Metallurgical Advantage of SAP Parts Duo

Cone Seals
SAP PARTS

Metallurgical Advantage

20/04/2016

Special Casting Process:

ADVANTAGES OF
SAP PARTS SEALS
The axis of mold rotation may be either
vertical or horizontal. In either case, the

centrifugal force causes high pressures

to develop in the metal as it freezes with

SAP Parts Duo Cones Seals by

directional solidification, helps in metal

Special Casting Process: The

feeding and contributes to the removal

unidirectional solidification of

of

molten metal exhibits very fine

nonmetallic

inclusions

and

evolved gases towards inner surface of

the hollow castings.

grain size and microstructure.

This

improves

Seizure

resistance, Galling resistance

SAP PARTS Seals are made from Special Casting

Processes which yields directional solidification

and

Scuffing

Metal

face

Centrifugal

resistance

seals

made

of
by

Casting process.

of molten metal, the property exhibits

The finer grain size achieved

extraordinarily fine grain structure which results

by

the Metal Face seals, show outstanding

gives

performance in the applications demanding

higher resistance to Seizure, Galling, Scuffing and
higher PV values.

Controlled

Solidification

improved

Physical

Properties

like

Toughness,

higher

higher
Wear

resistance, and higher Fracture

resistance . Thus seals by this
process exhibit extraordinary

Special Centrifugal Casting Process: is

performance

a casting process in which molten metal is

applications, where those are

poured into a rapidly rotating mold. The

put to such conditions

centrifugal force due to Location causes the

molten metal to be spread over the mold
surface such that a hollow, cylindrical type
casting

is

produced

after

complete

solidification.

SAP Parts Pvt.Ltd. P#, 85 B.U Bhandari Indl.Estate, Sanaswadi, Pune -412208, INDIA. www.sapparts.com.

in

the

severe

FEATURES:
Controlled Solidification and Finer

some material stuck or even friction

scuffing. From the comparison of

grain

the

welded to the adjacent surface,

scuffing load at different Castings, it

of

whereas the galled material may

is noticed that the cast iron Surfaces

castings,like resistance to Seizure,

appear gouged with balled-up or

with Centrifugal Process have better

Galling

torn lumps of material stuck to its

scuffing resistance than those made

surface.

by other process. This due to its

size

Tribological
or

also

improves

Properties
Adhesive

Welding,

Scuffing, and Higher PV values.

chemical

composition,

high

Seizure Resistance:- is the ability of

hardness and graphite phases in the

Cast iron to survive momentary

microstructure. According to the

contact with the friction surface,

metallographic

without getting welded by elevated

microstructure of the Centrifugally

frictional heat, when the oil film

cast

thickness becomes locally less than

primarily of fine lamellar pearlite

the surface roughness.

and graphite flakes, which basically

Galling:- Galling is a form of wear

are

Scuffing Resistance

surfaces. When a material galls,

The scuffing resistance of materials

some of it is pulled with the

is the property to withstand under

contacting surface, especially if there

lubricated high-speed sliding wear,

is

force

caused by thermo-elastic instability

compressing the surfaces together.

at sliding contact. Surface Hardness,

Galling is caused by a combination

surface

of friction and adhesion between the

mechanical and chemical properties

surfaces, followed by slipping and

of Cast Iron and tribo-chemical

tearing of crystal structure beneath

reactions at the contact interface are

the surface. This will generally leave

the

large

amount

of

roughness,

major

factors

Face

uniformly

Seals

the
consists

distributed

and

randomly oriented, help in reducing

caused by adhesion between sliding

iron

analysis,

as

well

Scuffing wear.

as

influencing

SAP PARTS Duo Cone Seals exhibit superior Physical, Tribological and
Thermal Properties for seals to withstand in severe applications.

SAP Parts Pvt.Ltd. P#, 85 B.U Bhandari Indl.Estate, Sanaswadi, Pune -412208, INDIA. www.sapparts.com.