TPS81256 3-W High Efficiency Step-Up Converter

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TPS81256
SLVSAZ9C JUNE 2012 REVISED FEBRUARY 2016
TPS81256 3-W, High Efficiency Step-Up Converter In MicroSiP Packaging

1 Features
3 Description
The TPS81256 device is a complete MicroSiP DC/DC

step-up power solution intended for battery-powered
portable applications. Included in the package are the
switching regulator, inductor and input/output
capacitors. Only a tiny additional output capacitor is
required to finish the design.
91% Efficiency at 4MHz Operation

Wide VIN Range From 2.5V to 5.5V
IOUT 550mA at VOUT = 5.0V, VIN 3.3V
Fixed Output Voltage 5.0V
2% Total DC Voltage Accuracy
43A Supply Current
Best-in-Class Line and Load Transient
VIN VOUT Operation
Low-Ripple Light-Load PFM Mode
True Load Disconnect During Shutdown
Thermal Shutdown and Overload Protection
Sub 1-mm Profile Solution
Total Solution Size <9mm2
9-Pin MicroSiP Packaging
The TPS81256 is based on a high-frequency

synchronous step-up DC/DC converter optimized for
battery-powered portable applications.
The DC/DC converter operates at a regulated 4-MHz
switching frequency and enters power-save mode
operation at light load currents to maintain high
efficiency over the entire load current range.
The PFM mode extends the battery life by reducing
the supply current to 43A (typical) during light load
operation. Intended for low-power applications, the
TPS81256 supports more than 3W output power over
a full Li-Ion battery voltage range. Input current in
shutdown mode is less than 1A (typical), which
maximizes battery life.
2 Applications
Cell Phones, Smart-Phones, Tablet PCs

Mono and Stereo APA Applications
USB-OTG, HDMI Applications
USB Charging Port (5V)
The TPS81256 offers a very small solution size of

less than 9mm2 due to minimum amount of external
components. The solution is packaged in a compact
(2.6mm x 2.9mm) and low profile (1.0mm) BGA
package suitable for automated assembly by
standard surface mount equipment.
Device Information(1)
PART NUMBER
PACKAGE
TPS81256
BODY SIZE (NOM)
SIP (9)
2.925 mm 2.575 mm
(1) For all available packages, see the orderable addendum at

the end of the datasheet.
Typical Application
Efficiency vs Load Current
TPS81256SIP
L
VO = 5.0 V
100
DC/DC Converter
VOUT = 5.0 V
90
VOUT
80
VIN
2.5 V .. 4.85 V
70
VIN
EN
GND
4.7F
16V X5R (0603)
60
Efficiency - %
CO
CI
50
40
.
30
20
ENABLE
t Cu
tpu
Ou
IO -
t-m
rren
397.9
199.4
50.1
25.1
12.6
6.3
3.2
1.6
0.8
0.4
0.2
3.1
ge -
2.9
0.1
ut V
olta
3.7
Inp
3.5
VI -
GND
3.3
5.5
5.5
5.3
5.1
4.9
4.7
4.5
4.3
4.1
3.9
100.0
10
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. UNLESS OTHERWISE NOTED, this document contains PRODUCTION
DATA.
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Table of Contents
1
2
3
4
5
6
7
Features ..................................................................
Applications ...........................................................
Description .............................................................
Revision History.....................................................
Device Options.......................................................
Pin Configuration and Functions .........................
Specifications.........................................................
1
1
1
2
3
3
4
7.1
7.2
7.3
7.4
7.5
7.6
4
4
4
5
5
5
Absolute Maximum Ratings ......................................

ESD Ratings ............................................................
Recommended Operating Conditions.......................
Thermal Information ..................................................
Electrical Characteristics...........................................
Typical Characteristics ..............................................
Detailed Description .............................................. 9

8.1
8.2
8.3
8.4
Overview ................................................................... 9
Functional Block Diagram ......................................... 9
Feature Description................................................... 9
Device Functional Modes........................................ 11
Application and Implementation ........................ 12

9.1 Application Information............................................ 12
9.2 Typical Application ................................................. 12
9.3 System Examples .................................................. 15
10 Power Supply Recommendations ..................... 17

11 Layout................................................................... 17
11.1
11.2
11.3
11.4
Layout Guidelines .................................................

Layout Example ....................................................
Surface Mount Information ...................................
Thermal and Reliability Information ......................
17
17
18
18
12 Device and Documentation Support ................. 20

12.1
12.2
12.3
12.4
12.5
Device Support......................................................
Community Resources..........................................
Trademarks ...........................................................
Electrostatic Discharge Caution ............................
Glossary ................................................................
20
20
20
20
20
13 Mechanical, Packaging, and Orderable

