Ab2 GGN DBR 3.35pe 01 0

ELECTRICAL DESIGN BASIS
AL BUSTAN 2 UTILITY COMPLEX

DOCUMENT NO.: AB2-GGN-DBR-3.35PE-01-0
PAGE 1 OF 27

MASTER PLANNING OF UTILITY COMPOUND
AND PRELIMINARY ENGINEERING DESIGN
(30% DESIGN LEVEL)
21-APR-11
30% Design Complete
NV
NG
JR
Revision
Date
Description
By
Chk.
Appd.

PAGE 2 OF 27
CONTENT
1.0
SCOPE ............................................................................................................................................................ 3
2.0
STANDARDS .................................................................................................................................................. 3
3.0
SERVICE CONDITIONS.................................................................................................................................. 7
4.0
BASIC DESIGN REQUIREMENTS ................................................................................................................. 7
5.0
Electrical System ........................................................................................................................................... 8
6.0
EQUIPMENT REQUIREMENT ...................................................................................................................... 10
7.0
POWER SYSTEM DESIGN ........................................................................................................................... 12
8.0
SUBSTATIONS AND SWITCHGEAR ROOM ............................................................................................... 14
9.0
PROTECTION RELAYS ................................................................................................................................ 15
10.0
MEDIUM VOLTAGE SWITCHGEAR............................................................................................................. 16
11.0
LOW VOLTAGE SWITCHGEAR ................................................................................................................... 16
12.0
TRANSFORMER ........................................................................................................................................... 17
13.0
AC UPS SYSTEM ......................................................................................................................................... 18
14.0
DC UPS SYSTEM ......................................................................................................................................... 18
15.0
BATTERIES .................................................................................................................................................. 19
16.0
BATTERY AUTONOMY TIMES: ................................................................................................................... 19
17.0
LOCAL CONTROL STATIONS ..................................................................................................................... 19
18.0
MOTORS ....................................................................................................................................................... 20
19.0
EMERGENCY DIESEL GENERATORS........................................................................................................ 22
20.0
LIGHTING...................................................................................................................................................... 23
21.0
EMERGENCY LIGHTING.............................................................................................................................. 25
22.0
CRITICAL LIGHTING .................................................................................................................................... 26
23.0
SOCKET OUTLETS AND PLUGS ................................................................................................................ 26
24.0
CATHODIC PROTECTION ........................................................................................................................... 26
25.0
ELECTRICAL POWER MANAGEMENT SYSTEM ....................................................................................... 27
26.0
OTHER CONTRACT REQUIREMENTS ....................................................................................................... 27

1.0
PAGE 3 OF 27
SCOPE
M/s. Olayan Financing Company shall be setting up Al Bustan II project. A resort housing
compound and school, with a gross built up area of approximately 240,000 sqm. CH2M Olayan
has been appointed to provide preliminary engineering design for utility complex.
2.0
STANDARDS
Design and engineering of electrical installations shall be in accordance with latest revisions of
IEC and shall meet all statutory requirements of the National and Local regulations currently in
force in Saudi.
Electrical equipment and materials shall comply with relevant project specifications and
respective datasheets.
In the event of contradiction between various referenced engineering standards, datasheets and
national/local regulations the following shall be in the order of preference
National/Local Regulations
International codes & standards
Electrical Design Basis
Datasheets
Project Specifications
Relevant latest revisions of following, but not limited to shall be used:
IEC 60034
Rotating Electrical Machines
IEC 60038
IEC Standard Voltages
IEC 60044
Instrument Transformers
IEC 60050
International Electrotechnical Vocabulary
IEC 60051
Direct acting indicating analogue electrical measuring instruments and
their accessories
IEC 60059
IEC Standard Current Ratings
IEC 60060
High Voltage test Techniques
IEC 60071
Insulation Co-ordination
IEC 60072
Dimensions and output series for rotating electrical machines
IEC 60073
Basic and safety principles for man-machine interface, marking and
identification-coding principles for indicators and actuators
IEC 60076
Power Transformers
IEC 60079
Electrical apparatus for explosive gas atmospheres
IEC 60085
Electrical insulation thermal evaluation and designation

