ADVANCED © FIIGINCERING SERVICES MATERIAL TESTING LABORATORY FINITE ELEMENT ANALYSIS ADVANSES Advanced Scientific and Engineering Services An ISO panyCore Competencies and Applications Our central competency is engineering services for the design and development of engineering components for the automotive, aerospace and biomedical industries. We have EMU WMC Cer Ue Ue ecole Te am Cote Clee Lea Le MeO MCC CS) resources. We can take engineering ideas from initial conceptualization to the production of commercial products using in-house resources alone. Advanced Scientific and Engineering Services (AdvanSES) stands apart from the rest by providing the full spectrum of engineering and testing services that your project needs, with the innovation, integrity, and dependability that you deserve - all under one roof. For over a decade, our goal has been to provide our customers with competitive pricing, low project cost and impeccable service, with outstanding results. At AdvanSES, we are committed to helping you ‘successfully meet all of your goals. Our low set up costs and reduced time-to-test will satisfy your most demanding and complex test objectives. No other testing lab can offer the host of services that we can provide to you in one location, with a 24/7 schedule.Finite Element Analysis Services I Our portfolio in FEA consultancy projects includes a variety of industries including biomedical, automotive, and aerospace especially involving polymeric and composite materials. The finite element analysis serves to model the mechanical behavior of products, such as contact forces and deformation. It is possible to calculate high stress areas and suggest improvements to the parts to optimize their behavior and resistance. In collaboration with the customer, we offer the necessary expertise to maximize the performance of the product according to its application. Area of Expertise Structural Stress Analysis ® Geometric Nonlinear (Large deflection, large strain, etc.) ® Material Nonlinear (creep, plasticity, viscoelasticity, hyperelasticity, etc.) ® Contact Nonlinear FEA Dynamic Analysis ® Transient Impact Analysis ® Modal Analysis ® Random Vibration Analysis ® Harmonic Analysis ® Steady State DynamicsECE EUR cr MRS e nT) I © UTM-400 (40-tonnes) with .2% stress strain ee, diagram ¢ UTM-30 (3-tonnes) with stress and strain control Charpy Impact as per E-23 ASTM Standard Hardness: Vickers Rockwell (A,B,C) Brinnel Hardness Portable Hardness Tester Material Characterization Testing I The characterization of materials for FEA and CFD consists in analyzing the mechanical deformation properties of materials through different laboratory tests. At AdvanSES, we have developed an extensive expertise in characterization of elastomers. eeee The green rubber is molded into specimens to carry out the different material characterization tests. The test data is then analyzed and fed into the FEA software to generate the different material constants. We carry out the following tests to determine the elastomer material properties: » Pure shear Uniaxial tension test with the parallel or tangential method on a specimen ® Volumetric compression Study of a material in hydrostatic compression deformation mode ® Uniaxial compression Evaluation of the response of a material under compression stress on a single axis ® Uniaxial tension Tensile stress test on a specimen » Creep and stress relaxation Uniaxial tensile test followed by the maintenance of the elongation on the specimen for a specified duration to evaluate material responseDesign Development and Engineering Services | In an increasingly competitive environment, companies are challenged to introduce innovative products to market faster and at competitive price. The complexity involved in the design function has increased dramatically because of the multi-disciplinary nature of products. Take your product to complete next level with AdvanSES's Product Design and Engineering Solutions. We help you take your products to the market faster, ensuring the design complies with relevant compliance standards. Superior technology, responsive versatility, and quality performance ensures reliable and fast turnaround on all simulation, development and testing projects. A dedicated in-house hyper computing facility, sample machine shop, and range of test machines ensure faster delivery on all work schedules. Our unique focus on continuous improvement and innovation means one thing - our customers receive the highest quality products delivered on time. om We have an in-house sawing, drilling and machining department with Solidworks® and ‘AutoCAD® capa- bilities. We can machine any of your castings as well as your larger forgings. We can process stock up to 10 feet long and up to 22 inches in diameter. Machining can conform to your specific needs providing you with complete solutions. Any quantity, any material: We have the equipment and know-how to handle prototype work, short runs, and even large production runs. We'll machine carbon and structural steel, alloy steel, stainless steel, aluminum, brass, bronze, castings and cast iron, you name it!Case Study | - Elastomeric Bearings for Heavy Commercial Vehicle Application Scope ® Design and Development of Rubber Bearings for Truck Suspension System. Approach ® Material Study and Characterization to understand static and dynamic material properties. ® Develop design concepts based on load-deflection and performance characteristics. ® Use Finite Element Analysis (FEA) to optimize the design and understand FMEA. ® Provide assembly modeling & drawings for prototype manufacturing Advantages Technical ® Advanced Softwares like Abaqus®, Static testing machines are available in-house and design iterations can be carried out on the fly. » Full material characterization capabilities of polymeric materials for FEA. ® Advanced material testing facilities like DMA, DSC, TGA and TMA also available.Case Study Il - Development of a Dual EGE M mS LOD Scope ® To develop a dual material diaphragm for use in Nuclear application with oils, high temperature and corrosive environment. Approach/Solution ® Generate the design concept based on end applications like strain levels, load capacity and service environment. ® Carry out Finite Element Analysis (FEA) to refine the design concepts and carry our design optimization. ® Carry out design review, develop prototypes for functional testing. ® Perform Static and Fatigue testing to characterize the product. ® Deliver Prototypes for further studies and in-situ testing. Challenges ® Material characterization of elastomer/rubber materials. ® Ensuring fatigue life along with deformation characteristics. Benefits ® Design-Development-Testing-Prototyping all carried out under one roof.Laboratory & Workshop Addross jal Park, Zak-Kadadara Road, Kadadara, Taluka-Dehgam, District-Gandhinagar, Gujarat-382305, India. aS ea ee CELT} Coen 59-718 (India)| Fax: 91-79-40194919 (India) | Email : info@advanses.com www.advanses.com