Information ........................................................... 21
13.1 MicroSiP DC/DC Module Package Dimensions.... 21
4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision B (February 2015) to Revision C
Page
Reversed D & E dimensions in MicroSiP DC/DC Module Package Dimensions to match MECHANICAL DATA
drawing; and, changed "8-bump" to "9-bump" in the description. ........................................................................................ 21
Added Community Resources section ................................................................................................................................ 21
Changes from Revision A (August 2013) to Revision B
Page
Added Device Information and ESD Ratings tables, Feature Description section, Device Functional Modes,
Application and Implementation section, System Examples, Power Supply Recommendations section, Device and
Documentation Support section, and Mechanical, Packaging, and Orderable Information section. .................................... 1
Changed the pinout drawing to match the device orientation shown on the MECHANICAL DATA drawing. ...................... 3
Changed SIP Package "Top View" image orientation to correctly match "YML LSB" symbolization with pin A1. .............. 21
Changes from Original (June 2012) to Revision A
Page
Added animated performance characteristics table ............................................................................................................... 6
Deleted MLCC capacitor B1 life documentation................................................................................................................... 19
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Copyright 20122016, Texas Instruments Incorporated
Product Folder Links: TPS81256
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5 Device Options
PART NUMBER
OUTPUT VOLTAGE
PACKAGE MARKING
CHIP CODE
TPS81256
5.0V
TT
6 Pin Configuration and Functions

SIP Package
9-Pin SIP
SIP-9
(TOP VIEW)
VIN
SIP-9
(BOTTOM VIEW)
C1
VIN
B2
C2
VIN
B3
C3
VOUT
A1
GND
GND
A1
B1
B2
A2
GND
GND
A2
B3
A3
VOUT
VOUT
A3
C1
B1
VIN
C2
VOUT
C3
EN
EN
Pin Functions
PIN
NAME
NO.
EN
B2
I/O
DESCRIPTION
This is the enable pin of the device. Connecting this pin to ground forces the device into shutdown
mode. Pulling this pin high enables the device. This pin must not be left floating and must be
terminated.
GND
A1, A2, B1
VIN
C1, C2
Power supply input.
A3, B3, C3
Boost converter output.
VOUT
Ground pin.
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7 Specifications
7.1 Absolute Maximum Ratings
over operating free-air temperature range (unless otherwise noted)
(1)
Voltage at VIN (2), VOUT (2), EN (2)
Input voltage
Continuous average current into VIN
Input current
MIN
MAX
UNIT
0.3
1.05
1.3
(3)
Pulsed current into VIN (4)
Power dissipation
Internally limited
Operating temperature, TA (3) (4) (5)
40
85
Operating virtual junction temperature, TJ
40
150
Storage temperature, Tstg
55
125
(1)
(2)
(3)
(4)
(5)
Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended
Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
All voltages are with respect to network ground terminal.
Limit the junction and the (top side) inductor case temperature to 110C, limit the (top side) capacitor case temperature to 85C for
2000h operation at maximum output power. Contact TI for more details on lifetime estimation.
Limit the (top side) inductor case temperature to 140C and the (top side) capacitor temperature to 115C for 100h operation. Contact TI
for more details on lifetime estimation.
In applications where high power dissipation and/or poor package thermal resistance is present, the maximum ambient temperature may
have to be derated. Maximum ambient temperature (TA(max)) is dependent on the maximum operating junction temperature (TJ(max)), the
maximum power dissipation of the device in the application (PD(max)), and the junction-to-ambient thermal resistance of the part/package
in the application (JA), as given by the following equation: TA(max)= TJ(max)(JA X PD(max)). To achieve optimum performance, it is
recommended to operate the device with a maximum junction temperature of 125C, a maximum inductor case temperature of 125C
and a maximum capacitor case temperature of 85C.
7.2 ESD Ratings

VALUE
V(ESD)
(1)
(2)
Electrostatic discharge
Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all

pins (1)
2000
Charged device model (CDM), per JEDEC specification

JESD22-C101, all pins (2)
1000
Machine Model - (MM)
200
UNIT
JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process.
JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process.
7.3 Recommended Operating Conditions

over operating free-air temperature range (unless otherwise noted)
MIN
VI
Input voltage range
2.5
RL
Minimum resistive load for start-up (VI 4.8V)
65
CEXT
Output capacitance
TA
NOM
MAX
UNIT
5.5
30
Ambient temperature
40
85
TJ
Operating junction temperature
40
125
TCASE_IND
Operating inductor case temperature
125
TCASE_CAP
Operating capacitor case temperature
85
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7.4 Thermal Information

TPS81256
THERMAL METRIC (1)

RJA
Junction-to-ambient thermal resistance
62
JB
Junction-to-board characterization parameter
31
JT
Junction-to-case (top) thermal resistance
(1)
UNIT
SIP (SIP) 9 PINS
C/W
Thermal data have been simulated with high-K board (per JEDEC standard).
7.5 Electrical Characteristics

Minimum and maximum values are at VIN = 2.5V to 5.5V, VOUT = 5.0V (or VIN, whichever is higher), EN = 1.8V, TA = 40C to
85C; Circuit of Parameter Measurement Information section (unless otherwise noted). Typical values are at VIN = 3.6V, VOUT
= 5.0V, EN = 1.8V, TA = 25C (unless otherwise noted).
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
30
50
20
SUPPLY CURRENT
Operating quiescent current into VIN
IQ
(1)
Operating quiescent current into VOUT
ISD
Shutdown current
VUVLO
(1)
(1)
Under-voltage lockout threshold
IOUT = 0mA, VOUT = 5.0V, VIN = 3.6V

