KBR

INSPECTION TEST PLAN FOR EXTERNAL COATING OF LINE PIPE

NO.

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >

PRE-INSPECTION MEETING

DOCUMENTATION REVIEW
Vendor Quality Plan (To be submitted prior to Pre-Inspection Meeting)
Manufacturing Schedule
Initial Receiving Inspection Report
QA/QC Manual
Coating Procedure
Coating Procedure Qualification Report
Fusion Bonded Epoxy Power Certificates (From Powder Manufacturer)
Daily Operating, Inspection & Laboratory Reports
Traceability Procedure
Marking / Identification Procedure
NDE Procedures
NDE Personnel Qualifications

R
R
R
R
R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R
R
R
R
R

R
R
R
R
R
R
R
R
R
R
R
R

COATING PROCEDURE QUALIFICATION

SURFACE PREPARATION (In Process)

Visual Inspection
Acid Wash
Chemical Treatment
Blast Cleaning
Wire Brushing of Longitudinal Weld Seams
Roughness Test
Temperature & Humidity

W
W
W
W
W
W
W

SW
SW
SW
SW
SW
SW
SW

SW
SW
SW
SW
SW
SW
SW

COATING APPLICATION (In Process)

Verify Manufacturer & Type of Epoxy Powder
Temperature & Humidity
Masking / Cut Back of Pipe Ends
Temperature of Pipe During Coating
Time Frame for Application of Epoxy Powder
Curing Time & Temperature
Water / Air Quenching
Visual Inspection & Thickness Check

W
W
W
W
W
W
W
W

SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R

SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR EXTERNAL COATING OF LINE PIPE

NO.
6

INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >
INSPECTION & TESTING OF FINISHED COATING
Visual Inspection
Cure Test
Holiday Detection
Thickness Check
Adhesion Test
Bend Test
Impact Resistance Test
Hot Water Soak
Cathodic Disbondment Test
Porosity Rating & Interfacial Contamination

W
W
W
W
W
W
W
W
W
W

SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R

SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R
SW/R

REPAIR INSPECTION
Repair of Holidays
Removal of Defective Coating (For All Repairs Except Holidays)
Reinspection & Testing in Accordance with Section 6 Above

W
W
W

SW/R
SW/R
SW/R

SW/R
SW/R
SW/R

MARKING, SHIPPING & HANDLING

Verify Traceability and Transfer of Markings
Verify Acceptable Handling
Shipping Preparation

W
W
W

SW
SW
SW

SW
SW
SW

COMMENTS
Inspection shall be conducted on a random sampling basis of 5-10%. If
discrepancies are detected during random sampling, additional inspection
shall be conducted to verify compliance.
If a discrepancy exists between this document and the applicable purchase
order, the information listed on the purchase order shall take precedent.

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR EXTERNAL COATING OF LINE PIPE
Level 4

N/A

R
R
R
R
R
R
R
R
R
R
R
R
H

N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable

KBR
INSPECTION TEST PLAN FOR EXTERNAL COATING OF LINE PIPE

Level 4

R
R
R
R
R
R
R
R
R
R

R
N/A
R

SW
SW
SW

Note:

H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable