ON
TRADE TECHNOLOGY-II
Revised in
2011
By
Government of India
Ministry of Labour & Employment(DGE&T)
Advanced Training Institute
CTI Campus, Guindy, Chennai-32
Page 2 of 14
Name of the
Trade
Module
Trade technology II
Entry
Qualification
Unit size
20 trainees
Duration
3 month
Space
requirement
Page 3 of 14
List of members attended the Trade Committee Meeting for revision of syllabus for
Automobile Trade under Craftsmen Instructor Training Scheme (CITS)
Name & Designation
Representing Organisation
Sl.
No.
1
Remarks
Chairman
Member
ATI, Chennai - 32
Member
Shri Mariapparaj .P
Member
Member
Member
Member
10
11
12
13
Member
14
Member
15
Member
16
Member
17
18
19
ATI, Chennai-32
Member
20
CTI, Chennai-32
Member
21
ATI, Chennai-32
Member
22
FTI, Bangalore
Member
Member
Member
Member
Member
Member
Member
Member
Page 4 of 14
General Objective:
On completion of this module the student will be able to:
Find out the engine performance, engine tune up procedure and trouble
tracing in engine
Know the components of LGP,CNG system and their function
Understand the principles of clutch operation, diagnose clutch faults and carry
out repairs or
Replacements of clutch assembly.
Understand the construction methods and adjustments of the components of
single-plate, Multi-plate centrifugally operated clutches.
Dismantling and assembling of synchromesh gear box assembly.
Understand the principles of operation of propeller/drive shaft reconditioning,
propeller/drive shaft joint couplings and centre bearings.
Understand the principles of operation and function of four wheel drive and all
wheel drive.
Understand the operating principles and maintenance of automatic
transmission gearbox.
Know the main components of steering systems, their functions and the
operating principles
Overhaul steering boxes and Maintenance of hydraulic power steering.
Understand the principle and operation of shock absorber, Front suspension
and rear suspension and overhauling.
Understand the layout of suspension and steering and rectify faults
Know different type of wheel and tyre and their construction.
Understand the techniques of wheel alignment.
Understand the techniques for removing, fitting, inflating and balancing
wheels.
Understand the principle of braking system components, Drum, and disc
brake assembly, ABS module.
Adjusting brake pedal play, bleeding of brake system , overhauling of wheel
brake assembly
Know the working principles and working of air conditioning system
Page 5 of 14
PRACTICAL
Determining the mechanical
efficiency of the engine by Morse
test using dynamometer and
tachometer.
Engine Fault finding by conducting
vacuum test and compression test
Page 6 of 14
SUSPENSION SYSTEM
Conventional suspension systemDescription and function of different
types of leaf spring, coil spring, Torsion
bar and rubber spring. Front and rear
Independent suspension systems, Air
suspension system, Gas pressurized
shock absorber. Common troubles and
remedies in suspension system
Front axle Description, Function and
types, Types of stub axles
Wheels & Tyres description, function and
types. Types of rim assembly, Ply rating,
tyre rotation, Necessity of Inflation
pressure, Tyre sizes and designations and
wheel balancing common troubles in
wheels & Tyres.
Steering system
Description and function of different
steering system, Ackerman steering
mechanism, Components of steering
system, Different types of steering gear
boxes. Wheel alignment .Power steering
Hydraulic, electric and electronic
.Common troubles and remedies in
steering system
BRAKE SYSTEM
Minimum stopping distance.
Layout of hydraulic brake system.
Components of hydraulic brake systemmaster cylinder types including tandem
master cylinder, wheel cylinder and its
types. Drum brake and disc brake, Brake
lining, Brake shoe and brake fluid.
Parking brake, exhaust brake and
retarder.
Page 7 of 14
TRANSMISSION SYSTEM
Layout of transmission system and its
function. Clutch description, function,
types of clutch-single plate coil spring &
diaphragm spring clutch, multi plate dry
& wet clutch, centrifugal clutches, Fluid
coupling, Torque converter. Common
troubles and remedies in clutches.
Gear box purpose and types of gearboxSliding mesh, constant mesh,
synchromesh, Automatic transmissionPlanetary gearbox, Dual shift gearbox
and CVT (CONTINUOUSLY VARIABLE
TRANSMISSION) GEAR BOX
10
11
12
13
Page 8 of 14
20+1
20+1
20+1
20+1
20+1
20+1
20+1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Page 9 of 14
Safety glasses
20+1
Scriber 15 cm
Knife double Blade Electrician
Wire insulation Stripper for shinning conductors from 0.4mm
to 4mm
Electrician testing Pencil (Line / Neon tester)
Electrician Screw Driver 250mm
Centre punch 10 cm.
Chisel cold flat 20 mm x 150 mm
Hammer ball peen 0.5 kg with handle
Screw driver 20cm.X 9mm. Blade
Screw driver 30 cm. X 9 mm. Blade
Spanner D.E. set of 12 pieces (6mm to 32mm) as per IS2028
Combination Pliers 20 cm.