EN = VIN
Device not switching
0.85
5.0
Falling
2.0
2.1
Hysteresis
0.1
EN = GND
ENABLE
VIL
Low-level input voltage
VIH
High-level input voltage
Ilkg
Input leakage current
0.4
0.5
1.0
Input connected to GND or VIN
OUTPUT
VOUT
VOUT
Regulated DC output voltage
2.5V VIN 4.85V, IOUT = 0mA

PWM operation. Open Loop
4.92
5.08
3.3V VIN 4.85V, 0mA IOUT 550mA

PFM/PWM operation
4.85
5.2
2.9V VIN 4.85V, 0mA IOUT 450mA

PFM/PWM operation
4.85
5.2
Power-save mode output ripple voltage
PFM operation, IOUT = 1mA
PWM mode output ripple voltage
PWM operation, IOUT = 200mA
35
mVpk
mVpk
POWER SWITCH
rDS(on)
Input-to-output On-resistance
VI = 5.25 V. Device not switching
Ilkg
Reverse leakage current into VOUT (1)
EN = GND
ILIM
Average input current limit
EN = VIN. VIN = 3.3V
320
m
5
1180
mA
Overtemperature protection
140
Overtemperature hysteresis
20
VIN = 3.6V, VOUT = 5.0V, IOUT = 500mA
MHz
IOUT = 0mA
Time from active EN to start switching
70
400
OSCILLATOR
fOSC
Oscillator frequency
TIMING
Start-up time
(1)
IOUT = 0mA
Time from active EN to VOUT
Maximum values can vary over lifetime due to intrinsic capacitor ageing effects. For more details, refer to Thermal and Reliability
Information section.
7.6 Typical Characteristics

Table 1. Table of Graphs
FIGURE
Efficiency
vs Output current
vs Input voltage
Figure 1, Figure 3
Figure 2
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Typical Characteristics (continued)

Table 1. Table of Graphs (continued)
FIGURE
vs Output current
Figure 4, Figure 5,
Figure 6
VO
DC output voltage
vs Input voltage
Figure 7
IO
Maximum output current
vs Input voltage
Figure 8
VO
Peak-to-peak output ripple voltage
vs Output current
Figure 8
ICC
Supply current
vs Input voltage
Figure 10
ILIM
Input current
vs Output current
Figure 11
Table 2. Table of Animated Performance Characteristics

VIDEO
AC Load Response
vs. Input Voltage
Video 1
Load Transient Response (10mA to 400mA)
vs. Input Voltage
Video 2
vs. Base Load Current (2.9VIN)
Video 3
Video 4
Video 5
vs. Delay to Load Current (2.9VIN)
Video 6
Video 7
Video 8
Start-Up Response (200mA IOUT)
vs. Input Voltage
Video 9
Overload Response
vs. Input Voltage
Video 10
Load Transient Response (to 400mA)
Start-Up Response
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100
100
95
VI = 4.2 V
98
VI = 3.6 V
IO = 300 mA
96
90 VI = 4.5 V
94
92
80
VI = 2.7 V
75
VI = 2.9 V
Efficiency - %
85
Efficiency - %
VO = 5 V,
PFM/PWM Operation
VI = 3.3
70
IO = 100 mA
90
88
86
84
IO = 10 mA
82
IO = 1 mA
80
65
IO = 500 mA
78
60
76
74
VO = 5 V,
PFM/PWM Operation
55
50
0.1
10
100
IO - Output Current - mA
72
70
2.7
1000
2.9
Figure 1. Efficiency vs Output Current

5.15
VO - DC Output Voltage - V
Efficiency - %
TA = 85C
75
70
4.5
5.1
5.05
VI = 4.5 V
VI = 3.6 V
5
VI = 2.7 V
65
60
0.1
10
100
4.95
0.1
1000
VI = 3.2 V, TA = 85C
VI = 3.6 V, TA = 85C
10
100
1000
Figure 4. DC Output Voltage vs Output Current
Figure 3. Efficiency vs Output Current

5.05
5.05
VI = 4.3 V,
TA = 85C
VO = 5 V,
PWM Operation
5
VI = 3.2 V, TA = 25C
VI = 4.3 V,
TA = 25C
5.03
4.3
VI = 5.1 V
TA = 25C
80
4.1
VO = 5 V,
PFM/PWM Operation
TA = -40C
90
85
3.3 3.5 3.7 3.9

VI - Input Voltage - V
Figure 2. Efficiency vs Input Voltage
100
VI = 3.6 V,
95 VO = 5 V,
PFM/PWM Operation
3.1
VI = 3.6 V, TA = 25C
5.01
VI = 4.3 V, TA = -40C
VI = 3.6 V, TA = -40C
4.99
VI = 3.2 V, TA = -40C
4.97
10
100
VI = 2.9 V
4.9
VI = 3.2 V
VI = 3.3 V
VI = 3.6 V
4.85
VI = 4.2 V
VI = 4.5 V
4.8
VO = 5 V,
PFM/PWM Operation
4.95
0.1
VI = 2.7 V
4.95
1000
4.75
200
300
400
500 600 700 800 900 1000 1100

