CONVERTER;

4 WIRES

4 WIRES
UNIVERSAL

NOTE: The Oxygen Sensor needs to be at room temperature.

PISTON RINGS;

MITSUBISHI - CHRYSLER

ISUZU

Picture 1

0,0 ohms or endless value - change the


Oxygen Sensor.

DOUBLE LAYER CERAMIC


PROTECTION TO PREVENT
CONTAMINATION

ENGINES LUBRICATION;

UNIVERSAL

HONDA - ACURA

100%
FUNCTION
TESTED

TEST Resistance of the heater

VALUES FOUND:
3 to 5 ohms Finger.
8 to 10 ohms Planar.
11 to 13 ohms Finger Honda and Toyota.
1 to 2,5 ohms WideBand 4 wires.
2,5 to 5,0 ohms WideBand 5 or 6 wires.

LASER WELDED HOUSINGS TO


PROTECT AGAINST WATER AND
CONTAMINATION

GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;

BLACK

HONDA - ACURA

FUEL PUMP AND FUEL QUALITY;

UNIVERSAL

BLACK

UNIVERSAL

NICKEL PLATED WIRES WITH TEFLON COVER


FOR HIGH TEMPERATURE RESISTANCE

ENGINES TEMPERATURE;

OEM

FUEL INJECTORS AND PRESSURE REGULATORS ;

Step1

With the ignition switch off, disconnect the Oxygen Sensor


and test the resistance of the heater in the white wires.
See Picture 1.

ENGINES TIMING;

BLACK

DIAGNOSTIC MANUAL

PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL

ENGINES COMPRESSION;

UNIVERSAL

PURPLE

OXYGEN SENSOR

OXYGEN SENSOR MTE-THOMSON

FAILURES of Mechanical and Electric Origin

AIR,OIL AND FUEL FILTERS;

GM

OEM

Step7

It is important to check the main failures that usually happen in a vehicle.

BLACK

OEM

7Steps

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES)


WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE
RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.

JANEIRO 2014

OEM

CERTIFICATE:

Picture 3

Planar

12V

12V

10V

10 V

8V

8V

6V

6V

4V

4V

2V

2V

0V

0V

In feeding the heater, the negative is


controlled by pulse module.

Always use high-temperature grease to the threads.

FACTORY - SO PAULO BRAZIL

www. mte-thomson .com.br

ISO 9001:2008

ISO/TS 16949:2009

Finger

12 constant volts without change


in value during operation.

WIRE COLOR ASSEMBLY TABLE


X

SIGNAL BLACK

GROUND GRAY

HEATER WHITE

*ATTENTION!!

UNIVERSAL*

SEE BELOW:
OXYGEN
SENSOR

HEATER WHITE
NOTE: THE HEATER DOES NOT DEPEND ON POLARITY.
STANDARD

4 WIRE
OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

RESISTANCE
(OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

GRAY

UNIVERSAL

PURPLE

PURPLE

WHITE

BLACK

PURPLE

BLACK

BLACK

WHITE

ORANGE

ORANGE

BROWN

PINK

OEM
OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

UNIVERSAL

OEM

UNIVERSAL

BLACK

BROWN

BROWN

BLACK

OEM

UNIVERSAL

PURPLE

PINK

PINK

OEM

UNIVERSAL

PURPLE

BLACK

BLACK

OEM

PINK

BROWN

PINK

BROWN

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

PURPLE

PURPLE

PURPLE

ORANGE

ORANGE

ORANGE

ORANGE

ORANGE

BROWN

PINK

BLACK

PINK

BROWN

BROWN

PINK

BLACK

PINK

BROWN

GM

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

BLUE

WHITE

WHITE

GRAY

GREEN

GREEN

BLUE

BLUE

WHITE

BLACK

BLACK

BLACK

BLACK

PURPLE

BLACK

YELLOW

BLACK

YELLOW

4 WIRES
OEM

HONDA - ACURA

4 WIRES
UNIVERSAL

OEM

4 WIRES
UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

WHITE

WHITE

BLUE

BLUE

WHITE

GREEN

GREEN

WHITE

WHITE

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

YELLOW

BLACK

BLACK

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

YELLOW

YELLOW

GREEN

GREEN

GREEN

WHITE

BLACK

BLACK

BLACK

WHITE

BLACK

BLACK

BLACK

BLACK

WHITE

BLACK

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

OEM

RENAULT - PEUGEOT - CITRON

TOYOTA - SUZUKI

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

PURPLE

PURPLE

BLUE

BEIGE

BROWN

WHITE

BLACK

RED

RED

BROWN

BEIGE

BLACK

RED

RED

BROWN

BEIGE

BLACK

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

C. If you can not find 12V voltage, make sure the fuse
is blown or broken wire.

Warning: The oxygen Sensor is fragile by bumping or dropping;

