126aex 1201gb PDF

x1261300
Operating Instructions
Directive 94/9/EC Apparatus Group II
Zone 1/2 Apparatus Class 2G
Linde Tractor
P60Z
with electric motor
126 804 2591 GB

1201
Linde - Your Partner
Linde AG Linde Material Handling Division
Linde, an enterprise operating

worldwide in the investment
and service sector, is one of the
large industrial enterprises in
the EC with its three business
segments and six divisions.
Fenwick-Linde, Chtellerault
Lansing Linde Ltd., Basingstoke
Werk II, Aschaffenburg-Nilkheim
The Linde Material Handling

division is a leading manufacturer of industrial trucks and
hydraulics. It includes eight
manufacturing plants in the
Federal Republic of Germany,
France and Great Britain, as
well as subsidiaries and branches in all economically important countries.
Linde industrial trucks enjoy a

worldwide reputation - thanks to
their high quality in engineering,
performance and service.
Werk I, Aschaffenburg
Werk III, Kahl am Main
Linde Heavy Truck Division Ltd., Merthyr Tydfil
Foreword
Your Linde tractor
offers the best in economy, safety and driving convenience.
Therefore it is mainly in the hands of the operator to preserve the
qualities of the truck for a long and profitable service life and to
make full use of their benefits on the job.
These operating instructions tell you all you need to know about
starting, operation, running and servicing the truck.
For maintenance and repair work not described in these operating instructions special technical skill and knowledge, measuring equipment and special workshop tools are often required.
Please contact your authorised Linde dealer for this service.
Only qualified persons (experts) authorised by Linde are allowed to service the trucks.
For some attachments, the proprietary operating instructions
supplied with them are applicable.
To keep your warranty valid, all maintenance services must be

performed by qualified persons authorised by Linde.
The terms front, rear, left and right refer to the position in
which the item concerned is installed in the truck in relation to
the forward travel direction.
Approved applications
Linde trucks are designed for towing the loads stated in the load
capacity diagram.
In particular, we refer to the attached safety rules for the normal
and proper use of industrial trucks (VDMA) concerning safe
operation and accident prevention of fork lift trucks, as well as
to the traffic regulations.
All measures in this manual related to

explosion protection are identified with
.
Please ensure that they are followed.
The safety rules for the proper use of
industrial trucks, local regulations and the
instructions in this manual must be followed under all circumstances by the responsible persons, especially by the operator and service personnel.
The user, and not the manufacturer, is
responsible for any danger arising from
applications not authorised by the manufacturer.
The truck may only be operated in
zones with an explosion hazard as certified
in the certificate included in this manual.
If you desire to use the truck for applications not mentioned in

the manual and convert or modify it for this purpose, please
contact authorised skilled personnel (experts).
No changes, especially conversions

or modifications, may be made on your fork
truck without the prior permission of the
manufacturer.
Servicing may only be carried out by
qualified and authorised persons (experts)
familiar with explosion protection regulations. The manufacturer recommends your
authorised Linde dealer.
When replacing explosion-protected
components, always install tested explosion-protected parts approved for the truck.
After changes in the explosion protection, the operator (ie employer) must have
the truck certified by an expert before taking it back into operation.
126 804 2591.1201
Follow all tips for operating the lift truck and carry out the
maintenance and care prescribed in the inspection and maintenance schedule regularly, on time and with the specified lubricants.
The operator (employer) must ensure

that the truck is always in a safe operating
condition.
Foreword
Technical note
For repairs, use only genuine Linde spare parts to ensure that
your Linde truck will maintain its original technical standard.
These operating instructions or excerpts thereof may only be

copied, translated or transmitted to third parties after prior
written approval by the manufacturer.
When ordering spare parts, it is important also to give the

following information:
Linde pursues a policy of continuous progress in the design and

construction of its products. As a result, the illustrations and
technical details referring to design, equipment and engineering
of trucks are subject to change if progress warrants it.
Truck model: ____________________________________
Therefore, the manufacturer will not accept any claims based

on the specifications, illustrations and descriptions contained in
this operating manual.
INERIS ATEX No.: ____________________________
Please submit all enquiries concerning your truck and all orders
for spare parts to your authorised dealer, making sure to state
your correct shipping address.
Manufacturers serial no./year built: ___________________
Every truck undergoes careful inspection before leaving the

factory in order to make sure that it will be in satisfactory
condition and fully equipped as ordered when delivered to the
customer. Authorised distributors are under obligation to reinspect the truck before delivery and to hand it over in good
order.
PTB No.: ___________________________________
In order to avoid later complaints and inconvenience to customers, you are requested to ascertain that the truck is in satisfactory condition and fully equipped at the time of delivery and to
acknowledge orderly handing/taking over of the truck in the
manufacturers certificate of conformity.
Handing-over date: _______________________________
The following technical manuals are supplied with each truck:
When taking over the truck, transfer the data from the assembly
type plates into this operating manual.
126 804 2591.1201
Truck takeover
1 Operating instructions
1 EC declaration of conformity
(The manufacturer declares that the truck conforms to
EC directive for machines)
1 Rules for the Normal and Proper Use of Industrial
Trucks (VDMA)
1 Ex-Certificate
Wishing you satisfactory operation and much success,

Your
Linde AG
Linde Material Handling Division
Aschaffenburg
126 804 2591.1201
Type plates
Description
1 Vehicle identification plate

2 Manufacturer
3 CE symbol
(The symbol certifies that EC directive for machines and all
applicable truck guidelines are fulfilled.)
4 Serial no./year built
5 Unloaded mass
6 Battery voltage
13
7 Min. battery mass

8 Max. battery mass
9 Rated capacity
10 Type
126 804 2591.1201
11 Type plate with tyre leakage resistance

12 Type plate with INERIS/PTB Atex Type Acceptance
Certificate No.
13 Serial number of the chassis (stamped)
1
11
10
3
9
x1261301
4
12
5
8
7
6
5
Linde Explosion-Protected Electric Tractor P 60 Z
Description
Advanced technology,
simple and ergonomic operation,
energy-saving, environment-friendly and
minimal maintenance,
solid manufacture
and for availability of your lift truck
nearly all parts manufactured
by Linde.
The success of a company
with about 9600 employees in eight plants.
126 804 2591.1201
P60
The explosion-protected tractor P 60 Z

appeals with its attractive structure, stylish
design and ergonomic values.
All controls have been arranged according to the latest research in ergonomics. The position and operation of each
control was designed for the operator, allowing effortless and
therefore safe operation.
x1261302
Table of contents
Description
Page
Page
Page
Foreword ......................................................................... 2
Operation of industrial trucks in the plant area ................... 19

Running-in instructions ....................................................... 19
Daily checks and services before operation ...................... 20
Checks and services prior to initial operation of the truck .. 20
Daily checks ...................................................................... 20
Tighten the wheel fasteners ............................................... 20
Check the condition for leakage resistance
of the tyres
............................................................... 20
Opening the battery cover .................................................. 21
First lock-in position: Servicing position .......................... 21
Second lock-in position: Battery change ......................... 21
Closing the battery cover ................................................... 21
Opening the cab ................................................................. 21
Closing the cab .................................................................. 21
Disconnecting the battery plugs
.................................. 22
Connecting the battery plugs
....................................... 22
Checking the battery state of charge
........................... 23
Charging the battery
.................................................... 23
Connect the battery to a suitable external charger
...... 24
Check the condition, electrolyte level and
specific gravity of the battery .......................................... 24
Battery change
............................................................ 24
Battery removal with a crane
....................................... 25
Adjusting the drivers seat .................................................. 26
Applying the seat belt ......................................................... 26
Opening the seat belt ......................................................... 26
Turning on the key switch .................................................. 27
Turning off the key switch .................................................. 27
Check the braking system ................................................. 27
Check the horn
............................................................ 27
Depress emergency isolator button
............................. 28
Unlock emergency isolator button
............................... 28
Check the automatic trailer coupling .................................. 28
Malfunctions during operation ............................................. 30

Steering system ................................................................. 31
Steering .......................................................................... 31
Braking system .................................................................. 32
Service brake, regen brake ............................................ 32
Foot brake ....................................................................... 32
Operating the electric motor brake (LBC) ....................... 32
Handbrake ...................................................................... 32
To engage the handbrake ............................................... 32
To release the handbrake ............................................... 32
Horn ................................................................................... 33
Operating the horn
.................................................... 33
Turn signal lever
.......................................................... 34
Turning on the turn signal lights ...................................... 34
Lighting
........................................................................ 34
Turning on the lighting ..................................................... 34
Stop lights ....................................................................... 34
Back-up light ................................................................... 34
Fuses
........................................................................... 35
Energy-saving feature
................................................. 35
Before towing ..................................................................... 36
Guidelines for towing trailers .............................................. 36
Transport with a load .......................................................... 37
Towing a trailer ................................................................... 37
Coupling a trailer ................................................................ 38
Uncoupling a trailer ............................................................. 38
Coupling a trailer (semiautomatic coupling) ........................ 38
Uncoupling a trailer (semiautomatic coupling) .................... 38
Wheel change ..................................................................... 39
Changing the rear wheels ............................................... 39
Changing the front wheel ................................................ 39
Jack locations .................................................................... 39
Transporting ....................................................................... 40
Transporting the truck on a lorry or low-bed trailer ......... 40
Hoisting the truck ............................................................... 40
Hoisting the truck with a crane ....................................... 40
Towing instructions ............................................................ 41
Towing the truck ............................................................. 41
Towing procedure ........................................................... 41
Taking the truck out of operation ........................................ 42
Measures before taking the truck out of operation ............. 42
Putting the truck back into operation .................................. 42
126 804 2591.1201
Approved applications .......................................................... 2

Technical note ...................................................................... 3
Truck takeover ..................................................................... 3
Description ..................................................................... 2
Type plates ........................................................................... 5
Technical data ...................................................................... 9
Technical description ........................................................ 10
Approved applications ..................................................... 10
Cabin and controls .......................................................... 10
Chassis .......................................................................... 10
Power train ...................................................................... 10
Steering .......................................................................... 10
Brakes ............................................................................ 10
Trailer coupling ............................................................... 10
Operation ........................................................................ 11
Handbrake ...................................................................... 11
Brush monitor
........................................................... 11
Check the insulation resistance
............................... 11
Insulation resistance warning
................................... 11
......................................... 11
Insulation resistance fault
Wheels ............................................................................ 11
Electrical system ............................................................ 11
General view of truck ........................................................ 12
Controls and indicators ...................................................... 13
Composite instrument
.................................................. 14
Hour meter ...................................................................... 14
Battery discharge indicator ............................................. 14
Overheating warning light
......................................... 14
Motor brush warning light
......................................... 14
Indicator lights
............................................................. 15
Insulation monitor indicator light
................................ 15
.......................................... 15
Turn signal indicator light
Beginning operation ................................................. 16
Safety rules ........................................................................ 16
Experts ............................................................................... 16
Safety information ............................................................... 18
Handling fluids and lubricants ............................................. 18
Safety inspection
......................................................... 19
Explosion protection inspection
................................... 19
Operation ...................................................................... 29
Driving ................................................................................ 29
Beginning operation ........................................................ 29
Travel in the forward direction ......................................... 29
Travel in the reverse direction ........................................ 29
Reversing the direction of travel ..................................... 30
Table of contents
Description
Page
Page
Maintenance ................................................................ 46
General information ............................................................ 43
Services after the first 50 hours of operation ...................... 43
1000-hour inspection and maintenance ........ 54
Inspection and maintenance chart ...................................... 44
Inspection and maintenance as required ...... 46
500-hour inspection and maintenance ........... 50

Check and grease the steering chain ................................. 50
Grease the steering turntable bearing ................................ 50
Grease the front suspension arm pivot .............................. 50
Check the mounting of the electric motor, frame parts,
wheel drives, cabin and steering
.............................. 51
Clean the traction motor
............................................... 52
Check the electric motor brushes, renew if necessary
52
Clean the power train and electronic control ...................... 52
Check the electric cables, cable connectors and
connections for condition and tightness
................... 53
Clean the controller
...................................................... 53
Check the contactors
.................................................. 53
3000-hour inspection and maintenance ........ 61

Change the brake fluid ....................................................... 61
Inspection and maintenance data ....................................... 62
Lubricant recommendations ............................................... 63
Brake fluid ....................................................................... 63
Vaseline .......................................................................... 63
Multipurpose oil ............................................................... 63
Troubleshooting guide ........................................................ 64
Wiring diagram ................................................................... 65
Index .................................................................................. 66
126 804 2591.1201
Check seat belt for condition and operation ....................... 46

Clean the truck ................................................................... 47
Change the brake fluid ....................................................... 47
Tighten the wheel fasteners ............................................... 48
Check the tyres for damage and foreign objects
......... 48
Check the tyre inflation pressure (if pneumatic tyres fitted) 48
Check the insulation monitor
........................................ 49
Renew the motor brushes
............................................ 49
Lubricate the steering ......................................................... 49
Check the traction motor brushes ...................................... 54

Clean and check the gearbox breather .............................. 54
Check the drive axle rubber shock mounts ........................ 54
Check the drive axle suspension bushes ........................... 55
Change the drive axle oil .................................................... 55
Check the brake fluid level ................................................. 56
Inspect the brake linings .................................................... 56
Inspect the brake piping ..................................................... 56
Check and grease the front wheel bearing ......................... 57
Check the front suspension arm ........................................ 57
................... 58
.................................................. 58
Check the motor brushes, renew if necessary
............ 58
Clean the power train and electronic control ...................... 58
Grease the handbrake mechanism .................................... 59
Adjust the handbrake ......................................................... 59
Check and lubricate the drivers seat
.......................... 59
Grease the battery cover ................................................... 60
Grease the cabin ................................................................ 60
Grease the semiautomatic trailer coupling ......................... 60
Abmessungen
Leistungen
Antrieb
Sonstiges
126 804 2591.1201
Rder und Reifen
Gewicht
Kennzeichen
Technical data
Description
Typenblatt fr Flurfrderzeuge
gem VDI 3586
LINDE
Elektro-Schlepper
MRZ 1996
Herstellerdaten und Konstruktionsmerkmale
126
Serien-Nr.
1.1
Hersteller (Kurzbezeichnung)
1.2
Typ
1.3
Fahrantrieb: Batt., Diesel, Benzin, Treibg., Netzstrom
Batterie
Batterie
1.4
Lenkungsart: Geh-, Stand-, (Fahrer) Sitz-Lenkung
Fahrersitz
Fahrersitz
1.5
Zugvermgen (Last)
Q [t]
6 1)
6 1)
1.7
Nennzugkraft
F [N]
1200 1)
1200 1)
Linde
Linde
P 60 Z (48 V)
P 60 Z (24 V)
1040
1.9
Radabstand
y [mm]
1040
2.1
Eigengewicht
[kg]
1070
1020
2.3
Achslast ohne Nennlast vorn/hinten
[kg]
470/ 600
470/600
3.1
Reifen, vorn/hinten (SE=superelastic, P=Luft)
P/P 2)
P/P 2)
3.2
Reifengre, vorn
4.00-8, 6 ply
4.00-8, 6 ply
3.3
Reifengre, hinten
4.00-8, 6 ply
4.00-8, 6 ply
3.5
Rder, Anzahl vorn/hinten (x = angetrieben)
1/2x
1/2x
3.6
Spurweite, vorne
b10 [mm]
3.7
Spurweite, hinten
b11 [mm]
860
860
1960
4.7
Hhe ber Schutzdach (Kabine)
h6 [mm]
1960
4.8
Hhe des Sitzes/Stehplattform
h7 [mm]
890
890
4.12
Kupplungshhe
h10 [mm]
a) 290 b) 345 c) 400
a) 290 b) 345 c) 400
4.13
Ladehhe, ohne Last
h11 [mm]
610
610
440
4.16
Ladeflche, Lnge
I3 [mm]
440
4.17
berhanglnge, hinten
I5 [mm]
345
345
4.18
Ladeflche, Lnge
b9 [mm]
830
830
4.19
Gesamtlnge
l1 [mm]
1730
1730
4.21
Gesamtbreite
b1 [mm]
996
996
4.32
Bodenfreiheit, Mitte Radstand
m2 [mm]
115
115
4.35
Wenderadius
Wa [mm]
1650
1650
4.36
Mindest-Drehpunktabstand
b13 [mm]
600
600
5.1
Geschwindigkeit, ohne Nenn-Zuglast
km/h
7 / 17
7 / 17
1200
5.5
Nenn-Zugkraft ber 60 min
1200
5.6
max. Zugkraft
4500
4500
5.7
Steigfhigkeit
siehe Leistungsdiagramm
5.8
max. Steigfhigkeit
5.10
Betriebsbremse
hydraulisch/elektrisch
hydraulisch/elektrisch
6.1
Fahrmotor, Leistung KB 60 min
6.3
Batterie, nach DIN 43531/35/36 A/B/C, nicht
6.4
Batteriespannung, -kapazitt bei 5stnd. Entl.
V/Ah
6.5
Batteriegewicht (+ 5%)
kg
6.6
Stromaufnahme nach VDI
kWh/h
8.1
Art der Schaltung
8.4
Geruschpegel am Fahrerohr dB
8.5
Anhnger-Kupplung, Art/Typ, DIN
kW
VDI 2198
typ Eintragungsvermerk
3,2
3,2
DIN 43531 A
DIN 43535 A
48/300
24/500
540
445
3)
3)
elektronisch/stufenlos
elektronisch/stufenlos
nicht
nicht
Grafiken von
Funk?
dB (A)
1) Auf flachem trockenem Boden, Rollwiderstand in der Ebene 200 N/t. Vgl. nebenstehendes Leistungsdiagramm bez. besonderer Betriebsbedingungen.
2) Alternativ sind Luft und (superelastische) Kont.-Vollg.-Reifen erhltlich -23 x 5. Spurweite=980 mm.
3) Werte vom Hersteller erhltlich.
Technical description
Approved applications
The 126 series explosion-protected electric tractors are designed for maximum productivity. Their maximum load capacity
is 6 tonnes, the maximum speed without a load is 17 km/h.
Cabin and controls

A low step height allows easy access to the cabin, reducing
operator fatigue and ensuring safe operation. The convenient
controls and the seat cushioning provide maximum comfort for
efficient operation.
The automotive-style arrangement of

the pedals, controls and steering wheel and
the electronic control ensure quiet driving.
Chassis
The chassis is designed for maximum strength and stiffness.
The low centre of gravity ensures outstanding driving performance, the compact size allows excellent manoeuvrability.
The traction motor and the electronics

are mounted well-protected in the chassis,
but easily accessible for servicing.
The battery is mounted between the

two axles. This ensures maximum tractor
stability and allows quick and easy removal.
CAUTION
If the LBC is disabled, a highly visible label with
the caution notice Without electric braking must
be affixed. Please contact authorised skilled personnel
(experts).
Power train
As standard equipment this tractor is provided with regenerative braking, which feeds the energy generated during braking
or turning back into the battery.
The powerful, separately-excited 3.2 kW

motor is mounted transversely on the drive
axle. Power is transmitted to the rear wheels
via a reduction gearbox.
The tractor is provided with a state-ofthe-art 24V or 48V electronic control system
providing infinitely-variable and controlled
traction as well as safe and precise driving.
The electronic control ensures efficient use of energy and a
longer shift for each battery charging cycle.
Steering
The easy operation and great responsiveness of the frontwheel steering reduces driver fatigue, while ensuring excellent
manoeuvrability of the tractor and generally simplifying the
handling of goods.
Brakes
The tractor has three independent braking systems:
Hydraulically-operated drum brakes on all three wheels.
Handbrake mechanically connected to the rear wheel drum
brakes.
LBC (Linde Brake Control) which stops the tractor electrically if the accelerator pedal is released.
10
Trailer coupling
The tractor can be equipped with various types of trailer couplings. A trailer coupling can be mounted on the front end .
126 804 2591.1201
The operating time of the truck is highly visible on the composite instrument with
hour meter and battery discharge indicator.
This allows cost-efficient planning of the
service intervals and protects the battery
from damage.
Description
Technical description
Operation
Wheels
The horn is air pressure operated and

is located on the left side of the console.
To prevent the build-up of static electricity, the tyres are electrically conductive.
Handbrake
Electrical system
The handbrake acts on the rear wheel drum brakes via a cable.
When the handbrake is applied, the electric starting power is
reduced with a microswitch.
The electrical system is mounted in

three flameproof enclosures behind the drivers seat.
Brush monitor
For the service life of the DC motors it is important to exchange
worn motor brushes in time. This renewal of the brushes is
indicated in the composite instrument.

126 804 2591.1201
Description
The red insulation monitor indicator light normally flashes every

5 seconds. If the flashing frequency changes (the red light
flashes at irregular intervals or is illuminated steadily), check
the insulation resistance.

If the flashing frequency changes, indicated by short/long
flashes of the red warning light (no longer a 5-second interval),
check the insulation resistance.