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5.55
1200
VO = 5 V,
5.5 PFM/PWM Operation
VO = 5 V,
1100 PWM Operation
IO - Maximum Output Current - mA
5.45
5.4
IO = 500 mA
5.35
5.3
IO = 100 mA
5.25
IO = 10 mA
5.2
5.15
5.1
5.05
800
TA = -40C
700
TA = 25C
600
500
TA = 85C
400
200
2.5 2.75
4.95
2.9 3.1 3.3 3.5 3.7 3.9 4.1 4.3 4.5 4.7 4.9 5.1 5.3 5.5
Figure 7. DC Output Voltage vs Input Voltage
75
VO = 5 V,
PFM/PWM Operation
45
70
65
Supply Current - mA
30
25
VI = 3.3 V
20
VI = 3.6 V
VI = 2.7 V
15
VO = 5 V,
IO = 0 mA
TA = 85C
60
40
35
3.25 3.5 3.75 4 4.25 4.5 4.75

Figure 8. Maximum Output Current vs Input Voltage
50
VO - Peak-to-Peak Output Ripple Voltage - mV
900
300
TA = 25C
55
50
45
40
35
30
TA = -40C
25
20
15
10
VI = 4.2 V
10
5
0
1000
100
200
300
400
500
600
700
Figure 9. Peak-To-Peak Output Ripple Voltage vs Output

Current
0
2.5 2.7 2.9 3.1 3.3 3.5 3.7 3.9 4.1 4.3 4.5 4.7 4.9
Figure 10. Supply Current vs Input Voltage
1.3
VO = 5 V,
PFM/PWM Operation
1.2
1.1
VI = 2.6 V
IIN - Input Current - mA
1
0.9
VI = 3 V
0.8
VI = 3.3 V
VI = 3.6 V
0.7
VI = 4.2 V
0.6
VI = 4.5 V
0.5
0.4
0.3
0.2
0.1
0
100 200 300 400 500 600 700 800 900 1000
Figure 11. Input Current vs Output Current

8
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8 Detailed Description
8.1 Overview
The TPS81256 is a stand-alone, synchronous, step-up converter module. The converter operates at a quasiconstant 4-MHz frequency pulse width modulation (PWM) at moderate to heavy load currents. At light load
currents, the TPS81256 converter operates in power-save mode with pulse frequency modulation (PFM).
8.2 Functional Block Diagram

VIN
CI
2.2F
L
1H
DC/DC CONVERTER
VOUT
PMOS
NMOS
2.2F
Valley
Current
Sense
Modulator
Softstart
EN
Control
Logic
x2
Error
Amplifier
Gate Driver
CO
VREF
Thermal
Shutdown
Undervoltage
Lockout
GND
8.3 Feature Description

8.3.1 Operation
During PWM operation, the converter uses a novel quasi-constant on-time valley current mode control scheme to
achieve excellent line/load regulation and allows the use of a small ceramic inductor and capacitors. Based on
the VIN/VOUT ratio, a simple circuit predicts the required on-time.
At the beginning of the switching cycle, the low-side N-MOS switch is turned-on and the inductor current ramps
up to a peak current that is defined by the on-time and the inductance. In the second phase, once the on-timer
has expired, the rectifier is turned-on and the inductor current decays to a preset valley current threshold. Finally,
the switching cycle repeats by setting the on timer again and activating the low-side N-MOS switch.
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Feature Description (continued)

In general, a dc/dc step-up converter can only operate in "true" boost mode, i.e. the output boosted by a certain
amount above the input voltage. The TPS81256 device operates differently as it can smoothly transition in and
out of zero duty cycle operation. Therefore the output can be kept as close as possible to its regulation limits
even though the converter is subject to an input voltage that tends to be excessive. In this operation mode, the
output current capability of the regulator is limited to ca. 150mA. Refer to the typical characteristics section (DC
Output Voltage vs. Input Voltage) for further details.
The current mode architecture with adaptive slope compensation provides excellent transient load response
while requiring only one external tiny capacitor for output filtering and loop stability purposes. Internal soft-start
and loop compensation simplifies the application design process.
8.3.2 Power-Save Mode
The TPS81256 integrates a power-save mode to improve efficiency at light load. In power-save mode the
converter only operates when the output voltage trips below a set threshold voltage.
It ramps up the output voltage with several pulses and goes into power save mode when the output voltage
exceeds the set threshold voltage.
PFM mode is exited and the PWM mode entered in case the output current can no longer be supported in PFM
mode.
Figure 12. Power-Save Example

8.3.3 Current Limit Operation, Maximum Output Current
The TPS81256 directly and accurately controls the average input current through intelligent adjustment of the
valley current limit. The current limit circuit employs a valley current sensing scheme. Current limit detection
occurs during the off-time by sensing of the voltage drop across the synchronous rectifier.
The output voltage is reduced as the power stage of the device operates in a constant current mode. The
maximum continuous output current (IOUT(CL)), before entering current limit (CL) operation, can be defined by
Equation 1.
IOUT(DC) = IIN(CL) g
VOUT
g h
VIN
(1)
The output current, IOUT(DC), is the average of the rectifier ripple current waveform. When the load current is
increased such that the lower peak is above the current limit threshold, the off-time is increased to allow the
current to decrease to this threshold before the next on-time begins (so called frequency fold-back mechanism).
When the current limit is reached the output voltage decreases during further load increase.
10
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8.4 Device Functional Modes

