Installation Guide
February, 2016
February, 2016
Installation Guide
JCM is a registered trademark of JCM American Corporation. All other product names
mentioned herein may be registered trademarks or trademarks of their respective companies.
Furthermore, , and are not always mentioned in each case throughout this publication.
Connection
Required for
Download
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Installation Guide
February, 2016
INTRODUCTION
Installation Guide
February, 2016
PARTS LIST
Edition Application
Description
PS75-002 (UBA)
UBA/iPRO UAC Kit
NOTE: The UAC Device will power both an iPRO Unit and a UBA
Unit. The required Test Leads are included with this Kit.
HARNESSES
Part Number
400-000178R
400-000158R
302-200407R
Description
DBV-400 RS-232
DBV-500 UAC
EBA-40 UAC
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When the 2) ICB SETTING Screen Button is selected, Figure 20 will appear.
ICB Function Screen
By selecting 2) ICB SETTING the User is able to input the necessary Parameters for enabling or disabling an Intelligent Cash Box (ICB) System.
If the iVIZION Unit displays an ICB Disabled Error message, ensure that
BOTH the Disable
Screen Button and the Inhibit
Screen
Button are Clicked to completely disable the currently installed ICB System
(See Figure 20 a & b).
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February, 2016
a
c
b
Figure 2 JCM Tool Suite
Standard Icon
b
e
Figure 20 ICB Utility Function Setting Tool Suite Program Screen
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JCM recommends that the JCM Tool Suite Standard Edition Application be
Run as Administrator for optimum performance. If you have Administrator
Rights on your PC, proceed as follows:
1.
2.
3.
4.
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February, 2016
Installation Guide
February, 2016
When the 1) CIS IMAGE Screen Button is selected, Figure 19 will appear.
1. Connect the proper USB Cable between the JCM Validator Unit and the PC.
2. Apply power to the JCM Validator Unit.
3. Open the JCM Tool Suite Application Icon. Once the Application opens,
the Initialization Screen shown in Figure 3 will appear, with Connecting
displayed in the Communication Status field (See Figure 3 a).
c
a
a
b
The image information can then be read from the Unit, saved to a File or read
from a File previously saved.
The UP CIS IMAGE Screen area (See Figure 19 a) shows a Top Side Surface
image of the Banknote as inserted, and the DOWN CIS IMAGE Screen area
(See Figure 19 b) shows a Bottom Side Surface image of the Banknote as
inserted.
, File Save
and File Read
Screen
The Read
Buttons (See Figure 19 c) collectively provide the ability to retrieve or save an
image to a File Folder.
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1. 1) CIS IMAGE Image Capture of the last Banknote inserted (See Figure 18 a).
NOTE: The CIS Image Option is NOT available with the iPRO Unit. Imaging is a
function that is exclusive to the iVIZIONUnit using Contact Imaging Sensors
(CIS).
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February, 2016
The example shown in Figure 4 below is for a UBA Unit; a similar display will
appear when connecting an iPRO, iVIZION, TBV, DBV-400, DBV-500
or EBA-40 Unit.
NOTE: As shown below, the Device Type field will indicate the Validator
Model that is connected to the PC (e.g., UBA).
2. 2) ICB SETTING Activation Set-up of the Intelligent Cash Box (ICB) System
(See Figure 18 b).
NOTE: In ICB Settings, the Inhibit ICB System Section will NOT be available when
using an iPRO Unit. This option is only available with the RFID Technology
utilized within an iVIZION Unit.
Figure 18c displays the Connection Status of the Device being tested.
3. To Exit the Utility Tool Suite Program, Click on the EXIT
Screen
Button (See Figure 18 d).
a
b
b
c
c
Figure 4 UBA Connected JCM Tool Suite Program Screen
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February, 2016
FUNCTIONS AVAILABLE
The following Test Descriptions relate to the various tests available for the
DBV-400, DBV-500 and EBA-40 Units (refer to Figure 17):
FEED_MOTOR_FWD_TEST Runs the Feed Motor in the Forward direction.