If a fault exists (red warning light is on continuously), travel
speed is reduced to 2 km/h and after 10 minutes the truck is shut
down completely.
Various temperature cut-outs are installed in the axle and electronic control
enclosure. If overheating occurs at any one
point, the tractor is stopped, ie driving is
disabled but steering is still available. The
temperature switches have a switching hysteresis of about 15 C. This means the
tractor can be operated again after the affected assembly has cooled by 15 C.
The battery is especially shock- and

vibrationproof and enclosed in a box with
increased safety. The battery, located under the battery cover, is an especially shockand vibrationproof type mounted in an increased-safety enclosure.
All switches and indicator lights are
sealed or manufactured as explosion-protected models.
The electric cables are firmly fastened
(clamped at least every 250 mm).
The enclosures for the electronic control and electric motor are flameproof.
If parts must be replaced, only genuine
Linde Ex parts approved for this type may
be used.
11
General view of truck

1
Electrical system
Driver's seat
Steering wheel
Frame with battery box
Wheel drive
Description
2
3
1
126 804 2591.1201
5
x1261303
12
Controls and indicators
Description
1 Horn
2 Directional control lever
3 Steering wheel
4 Keyswitch with key
5
6
5 Turn signal lever

6 Turn signal indicator light
7 Insulation monitor warning light**

8 Composite instrument
9 Light switch
10 Brake pedal
11 Accelerator pedal
12 Handbrake
13 Emergency isolator button
9
10
126 804 2591.1201
14 Backrest adjustment*
15 Driver's seat with seat switch
15
11
12
13
x1261304
* Option
** Only for trucks acc. to directive 94/9/EC (Atex)
14
13
Description
The composite instrument contains the following control elements and indicator elements:
NOTE
The composite instrument is explosion-protected, ie mounted in a flameproof enclosure.
Hour meter
Battery discharge indicator
Indicates the operating time of the truck in hours. It operates

only when the key switch is turned on, the emergency isolator
button pulled out and the seat switch activated.
Indicates the charging state of the battery when the key switch
is turned on and the emergency stop button is pulled out. It
reduces truck speed when the battery discharge reaches 80 %.
The hour meter serves as proof of the operating time of the truck
and for scheduling inspections and maintenance services.
The battery is fully charged when the right LED (10) is illuminated. As the battery discharges, the illuminated bar (10) moves
from right to left.
Battery discharge indicator
Hour meter (LCD display)
The flashing h (8) and flashing decimal point (9) show that the
hour meter is on.
The left row of figures (6) displays the full hours of operation, the
right figure (7) indicates tenths of an hour.
Service interval exceeded
If the orange LED (11) also extinguishes, the two red LEDs (12)
begin to flash. The battery discharge is up to approx. 80 % and
recharging or changing of the battery is required.

The red warning light (5) illuminates if overheating occurs.
Please contact authorised skilled personnel (experts) to have
the malfunction checked.
The manufacturer recommends your authorised Linde dealer
for this service.
The due brush change is indicated optically by the illumination

of the warning light (3).
the malfunction checked.
for this service.
6 7
2
8
9
10
12
14
11
x1261309
126 804 2591.1201
NOTE
When replacing a defective hour meter, the number of
effective service hours has to be noted. Affix this information near the new hour meter on durable tape.
It is also possible to set the replacement hour meter so that
the actual aggregate service hours are displayed. Please
contact authorised skilled personnel (your Linde dealer).
If only the orange LED (11) is illuminated, the battery discharge

is up to 70 % and the battery must be recharged.
Indicator lights
Description
During normal operation the red warning light (3) for the insulation monitor must blink intermittently every 5 seconds.
The green indicator light (2) comes on if the turn signal lever (1)
is operated.
If the flashing frequency changes from a 5-second interval to an

alternating short and long interval, a warning is being indicated.
There is a fault in the insulation system if the light is on
continuously. In both cases the isolating resistance must be
checked.
the insulation system checked.
for this service.
126 804 2591.1201
NOTE
If a malfunction occurs on Atex-certified trucks, the truck
speed is first reduced to 2 km/h and after 10 minutes the
truck is shut down completely.
2
3
x1261305
15
Safety rules
The responsible persons, particularly
the truck operator (ie driver) and service
personnel, must be instructed in the rules
for the normal and proper use of industrial
trucks, the applicable national, EU or EEA
explosion safety regulations, as well with
those included in these operating instructions before working with or on the truck.
The operator (ie employer) must ensure that the driver has
understood all of the safety information. Please observe the
guidelines and safety rules therein, for example:
information on the operation of material handling trucks
rules for roadways and work areas
rights, duties and safety rules for the operator
operation in special areas
information related to starting, driving and braking
service and repair information
recurrent inspections, accident prevention check
disposal of greases, oil and batteries
remaining risks.
The operator (ie employer) or the responsible person must

ensure that the above the guidelines and safety rules applicable
for your truck are observed.
16
The explosion protection measures and

their implementation on the truck during
operation are required by law. They require
particular attention during all work with, in
and on the truck.
The operator (ie employer) must ensure that the employees are instructed in
the hazardous areas (explosion hazard zones
1 and 2), possible explosion hazards and
the selected protective measures, and that
the operating instructions required for safety
are observed. The instruction must be repeated at appropriate intervals.
The acceptance tests and certificates
for the truck, the pertinent laws, regulations and guidelines, and any possible additional requirements by the responsible
authorities indicate under which conditions
and where the truck may be operated, serviced and repaired.
DANGER
All inspection and maintenance work
must be done outside of hazardous areas,
and only by authorised skilled personnel
(experts) thoroughly familiar with the appropriate technical material and rules and
regulations.
The manufacturer recommends your authorised Linde dealer for this service.
Experts
Experts are specially skilled persons who have thorough knowledge and experience in servicing and testing industrial trucks
and being furthermore sufficiently familiar with the national
industrial safety and accident prevention regulations and all
further general technical rules and guidelines (DIN and ISO
standards, technical rules arising from EC directives or EEA
agreements), so that they can give a qualified judgement upon
the safe operating conditions of the truck.
Before commencing the inspection and

maintenance services, ensure that no explosion risk exists.
126 804 2591.1201
Beginning operation
Safety rules
Further protective measures are not
required after the elimination of the explosion hazard and a renewed formation of a
hazardous atmosphere during the repair is
excluded.
126 804 2591.1201
The operator (ie employer) or his representative must provide the technicians with
a work assignment (normally written) which
states work location, commencement, duration and the protective measures to be
taken against explosion.
In emergency situations when performing repairs where an explosion hazard exists from sparking, or the explosive hazard
can result from the repair work, appropriate
explosion protective measures must be taken.
Beginning operation
Work can only commence after the
operator or his representative have ensured
that protective measures are adequate and
effectively implemented. The effectiveness
of the protective measures must be checked
while the work is in progress. The operator
or his representative can only lift the protective measures after all work has been
completed and no further hazards exist.
Before resuming operation after repairs, ensure that the trucks explosion
protection required for normal operation is
effective again.
17
Safety rules
Beginning operation
When instructing a trained operator (ie driver), acquaint him

with the
-
special features of the truck

special features of the explosion-proof
,
truck
optional equipment,
special conditions in the plant and work place
CAUTION
indicates hazards that may result in personal
injury and/or substantial damage to the product.
Handling fluids and lubricants
ATTENTION
indicates hazards that may result in damage to or
destruction of the product.
Only store fluids and lubricants in approved containers at

specified storage places. As they could be inflammable, do not
contact them with hot objects or a naked flame.
Always handle fluids and lubricants as required and as specified by the manufacturer.
Only use clean containers when replenishing fluids and lubricants.
This note is found in places on the truck where

special attention is required. Read the appropriate section of your operating instructions.
by training and practising driving, shifting and steering operations until they are completely mastered.
Follow the manufacturers safety and disposal instructions

when using fluids and lubricants and cleaning compounds.
ATTENTION
The driver must be retrained or reinstructed if the
traction and brake parameters of the LDC control
are modified afterwards.
The safety in the work area is ensured if the truck is employed
properly and the operator trained correctly.
Safety information
The precautions DANGER, CAUTION, ATTENTION and NOTE
in this manual are provided to indicate special dangers or
unusual information requiring special identification:
Also dispose of used or contaminated fluids and lubricants as

specified.
Other warning symbols are also used for your safety. Please
observe the various symbols.
Follow laws and regulations.

Clean the area surrounding the part in question before lubrication, filter renewal or repairs in the hydraulic system.
All explosion protection measures are

marked with the symbol at the left of this
paragraph. Be certain to follow these measures.
Discard parts in a way friendly to the environment.

CAUTION
Improper handling of brake fluid can endanger
your health and the environment.
NOTE
identifies technical information requiring special attention
because the meaning may not even be obvious to skilled
personnel.
DANGER
indicates hazards that may result in personal
injury or death and/or substantial damage to the
product.
WARNING
18
Follow these
instructions
Stay
buckled up
Don't jump
Hold on tight
Brace feet
Lean away
x3362420
In case of tip-over
126 804 2591.1201
Should the truck tip over during an unauthorised application or

due to incorrect operation, always follow the instructions depicted in the small boxes on this page.
Avoid spilling fluids and lubricants. Remove any spillage immediately with a suitable binding agent and dispose of as specified.
Safety rules
Safety inspection
The accident prevention regulations require
that the truck must be inspected at least
once a year for proper working condition by
trained personnel. Please contact authorised skilled personnel (experts) in this regard. The manufacturer recommends your
authorised Linde dealer for this service.
A visual check of the explosion protection
equipment is also required every two weeks.
Running-in instructions
The truck can be operated at full speed directly. Avoid sustained high loads on the working hydraulic system and the travel
drive in the first 50 hours of operation.
Tighten wheel fasteners daily prior to starting operation or after
a wheel change until they are seated firmly, ie until no further
tightening is possible.
Tighten opposite wheel fasteners to a torque of:
front wheels/rear wheels ........................................... 195 Nm
NOTE
Refer to the tightening instructions on the tag attached to
the steering column.
The operator (ie employer) must maintain

the truck in a safe operating condition.
Operation of industrial trucks in the plant
area
ATTENTION
Many plant areas are so-called limited public traffic areas.
We advise you to check if your company liability insurance
covers any damages occurring with your fork truck against
third parties on "limited" public traffic areas.
Tighten wheel nuts of

wheel mounting
- prior to starting operation
of the truck
- then every 10 hrs until
wheel nuts are tightened
- after that every 100 hrs
(For torque see operating manual)
x1261390
126 804 2591.1201
Beginning operation
19
Daily checks and services before operation

Checks and services prior to initial operation of the truck*
-
Check the tyre inflation pressure

Check the wheel fasteners for tightness
Check the wheel drives
Check the battery state of charge, electrolyte level and
specific gravity
Check the braking system
Check the steering system
Check the horn
Check the truck lighting
Check the reversing buzzer
Beginning operation
Tighten the wheel fasteners

-
Check all wheel fasteners for tightness.
Check the condition for leakage resistance of the tyres
Tighten opposite wheel fasteners to a torque of:

front/rear ............................................................. 195 Nm
In order to ensure the leakage resistance of the tyres as stated

on the label (1), the tyres and floor must be free of debris and
foreign objects.
The truck may have to be cleaned several times a day, depending upon the application conditions.
If in doubt, check the values. Please contact authorised skilled
personnel (experts).
for this service.
Daily checks*
Tyre inflation pressure
Check the battery state of charge
Check the horn
Check the condition for leakage resistance of tyres
Check the truck lighting
Check the reversing buzzer**
Check the automatic trailer coupling**
The description of the services can also be located in the

index.
** Option
126 804 2591.1201
20
x1261307
x1261308

Opening the battery cover
First lock-in position: Servicing position
Closing the battery cover
Second lock-in position: Battery change
CAUTION
Do not open the if the key switch is turned on.
-
Apply the handbrake.
Turn the key switch off with the key.
Depress the emergency isolator button.
Push the lever (1) as far as possible to the right.
Open the battery cover as far as the stop of the gas-filled

strut (2).
Second lock-in position: Battery change

Push the battery cover past the stop of the gas-filled strut.
The battery cover is now held in position by the holding rope (3).
126 804 2591.1201
Beginning operation
To close the battery cover from the 2nd lock-in position,

raise the lever (4) on the gas-filled strut and push the cover
down.
The battery cover will close as far as the 1st lock-in position.
To close the battery cover from the 1st lock-in position,
push the cover fully down until it locks.
Push the cab past the stop of the gas-filled strut.