8.4.1 Softstart, Enable
The TPS81256 device starts operation when EN is set high and starts up with the soft-start sequence. For proper
operation, the EN pin must be terminated and must not be left floating.
The TPS81256 device has an internal softstart circuit that limits the inrush current during start-up. The first step
in the start-up cycle is the pre-charge phase. During pre-charge, the rectifying switch is turned on until the output
capacitor is charged to a value close to the input voltage. The rectifying switch is current limited (approx. 200mA)
during this phase. This mechanism is used to limit the output current under short-circuit condition.
Once the output capacitor has been biased to the input voltage, the converter starts switching. The soft-start
system progressively increases the on-time as a function of the input-to-output voltage ratio. As soon as the
output voltage is reached, the regulation loop takes control and full current operation is permitted.
Pulling the EN pin low forces the device in shutdown, with a shutdown current of typically 1A. In this mode, true
load disconnect between the battery and load prevents current flow from VIN to VOUT, as well as reverse flow
from VOUT to VIN.
8.4.2 Load Disconnect and Reverse Current Protection
Regular boost converters do not disconnect the load from the input supply and therefore a connected battery will
be discharge during shutdown. The advantage of TPS81256 is that this converter is disconnecting the output
from the input of the power supply when it is disabled (so called true shutdown mode). In case of a connected
battery it prevents it from being discharge during shutdown of the converter.
8.4.3 Undervoltage Lockout
The under voltage lockout circuit prevents the device from malfunctioning at low input voltages and the battery
from excessive discharge. It disables the output stage of the converter once the falling VIN trips the under-voltage
lockout threshold VUVLO which is typically 2.0V. The device starts operation once the rising VIN trips VUVLO
threshold plus its hysteresis of 100 mV at typically 2.1V.
8.4.4 Thermal Regulation
The TPS81256 device contains a thermal regulation loop that monitors the die temperature during the pre-charge
phase. If the die temperature rises to high values of about 110C, the device automatically reduces the current to
prevent the die temperature from increasing further. Once the die temperature drops about 10C below the
threshold, the device will automatically increase the current to the target value. This function also reduces the
current during a short-circuit condition.
8.4.5 Thermal Shutdown
As soon as the junction temperature, TJ, exceeds 140C (typically) the device goes into thermal shutdown. In this
mode, the high-side and low-side MOSFETs are turned-off. When the junction temperature falls below the
thermal shutdown minus its hysteresis, the device continuous the operation.
11
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9 Application and Implementation

NOTE
Information in the following applications sections is not part of the TI component
specification, and TI does not warrant its accuracy or completeness. TIs customers are
responsible for determining suitability of components for their purposes. Customers should
validate and test their design implementation to confirm system functionality.
9.1 Application Information

The TPS81256 device is a complete MicroSiP DC/DC step-up power solution intended for battery-powered
portable applications.
9.2 Typical Application

TPS81256
L
DC/DC Converter
L
VIN
VOUT
VOUT
VIN
Co
CI
CEXT
EN
GND
ENABLE
GND
Figure 13. 5-V Power Supply

9.2.1 Design Requirements
The following design guidelines provide a component selection process for the typical application circuit shown to
operate the device within the Recommended Operating Conditions.
9.2.2 Detailed Design Procedure
9.2.2.1 Output Capacitor Selection CEXT
Because of the pulsating output current nature of the boost converter, a low ESR output capacitor is required to
maintain control loop stability, to enhance the converter's transient response and to reduce the output voltage
ripple. For the output capacitor, it is recommended to use small ceramic capacitors placed as close as possible
to the VOUT and GND pins of the IC. The minimum capacitance is 2F.
To get an estimate of the steady ripple due to charging and discharging the output capacitance, Equation 2 can
be used.
DV =
IOUT g (VOUT
VIN )
C g VOUT g f
(2)
Where f is the switching frequency which is 4MHz (typically.) and C is the effective output capacitance. Notice
the TPS81256 device already incorporates ca. 1.2F effective output capacitance.
In practice, the total ripple is larger due to the ESR of the output capacitor. This additional component of the
ripple can be calculated using Equation 3:
VESR = IOUT g RESR
12
(3)
TPS81256
www.ti.com
Typical Application (continued)

An MLCC capacitor with twice the value of the calculated minimum should be used due to DC bias effects. The
output capacitor requires either an X7R or X5R dielectric. Y5V and Z5U dielectric capacitors, aside from their
wide variation in capacitance over temperature, become resistive at high frequencies. There are no additional
requirements regarding minimum ESR. Larger capacitors cause lower output voltage ripple as well as lower
output voltage drop during load transients but the total output capacitance value should not exceed ca. 30F.
DC bias effect: high cap. ceramic capacitors exhibit DC bias effects, which have a strong influence on the
device's effective capacitance. Therefore the right capacitor value has to be chosen very carefully. Package size
and voltage rating in combination with material are responsible for differences between the rated capacitor value
and it's effective capacitance. For instance, a 4.7F X5R 16V 0603 MLCC capacitor would typically show an
effective capacitance of less than 2.5F (under 5V bias condition, high temperature and ageing effects).
Because the damping factor in the output path is directly related to several resistive parameters (e.g. inductor
DCR, power-stage rDS(on), PWB DC resistance, load switches rDS(on) ) that are temperature dependant, the
converter small and large signal behavior must be checked over the input voltage range, load current range and
temperature range.
The easiest sanity test is to evaluate, directly at the converters output, the following aspects:
PFM/PWM efficiency
PFM/PWM and PWM load transient response
During the recovery time from a load transient, the output voltage can be monitored for settling time, overshoot or
ringing that helps judge the converters stability. Without any ringing, the loop has usually more than 45 of phase
margin.
Table 3. Recommended Capacitor CEXT
(1)
REFERENCE
DESCRIPTION
PART NUMBER, MANUFACTURER (1)
CEXT
4.7F, 16V, 0603, X5R ceramic
GRM188R61C475KAAJ, muRata
See Third-Party Products Disclaimer
9.2.2.2 Input Capacitor Selection