The Functions available for a UBA Unit (Review Figure 4 a) using the JCM Tool
Suites Service Mode drop-down Menu (Review Figure 4 b) include the following three types shown in Figure 4c:
Download (See Figure 4 c)
Statistics (See Figure 4 c)
Sensor Adjustment (See Figure 4 c)
Motor Speed is displayed in the Property - Motor Speed field on the right side of the
screen.
FEED_MOTOR_REV_TEST Runs the Feed Motor in the Reverse direction.
Motor Speed is displayed in the Property - Motor Speed field on the right side of the
screen.
LED_TEST Cycles the Bezel LED through the available colors.
SENSOR_TEST Activates the Sensors in the Unit. As the state of each Sensor
is changed, the value is displayed as ON or OFF in the Property - Sensor ON/OFF
field on the right side of the screen.
DIPSWITCH1_TEST Activates DIP Switch Bank 1. As each switch is selected,
the current state is displayed in the DIP switch field on the right side of the screen.
DIPSWITCH2_TEST Activates DIP Switch Bank 2. As each switch is selected,
the current state is displayed in the DIP switch field on the right side of the screen.
STACK_TEST Runs the Stacking mechanism.
CENTERING_TEST Runs the Centering Mechanism (for DBV-500 and
EBA-40 Units only).
NOTE: Additional Banknote Acceptance Tests are available with the EBA-40 Unit.
b
c
d
e
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Tool Suite while in Maintenance Mode (DIP Switch No. 8 ON), the following
additional functions will be available as well:
Sensor Adjustment (See Figure 6 d)
Performance Test (See Figure 6 e).
NOTE: When the Test begins running, the Start screen button (Figure 17 b) changes
to a Stop screen button.
8. Click the Stop screen button (not shown) to end the Test.
b
c
d
e
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MOTOR TEST
b
c
a
MOTOR SPEED TEST When a Motor Speed Test begins, the Motors
speed will be displayed in mm/sec (mm/s) when any of the Motor Test Functions
are being performed (See Figure 16 ).
Positioning Sensors for testing. Each Sensor can be tested. The test results are
shown as an OFF ON transition if the Sensor is working properly (See Figure 16
).
DIP Switch Test The Dip Switch Tab enables the 8 Position DIP Switch
Pack, and will indicate each Switchs current status as OFF or ON (See Figure 16
).
Denomination The Denomination Tab displays the results of the Operation
Tests. Test results are displayed by Clicking the Update Screen Button (See
Figure 16 ).
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b
c
To read the AccLoad Data from a Units Memory, Click-on the large Read
Screen Button (See Figure 8 a).
NOTE: Refer to the related Service Manual for an explanation any Error Code that
appears.
3. To perform an OPERATION TEST (See Figure 16 b), the TBV being tested
will need to be powered OFF/ON to stop one of these tests in progress.
4. To perform a MOTOR SPEED TEST, MOTOR TEST, or an LED TEST in
the DEVICE FUNCTION TEST area, Click on the related Screen Button
(See Figure 16 c, d, e or f).
Click on the Stop
Screen Button (See Figure 16 g) to end either a
Motor Speed Test, Motor Test or a Device Function Test in progress.
5. Sensor ON/OFF, DIP Switch or Denomination Tests can be performed by
click-selecting their related Screen Tab (See Figure 16 ).
Part No. 960-100923R_ Rev. 4
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IVIZION
Current data Tab The Current data Tab Screen lists the Acceptance Rate for
each Banknote denomination inserted and displays its direction of insertion as well.
Past data Tab The Past Data Tab Screen provides a history of the Past
Acceptor Acceptance.
Currency Assign Table Tab The Currency Assign Table Tab Screen
displays the Banknote denominations accepted by the Software in the Acceptor.