The cab is now held in position by the holding rope (3).
Closing the cab

-
To close the battery cover from the 2nd lock-in position,

raise the lever (4) on the gas-filled strut and push the cab
down.
The cab will close as far as the 1st lock-in position.
To close the cab from the 1st lock-in position, push the cab
fully down until it locks.
Opening the cab*

First lock-in position: Servicing position
CAUTION
Do not open the cabin with the tuck switched on.
-
Turn the key switch off with the key.
Fully open the cab door and lock it in the open position.
Loosen the cab retainers.
Open the cab as far as the gas-filled strut allows.
* Option
3
2
1
x1261310
x1261311
x1261312
21
Before operation
DANGER
Never disconnect the battery plugs in hazardous
areas. There is a risk of sparking when pulling the
plugs out.
CAUTION
Do not disconnect the battery plugs when the
key switch is turned on or in hazardous areas.
-
Turn off the key switch with the key (1).
Depress the emergency isolator button (2).
Open the battery cover to the first lock-in position
NOTE
The battery plugs may differ in design and construction.
The shown battery double plug is only an example.
If the battery plugs differ from the shown type, proceed
accordingly. In case of doubt, please contact authorised
skilled personnel (experts).
The manufacturer recommends your Linde dealer for this
service.
CAUTION
Connect the plugs with the correct polarity (note
plug false polarity protection).
-
Connect battery plugs (4) and (5).
NOTE
The clamping screws (3) and (6) lock in place automatically.
ATTENTION
Do not exchange the positive (4) and negative (5)
poles.
-
Use an Allen wrench to release the clamping screws (3) and

(6) (turn 90 CCW).
Pull out battery plugs (4) and (5).

126 804 2591.1201
1
3
5
6
x1261313
22
x1261338
x3362338
126 804 2591.1201

-
Apply the handbrake (4).
Insert the battery plugs.
Unlock the emergency isolator button (5) by turning it in the

arrowed direction.

DANGER
The battery must be charged outside of hazardous areas.
Turn on the keyswitch with the key (1).
Check the battery state of charge at the discharge indicator

(3) in the composite instrument (2).
Before operation
CAUTION
For the safe operation and maintenance of the
batteries, follow the following instructions.
The electrolyte in the batteries is a sulphuric acid
and water solution, which is poisonous and caustic. Therefore, wear protective clothing and protective glasses when working around the batteries.
If the battery electrolyte should nevertheless contact clothing, the skin or eyes, immediately flush the affected parts
with water. Seek medical aid at once if the eyes are affected! Neutralize spilled battery electrolyte without delay.
Gases are released when batteries are being charged. Do
not expose the battery to sparks or open flames, as an
explosion could result. Rooms in which batteries are
charged or stored must be ventilated accordingly.
Do not open the battery compartment

cover in hazardous areas. Follow the inspection and maintenance instructions of
the battery manufacturer. Further information is given on the battery compartment
cover.
CAUTION
Do not place any metal parts on the battery - risk
of a short! Do not top up the electrolyte before
charging. Charge the battery immediately, do not leave the
battery in a discharged state. This applies also to partially
discharged batteries.
NOTE
Check that the specific gravity of the electrolyte is at least
1.14.
The explosion-protected battery must also be monitored.
Always charge and service the battery according to the
manufacturers instructions. If you are not in possession
of these instructions, please contact your dealer. Also
follow the operating instructions for the optional battery
charger. If a battery charger is already available, follow the
instructions supplied with it.
4
5
x1261314
23


specific gravity of the battery
Unlock the battery cover and open it to the 1st or 2nd lockin position.
The front edge of the battery cover must be open at least

300 mm.
Disconnect the battery plugs (1 and 2).
Push the plugs of the charger into the sockets of the battery.
Put the external charger into operation.
ATTENTION
The battery cover must remain open during charging.
NOTE
Batteries that are discharged to under 20% of the rated
capacity (1.14) are over discharged. Over discharges will
shorten their service life.
DANGER
When changing a battery, use only an explosionprotected battery with enclosure as a replacement.
ATTENTION
The battery labelled as flameproof is mounted in
a safety-enhanced battery enclosure in the battery compartment.
When changing the battery, at least 8-10 minutes must elapse
between disconnecting and connecting the batteries, otherwise
the battery discharge indicator shows an incorrect value.
ATTENTION
The replacement battery must correspond to the
standard battery in both size and weight. Deviations in weight must be compensated by additional weights.
The battery must be secured against sliding. Please contact authorised skilled personnel (experts).
The manufacturer recommends your authorised Linde
dealer for this service.
x3362429
24
Battery change
x1261315
126 804 2591.1201
CAUTION
Do not smoke. Avoid causing sparks near the
battery during charging. Risk of explosion.
Check the battery for casing cracks, lifted plates and

electrolyte leakage.
Unscrew the caps and check the electrolytic level. On
batteries with check tubes the acid must be at this level. On
batteries without check tubes the acid must be approx. 10
15 mm above the plates.
If the electrolyte level is low, top up with distilled water only
(after charging the battery).
Remove corrosion on battery poles and coat with nonacidic grease.
Retighten pole clamps firmly.
Check the specific gravity using a hydrometer. The specific
gravity of the electrolyte must be between 1.24 and 1.28.
Before operation
Before operation
126 804 2591.1201
ATTENTION
Only use a lifting gear meeting explosion protection regulations, and a crane with a sufficient load
capacity (see technical data for battery weight).
-
Turn the key switch off and depress the emergency isolator
button.
Tilt the battery cover (1) to the 2nd lock-in position.
Disconnect the battery plugs (2).
Position the crane and lifting gear over the battery.
Attach the lifting gear to the battery enclosure.
Lift the battery up and out of the truck frame.

DANGER
When lifting the battery, ensure that no person is
standing under or beside the battery.
x1261316
x1261317
25

Adjusting the drivers seat
Before operation
Applying the seat belt
For a horizontal adjustment of the seat, pull lever (1) up.
Slide the drivers seat forward or back in the rails until the
optimum position for operating the steering wheel, pedals
and control levers is obtained.
Re-engage the horizontal adjustment lever (1).
Pull up lever (2) to adjust the backrest.
Tilt the backrest to the front or rear until a comfortable

seating position is achieved.
Re-engage the backrest adjustment lever (2).
NOTE
Prolonged sitting puts a great strain on the spinal
column. Do light exercises regularly to prevent back problems.
DANGER
The lap seat belt must always be engaged during the operation of the truck! Only one person
may be secured with the lap belt.
NOTE
The automatic lock blocks the belt when the truck is tilting
heavily. The belt can then not be pulled out of the retractor.
To unlock the automatic lock, carefully drive the truck off
the side slope.
-
Pull the seat belt (5) smoothly out of the retractor on the left.
Place the seat belt over the lap, not over the belly.
Engage the tongue (4) in the lock (6).
Opening the seat belt
Check the tension of the seat belt . The belt should be snug
on the body.
26
Press the red button (7) on the lock (6) to disengage the belt.
Return the tongue (4) back to the retractor (3) by hand.
DANGER
Only use a driver's seat approved for this type of
truck.
2
x1261318
NOTE
A belt which returns too fast can trigger the automatic lock
when the tongue hits the enclosure. The belt can then not
be pulled out with the usual force.
NOTE
During operation of the truck (eg driving, operating the
mast, etc.), the operator should sit as far back as possible
so that the back contacts the backrest.
The automatic lock of the retractor allows sufficient freedom of movement on the seat during normal operation of
the truck.
x1261319
126 804 2591.1201
CAUTION
The webbing should not be twisted, stuck or
knotted.
Protect the lock (6) and retractor (3) against foreign particles and dirt.

Turning on the key switch
Insert the key (1) into the switch and turn the key in the
switch clockwise as far as possible.
Check the horn
Put the truck into motion and operate the brake pedal (1) to
check the braking action.
DANGER
If deficiencies or wear are discovered in the braking system, contact authorised skilled personnel
(experts).
Turning off the key switch

Turn the key (1) anticlockwise as far as possible.
Push in the horn grip (1) to sound the horn.
NOTE
After sounding the horn, the grip (1) must be pulled out
again.
126 804 2591.1201
Beginning operation
x1261320
x1261321
x1261322
27

Beginning operation
Check the automatic trailer coupling*

Check the automatic trailer coupling for proper operation.
Put the truck into motion.
Depress the emergency isolator button (1).
The truck stops and the electrical functions are shut off. To
put the truck back into operation, turn the emergency
isolator button in the direction of the arrow until it releases.

-
Turn the emergency isolator button (1) in the arrowed

direction until it is released.
The truck is operational again.
x1261385
28
126 804 2591.1201
* Option
126 804 2591.1201
Driving
Operation
CAUTION
Travel on long slopes over 6 % is generally not
allowed due to the prescribed minimum brake
applications and truck stability characteristics. Before
driving on steeper slopes, you should consult authorised
skilled personnel (e.g. your Linde dealer).
The climbing ability rates given in the data sheet were
derived from the tractive force of the truck and they apply
only for the crossing of obstacles and for short differences
in level.
Always adapt your driving style to suit the conditions of
the roadway (rough surfaces, etc.), especially hazardous
work areas and the load.
NOTE
Check that the handbrake (5) is engaged and the directional control and turn signal levers are in the neutral position.
Beginning operation
-
Connect the battery plugs (1).
Sit down on the drivers seat (to actuate the seat switch
beneath the drivers seat).
Apply the seat belt.
Unlock the emergency isolator button by turning it anticlockwise.
Insert the key (3) into the key switch and turn the key
clockwise as far as possible.
The hour meter (6) runs and the battery discharge indicator (7)
in the composite instrument illuminates.
Travel in the reverse direction

-
Pull the directional control lever (2) back.
Release the handbrake (5).
Depress the accelerator pedal (6) gently. The reversing

speed of the truck depends on how far the pedal is depressed.
NOTE
Depressing the accelerator pedal fully does not increase
the rate of acceleration as maximum acceleration is controlled automatically.
Travel in the forward direction