In a dc/dc boost converter, since the input current is continuous, only minimum input capacitance is required. The
TPS81256 device integrates a low ESR decoupling capacitor to prevent large voltage transients that can cause
misbehavior of the device or interference in other circuits in the system.
For most applications, the input capacitor that is integrated into the TPS81256 should be sufficient. If the
application exhibits a noisy or erratic switching frequency, experiment with additional input capacitance to find a
remedy. Multilayer ceramic capacitors are an excellent choice for input decoupling of the step-up converter as
they have extremely low ESR and are available in small footprints. Additional input capacitors should be located
as close as possible to the device.
The TPS81256 uses a tiny ceramic input capacitor. When a ceramic capacitor is combined with trace or cable
inductance, such as from a wall adapter, a load step at the output can induce ringing at the VIN pin. This ringing
can couple to the output and be mistaken as loop instability or can even damage the part. In this circumstance,
additional "bulk" capacitance, such as electrolytic or tantalum, should be placed between the input of the
converter and the power source lead to reduce ringing that can occur between the inductance of the power
source leads and CI.
13
TPS81256
www.ti.com
9.2.3 Application Curves
VI = 3.6 V,
VO = 5.0 V
VI = 2.7 V
VI = 4.5 V
VI = 3.6 V
670mA
830mA
Load Sweep, up to 830mA
VO = 5.0 V,
IO = 0 mA
Figure 14. Start-Up
Figure 15. Overload Recovery Response
VI = 3.6 V,
VO = 5.0 V
VI = 3.6 V,
VO = 5.0 V
0 to 500mA Load Sweep
40 to 400 mA Load Step
Figure 16. AC Load Transient
Figure 17. Load Transient Response

In PFM/PWM Operation
VI = 2.7 V,
VO = 5.0 V
VI = 4.5 V,
VO = 5.0 V
Figure 18. Load Transient Response

In PFM/PWM Operation
14
Figure 19. Load Transient Response In PFM/PWM

Operation
TPS81256
www.ti.com
VO = 5.0 V
40mA to 400mA
Load Step
3.2V to 3.8V Line Step
Figure 20. Combined Line/Load Transient Response
9.3 System Examples

TPS81256SIP
L
DC/DC Converter
L
5.0 V, up to 550mA
VOUT
(1)
CDECOUPLING
VIN
3.3 V .. 4.8 V
4.7F
VIN
CO
EN
CI
GND
CLASS-D APA
Audio Input
Audio Input
EN APA
EN DC/DC
GND
(1)
The capacitor is not only required to decouple the audio power amplifier,
but is also required to stable operation of the SMPS converter.
The SMPS converter should be located in the close vicinity of the audio power amplifier.
Figure 21. "Boosted" Audio Power Supply
15
TPS81256
www.ti.com
System Examples (continued)

TPS81256SIP
L
DC/DC Converter
L
VIN
3.0 V .. 4.35 V
VUSB
VOUT
5V, 500mA
USB-DCP Port
VIN
CO
CI
EN
GND
4.7F
16V X5R (0603)
ENABLE
GND
bq24156A
VBUS = +5V
VBUS
CIN
LO 1.0 mH
RSNS
VBAT
68mW
CO
CO
10 mF
47 mF
SW
CBOOT
1 mF
10 nF
PMID
CIN
PACK+
BOOT
CCSIN
PGND
4.7 mF
0.1 mF
CSIN
SCL
CSOUT
SDA
0.1 mF
STAT
OTG
CD
PACK
CCSOUT
VREF
CVREF
1 mF
Figure 22. Battery Powered USB-DCP Power Supply
16
TPS81256
www.ti.com
10 Power Supply Recommendations

The TPS81256 has no special requirements for its input power supply. The input power supply's output current
needs to be rated according to the supply voltage, output voltage and output current of the TPS81256
11 Layout
11.1 Layout Guidelines
In making the pad size for the SiP LGA balls, it is recommended that the layout use non-solder-mask defined
(NSMD) land. With this method, the solder mask opening is made larger than the desired land area, and the
opening size is defined by the copper pad width. Figure 23 shows the appropriate diameters for a MicroSiP
layout.
11.2 Layout Example

Copper Trace Width
Solder Pad Width

Solder Mask Opening
Copper Trace Thickness
Solder Mask Thickness
M0200-01
Figure 23. Recommended Land Pattern Image and Dimensions