EA
S

WHITE

BLUE

GREEN

GREEN

WHITE

YELLOW

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

COATED
THREADS

HIGH TEMPERATURE
STAINLESS STEEL FOR
INCREASED THERMAL
RESISTANCE

FINGER
PLANAR

Check/replacement: 50.000 - 100.000 km;


GR

UNIVERSAL

Picture 2

Use the correct tool;

UNIVERSAL

4 WIRES

OXIDATION CONDITION OF THE WIRING HARNESS.

B. See if there is 12V voltage as shown in Picture 3.

OE QUALITY
CONNECTORS
AND TERMINALS

UNIVERSAL

WHITE

SENSORS AND ACTUATORS;

4 WIRES
UNIVERSAL

CHECK ENGINE LAMP;

UNIVERSAL

PEUGEOT

OEM

A. With the oxygen sensor disconnected and the ignition


switch on, measure the voltage (+12 V battery voltage)
as shown in Picture 2.

FULL COVERAGE OF
DIRECT-FIT SENSORS

SPARK PLUG, IGNITION CABLES AND COILS;

TEST 12V voltage to the Heater

Substitution and Installation.

3 WIRES
UNIVERSAL

WHITE

NISSAN - SUBARU

Step2

NISSAN - SUBARU

YELLOW

NISSAN - SUBARU

WORLDS MOST COMPACT SENSING


ELEMENT, RESULTING IN FASTER HEATING

BATTERY VOLTAGE;

UNIVERSAL

YELLOW

OEM

CATALYTIC CONVERTER;

4 WIRES

4 WIRES
UNIVERSAL

NOTE: The Oxygen Sensor needs to be at room temperature.

PISTON RINGS;

MITSUBISHI - CHRYSLER

ISUZU

Picture 1

0,0 ohms or endless value - change the


Oxygen Sensor.

DOUBLE LAYER CERAMIC


PROTECTION TO PREVENT
CONTAMINATION

ENGINES LUBRICATION;

UNIVERSAL

HONDA - ACURA

100%
FUNCTION
TESTED

TEST Resistance of the heater

VALUES FOUND:
3 to 5 ohms Finger.
8 to 10 ohms Planar.
11 to 13 ohms Finger Honda and Toyota.
1 to 2,5 ohms WideBand 4 wires.
2,5 to 5,0 ohms WideBand 5 or 6 wires.

LASER WELDED HOUSINGS TO


PROTECT AGAINST WATER AND
CONTAMINATION

GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;

BLACK

HONDA - ACURA

FUEL PUMP AND FUEL QUALITY;

UNIVERSAL

BLACK

UNIVERSAL

NICKEL PLATED WIRES WITH TEFLON COVER


FOR HIGH TEMPERATURE RESISTANCE

ENGINES TEMPERATURE;

OEM

FUEL INJECTORS AND PRESSURE REGULATORS ;

Step1

With the ignition switch off, disconnect the Oxygen Sensor


and test the resistance of the heater in the white wires.
See Picture 1.

ENGINES TIMING;

BLACK

DIAGNOSTIC MANUAL

PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL

ENGINES COMPRESSION;

UNIVERSAL

PURPLE

OXYGEN SENSOR

OXYGEN SENSOR MTE-THOMSON

FAILURES of Mechanical and Electric Origin

AIR,OIL AND FUEL FILTERS;

GM

OEM

Step7

It is important to check the main failures that usually happen in a vehicle.

BLACK

OEM

7Steps

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES)


WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE
RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.

JANEIRO 2014

OEM

CERTIFICATE:

Picture 3

Planar

12V

12V

10V

10 V

8V

8V

6V

6V

4V

4V

2V

2V

0V

0V

In feeding the heater, the negative is


controlled by pulse module.

Always use high-temperature grease to the threads.

FACTORY - SO PAULO BRAZIL

www. mte-thomson .com.br

ISO 9001:2008

ISO/TS 16949:2009

Finger

12 constant volts without change


in value during operation.