Pliers side cutting 15 cm
Pliers round nose 15 cm
Pliers flat nose 15 cm
Hand file 20 cm. Second cut flat
Hand file 20 cm. Second cut half-round
Hand file 20 cm. smooth triangular
Hand file 30 cm. bastard
Hand file 30 cm. round bastard
Ring spanner set of 12 pieces(6mm to 32mm)
Feeler gauge 20 blades(metric)
File card or cleaner
Wire cutter and stripper
Allen key set of 12 pieces(2mm to 14 mm)
Steel tool box with lock and key (folding type) 400x200x150
mm
Tools Instruments and General Shop outfits
Outside micrometer 0 to 25 mm with least count 0.010mm as
per IS 2967
Outside micrometer 25 to 50 mm with least count 0.010mm
as per IS 2967
Outside micrometer 50 to 75 mm with least count 0.010mm
as per IS 2967
Outside micrometer 75 to 100 mm with least count 0.010mm
as per IS 2967
Inside micrometer 25 -50,50-75,75-100,100-125 ,125150mm, with least count 0.01mm
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
20+1
2
2
2
2
2
each
2
2
2
2
2
2
2
2
4
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Page 10 of 14
2
2
2
2
1
1
2
2
2
2
2
2
2
2
2
2
2 set
2
2
2
2
2
2
2
2 sets
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
1
1 set
2
1
2
61
62
63
64
65
Page 11 of 14
89
90
91
92
93
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
94
95
96
97
98
99
100
101
102
103
104
2
2
2
2
2
2
1 each
20
1
1
1
1
1
1
1
1
4
4
2 sets
1
2
2
2
4
4
4
2 set
1 set
1
2 sets
each
2 sets
each
1 set
each
2sets
each
As
required
2
1
2
1
1
1 each
1
2
2
5
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Page 12 of 14
GENERAL INSTLLATIONS/MACHINERES
Cut section working model of Single plate clutch assembly.
Cut section working model of Diaphragm clutch assembly.
Cut section working model of centrifugal clutch assembly.
Front axle ( Rezeppa Joint) with stand for Dismantling and
assembly
Rear axle with stand for Dismantling and assembly
Constant Mesh Gear box with stand for Dismantling and
assembly.
Sliding mesh Gear box with stand for Dismantling and
assembly.
Synchronous Gear box with stand for Dismantling and
assembly.
Transfer case with stand for Dismantling and assembly.
Cut section model of synchronous gear box working
Cut section model of sliding mesh gearbox working
Cut section model of constant mesh gearbox working
Full floating axle and semi-floating axle assembly
Cut section working model of automatic transmission Gear
box
Working model of fluid fly wheel
Working model of torque converter
Steering assembly - 1.Rack & pinion, 2.Worm & roller, 3.
Recirculating ball
5
1
2 each
5
2
5
2
5 pair
5
1
2
1
1
1
1
1 each
1
1set
1set
2
2
2
2
2
2
2
2
2
2
1
1
1
2
1
1
1
2
each
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Sl. No.
1.
2.
3.
4.
5.
Page 13 of 14
4.Power steering
Suspension and steering system trainer
Cut section models of shock absorbers
Stock absorber testing bench
Wheel alignment setup instrument
Tyre changer
Nitrogen Tyre Inflation system along with accessories
Tube vulcanizing machine
Tyre vulcanizing machine
Wheel balancing machine with accessory
Tubed tyre of car, trucks & motorcycle
Tubeless tyre of cars & trucks
Cut section of cross ply and radial tyres
Disk brake with caliper assembly
Drum brake assembly
Tandem master cylinder with booster
Wheel cylinder
Vacuum assisted hydraulics brake assembly with vacuum
booster
Air Brake Assembly
Brake Lining riveting machine (foot operated)
Brake testing equipment (to test efficiency of vehicle where
motion after braking is plotted)
Motor vehicle in running condition (Diesel heavy) with
hydraulic power steering
Light Motor Vehicle Diesel with electronic power steering and
car a/c
Mechanical Hoist/Plate Form Type
Trolley type portable air compressor single cylinder with 45
liters capacity Air tank, along with accessories & with working
pressure 6.5 kg/sq cm
Grinding machine (general purpose) D.E. pedestal with 300
mm dia wheels rough and smooth
Portable electric drill Machine
Spring tension tester
Engine analyser
Engine Dynamometer
Four stroke multi cylinder engine MPFI petrol with CNG kit set
up in running condition
LPG conversion kit along with tank fitted on a stand
Car A.C unit
Single cylinder four stroke stationary diesel engine
Bench drilling machine
Class Room/ Workshop Furniture
2
1
1
1
1
1
1
1
1
2
2
1
2
1
4
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Quantity
As required
As required
1 No.
2 Nos.
To accommodate 20
6.
7.
8.
9.
10
11
12
13
14
Page 14 of 14
lockers
As required
1 No.
As required
As required.
1 no
As required
4 No
1 No
1 No