SOLDER PAD
DEFINITIONS (1) (2) (3) (4)
COPPER PAD
Non-solder-mask
defined (NSMD)
0.30mm
(1)
(2)
(3)
(4)
(5)
(6)
SOLDER MASK
OPENING
0.360mm
(5)
COPPER
THICKNESS
STENCIL (6)
OPENING
STENCIL THICKNESS
1oz max (0.032mm)
0.34mm diameter
0.1mm thick
Circuit traces from non-solder-mask defined PWB lands should be 75m to 100m wide in the exposed area inside the solder mask
opening. Wider trace widths reduce device stand off and affect reliability.
Best reliability results are achieved when the PWB laminate glass transition temperature is above the operating the range of the
intended application.
Recommend solder paste is Type 3 or Type 4.
For a PWB using a Ni/Au surface finish, the gold thickness should be less than 0.5mm to avoid a reduction in thermal fatigue
performance.
Solder mask thickness should be less than 20 m on top of the copper circuit pattern.
For best solder stencil performance use laser cut stencils with electro polishing. Chemically etched stencils give inferior solder paste
volume control.
17
TPS81256
www.ti.com
11.3 Surface Mount Information

The TPS81256 MicroSiP DC/DC converter uses an open frame construction that is designed for a fully
automated assembly process and that features a large surface area for pick and place operations. See the "Pick
Area" in the package drawings.
Package height and weight have been kept to a minimum thereby to allow the MicroSiP device to be handled
similarly to a 0805 component.
See JEDEC/IPC standard J-STD-20b for reflow recommendations.
11.4 Thermal and Reliability Information

The TPS81256 output current may need to be de-rated if it is required to operate in a high ambient temperature
or deliver a large amount of continuous power. The amount of current de-rating is dependent upon the input
voltage, output power and environmental thermal conditions. Care should especially be taken in applications
where the localized PWB temperature exceeds 65C.
The TPS81256 die and inductor temperature should be kept lower than the maximum rating of 125C, so care
should be taken in the circuit layout to ensure good heat sinking. Sufficient cooling should be provided to ensure
reliable operation.
To estimate the junction temperature, approximate the power dissipation within the TPS81256 by applying the
typical efficiency stated in this datasheet to the desired output power; or, by taking a power measurement if you
have an actual TPS81256 device or a TPS81256EVM evaluation module. Then calculate the internal
temperature rise of the TPS81256 above the surface of the printed circuit board by multiplying the TPS81256
power dissipation by the thermal resistance.
The thermal resistance numbers listed in the Thermal Information table are based on modeling the MicroSiP
package mounted on a high-K test board specified per JEDEC standard. For increased accuracy and fidelity to
the actual application, it is recommended to run a thermal image analysis of the actual system. Figure 24 and
Figure 25 are thermal images of TIs evaluation board with readings of the temperatures at specic locations on
the device.
Figure 24. VIN=3.6v, VOUT=5v, IOUT=300ma

150mw Power Dissipation At Room Temperature
Figure 25. VIN=3.6v, VOUT=5v, IOUT=600ma

600mw Power Dissipation At Room Temperature
The TPS81256 is equipped with a thermal shutdown that will inhibit power switching at high junction
temperatures. The activation threshold of this function, however, is above 125C to avoid interfering with normal
operation. Thus, it follows that prolonged or repetitive operation under a condition in which the thermal shutdown
activates necessarily means that the components internal to the MicroSiP package are subjected to high
temperatures for prolonged or repetitive intervals, which may damage or impair the reliability of the device.
MLCC capacitor reliability/lifetime is dependant on temperature and applied voltage conditions. At higher
temperatures, MLCC capacitors are subject to stronger stress. On the basis of frequently evaluated failure rates
determined at standardized test conditions, the reliability of all MLCC capacitors can be calculated for their actual
operating temperature and voltage.
18
TPS81256
www.ti.com
Thermal and Reliability Information (continued)

10000
VBias=5V
VBias=4.35V
VBias=3.6V
VBias=3V
Time (Thousand Hours)
1000
100
10
0.1
0.01
20
40
60
80
100
120
Capacitor Case Temperature ( C)
140
G000
Figure 26. Capacitor Lifetime vs Capacitor Case Temperature

Failures caused by systematic degradation can be described by the Arrhenius model. The most critical
parameter (IR) is the Insulation Resistance (i.e. leakage current). The drop of IR below a lower limit (e.g. 1 M)
is used as the failure criterion, see Figure 26. It should be noted that the wear-out mechanisms occurring in the
MLCC capacitors are not reversible but cumulative over time.
19
TPS81256
www.ti.com
12 Device and Documentation Support

12.1 Device Support
12.1.1 Third-Party Products Disclaimer
TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT
CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES
OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER
ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE.
12.2 Community Resources

The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective
contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of
Use.
TI E2E Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration
among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help
solve problems with fellow engineers.
Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and
contact information for technical support.
12.3 Trademarks
MicroSiP, E2E are trademarks of Texas Instruments.
All other trademarks are the property of their respective owners.
12.4 Electrostatic Discharge Caution

These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
12.5 Glossary
SLYZ022 TI Glossary.
This glossary lists and explains terms, acronyms, and definitions.
20
TPS81256
www.ti.com
13 Mechanical, Packaging, and Orderable Information

The following pages include mechanical, packaging, and orderable information. This information is the most
current data available for the designated devices. This data is subject to change without notice and revision of
this document. For browser-based versions of this data sheet, refer to the left-hand navigation.
13.1 MicroSiP DC/DC Module Package Dimensions

