Everett et al.
[54] MESOPOROUS CARBONS
[76] Inventors: Douglas H. Everett, 35 Downleaze,
[56]
4,029,600
4,081,370
[51]
[52]
[57]
ABSTRACT
[58]
6/1977 Schmitt .
3/ 1978 Schmitt .
' 336,396
[30]
[45]
References Cited
4,118,341 10/1978
4,263,268 4/ 1981
4,439,349
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' [11]
423/445; 423/449
_g carbon
'80
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r_ng benzene
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COMPARATIVE
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ISOTHERMS
4,439,349
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4,439,349
MESOPOROUS CARBONS
This invention relates toymesoporous and wider pore
carbons which are useful as supports for catalysts or as
(preferably 23 to 28%).
reaction.
'
a clearence ?t in a pathway.
provide an adsorbant wide pore carbon having a pre 55 spheroidal. Likewise volumes much less than 26% can
65
4,439,349
eters as speci?ed for the unmodi?ed invention but" - particles is enhanced if the polymer is capable of cross
wherein the number average maximum diameter of the '
of the assembly can be disrupted in a way which is to a 25 sively more disturbed conditions it is possible to intro
close packing arrangements as described on pages 131 30 ?occulated colloidal dispersion such as occurs when
to 133 of the book by Wells.
small amounts of electrolyte are added to a charge
This invention also provides a method for making a
stabilised colloid or when, in the case of a sterically
wide pore adsorbant carbon characterised in that
stabilised colloid, the composition of the dispersing
(a) a colloidal dispersion of a family of spheroidal
liquid is changed. Alternatively controlled disturbance
(preferably spherical) particles of carbonisable or 35 can be achieved by evaporation at temperatures pro
than 5%),
(b) the particles are caused to deposit from the liquid
ration of the liquid in which case the packing force is 55 aqueous or non-aqueous) until colloidal particles of the
exerted by the surface tension of the residual quantities
required size have been grown. Where necessary the
of liquid just prior to completion of the evaporation.
dispersion may be stabilised by the use of colloidstabilis
Yet a further method for causing the particles to deposit
ers sometimes known as protective colloids), for exam
comprises forcing the liquid through a porous mem
ple a block copolymer of polystyrene with terminal
brane by means of direct hydrostatic pressure. The 60 blocks of polydimethylsiloxane.
particles are deposited and packed on the membrane. It
Suitable carbonisable organic polymers include any
seems probable that provided the particles are speroidal
polymers (including copolymers) which can be at least
with maximum diameters of less than 3500 nm, then
partially degraded if not fully carbonised at temperature
Brownian motion confers enough mobility on them
below the softening point of the polymer. Examples of
while in dispersion to enable their strong mutual repul 65 suitable thermosetting polymers include poly(furfuryl
sions to guide them towards assembly under the in?u
alcohol), phenol-formaldehyde and phenolbenzalde
ence of the packing force. The packing force may be
hyde resins. Thermosetting resins have the advantage of
any compression which does not destroy the particles.
being highly cross-linked. Examples of suitable thermo
' 4,439,349
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EXAMPLE
An adsorbant mesoporous carbon having pore's'ize
characteristics as shown in FIGS. 1 and 2 of the draw
ings was made as follows:
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Acrylonitrile and benzoyl peroxide initiator were 40 FIG. 2,:t-his variation in volume per .gram of carbon
l 1
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4,439,349
family.
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polymer wherein
to 3500 nm,
fuging.
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60
65
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