L
3
T
1
P
0
Cr
3.5
:30 Marks
EST
:45 Marks
Quiz1 and 2
:10 marks
Labs /Tutorials
: 15 Marks
TOTAL
: 100 Marks
AUTOMATION
Automation: Automation is the use of energy of a non living system to
control and carryout a process or operation without direct human
intervention.
OR Automation is a technology concerned with the application of
mechanical, electrical and computer based systems to operate and
control production.
OR System in which a process is performed by a machine without the
direct participation of a human worker.
Two Levels:
Semi Automated
Perform a portion of work cycle
Fully Automated
Operate for extended period without attention
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AUTOMATION
Basic Elements of an Automated System: An automated system
consists of three basic elements:
1) Power to accomplish the process and operate the system
2) A Program of instructions to direct the process, and
3) A Control system to actuate the instructions
The relationship amongst these elements is as follows:
(1)
(2)
Program of
Instructions
(3)
Control
System
Power
Process
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AUTOMATION
Five Levels of Automation and Control in Manufacturing
AUTOMATION
Reasons or Needs for Automation:
1) To increase the labor productivity
Greater output per hour of labor input
2) To reduce labor cost
Higher investment in automation economically justifiable to
replace manual operations. Machines are increasingly being
substituted for human labor to reduce unit product cost.
3) To fulfill the efforts of labor shortages
There is a general shortage of labor in many advanced nations
and this has stimulated the development of automated
operations as substitute for labor.
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AUTOMATION
4) To reduce or eliminate routine manual and clerical tasks
AUTOMATION SYSTEM
Automated Manufacturing Systems operate in the factory
on the physical product.
They perform operations such as processing, assembly,
inspection, or material handling etc.
They are called automated because they perform their
operations with a reduced level of human participation
compared with the corresponding manual process.
In some highly automated systems, there is virtually no
human participation.
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AUTOMATION SYSTEM
Types:
Fixed Automation System
Programmable Automation System
Flexible Automation System
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AUTOMATION SYSTEM
Fixed Automation System
The sequence of processing operations is fixed for one
particular product.
high production rates
AUTOMATION SYSTEM
Fixed Automation System
If product design has been changed, then lot of
modifications may be required and recommended shape
would be very costly and time consume.
Example:
Machining transfer lines and automated assembly machines,
feeding of a rotating spindle.
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AUTOMATION SYSTEM
Programmable Automation System
In programmable automation system(as with N.C.
machines and robots), it is possible to accommodate the
change of sequence of operations for new product by
changing of programme.
AUTOMATION SYSTEM
Programmable Automation System
Some of the features of programmable automation are
high investment in general purpose equipment
AUTOMATION SYSTEM
Flexible Automation System
Flexible automation system
programmable automation.
is
an
extension
of
AUTOMATION SYSTEM
Flexible Automation System
Some of the features of flexible automation are
high investment for a custom-engineered system
continuous production of variable mixtures of products
medium production rate,
flexibility to deal with product design variations
off line programming and palletized workpices are the
main features of this system
Examples: Flexible manufacturing systems for performing
machining operations that date back to the late 1960s.
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AUTOMATION SYSTEM
Three types of automation, relative to production quantity
and product variety are as follows:
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AUTOMATION
NOTE: A number of situations where manual labour is
usually preferred over automation:
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