Page 1 of 3
Compare (0 Item)
contactus@twcontrols.com
My Account
Shopping Cart
PRODUCTS
Home
Support
SHIPPING
Articles
CATEGORIES
SUPPORT
GIVING
0 Item / 0.00
Search
CONTACT US
Hydraulics Tutorial
HYDRAULICS TUTORIAL
Control Panels
PLC Cables
PLC Products
PLC Trainers
PLC and HMI Repairs
This is a good tutorial for people who would like to know more about hydraulics but have not been able to find a good resource. If you
would like to know an excellent resource for information on hydraulics then purchase the Fluid Power Designer Lightning Reference
Handbook by Paul Munroe Hydraulics, it is highly recommended.
Pneumatics Air
Simulators and Testers
Turnkey Equipment
Merchandise
Hydraulic Tank (fluid reservoir)
All hydraulic systems must have some form of a reservoir to hold the fluid in the system. Most systems have vented tanks, however aircraft
are one application where a closed tank is appropriate. The symbol shown here is a vented tank, a box with the line in the center would
indicate a closed system. The line could also not go to the bottom of the tank, that would mean that the line stops above the fluid level in
the tank and the fluid falls in. It is better to stop the line below the fluid level, otherwise the falling fluid may cause bubbles in the fluid.
Hydraulic Pump
A pump displaces fluid which creates flow. There are fixed displacement pumps and variable displacement pumps. The pump symbol is
very similar to a hydraulic motor symbol, the difference is that the pump has the small triangle pointing out and a motor has the small
triangle pointing in to the center. An angled arrow typically indicates that a device is variable, thus this is a variable volume pump. Fixed
displacement pumps provide the same output volume with the same input RPM. Variable displacement pumps can change the output
volume while maintaining the same input RPM. Hydraulic pumps are precision components and have very close tolerances, they must be
treated with care.
Hydraulic Line
Hydraulic lines carry the fluid from the pump throughout the system. There are two basic types, rigid and flexible. Rigid lines are used to
connect items that will not move in relation to each other. Manifolds connected with rigid lines are the most reliable transfer method. The
dots at the end of the line show a connection point, if two lines cross and this dot isn't shown then the lines are not connected.
https://www.theautomationstore.com/hydraulics-tutorial/
12/20/2016
Hydraulics Tutorial
Page 2 of 3
Directional Valves
A directional valve will control which device the fluid will flow to. These valves are the primary devices used to sequence the motion of
equipment. There are many different types of directional control valves. The valve is generally specified bynumber of
positionsandnumber of ways (ports).The valve is made up of two parts, the body and the spool. When valves shift the spool is moved in
relation to the body, this opens and closes passages that the fluid flows through. Remember that the valve actuator always pushes the
spool, this will help you read the drawings. You read the operation of a valve in a circuit in the following manner. The box(s) with arrows in
it show the flow of fluid when the valve is shifted. The box without arrows and/or away from the actuator shows the flow, if any, in the
neutral position. This is also the box you use to count the number of ports the valve has.
Cylinder
A cylinder is one of the devices that creates movement. When pressure is applied to a port it causes that side of the cylinder to fill with
fluid. If the fluid pressure and area of the cylinder are greater than the load that is attached then the load will move. Cylinders are generally
specified by bore and stroke, they can also have options like cushions installed. Cushions slow down the cylinder at the end of the stroke to
prevent slamming. If the pressure remains constant a larger diameter cylinder will provide more force because it has more surface area for
the pressure to act on.
A Complete Circuit
https://www.theautomationstore.com/hydraulics-tutorial/
12/20/2016
Hydraulics Tutorial
Page 3 of 3
Area of a Cylinder
Both the force and speed of a cylinder are dependent on knowing the area of the cylinder.Remember that the area on the rod end of a
cylinder is different than that of the non rod end.You must subtract the area of the rod itself from the overall area of the cylinder. The
same formula can be used to determine the area of the rod. As you will see when pressure is applied to the rod end of the cylinder (pump
pressure and volume constant), it willmove fasterand haveless force.
Area (Sq.In.)
Pi * Diameter^2
_________________
4
Force of a cylinder
A cylinder usually has two forces, the force when applying pressure to side with the rod, and the side without the rod. An exception can be
a double ended cylinder, it has a rod end sticking out of each cylinder end. This can also be applied to pneumatics.
Force
Speed of a cylinder
Note - Inaccuracies have been discovered in the following equation and are being evaluated.
The speed of a cylinder is dependent on the flow rate to the cylinder and the area of the cylinder. This formula assumes no loss of fluid
over a relief valve.
Velocity (Ft./Sec.)
0 Comments
Recommend
Share
Login
Sort by Best
Articles
Privacy
Name
Copyright 2016 The Automation Store - TW Controls. All Rights Reserved. | Sitemap |
https://www.theautomationstore.com/hydraulics-tutorial/
12/20/2016