The TPS81256 device is available in a 9-bump ball grid array (BGA) package. The package dimensions are:
D = 2.925 0.05 mm
E = 2.575 0.05 mm
TOP VIEW
BOTTOM VIEW
YML
LSB
CC
A1
B1
C1
A2
B2
C2
A3
B3
C3
Code:
CC Package marking Chip Code (see Package Option Addendum for more details)
YML Y: Year, M: Month, L: Lot trace code
LSB L: Lot trace code, S: Site code, B: Board locator
Figure 27. SIP 9-Pin Dimensions and Markings
21
PACKAGE OPTION ADDENDUM
www.ti.com
2-Feb-2016
PACKAGING INFORMATION
Orderable Device
Status
(1)
Package Type Package Pins Package

Drawing
Qty
Eco Plan
Lead/Ball Finish
MSL Peak Temp
(2)
(6)
(3)
Op Temp (C)
Device Marking
(4/5)
TPS81256SIPR
ACTIVE
uSiP
SIP
3000
Green (RoHS
& no Sb/Br)
Call TI
Level-2-260C-1 YEAR
-40 to 85
TT
TXI256
TPS81256SIPT
ACTIVE
uSiP
SIP
250
Green (RoHS
& no Sb/Br)
Call TI
Level-2-260C-1 YEAR
-40 to 85
TT
TXI256
(1)
The marketing status values are defined as follows:

ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)
(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6)
Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish
value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
Addendum-Page 1
Samples
PACKAGE OPTION ADDENDUM
www.ti.com
2-Feb-2016
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 2
PACKAGE MATERIALS INFORMATION

www.ti.com
2-Feb-2016
TAPE AND REEL INFORMATION
*All dimensions are nominal
Device
TPS81256SIPR
Package Package Pins

Type Drawing
uSiP
SIP
SPQ
Reel
Reel
A0
Diameter Width (mm)
(mm) W1 (mm)
3000
178.0
9.0
Pack Materials-Page 1
2.83
B0
(mm)
K0
(mm)
P1
(mm)
3.18
1.2
4.0
W
Pin1
(mm) Quadrant
8.0
Q2
PACKAGE MATERIALS INFORMATION

www.ti.com
2-Feb-2016
*All dimensions are nominal
Device
Package Type
Package Drawing
Pins
SPQ
Length (mm)
Width (mm)
Height (mm)
TPS81256SIPR
uSiP
SIP
3000
223.0
194.0
35.0
Pack Materials-Page 2
IMPORTANT NOTICE
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TI warrants performance of its components to the specifications applicable at the time of sale, in accordance with the warranty in TIs terms
and conditions of sale of semiconductor products. Testing and other quality control techniques are used to the extent TI deems necessary
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Sample &

TPS81256 3-W, High Efficiency Step-Up Converter In MicroSiP Packaging

The TPS81256 device is a complete MicroSiP DC/DC

91% Efficiency at 4MHz Operation

The TPS81256 is based on a high-frequency

Cell Phones, Smart-Phones, Tablet PCs

The TPS81256 offers a very small solution size of

BODY SIZE (NOM)

(1) For all available packages, see the orderable addendum at

Efficiency vs Load Current

Absolute Maximum Ratings ......................................

Detailed Description .............................................. 9

Application and Implementation ........................ 12

10 Power Supply Recommendations ..................... 17

Layout Guidelines .................................................

12 Device and Documentation Support ................. 20

13 Mechanical, Packaging, and Orderable

Added Community Resources section ................................................................................................................................ 21

Changes from Revision A (August 2013) to Revision B

Changes from Original (June 2012) to Revision A

Added animated performance characteristics table ............................................................................................................... 6

Deleted MLCC capacitor B1 life documentation................................................................................................................... 19

Submit Documentation Feedback

Copyright 20122016, Texas Instruments Incorporated

Product Folder Links: TPS81256

SLVSAZ9C JUNE 2012 REVISED FEBRUARY 2016

6 Pin Configuration and Functions

Power supply input.

Boost converter output.

Submit Documentation Feedback

Copyright 20122016, Texas Instruments Incorporated

Product Folder Links: TPS81256

Voltage at VIN (2), VOUT (2), EN (2)

Continuous average current into VIN

Pulsed current into VIN (4)

Operating temperature, TA (3) (4) (5)

Operating virtual junction temperature, TJ

Storage temperature, Tstg

7.2 ESD Ratings

Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all

Charged device model (CDM), per JEDEC specification

Machine Model - (MM)

7.3 Recommended Operating Conditions

Input voltage range

Minimum resistive load for start-up (VI 4.8V)

Operating junction temperature

Operating inductor case temperature

Operating capacitor case temperature

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Copyright 20122016, Texas Instruments Incorporated

Product Folder Links: TPS81256

SLVSAZ9C JUNE 2012 REVISED FEBRUARY 2016

7.4 Thermal Information

THERMAL METRIC (1)

Junction-to-ambient thermal resistance

Junction-to-board characterization parameter

Junction-to-case (top) thermal resistance

SIP (SIP) 9 PINS

7.5 Electrical Characteristics

Operating quiescent current into VOUT

Under-voltage lockout threshold

IOUT = 0mA, VOUT = 5.0V, VIN = 3.6V

Low-level input voltage

High-level input voltage