RESEARCH ARTICLE
Received June 1, 2013; revised September 30, 2013; accepted October 3, 2013; published online April 30, 2014
KoSFoST and Springer 2014
Introduction
Thermal alkaline treatment, also called alkaline cooking or
nixtamalization, is an ancient process in which grains are
cooked and then soaked in an alkaline solution of either
calcium hydroxide [Ca(OH)2] or sodium hydroxide (NaOH)
prior to being dehulled (1-3). The process has been used to
produce corn tortillas, a staple food for people in Mexico
and Central America (4). Research has shown that
consumption of corn tortilla chips has increased worldwide
because consumers like the unique crispy and crunchy
texture that is developed using a heterogeneous matrix of
thermal alkaline treated flour. During treatment, hydroxyl
ions (OH-) and charged ions of either calcium (Ca2+) or
sodium (Na+) diffuse into grains causing partial starch
gelatinization, protein denaturation, and lipid saponification.
Calcium complexes with amylose, protein, phytate, and
amylose-lipids are formed when Ca(OH)2 is used (3,5-7).
Therefore, the flour microstructure is modified with alteration
of the functional properties (8). Ca(OH)2 concentration
affects the water and Ca2+ ions diffuse into grains, affecting
starch gelatinization during the thermal alkaline process
and incorporation of calcium into grains and the final
product. At higher Ca(OH)2 concentrations water uptake
increases, indicating that Ca2+ ions participate in the water
diffusion process (9). Compared to native flour, treated
corn flour has a higher water absorption capacity and
gelatinization temperature, but a lower swelling power,
viscosity, storage modulus, gelatinization enthalpy, and less
tendency to retrogradation. Changes in these properties
probably result from interactions of Ca2+ ions with starch.
Therefore, the Ca(OH)2 concentration used in this process
affects the starch granule structure and the physicochemical
properties of the treated flour. Many reports on thermal
alkaline treatments for corn in a Ca(OH)2 concentration
range of 0-1% (w/w) have shown that a value of 0.2% is
382
Roskhrua et al.
383
384
Roskhrua et al.
6.230.03d
6.450.04
6.160.03e
6.620.04a
6.380.04c
38.960.21a
36.670.32
37.360.33b
38.930.28a
38.250.30a
0.2
0.4
0.6
0.8
1.0
2.810.02a
2.760.03a
2.290.09b
2.230.04
2.280.03b
0.710.02a
0.640.04b
0.720.02a
0.660.03
0.630.04b
0.720.02a
0.380.03c
Crude fiber
1.980.02a
1.950.06a
1.820.03b
1.780.04
1.040.03c
0.550.03d
0.320.03e
Ash
88.120.06g
88.030.06f
88.310.05e
88.890.10
89.820.10c
91.570.07b
98.490.05a
Carbohydrate
67.850.74b
a
58.110.50bc
0.8
1.0
76.110.48
76.900.31a
77.355.99a
73.192.71c
72.961.57cd
0.830.23
1.290.13b
1.300.13b
1.310.22b
1.360.12b
5.080.63a
H (J/g)
2)
For modified samples, values were determined from the second peak.
Mean of three replicationsSD. Different superscripts within a column are significantly different (p<0.05).
1)
67.790.75b
58.770.55b
0.6
68.690.46
67.080.73c
58.681.02b
0.4
59.750.66
65.110.98d
57.620.74c
0.2
Tc ( C)
72.320.29d
1st endotherm
60.910.79e
Tp ( C)
052.500.42d2)
To ( C)
0.0
Modified using
%(w/v) Ca(OH)2
Native
Sample
1)
To ( C)
o
e
64.050.08e
65.320.01b
64.790.08c
63.880.08
64.580.04d
62.620.08g
96.520.05a
84.920.32
84.230.14b
83.550.46c
83.090.38c
80.640.14d
80.250.23d
23.420.12
93.000.22
90.210.29b
88.680.32c
87.910.22d
85.890.29e
84.580.36f
77.220.32
60942a
52581c
56661b
42691
19201e
12601f
4882g
Calcium
(ppm)
98.630.19
97.620.22b
97.020.29c
95.860.15d
93.800.26e
92.640.22f
82.620.14
Tc (oC)
25.100.16b
24.290.13c
23.590.14d
2nd endotherm
Tp ( C)
24.500.11b
25.430.12a
24.210.10b
22.750.17
22.040.19f
21.660.12g
31.150.12a
Amylose
content
(% starch
basis)
25.160.14a
22.960.11d
29.160.12e
% Yield
(dry grain
basis)
Starch
Content
(% dry basis)
72.690.13
Mean of three replicationsSD. Different superscripts within a column indicate significant differences (p<0.05).
1)
5.580.03f
36.660.32b
0.0
1.580.04c
Native
Modified using
%(w/v) Ca(OH)2
0.300.03d
30.210.24c1)
Sample
0.510.03g
Total lipid
% Total yield
(dry grain
Crude protein
basis)
Table 1. Effect of boiling pigeonpea grains in 0-1.0% (w/v) Ca(OH)2 on yield, proximate composition, starch, amylose, calcium, and phosphorus contents
5.180.13b
4.880.12c
4.090.11d
2.810.13e
2.280.12f
0.870.13g
17.350.32a
H (J/g)
59642a
55801b
53251c
40912d
2413 2e
1599 2f
1581g
Phosphorus
(ppm)
386
Roskhrua et al.
387
Swelling power
(g/g)
Solubility
(%)
Amylose leaching
(% total amylose)
Native
31.310.10a1)
16.500.07a
63.161.10a
Modified using
% w/v Ca(OH)2
0.0
26.350.25b
0.2
21.550.32c
0.4
18.200.25d
0.6
17.590.34e
0.8
16.100.20f
1.0
15.040.20g
15.720.09b
13.430.08c
12.830.06d
11.880.02e
10.700.08f
10.550.09g
26.610.99b
24.010.19c
22.020.72d
21.741.04d
18.631.27e
16.490.68f
1)
Fig. 4. RVA profiles for native (A) and modified (B) samples.
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