PLANT DESIGN AND ENGINEERING
How you can precommission
process plants systematically
Follow these guidelines for the best logical sequence
for startup preparations
V. RAMNATH, Engineers india {td,, New Delhi, India
cading co englnectng completion
cpenting pesmecl need taconrey
co the prnjecTeonatration toamt
nich section ofthe un plana tobe
Thanded over ehonoloiclly so thatthe
rire pacer nonth, Thi forma
ton conveyed by viding che plane
tno section called tom Each opeating
Gli and exceed uni ae ded te
loge proces andor piping equipment
‘psems: Normal the presosmusoning
{nd commisioningo ais inte chem
{al procersndusry ae cated out on 4
‘ynemby-ytem be
‘Syteme ate divided ico proces and
li ayters: Proce sytem ae thre
favolving proces ids fe the amo
tpheie dalusion wait eoloms eve
ead tem) whew sptemsinvare
tla ike incrument ir plo a ee
Procommisionng invalcs ate fas
ing ator seam Blowing of piping and
‘auipmenc water ial of pumps, ao
baclowding, dying our Bred here
Following thee activi, hydrocarbon
‘Sutin designated plan tea such a
Col ciclo of era i lo termed
1 commissioning. Fven though some
pur olthe plant aren this phase, thers
[ike he desler ay sll bein psc
smsioning mode
System approach advantages.
‘The checking and reting phases of no
plane are relive long and complied
frocemer—aocll par ofthe pant each
{hesame degree of competion the same
‘ime, lence some aren units of pant
‘may be complete an ready for pevom
‘misioning while oer are ot. esther
Fare ware of tne wa for he whe
pnt o be complete at she sme ine for
soeioning civics ro beg
CContary tothe constuction work ater pars ofthe plant, i underiben to
progres. which is esentlly planned by define prepare and eccteall mechan
trader and ares the nar sequence of completion and prssommisioning This
new pane is drsen by operational con- bench te eptation by saving ie and
Scsinewith say equipment ands optimling eeu
being given the higher privy flloned The seme wl be eid at an cat
bytes, power generation and other stages ta the mechanical compleon of
‘ential series required o supporting thesstens can be expedited per priory
ommisioninga the procs equipment. This al stage ol tems Weneication
“Terctire asabdivison ofan eatin lao Belp ropty sequence and ine
thar performs a given operational fae: pte mechani emmpleton and pecone
tion with lle or no ierfence from the noning ace,
‘TABLE 1. system definition database
Ssteptenoie Splendecigtin Sebi dipion
esr era trun
Civ ed
TROT ayaa Caer aT
TROPOT A aer——_Alet RE VOT TO
aero
ole alg ae 7PLANT DESIGN AND ENGINEERING
Tesrupent a 20-1000
—
sig ai TOPO)
_—
Fata gar
—_
Tipe @DF-01)
HE
This overall projeceplasig willbe
beter opine ifthe mechani te
prescommiioning and commsioning
cvs areorantnd. Asap. deat,
theresa define schedule advantage ifthe
‘ysteaccapprosh is undertaken. This
pach dos nora fo the ete ni
‘handed ens, hus mesg the gal of
elvan sear
‘Systems and subsystems coding.
Syreme ae ft wend pe he aren
sling philowophy and defined on the
tit piping and namenttondagane
(P&Ds). These define the boundaries,
ecw ystems Fach em chen br
en down nt is components india
‘he anole elpmens. as, contd
‘ales fry vale, inerumentation and
"ny other component i
"The wat and subyem senses
sion code generated wih the gol that
‘chsyte and subsystems ar unig
‘fined. The coding denies she anit
sytem ype (proces or uli) and co.
Mipondng eters,
“The coming can be sisi co: ABC
Dunne
[ABC Ste densification dhe digit
smber (eg 100-799 for proce syses
{ind 30.539 for way sees)
1D: Pe proc syne and U = tly
FG: Progresive sumbring, wo oF
thee dg number.
Table 1 decile examples of» spiel
process and uty sytem dathee This
bulaon cas inlade or informacion
‘require. Fi 2 rena mathe of
Syl pce and lity stems a he
A ater le A satel in Fig 3
Se hydrogen pte 50:P-02 cons
the vel the overbead ine HV8003 0
fare othe wolaon vale ad say valve
tpseam piping, Dowasam, te ley
ae che sue 850.008 a ofthe
Thre gute, Fg pel gram of
spc tak up within he uniPLANT DESIGN AND ENGINEERING
‘System dossiers. All documenaion
eralning ro the precorimissoning oper
thos are compiled nt a spec dover
‘Alle facies —incucing the equpmen,
Instrument actvier and ll theses
peraining parla system should
ipoupe in the same sytem, The draw
ings reports and all ker rested do
rents ofthe system maybe maintained
hd reine cpr the ome yer
‘Diet shuld include, minima
Lup drawings. The sistem are defined
by PAID markups and have a dealled