-
Push the directional control lever (2) forward.
Release the handbrake (5).
Depress the accelerator pedal (6) smoothly. Truck speed

depends on how far the pedal is depressed.
NOTE
Depressing the accelerator pedal fully does not increase
the rate of acceleration as maximum acceleration is controlled automatically.
6
5
1
6
7
x1261324
x1261325
x1261326
29
Reversing the direction of travel
Operation
Reversing the direction of travel
Malfunctions during operation
Release the accelerator pedal (2). Shift the directional control

lever (1) to the opposite direction of travel. Depressing the
accelerator pedal (2) accelerates the truck in the new direction.
ATTENTION
If one of the following warning lights in the composite instrument illuminates during operation,
stop the truck and remedy the fault without delay.
(Refer to: Troubleshooting guide)
The directional control lever can be shifted directly to the

opposite direction of travel without releasing the accelerator
pedal. The truck will be braked to a standstill electrically and
accelerated in the desired direction.
Insulation monitor indicator light*
126 804 2591.1201
NOTE
When the service interval exceeded indicator light (2) comes
on, a variety of services must be carried out. To reset it with
the diagnostic unit, please contact authorised skilled personnel (your Linde dealer).
* Only for trucks acc. to directive 94/9/EC (Atex)
3
4
x1261388
30
x1261386
x1261387
Steering system
Operation
Steering
-
Take the truck into operation, drive and turn the steering
wheel left and right through the full cycle.
DANGER
Please contact authorised skilled personnel (experts) if the steering is hard or has too much play.
dealer for this service. Your truck may not be operated if
the steering system is faulty.
The easy manual steering is very responsive and ensures
outstanding manoeuvrability of the truck so that it is especially
useful when working in narrow aisles.
126 804 2591.1201
NOTE
Do not turn on or drive across gradients. Always reduce
speed when making turns.
Turning radii
-
P60Z .................................................................. 1650 mm
x1261330
31
Braking system
Operation
Service brake, regen brake

-
Handbrake
Release the depressed accelerator pedal and depress the

pedal for the opposite direction of travel until the truck is
electrically braked.
NOTE
Please ask for a demonstration of regen braking when
taking over the truck.
ATTENTION
After cleaning the truck, the braking power may
be reduced due to wetness. Before driving the
truck perform a brake test and, if necessary, dry the brakes
by operating them several times while driving slowly.
NOTE
When the hand brake is operated, the starting current is
reduced at the same time with an electric switch.
To engage the handbrake:
Foot brake
-
Use the mechanical handbrake when parking the fork truck.

Both drum brakes are applied via a Bowden cable.
Release the accelerator pedal.

Depress the brake pedal (1).
Operating the electric motor brake (LBC)

-
Release the accelerator pedal when driving. The pedal will

return automatically to the neutral position and the truck will
come to a standstill.
ATTENTION
For emergency stops, depress the brake pedal.
It is recommended that the driver acquaint himself with the operation and effect of the emergency brake
without carrying a load. This should be done on a road
stretch without traffic and at low speed.
NOTE
If desired, this feature can be disabled with the diagnostic
unit.
Pull the handbrake lever (2) back firmly.
To release the handbrake:

-
Press the release button (1) on the handbrake lever and

push the lever forward.
DANGER
Please contact authorised skilled personnel (experts) if signs of wear or faults become evident in
the braking system. The manufacturer recommends your
Do not operate the truck with a faulty braking system.
1
1
2
x1261331
32
x1261332
126 804 2591.1201
NOTE
When the brake pedal is operated, the two drum brakes are
applied mechanically.
Horn
Operation
Operating the horn

The horn serves as a warning signal, for example, on stretches
with reduced visibility and at junctions.
-
Push in the horn grip (1) to sound the horn.
126 804 2591.1201
NOTE
After sounding the horn, the grip (1) must be pulled out
again.
x1261333
33
Turn signal lever*, lighting*
Operation
Turning on the turn signal lights

-
Stop lights
Push the turn signal light lever (1) on the steering wheel
forwards or backwards.
The left or right signal lights (5), at the front (7) and rear blink.
The turn signal indicator light (2) flashes.
NOTE
The switches can be arranged in a different order, depending on the model. Please note the switch symbols.
The two stop lights (4) at the rear come on when the brake pedal
is depressed.
Back-up light*
Turning on the lighting
-
Depress switch (3) to turn on the taillights (4) and front

lights (8).
The back-up light (6) is turned on when the lighting is on and the
directional control lever is operated.
126 804 2591.1201
* Option
7
2
6
4
4
3
5
x1261339
34
x1261340
x1261382
Fuses
Operation
Fuses
126 804 2591.1201
NOTE
If the operator leaves the truck without pushing in the
emergency isolator button (1), the truck electrical system
shuts off automatically after approx. 10 minutes in order to
save energy. The truck can only be put back into operation
by pushing in the emergency isolator button and then
unlocking it after approx. 30 seconds. If the button is
unlocked before 30 seconds have elapsed, the truck turns
on briefly and then immediately off again.
The fuses are mounted in the explosion-protected enclosures

for the control and converter modules behind the drivers seat.
To change fuses, contact authorised skilled personnel (experts).
for this service.
x1261334
x1261341
35
Before towing
Before transporting loads, check the drawbar pull and weight
specified in the data sheet or see the plate mounted on the back
of the tractor.
Do not exceed the rated drawbar pull of the tractor.
Guidelines for towing trailers

The maximum drawbar pull is the maximum force the tractor has
available to overcome the starting resistance of the towed load
(combined weight of tractor, trailers and load).
ATTENTION
When pulling loads behind the tractor, it should
be noted that under difficult operating conditions
(like downslopes, icy or slippery roadway) it is not the
drawbar pull of the pulling vehicle or the trailer load capacity which is important for determining the trailer load but
the possibility of safe braking.
36
ATTENTION
The tractor may not be used to tow rail vehicles or
to push any type of wagon. The tractor must be
operated in such a way that safe driving and braking of the
trailer train is ensured at all times.
If the hauling distance, for example, is only 60 m, the complete

cycle including return journey can be performed 10 times per
hour under the given conditions.
Towing capacity example
NOTE
The information and characteristics of the performance
diagram apply for dry surfaces with good traction.
The towing capacity diagram below contains the following

information:
The continuous lines show a load/gradient combination

with starting from a standstill.
1
2
3
4
5
The allowed distance per hour includes the total distance

driven, including the return journey and any gradients.
Distance (m)
Speed (km/h)
Gradient (%)
Drawbar pull at trailer coupling (N)
Trailer weight (tonnes)
The use of braked trailers is recommended for trailer loads

exceeding 2.5 tonnes where gradients are involved.
According to the diagram, a tractor driving with a trailer load

of
can drive on a maximum gradient of
for a distance of
at a speed of
once every hour.
2000 kg (A)
8 % (B)
1200 m (C)
5 km/h (D)
126 804 2591.1201
ATTENTION
Trailers must also conform to the Ex directives.
Operation
Transport with a load
Operation
Towing a trailer
DANGER
All trailers must conform to the explosion protection regulations.
Check that the width of the trailers ensures free passage en

route.
NOTE
Familiarise yourself with the braking system of the trailer
to be towed.
Check that the direction of travel is clear. Start slowly to take up

the slack in the trailer coupling before accelerating gently to
driving speed.
126 804 2591.1201
Make sure the trailer load is secure, stable and evenly distributed on the trailer and does not exceed the rated drawbar pull of
the tractor.
If necessary, adjust wing mirrors before driving.
Slow down in advance when approaching your destination to

brake the tractor and trailer gradually. A sudden stop can cause
the load to shift and the trailers to jack-knife.
Check the trailer steering to determine the type fitted. This is

especially important on long trains due to the cutting in effect
when cornering.
NOTE
A trailer train can not be backed up into position, so learn
to choose the correct position the first time.
NOTE
When driving on public roads be sure that all the plates/
signs required by traffic regulations are in place. Release
the trailer braking system and remove any chocks from the
trailer wheels.
DANGER
Never drive tractors on public roads unless they
conform to traffic regulations.
37
Coupling a trailer
Operation
ATTENTION
When coupling or uncoupling trailers, always
ensure both tractor and trailers are on level ground.
Ensure that all controls are in neutral and the paring brake
is applied.
Release the handbrake and insert the trailer drawbar into

the coupling. Reinsert the towing pin (2).
Connect the trailer lighting (if fitted) to the tractor lighting

socket (1) and check that the lighting is working properly.
Before attaching a trailer, check the trailer drawbar and the

tractor coupling for compatibility.
Ensure that the trailer brakes are engaged or the wheels
secured to prevent any accidental movement.
Uncoupling a trailer
-
Apply the handbrake. Secure the trailer with chocks or

engage the trailer brake.
Disconnect the trailer lighting (if fitted) at the tractor lighting

socket (1).
Coupling a trailer
Remove the towing pin (2) and uncouple the trailer.
Remove the towing pin (2) from the trailer coupling.
Release the handbrake and position the trailer drawbar in

the trailer coupling. The coupling closes on contact and the
lever (3) will snap down.
Apply the handbrake and check that the trailer is coupled

securely. Connect the trailer lighting (if fitted) to the tractor
lighting socket (1) and check that the lighting is functioning
properly.
Release the trailer brake and remove any chocks at the

trailer wheels.
Release the trailer brake and remove any chocks at the

trailer wheels.
Back up the tractor to the trailer so that the towing pin and trailer
drawbar are in line as seen from the drivers seat.
Coupling a trailer (semiautomatic coupling)*

Lift the trailer coupling lever (3).
Apply the handbrake. Secure the trailer with chocks or

apply the trailer brake.
Disconnect the trailer lighting (if fitted) at the tractor lighting

socket (1).
Lift the trailer coupling lever (3) to release the trailer.
* Option
2
1
x1261357
38
x1261358
126 804 2591.1201
Uncoupling a trailer (semiautomatic coupling)*
126 804 2591.1201
Tow coupling, wheel change
Operation
Jack locations:
Changing the rear wheels
Changing the front wheel
CAUTION
Only use a jack meeting the explosion protection
requirements and with a sufficient load capacity,
see the type plate.
ATTENTION
Only use a jack meeting the explosion protection
requirements and with a sufficient load capacity,
see the type plates.
Jack up the truck at the jack location.
Jack up the truck at the jack location.
ATTENTION
The truck may only be raised at these spots at the
rear.
ATTENTION
The truck may only be raised at this spot at the
front.
DANGER
Only use tyres approved for this truck type.
DANGER
Only use tyres approved for this truck type.
ATTENTION
After jacking up the truck, ensure it is secured
properly with squared timbers before starting
ATTENTION
After jacking up the truck, ensure it is secured
properly with squared timbers before starting
work.
work.
P60
x1261335
x1261336
39
Transporting, hoisting the truck
Operation
Transporting the truck on a lorry or low-bed

trailer
-
Apply the parking brake.