The four (4) Screen Buttons, located at the bottom right corner of the Screen,
perform the following functions:
Screen Buttons
Read Button The Read Screen Button allows the Accload information to
be read from the Unit.
Initialize Button The Initialize Screen Button (See Figure 8 e) sets the value
of each Field to Zero (0), records the Date & Time from the PC connected to the
Unit, and allows a Machine Number to be input for the Unit being tested.
File Save/File Read Buttons The File Save and File Read Screen Buttons
(See Figure 8 f) allows the Accload information to be saved to a File, or allows the
reading of a pre-recorded saved File information respectively.
EXIT Button The EXIT Screen Button (See Figure 8 g) allows the user to Exit
from the program.
NOTE: To interpret a specific Units Error Code, refer to the Units Operation and
Maintenance Manual located on the JCM Global Website at:
http://www.jcmglobal.com.
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The following Test Descriptions relate to the various Figure 15 Circle designated Screen Button Selections:
Transport Motor Forward The Transport motor Forward Screen Button (See
Figure 15 ) causes the Transport Motor to run in the Banknote insertion direction
(Forward). The Yellow LED will flash if no error is indicated. The Yellow LED will
light steady if an error condition is detected.
Transport Motor Reverse The Transport motor Reverse Screen Button (See
Figure 15 ) causes the Transport Motor to run in the Banknote return direction
(Reverse). The Yellow LED will flash if no error is indicated. The Yellow LED will
light steady if an error condition is detected.
Stacker Motor Forward The Stacker motor Forward Screen Button (See Figure 15 ) causes the Stacker Motor to activate testing the Note Stacking function of
the iVIZION Unit. The Yellow LED will flash if no error is indicated. The Yellow
LED will light steady if an error condition is detected.
Cycle Test The Cycle Test Screen Button (See Figure 15 ) causes a full
Transport and Stacking cycle to occur, then repeats until stopped.
The Yellow LED will flash between cycles; if an error occurs, the RED LED will
flash a related Error Code.
Sensor ON/OFF Check The Sensor ON/OFF Check Screen Button (See Figure 15 ) displays the current condition of each Validator, Transport and Cash Box
Sensor being tested. As Sensor status changes, the Test reflects the new condition.
Display Check The Display Check Screen Button (See Figure 15 ) cycles
the right side Status LED through a RED, GREEN and BLUE Color lighting
sequence.
Dipsw ON/OFF Check The Dipsw ON/OFF Check Screen Button (See Figure 15 ) displays the current status of each iVIZION DIP Switch, as either ON
or OFF.
Accept Mode The Accept Mode Screen Button (See Figure 15 ) places the
iVIZION into a Banknote Acceptance Test. As each denomination Note is
accepted, the denomination amount is placed in the DENOMI: Field. If a Bar Code
Ticket is inserted, the indication is Ticket in the DENOMI; Field.
To stop the Accept Mode Test, reset the iVIZION Unit.
NOTE: To enter the Accept Mode, the iVIZION Unit must be reset if any other Tests
have been performed.
ICB Control Ticket Read Mode The ICB Control Ticket Read Mode Screen
Button (See Figure 15 ), allows the Intelligent Cash Box (ICB) Function to be
activated (set-up) by using the ICB Set Tickets.
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NOTE: The DIP Switch Block is located at the bottom front side of the iVIZION
Transport Assembly.
b
a
The iPRO Sensors are adjusted in two steps. First are the Validation Sensors,
and second are the Positioning Sensors.
To calibrate the iPRO Validation Sensors, proceed as follows:
NOTE: Two (2) types of Reference Paper are available for the iPRO Unit. The iPRO
100 with a Centering Mechanism uses reference papers KS-081, KS-082, and KS-083.
The iPRO 101 with a fixed path uses reference papers KS-084, KS-085, and KS-086.
