Introduction
Current and past research provides us with a wealth of information on noise generation in
lawn mowers as well as ways to reduce them. The re-design and development of a lawn
mower blade to reduce noise requires a careful review and analysis of the available
information in order to determine a suitable methodology for attaining the objectives.
It is important to firstly revisit the concepts of sound and noise as these are not only the
fundamental concept behind this project but would also provide a better understanding for
the reader.
Concepts such as noise generation in lawn mowers and lawn mower blade designs would
also be discussed along with other relevant information in an effort to acquaint the reader.
A Background on Sound/Noise
What is Sound?
Sound is the movement of energy through substances in longitudinal
(compression/rarefaction) waves. Sound is produced when a force causes an object or
substance to vibrate propagating a mechanical wave of pressure (P) and displacement(d),
through an elastic medium such as air or water. This vibration causes sound waves which
radiate outwards from their source in all directions. This wave motion can be thought of as a
particle being subjected to some disturbance and colliding with adjacent particles imparting
momentum to them (Norton and Karczub 2003).
PL =10 log 10
Where
P2
Pref
( )
Is 20 x 10-6 Pa
Sound sources are often complex and difficult to accurately model without the assistance of
computer packages. Most sources of concern to engineers can be modelled as simple sources
like spheres, pistons in an infinite baffle, cylinders, or some combination of these.
What is Noise?
As previously stated, sound waves are generated by vibrations moving through the air, and
they are perceived through a complex interaction of these vibrations hitting the inner ear.
These vibrations are further translated into neurologic signals, which are registered in the
brain and received as intelligible information.
Noise can be defined as disagreeable or undesired sound or other disturbances (Bies and
Hansen 2003). Noise can even be normal sounds that get in the way of being able to perceive
wanted sounds.
Effects of Noise:
Excessive loud noise can result in hearing loss and other physiological damage in human
beings. The following discusses some of the major effects of excessive loud noise on the
human being.
1. Noise and vibration are correlative, but this is often overlooked in the study of
dynamics. The wave of the noise produced by a mechanical vibration is related to the
mode experienced by the solid structure (Norton and Karczub 2003). It is visceral that
the benefits of reducing noise also have a positive impact on reducing vibration.
The effects of vibration on the operator are covered in detail in extensive medical
literature and health effects are well researched. Constant exposure to vibration has
been known to cause serious health problems such as back pain, carpal tunnel
syndrome, and vascular disorders. The following figure shows risk level associated
with different vibrations.
Figure 3 Showing Decibel Levels of Various Sounds. (1994) Adapted from: Handbook of environmental
Acoustics, James Cowan
3. In addition to its potential harmful effects, noise can be annoying. It can often
interfere with sleep, communication, work, and mental health. Unlike the noise limits
set to prevent hearing loss, it is difficult to determine specific acceptable limits in
sound pressure level below which there will be no annoyance. The World Health
Organisation(WHO) identifies community noise as a source of dissatisfaction in
everyday life. They note community noise has adverse impacts on psychological and
social functioning in day to day life, reducing cognitive capacity and responsiveness
(World Health Organisation 2013).
Regulations
The Environmental Management Authority (EMA) standards for noise in commercial areas
of Trinidad and Tobago are 80 dB at day and 65 dB at night (The Environmental
Management Act, 2000 The Noise Pollution Control Rules, 2000). The louder the noise the
shorter the safe amount of exposure. For example, the Occupational Safety and Health Act
specifies that the safe amount of exposure at 90 dB is 8 hours, whilst that at 95 dB is 4 hours.
Exceeding the permitted limit can cause hearing loss, physical and psychological stress and
loss of concentration.
Blade Noise:
Several authors identify aerodynamic noise originating from aerodynamic sources as
significant contributors to the total machine noise. Reduction of aerodynamic noise in blades
and fans has been the subject of many research papers over the years.
Aerodynamic noise is produced by turbulent flows which are characterised by fluctuating
velocity fields, and therefore local produce pressure variations (Reza et al 2003).
In general, aerodynamic noise consists of two important parts, periodic noise and broadband
noise. Periodic noise has two mechanisms of generation. It occurs as a result of the blades
rotating pressure profile and also because of localized disturbances of this rotating pressure
field by the grass deflector chute.
Discrete tones are produced by several sources. These are; the pressure field that rotates with
the blades, the aerodynamic interaction between the blade and the deck at the tips of the
blade, and vortex shedding. These discrete sources depend on the blade type being used and
the operating speed.
Broadband noise appears in two major forms, vortex noise and turbulence noise. Vortex noise
is the sound associated with the formation and shedding of vortices from the trailing edge of
the blade and by vortices at the blade tip. This phenomenon is also referred to as wake
shedding and shares similar noise producing attributes with fans, blowers, and etc. These
sources are dependent on operating speed; however, the magnitude of the sound is influenced
rather than frequency.
Experimental analysis of aerodynamic noise by Bockhoff et al. (2003) utilising experimental
and numerical analyses alleged that the interaction between the blade tip and housing were
being significant. By showing the significance of the interaction between structure and
blades Bockhoff et al. (2003) give questionability over earlier authors works where
aerodynamic analyses investigated blades in free space (Applegate and Crocker 1976).
Sheppard and Gibson (1980) investigate the flow characteristics over blades of varying
thickness. The experiments utilised by Sheppard and Gibson (1980) investigated vortex
formations over the geometries in a small wind tunnel. In their work they found
commercially available blades to have the poorest performance and produced large vortices
proportionate to the size of the raised wing. The research contribution made by Sheppard and
Gibson (1980) was the use of a streamlined (air foil) blade that incorporated a raised wing
produced a reduction of 6 dB(A) on full scale experiments. While these modifications
provide a significant reduction in noise, Sheppard and Gibson (1980) acknowledge that
function is severely compromised. The streamlined blade did not provide sufficient air swirl
to catch the clippings (Sheppard and Gibson 1980). Sheppard and Gibson (1980) conclude
that the best way to achieve a good cut and catching function from the grass is to use the
commercial blades with a wing angle of 60 or greater to generate a swirl velocity at the
extremities of 30 m/s. The alternative course of action offered by Sheppard and Gibson
(1980) is to use an ancillary system to generate air swirl and use the blades for a cutting
function only.
Sheppard and Gibson (1980) found streamlining provides an opportunity for sound reduction
of aerodynamic noise, particularly the sources originating from tip and trailing edge vortex
formations. Increasing the blade wing angle increases blade induced noise sources captured
by the SPL experiments. The increase in wing angle increases noise sources for all
frequencies, and increases the specific low frequency sources.
Sperry and Sanders [2008] have studied the noise of lawn mower blades in some detail.
Octave band levels were used to determine how various blade parameters affected the noise.
Among the parameters studied were blade width, condition of the edges, i.e. sharp or blunt,
length of sharp edges, end conditions, hub radius, lift, and the noise of various S shaped
blades. They reached the following conclusions concerning noise in the range 600 Hz to
9600 Hz.
Octave band levels decrease about 5 dB when the blade leading edge is sharp
As the, blade width increased from 1-1/2 to 2-1/2 inches, octave band levels in the
range of 600 Hz to 9600 Hz increased about 5 dB
All research thus far gives a general trend in ways to reduce noise:
A blade with less lift should produce less intense periodic noise, however, this may
have adverse effects on the operation of the mower especially when bagging grass.
Sharpening or streamlining the blade should produce a blade with less high frequency
noise.
The sharpening of leading and trailing edges has an impact on noise reduction
Reducing the blade speed reduces noise
The use of thinner narrower blades also reduces the noise generated.