Chock the truck.
Lash down the truck.
Hoisting the truck with a crane

DANGER
When hoisting the truck with a
crane make sure that no persons are within
the working range of the crane!
Do not step under the elevated load!
ATTENTION
Only use a lifting sling and crane with a sufficient
load capacity.
For the truck weight (including battery) see the type plate.
To hoist with a crane, attach the lifting slings at the points
provided. The lifting points on the truck are not specially
marked.
ATTENTION
The safety lock must close after inserting the
slings into the crane hook.
When the truck is being hoisted, the slings must not rub
against the sides of the cabin, rear cover and any attachments fitted.
126 804 2591.1201
x1261342
40
Towing instructions
Towing the truck
DANGER
In a hazardous area, the truck can only be towed
as follows:
by using another explosion-protected truck and a
spark-resistant towing device.
by first eliminating the explosion risk and then using
another vehicle with the appropriate tractive power.
For towing the truck a spark-resistant towing rod or a hemp

rope can be attached to the tow pin in the counterweight of the
truck.
Towing procedure
DANGER
Do not disconnect the battery plugs in hazardous
areas due to the risk of sparking.
-
Disconnect the battery plugs.
Lower the load.
Attach the tow bar to the tow pin.
One driver must steer the truck being towed and operate the
brake if needed.
Tow the truck but do not exceed the maximum towing speed
of 10 km/h.
Keep chocks available.
126 804 2591.1201
ATTENTION
When towed, the truck can only be braked mechanically with the footbrake or the handbrake.
Operation
41
Taking the truck out of operation

Taking the truck out of operation
If the truck is taken out of operation for over 2 months, it must
be parked in a well ventilated, frost-free, clean and dry room
and the following measures must be carried out.
Operation
Measures before taking the truck out of operation
Putting the truck back into operation

-
Clean the truck thoroughly.
Lubricate the truck.
Clean the battery.
Check the condition and electrolyte level of the battery and

charge the battery if necessary.
Perform the same services as for initial commissioning.
Take the truck into operation.
Clean the truck thoroughly.

Apply a thin film of oil or grease on all unpainted mechanical
parts.
Lubricate the truck.
Check the condition and electrolyte level of the battery. Coat
the battery terminals with non-acidic grease. (Follow the
instructions of the battery manufacturer.)
Fully charge the battery.
ATTENTION
Block up the truck so that all wheels are clear of
the ground. This will prevent tyre deformation.
Cover the truck with a cotton cloth to protect it against dust.
NOTE
If the vehicle is to be taken out of operation for over 6
months, contact authorised skilled personnel (experts) for
further measures.
42
126 804 2591.1201
NOTE
Do not cover the truck with plastic foil as this enhances the
formation and collection of condensation water.
Maintenance
General information
ATTENTION
Explosion-protected trucks must be
serviced at regular intervals. The operator
(ie owner) must determine the time periods
for maintenance in accordance with operating conditions and the maintenance manual
of the manufacturer.
126 804 2591.1201
Your truck will remain operational only if the maintenance and

inspections are carried out regularly and according to the
information and instructions in the operating manual.
The maintenance may only be performed by qualified authorised skilled personnel (experts).
for this service.
DANGER
must be done outside hazardous areas and
only by qualified authorised skilled personnel (experts) who are familiar with all regulations.
The manufacturer recommends your authorised Linde dealer for this service.
Services after the first 50 hours of operation

CAUTION
For all services the truck must be
placed on a level surface, the wheels must
be chocked, the key removed and the battery plug disconnected.
Perform a functional check and trial run after every servicing.
No changes, particularly no modifications and additions, may
be made to the truck without the approval of the manufacturer.
ATTENTION
Missing or damaged type plates or stickers must
be replaced. For their location and order number
see the parts catalogue.
NOTE
When operating the truck under extreme conditions (ie
extreme heat or cold, intensive dust concentration, etc.),
the intervals given in the maintenance schedule should be
reduced accordingly.
NOTE
A description of the services can also be found in the index.
-
Check the braking system.
Tighten the wheel fasteners.
Check the battery state of charge, condition, electrolyte

level and specific gravity
.
Check the mounting of the steering, electric motor, wheel

drives, counterweight and cabin*
.
Check the motor brush leads for security
* Option
ATTENTION
Follow the precautions for handling fluids and
lubricants.
This work can be carried out by authorised skilled personnel

(experts) under a maintenance agreement. The manufacturer
recommends your authorised Linde dealer for this service. If
you wish to do the work yourself, we recommend that the first
three inspections be carried out by your dealer in the presence
of the responsible mechanic in your workshop so that your staff
can receive the appropriate instruction.
43
Inspection and maintenance chart

Services
(A description of the service can also be located in the index.)
Maintenance
Before initial
operation
After first
50 hours
Daily
checks
As
required
See page 20 for the services ...................................................................................................................................... l
See page 43 for the services ........................................................................................................................................................................ l
Check the condition for leakage resistance of the tyres ........................................................................................................................................................... l

Checking the battery state of charge ......................................................................................................................................................................................... l
Check the condition, electrolyte level and specific gravity of the battery ......................................................................................................................................... l
Check the braking system ............................................................................................................................................................................................................... l
Check seat belt for condition and operation ...................................................................................................................................................................................................................... l

Clean the truck .................................................................................................................................................................................................................................................................. l
Change the brake fluid ...................................................................................................................................................................................................................................................... l
Tighten the wheel fasteners .............................................................................................................................................................................................................................................. l
Check the tyres for damage and foreign objects ........................................................................................................................................................................................................ l
Check the tyre inflation pressure (if pneumatic tyres fitted) .............................................................................................................................................................................................. l
Check the insulation monitor ...................................................................................................................................................................................................................................... l
Renew the motor brushes .......................................................................................................................................................................................................................................... l
Lubricate the steering ........................................................................................................................................................................................................................................................ l
44
126 804 2591.1201
Check the horn .......................................................................................................................................................................................................................... l
Inspection and maintenance chart

Services
(A description of the service can also be located in the index.)
Maintenance
every
500 hours
every
1000 hours
every
3000 hours
126 804 2591.1201
Check and grease the steering chain ........................................................................................................................................................... l

Grease the steering turntable bearing .......................................................................................................................................................... l
Grease the front suspension arm pivot ........................................................................................................................................................ l
Check the mounting of the electric motor, frame parts, wheel drives, cabin and steering ..................................................................... l
Check the braking system ........................................................................................................................................................................... l
Clean the traction motor ........................................................................................................................................................................ l
Check the electric motor brushes, renew if necessary ......................................................................................................................... l
Clean the power train and electronic control ......................................................................................................................................... l
Check the electric cables, cable connectors and connections for condition and tightness ................................................................... l
Clean the controller ............................................................................................................................................................................... l
Check the contactors ............................................................................................................................................................................ l
Check the traction motor brushes ..................................................................................................................................................................................................
Clean and check the gearbox breather ..........................................................................................................................................................................................
Check the drive axle rubber shock mounts ....................................................................................................................................................................................
Check the drive axle suspension bushes .......................................................................................................................................................................................
Change the drive axle oil ................................................................................................................................................................................................................
Check the brake fluid level .............................................................................................................................................................................................................
Inspect the brake linings ................................................................................................................................................................................................................
Inspect the brake piping .................................................................................................................................................................................................................
Check and grease the front wheel bearing .....................................................................................................................................................................................
Check the front suspension arm ....................................................................................................................................................................................................
Check the electric cables, cable connectors and connections for condition and tightness .....................................................................................................
Check the contactors ..............................................................................................................................................................................................................
Check the motor brushes, renew if necessary ........................................................................................................................................................................
Check the braking system .............................................................................................................................................................................................................
Clean the power train and electronic control ..................................................................................................................................................................................
Grease the handbrake mechanism ................................................................................................................................................................................................
Adjust the handbrake .....................................................................................................................................................................................................................
Check and lubricate the drivers seat ......................................................................................................................................................................................
Grease the battery cover ...............................................................................................................................................................................................................
Grease the cabin ............................................................................................................................................................................................................................
Grease the semiautomatic trailer coupling .....................................................................................................................................................................................
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Change the brake fluid ...................................................................................................................................................................................................................................................... l
45
Inspection and maintenance as required
Maintenance
Check seat belt for condition and operation

NOTE
For safety reasons, the condition and operation of the
retention system should be inspected regularly (monthly).
Under extreme operating conditions this check is required
daily before taking the truck into operation.
-
Pull the belt (2) out fully and inspect it for fraying.
Check the lock (3) for correct operation and the retractor for
proper return of the belt.
Check covers for damage.
Check the automatic lock:

- Park the truck on level ground.
-
Pull out the belt with a jerk.

The automatic lock should prevent the belt from
unrolling from the retractor (1).
Open the overhead guard to the first lock-in position.

The automatic lock should prevent the belt from
unrolling from the retractor (1).
CAUTION
Do not operate the truck with a faulty seat belt.
Have a defective seat belt replaced immediately
by your authorised Linde dealer.
2
46
x1261343
x1261344
126 804 2591.1201
CAUTION
To prevent accidents, check that all adjustments
are properly engaged before operating the truck.
Do not operate the seat adjusting devices while operating
the truck.
Seat belts must be applied before operation of the truck.
After an accident, the seat belt must be renewed. In the
case of seat belts attached to the operator seat, the seat
and mounting of the seat must also be inspected by qualified personnel.
Nuts and bolts should be checked regularly for tightness.
A wobbling of the seat can indicate loose bolts or other
faults. If malfunctions in the operation of the seat are
detected (eg seat cushioning), contact authorised skilled
personnel (experts) immediately to eliminate the cause.
dealer for this service. In case of non-observance, you may
put your health at risk and there is a higher risk of accidents.
Maintenance
Clean the truck

DANGER
must be done outside of hazardous areas.
NOTE
The necessity of cleaning depends on the use of the truck.
If used with aggressive media such as salt water, fertiliser,
chemicals, cement, etc., clean the truck thoroughly after
every application.
Hot steam or intensive degreasing solutions should be
used with utmost care! The grease in the lubricated-for-life
bearings will dissolve and leak out. As regreasing is not
possible, the bearings will be damaged.
126 804 2591.1201
Change the brake fluid

DANGER
If moisture penetrates the motor, the explosion
protection must be opened in order to dry the
motor. Please contact authorised skilled personnel (experts) for this service.
DANGER
All inspection and maintenance work must be
done outside hazardous areas and only by qualified authorised skilled personnel (experts) who are familiar
with all regulations.
When cleaning with compressed air, first remove sticking dirt

with a cold cleaner. Clean the oil filler openings along with the
surrounding area and the grease nipples prior to lubrication.
CAUTION
For all services the truck must be placed on a level
surface, the wheels must be chocked, the key
removed and the battery plugs disconnected.
NOTE
If the truck is cleaned often, it must be lubricated more
frequently.

- Disconnect the battery plugs.
DANGER
For safety reasons the front axle and the area of
the front axle of the truck should never be cleaned
with a high pressure cleaning device. Water could penetrate the flameproof enclosures, leading to the destruction of
the controller or other parts (motor). As a result, the
explosion protection is no longer ensured.
This may substantially reduce the braking action during
the subsequent first braking attempts.
ATTENTION
When washing with a cleaning device, do not
directly expose the flameproof enclosures, electrical system, electric motors and insulating material to
the water jet, cover them first.
When cleaning with compressed air, first remove sticking
dirt with a cold cleaner.
Clean the oil filler openings along with the surrounding
area and the grease nipples prior to lubrication.
-
Dry the truck after cleaning.
x1261345
x1261384
47

Tighten the wheel fasteners
Check the tyres for damage and

foreign objects
ATTENTION
Every 100 hours minimum.
Maintenance
Check the wheel fasteners for the

proper torque of ................................................... 195 Nm
Check the tyre inflation pressure (if pneumatic tyres fitted)
Secure the truck against rolling (apply the parking brake).
Check all tyres for correct inflation pressure.
Chock a wheel that is not to be raised.
The inflation pressure depends on the tyre type. See the tyre
inflation pressure label on the truck.
Jack up the truck until the wheels are clear of the ground.
Secure the truck with wood blocks.
Check the wheels for ease of movement and remove

anything hindering their movement.
Renew worn or damaged tyres.