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When the Validation Sensor adjustment is complete, start the Positioning Sensor
adjustment procedure as follows:
1. Click-select the Positioning Sensor Radio Button
2. Click on Start Screen Button (See Figure 9 b).
3. Follow the Application prompts.
NOTE: For complete details regarding proper use of the iPRO Series Calibration
Program, refer to Section 6, of the iPRO Series Operation and Maintenance
Manual. This Manual is available on the JCM Global Website at:
http://www.jcmglobal.com.
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To calibrate the
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IPRO
iVIZION
NOTE: The
Unit uses the KS-089 Reference Paper for calibration of Units
with and without Bill Guides installed.
Acceptance direction.
Transmite REV Runs the Units Transport Motor in the reverse or Banknote
Return direction.
Stacking FWD Runs the Stacking Motor function.
NOTE: For the iPRO, a pop-up Screen will direct the Operator to remove the
Cash Box before the Test can begin.
4. Once the Cardboard is set in position (See Figure 10 b), select OK and follow
the Application prompts provided.
5. Insert the KS-089 Reference Paper when instructed by the Screen prompts.
6. Follow the Screen prompts until the Calibration Procedure is complete.
Motor Speed Test When a Motor Speed Test begins, the Motors speed
will be displayed in mm/sec (mm/s) when any of the Motor Test Functions are being
performed (See Figure 14 ).
Sensor ON/OFF The Sensor ON/OFF Tab selects the Validation and Positioning Sensors for testing. Each Sensor can be tested. The test results are shown as an
OFF ON transition if the Sensor is working properly (See Figure 14 ).
DIP Switch The Dip Switch Tab enables the 8 Position DIP Switch Pack, and
will indicate each Switches current status as OFF or ON (See Figure 14 ).
Denomination The Denomination Tab displays the results of the Operation
Tests. Test results are displayed by Clicking the Update Screen Button (See Figure 14 ).
Recycler The Recycler Tab function is used with the iPRO-RC Unit to test the
Banknote cycling function from-and-to the Recycle Bins (See Figure 14 ).
NOTE: For complete details regarding proper use of the iVIZION Series Calibration
Program, refer to Section 6, of the iVIZION Series Operation and Maintenance
Manual. This Manual is available on the JCM Global Website at:
http://www.jcmglobal.com.
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To allow access to the iPRO Performance Test functions, the Unit must first be
placed in Maintenance Mode as follows:
1. Turn DIP Switch No. 8 ON to activate the Maintenance Mode.
2. Apply power to the iPRO Unit. The Status LEDs on the iPRO Unit will light a
steady RED and GREEN respectively.
3. Connect the Unit being tested to a PC using a USB Type-A to mini-B Cable.
4. Open the JCM Tool Suite Application.
5. Using the Service Mode drop-down Menu, select Performance Test; the
iPRO Performance Tool window in Figure 14 will appear.
g
c
f
Figure 14 iPRO Performance Test Selection Screen
3. To perform an Operation Test (See Figure 14 b), the iPRO being tested will
need to be powered OFF/ON to stop the Test in progress.
4. To perform a Motor Speed Test, Device Function Test, or a Motor Test,
Click on the related Screen Button (See Figure 14 c, d or e). Click on the related
Stop Screen Button (See Figure 14 f) to end a Device Function Test, or a Motor
Test in progress.
5. Sensor ON/OFF, DIP Switch, Denomination, or Recycler Tests can be
performed by click-selecting their related Screen Tab (See Figure 14 g).
b
a
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NOTE: The TBV must be reinstalled into a Frame containing an installed Cash Box to
calibrate Positioning Sensors.
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UBA
NOTE: The
for calibration.
c
a
NOTE: For the DBV-400 Unit, KS-095A Reference Paper is used for calibration.
For the DBV-500 Unit, KS-091 Reference Paper is used for calibration.
For the EBA-40 Unit, KS-090 Reference Paper is used for calibration.
b
a
14
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