DANGER
Only use tyres approved for this truck.
126 804 2591.1201
x1261307
48
x1261346

-
Start the truck.

Check at which interval the red warning light (1) is flashing.
ATTENTION
The red warning light (1) must flash steadily every
5 seconds.
DANGER
If the red warning light (1) is flashing with a shortlong frequency or is lit continuously, the insulation resistance must be checked.
Before measuring the insulation, first disconnect the insulation monitor.
126 804 2591.1201
Maintenance
Lubricate the steering
ATTENTION
For the service life of the DC motors it is important
to renew the worn motor brushes in time.
If used in clean and dry interior applications, truck servicing

every 500 service hours is sufficient as a rule. For mixed use
inside and outside, it is recommended that the lubrication
interval be halved.
NOTE
If the motor brushes must be changed, warning light (2) in
the composite instrument is illuminated.
In an environment with dust, dirt, water and possibly de-icing

salt or chemicals, weekly lubrication will extend the service life
of the bearings substantially.
DANGER
The explosion protection must be opened to
change the motor brushes. Please contact authorised skilled personnel (experts). The manufacturer
recommends your Linde dealer for this service.
NOTE
Preferably lubricate the bearings with less grease more
often than a lot of grease less frequently.
(See the 500-hour inspection and maintenance for procedures.)
NOTE
This service may only be carried out by authorised skilled
The manufacturer recommends your Linde dealer for this
service.
2
1
x1261348
x1261347
49
500-hour inspection and maintenance
Maintenance
Check and grease the steering chain
Grease the steering turntable bearing
Grease the front suspension arm pivot
Turn off the key switch and apply the handbrake.
Turn the key switch off and apply the handbrake.
Open the battery cover and disconnect the battery plugs.
Jack up the truck at the front and secure it with squared

timbers.
Remove the floor plate rubber mat to gain access to both

cut-outs in the floor plate.

timbers.
Check chain tension using thumb pressure. The chain

deflection at the middle should not exceed 3 to 5 mm. If the
chain is too tight, the steering requires more effort and chain
wear will increase. Too little chain tension increases the
play of the steering wheel.
Grease the front suspension arm pivot at the lubricating

nipple (1) until fresh grease emerges.
If necessary, the steering chain tension can be adjusted. To

do this, remove the rubber floor mat and turn the steering
wheel until the tensioning nut (1) is accessible in the left floor
plate cut-out.
Check the sprocket teeth and chain links for wear.
Clean the chain and sprockets, spray with Linde chain

spray.
50
Turn the steering wheel until one of the grease nipples is

accessible through the left cut-out.
Lubricate until fresh grease emerges from the bearing.
Turn the steering from lock to lock to distribute the grease

evenly.
126 804 2591.1201
NOTE
The steering turntable has two grease points.
126 804 2591.1201
Check the mounting of the electric

motor, frame parts, wheel drives, cabin*
and steering
-
Open the battery cover.
Check the mounting of the power train, frame parts, wheel

drive, cabin* and steering for security of the fastening
elements and for wear.
Tighten any loose nuts and bolts.
Renew any damaged parts.
Touch up the paint, if required.
Maintenance

DANGER
The proper operation of the handbrake (1) and the
brake pedal (2) must always be ensured. If faults
due to mechanical wear become evident (eg worn brake
linings or scored brake drums), please contact authorised
skilled personnel (experts).
DANGER
Do not operate your truck if the brakes are faulty.
* Option
x1261349
x1261337
51

DANGER
The explosion protection must be opened to clean
the motor. Please contact authorised skilled personnel (experts).
Maintenance
Check the electric motor brushes, renew if necessary

DANGER
The explosion protection must be opened to check
the brushes. Please contact authorised skilled
Clean the power train and electronic

control
x1261350
52
x1261341
126 804 2591.1201
DANGER
the power train and electronic control. Please
contact authorised skilled personnel (experts).

Check the electric cables, cable connectors and connections for condition and
tightness
NOTE
Apply the handbrake and push in the emergency isolator
button before each servicing.
-
Check that all visible cable connections are tight.

Check the battery plug for firm seating.
Check all electric cables for chafing, damaged insulation
and security.
Have damaged cables replaced.
ATTENTION
All electric cables must be secured with clamps
(at least every 250 mm).
126 804 2591.1201
Maintenance
DANGER
This service may only be performed by authorised skilled personnel (experts).

DANGER
Tighten or replace cable ties or clamps as needed.
NOTE
This work may only be carried out by authorised skilled
-
Close the battery cover.
x1261351
x1261352
53
Maintenance
Check the traction motor brushes
Clean and check the gearbox breather
Check the drive axle rubber shock mounts
DANGER
with all regulations.
Remove the gearbox breather (1) from the gearbox.
Clean out the breather (1) with clean diesel fuel and check
it for proper operation.
Inspect the drive axle rubber shock mounts for condition, in

particular for cracks.
Refit the breather to the gearbox.
NOTE
The motor brush warning light in the composite instrument tells the operator when the brushes need to be
replaced. It is recommended, however, to inspect the brushes every 1000 hours.
54
126 804 2591.1201
ATTENTION
To ensure a long service life of the motor, brushes
worn down to the residual length (15 mm) should
be replaced as soon as possible.
ATTENTION
Damaged rubber shock mounts must be replaced
to maintain the operating safety of the truck.
Please contact your authorised Linde dealer for this service.
Maintenance
Check the drive axle suspension bushes
Change the drive axle oil
Remove the oil drain plug (1) on the reduction gearbox and
let the oil drain fully into a container.
Inspect the drive axle suspension bushes for condition and

wear.
ATTENTION
Follow the precautions for handling lubricants.
If signs of wear are evident, please contact your authorised

Linde dealer.
Refit and tighten the oil drain plug (1).
Withdraw the oil filler/level plug (2) from the reduction

gearbox.
Filling capacity: 0.8 L
Refit the oil filler plug/level plug (2).
CAUTION
For all services the truck must be
placed on a level surface, the wheels must
be chocked, the switch key removed and
the battery plugs disconnected.
126 804 2591.1201
DANGER
must be done outside hazardous areas and
only by qualified authorised skilled personnel (experts) who are familiar with all regulations. The manufacturer recommends your
55
Maintenance
Check the brake fluid level
Inspect the brake linings
Inspect the brake piping
The brake linings must be inspected every 1000 service hours.
Check that the brake fluid level in the reservoir is up to the

MAX mark (1). The fluid level should never drop below the
MIN mark (2).
Check all brake pipe connections for leaks, tightening any

loose connections.
Inspect the entire brake piping for signs of damage.
If necessary, remove the reservoir cap and fill brake fluid up

to the MAX mark (1).
Replace damaged brake piping parts.
Refit the reservoir cap.
Check that all brake pipe fasteners are fitted, replace

missing ones.
CAUTION
Brake fluid is hazardous to health. Please follow
the safety precautions for handling brake fluid.
NOTE
We strongly recommend having this service performed by
your authorised Linde dealer.
ATTENTION
Do not drive the truck with defective brakes.
ATTENTION
126 804 2591.1201
56

Check and grease the front wheel bearing
Check the front suspension arm

timbers.
Check the front suspension arm (1) for excessive play and
wear.
Check the front rubber shock mount for condition, especially for cracks.

timbers.
Check the wheel bearing for excessive play, loud rolling

noise, damage and wear.
Renew the grease packing in the wheel hub bearing.
Please contact your local authorised Linde dealer for renewal of

the grease in the wheel hub bearing or in case of damage or
wear.
126 804 2591.1201
Maintenance
If wear or damage is evident, please contact your authorised

Linde dealer.
ATTENTION
If damaged, the shock mount must be replaced as
it affects the operating safety of the tractor.
Please contact your authorised Linde dealer.
57

Check the electric cables, cable connectors and connections for condition and
tightness
NOTE
Apply the handbrake and push in the emergency isolator
button before each servicing.
-
Check all visible cable connections for security.

Check the battery plug for firm seating.
Check all electric cables for chafing, damaged insulation
and security.
Have damaged cables replaced.
ATTENTION
All electric cables must be secured with clamps
(at least every 250 mm).
Tighten or replace cable ties or clamps as needed.
Check the motor brushes, renew if

necessary
DANGER
The explosion protection must be opened to check
the brushes. Please contact authorised skilled
DANGER
The proper operation of the handbrake and the
brake pedal must always be ensured. If faults due
to mechanical wear become evident (eg worn brake pads
or scored brake drums), please contact authorised skilled
personnel (experts). The manufacturer recommends your
DANGER
Do not operate your truck if the brakes are faulty.
Clean the power train and electronic control

DANGER
the digital control. Please contact authorised
skilled personnel (experts). The manufacturer recommends
your authorised Linde dealer for this service.
Close the battery cover.
x1261351
58
DANGER
x1261341
126 804 2591.1201
NOTE
This work may only be carried out by authorised skilled
personnel (experts). The manufacturer recommends your
Maintenance
Maintenance
Grease the handbrake mechanism
Adjust the handbrake
DANGER
with all regulations. The manufacturer recommends your
If the handbrake lever moves more than 6 notches, the handbrake needs to be adjusted.
Lightly grease or oil the handbrake lever pivot, ratchet and

joints.
ATTENTION
Check the seat adjustment mechanism for proper operation.
Check that the seat locking mechanism engages correctly

after the adjustment.
Grease both seat slides and associated adjustment mechanism.
Check the cable at the back of the seat and its connection
to the seat switch.
Check the potential equalisation cable or leakage resistance.
126 804 2591.1201
NOTE
We strongly recommend having these services and other
brake adjustments carried out by your Linde dealer.
59
Maintenance
Grease the battery cover
Grease the cabin*
Grease the semiautomatic trailer coupling*
Grease the battery cover hinges.
Grease the cabin hinges.
Grease the locking mechanism of the automatic trailer coupling.
Grease the battery cover lock (1) and check it for proper
operation.
Grease the cabin lock and check it for proper operation.
Grease all cabin door locks and hinges.
60
126 804 2591.1201
* Option
Maintenance
Change the brake fluid

CAUTION
For all services the truck must be placed on a
level surface, the wheels must be chocked, the
switch key removed and the battery plug disconnected.
126 804 2591.1201
DANGER
with all regulations. The manufacturer recommends your
x1261384
61
Inspection and maintenance data
Maintenance
No.
Assembly
Aids/Lubricants
Drive axle
Gear oil
Tyres
Air (if pneumatic tyres are fitted)
Wheel nuts
Electrical system
Electronic control
Lighting
Fuses
Fuse
Fuses
As required
1
As required
Traction motor
Motor brushes
48 V
24 V
Battery
Distilled water
Non-acidic grease
As required
As required
Steering chain
Linde chain spray
As required
Braking system
Brake fluid
As required
Brake linings
10
General grease points
0.8 litres
see data on truck
Torque:195 Nm
5/10/15A
250 A
5/10 A
new 32 mm, at least 15 mm
new 40 mm, at least 15 mm
Minimum thickness: 2 mm
Lubricating grease
As required
126 804 2591.1201
62
Capacity/Settings
Lubricant recommendations
NOTE
The above oil recommendations are only guidelines.
If case of doubt we recommend contacting authorised
skilled personnel (experts). The manufacturer recommends
your authorised Linde dealer.
Recommendations of representatives of the oil industry
should also be checked with your authorised Linde dealer.
Only the above-mentioned oils are approved by the manufacturer. Costly damage can result if other hydraulic oils
are used or mixed.
Gear oil
Preferably SAE 80 W - 90 API GL5, also suitable is SAE 85 W
- 90 API GL4 (to DIN 51512).
Lubricating grease
Linde lithium-based heavy duty grease with EP additives and
MOS2.
Designation to DIN 51825 KPF 2N-20, (see Parts Catalogue for
Order No.).
Do not mix with greases having base other than lithium.
Battery grease
Non-acidic grease (post grease).
126 804 2591.1201
Brake fluid
Brake fluid DOT3 to SAE J 1703 (eg Ate type S) or DOT4 to SAE
J 1704 or FMVSS 116 (eg Ate type SL).
Vaseline
Multipurpose oil
Engine oil SAE 20 W-150 (see Parts Catalogue for part no.)
63
Troubleshooting guide
Trouble
Possible Cause
Remedy
See Page
Truck does not drive
Battery is discharged.
Check, charge or replace the battery.
23, 24, 25
Loose electrical connections.
Check battery terminal clamps for tightness.
22
Temperature switch actuated or faulty.
Have temperature switch checked by authorised skilled personnel (experts).
11
Seat switch not operated properly or faulty.
Sit on seat properly or have checked by authorised skilled personnel (experts).
Insulation monitor triggered
Please contact your authorised Linde dealer.
126 804 2591.1201
64
Wiring diagram
This manual contains no wiring diagrams for safety reasons.
126 804 2591.1201
Please contact your authorised dealer if these are needed.
65
Index
Page
Adjust the handbrake ......................................................... 59

Adjusting the drivers seat .................................................. 26
Applying the seat belt ......................................................... 26
Approved applications .................................................... 2, 10

specific gravity of the battery .......................................... 24
............................................ 53, 58
Check the drive axle rubber shock mounts ........................ 54
Check the drive axle suspension bushes ........................... 55
............. 53, 58
Check the electric motor brushes,
renew if necessary
................................................... 52
Check the front suspension arm ........................................ 57
Check the horn
............................................................ 27
........................................ 49
................................... 11
Check the motor brushes, renew if necessary
............ 58
Check the mounting of the electric motor, frame parts,
wheel drives, cabin and steering
.............................. 51
Check the traction motor brushes ...................................... 54
Check the tyre inflation pressure
(if pneumatic tyres fitted) ................................................. 48
......... 48
........................... 23
Checks and services prior to initial operation of the truck .. 20
Clean and check the gearbox breather .............................. 54
...................................................... 53
Clean the power train and electronic control ................ 52, 58
............................................... 52
Clean the truck ................................................................... 47
Closing the battery cover ................................................... 21
Closing the cab .................................................................. 21
.................................................. 14
...... 24
....................................... 22
Controls and indicators ...................................................... 13
Coupling a trailer (semiautomatic coupling) ........................ 38
Coupling a trailer ................................................................ 38
A
B
Back-up light ...................................................................... 34

Battery change
............................................................ 24
Battery discharge indicator ................................................. 14
....................................... 25
Before towing ..................................................................... 36
Beginning operation ...................................................... 16, 29
Brake fluid .......................................................................... 63
Brakes ................................................................................ 10
Braking system .................................................................. 32
Brush monitor
.............................................................. 11
Cabin and controls ............................................................. 10

Change the brake fluid ................................................. 47, 61
Change the drive axle oil .................................................... 55
Changing the front wheel .................................................... 39
Changing the rear wheels ................................................... 39
.................................................... 23
Chassis .............................................................................. 10
Check and grease the front wheel bearing ......................... 57
Check and grease the steering chain ................................. 50
.......................... 59
Check seat belt for condition and operation ....................... 46
Check the automatic trailer coupling .................................. 28
Check the brake fluid level ................................................. 56
Check the braking system ..................................... 27, 51, 58
Check the condition for leakage resistance
of the tyres
............................................................... 20
66
Page
Daily checks and services before operation ...................... 20

Daily checks ...................................................................... 20
............................. 28
Description ........................................................................... 5
.................................. 22
Driving ................................................................................ 29
Electrical system ................................................................ 11

................................................. 35
Experts ............................................................................... 16
................................... 19
Foot brake .......................................................................... 32

Foreword .............................................................................. 2
Fuses
........................................................................... 35
General information ............................................................ 43

General view of truck ........................................................ 12
Grease the battery cover ................................................... 60
Grease the cabin ................................................................ 60
Grease the front suspension arm pivot .............................. 50
Grease the handbrake mechanism .................................... 59
Grease the semiautomatic trailer coupling ......................... 60
Grease the steering turntable bearing ................................ 50
Guidelines for towing trailers .............................................. 36
126 804 2591.1201
Page
Index
Page
Handbrake .................................................................... 11, 32

Handling fluids and lubricants ............................................. 18
Hoisting the truck ............................................................... 40
Hoisting the truck with a crane ........................................... 40
Horn ................................................................................... 33
Hour meter ......................................................................... 14
126 804 2591.1201
Page
Indicator lights
............................................................. 15
Inspect the brake linings .................................................... 56
Inspect the brake piping ..................................................... 56
Inspection and maintenance as required ............................ 46
500-hour inspection and maintenance ................................ 50
1000-hour inspection and maintenance .............................. 54
3000-hour inspection and maintenance .............................. 61
Inspection and maintenance chart ...................................... 44
Inspection and maintenance data ....................................... 62
................................... 15
............................................ 11
...................................... 11
J
L
Jack locations .................................................................... 39
Lighting
........................................................................ 34
Lubricant recommendations ............................................... 63
Lubricate the steering ......................................................... 49
Maintenance ....................................................................... 46
Malfunctions during operation ............................................. 30
Measures before taking the truck out of operation ............. 42
............................................. 14
Multipurpose oil .................................................................. 63
Opening the battery cover .................................................. 21

Opening the cab ................................................................. 21
Opening the seat belt ......................................................... 26
Operating the electric motor brake (LBC) ........................... 32
Operating the horn
....................................................... 33
Operation ..................................................................... 11, 29
Operation of industrial trucks in the plant area ................... 19
............................................ 14
Power train ......................................................................... 10

Putting the truck back into operation .................................. 42

............................................ 49
Reversing the direction of travel ......................................... 30
Running-in instructions ....................................................... 19
Page
Safety information ............................................................... 18

Safety inspection
......................................................... 19
Safety rules ........................................................................ 16
Service brake, regen brake ................................................ 32
Services after the first 50 hours of operation ...................... 43
Steering system ................................................................. 31
Steering ........................................................................ 10, 31
Stop lights ........................................................................... 34
Table of contents .................................................................. 7

Taking the truck out of operation ........................................ 42
Technical data ...................................................................... 9
Technical description ........................................................ 10
Technical note ...................................................................... 3
Tighten the wheel fasteners ......................................... 20, 48
To engage the handbrake ................................................... 32
To release the handbrake ................................................... 32
Towing a trailer ................................................................... 37
Towing instructions ............................................................ 41
Towing procedure ............................................................... 41
Towing the truck ................................................................. 41
Trailer coupling ................................................................... 10
Transport with a load .......................................................... 37
Transporting the truck on a lorry or low-bed trailer ............. 40
Transporting ....................................................................... 40
Travel in the forward direction ............................................ 29
Travel in the reverse direction ............................................ 29
Troubleshooting guide ........................................................ 64
Truck takeover ..................................................................... 3
............................................. 15
Turn signal lever
.......................................................... 34
Turning off the key switch .................................................. 27
Turning on the key switch .................................................. 27
Turning on the lighting ........................................................ 34
Turning on the turn signal lights .......................................... 34
Type plates ........................................................................... 5
67
Index
Page
Uncoupling a trailer (semiautomatic coupling) .................... 38

Uncoupling a trailer ............................................................. 38
............................... 28
V
W
Vaseline ............................................................................. 63
68
126 804 2591.1201
Wheel change ..................................................................... 39

Wheels ............................................................................... 11
Wiring diagram ................................................................... 65

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Linde - Your Partner

Linde AG Linde Material Handling Division

Linde, an enterprise operating

Lansing Linde Ltd., Basingstoke

Werk II, Aschaffenburg-Nilkheim

The Linde Material Handling

Linde industrial trucks enjoy a

Werk III, Kahl am Main

Linde Heavy Truck Division Ltd., Merthyr Tydfil

To keep your warranty valid, all maintenance services must be

All measures in this manual related to

If you desire to use the truck for applications not mentioned in

No changes, especially conversions

126 804 2591.1201

The operator (employer) must ensure

These operating instructions or excerpts thereof may only be

When ordering spare parts, it is important also to give the

Linde pursues a policy of continuous progress in the design and

Truck model: ____________________________________

Therefore, the manufacturer will not accept any claims based

INERIS ATEX No.: ____________________________

Manufacturers serial no./year built: ___________________

Every truck undergoes careful inspection before leaving the

PTB No.: ___________________________________

Handing-over date: _______________________________

The following technical manuals are supplied with each truck:

Wishing you satisfactory operation and much success,

126 804 2591.1201

1 Vehicle identification plate

7 Min. battery mass

126 804 2591.1201

11 Type plate with tyre leakage resistance

Linde Explosion-Protected Electric Tractor P 60 Z

126 804 2591.1201

The explosion-protected tractor P 60 Z

Operation of industrial trucks in the plant area ................... 19

Malfunctions during operation ............................................. 30

126 804 2591.1201

Approved applications .......................................................... 2

1000-hour inspection and maintenance ........ 54

Inspection and maintenance chart ...................................... 44

Inspection and maintenance as required ...... 46

500-hour inspection and maintenance ........... 50

3000-hour inspection and maintenance ........ 61

126 804 2591.1201

Check seat belt for condition and operation ....................... 46

Check the traction motor brushes ...................................... 54

126 804 2591.1201

Rder und Reifen

Herstellerdaten und Konstruktionsmerkmale

Fahrantrieb: Batt., Diesel, Benzin, Treibg., Netzstrom

Lenkungsart: Geh-, Stand-, (Fahrer) Sitz-Lenkung

Achslast ohne Nennlast vorn/hinten

Reifen, vorn/hinten (SE=superelastic, P=Luft)

Rder, Anzahl vorn/hinten (x = angetrieben)

Hhe ber Schutzdach (Kabine)

Hhe des Sitzes/Stehplattform

a) 290 b) 345 c) 400

a) 290 b) 345 c) 400

Ladehhe, ohne Last

Bodenfreiheit, Mitte Radstand