PAGE 4 OF 27
IEC 60099
Surge arresters
IEC 60112
Method of the determination of the proof and the comparative tracking
indices of solid insulating materials
IEC 60120
Dimensions of ball and socket couplings of string insulator units
IEC 60137
Insulating bushing for alternating voltages above 1000V
IEC 60146
Semiconductor converters
IEC 60156
Insulated liquids- Determination of the breakdown voltage at power
frequency Test Method
IEC 60183
Guide to the selection of high voltage cables
IEC 60189
sheath
Low frequency cables and wires with PVC insulation and PVC
IEC 60214
Tap-changers
IEC 60227
Polyvinyl chloride insulated cables of rated voltages up to and
including 450/750V
IEC 60228
IEC 60247
Insulating liquids measurement of relative permittivity, dielectric
dissipation factor (tan) and d.c. resistivity
IEC 60255
Electrical relays
IEC 60265
High Voltage switches
IEC 60269
Low Voltage fuses
IEC 60270
High voltage test techniques- Partial discharge measurements
IEC 60282
High voltage fuses
IEC 60287
Electric cables- Calculation of the current rating
IEC 60309
Plugs, socket-outlets and couplers for industrial purposes
IEC 60326
Printed boards
IEC 60331
Tests for cables under fire conditions
IEC 60332
Tests on electric and optical fibre cables under fire conditions
IEC 60354
Loading guide for oil immersed power transformers
IEC 60364
Low-Voltage Electrical installations
IEC 60376
Specification of technical grade sulphur hexafluoride (SF6) for use
in electrical equipment
Conductors of insulated cables

PAGE 5 OF 27
IEC 60417
Graphical symbols for use on equipments
IEC 60420
High voltage alternating current switch-fuse combinations
IEC 60439
Low voltage switchgear and controlgear assemblies
IEC 60445
Basic and safety principles for man machine interface, marking and
identification- Identification of equipment terminals, conductor terminations and
conductors
IEC 60446
Basic and safety principles for an machine interface, marking and
identification- Identification of conductors by colours or alphanumerics
IEC 60466
A.C. Insulation - Enclosed Switchgear and Controlgear for rated voltages
above 1kV and up to and including 38kV
IEC 60470
starters
High voltage alternating current contactors and contactor based motor
IEC 60478
Stabilised power supplies, dc output
IEC 60480
Guidelines for the checking and treatment of Sulfur Hexafluoride (SF6)
taken from electrical equipment specification for its reuse
IEC 60502
Power cables with extruded insulation and their accessories for rated
voltages from 1kV up to 30kV
IEC 60529
Degrees of protection provided by enclosures (IP code)
IEC 60549
High voltage fuses for the external protection of shunt power capacitors
IEC 60616
Terminal and tapping markings for power transformers
IEC 60623
Secondary cells and batteries containing alkaline or other non-acid
electrolyte- vented nickel-cadmium prismatic rechargeable single cells
IEC 60686
IEC 60688
Electrical measuring transducers for converting a.c. electrical quantities
to analogue or digital signals
IEC 60694
standards
Common specification for high voltage Switchgear and Controlgear
IEC 60747
Discrete Semiconductor devices
IEC 60751
sensors
Industrial platinum resistance thermometers and platinum temperature
IEC 60754
Test on gases evolved during combustion of materials from cables
IEC 60781
Application guide for calculation of short circuit currents in low voltage
radial systems
IEC 60815
Stabilized power supplies a.c. output
Guide for selection of insulators in respect of polluted conditions

PAGE 6 OF 27
IEC 60831
Shunt power capacitors of self healing type for a.c. systems having a
rated voltage up to and including 1kV
IEC 60865
Short circuit currents-Calculation of effects
IEC 60885
Electrical test methods for electric cables
IEC 60896
Stationary lead-acid batteries
IEC 60898
Electrical accessories- circuit breakers for overcurrent protection for
household and similar installations
IEC 60905
Loading guide for dry type power transformers
IEC 60909
Short circuit currents in three phase a.c. systems
IEC 60932
Additional requirement for enclosed Switchgear and Controlgear from
1kV to 72.5kV to be used in severe climatic conditions
IEC 60947
IEC 61010
Safety requirements of electrical equipment for measurement, control
and laboratory use
IEC 61039
General classification of insulating liquids
IEC 61056
General purpose lead acid batteries (valve regulated type)
IEC 61084
Cable trunking and ducting system for electrical installation
IEC 61089
Round wire concentric lay overhead electrical stranded conductors
IEC 61241
Electric apparatus for use in the presence of combustible dust
IEC 61434
Secondary cells and batteries containing alkaline or other non-acid
electrolytes- Guide to the designation of current in alkaline secondary cell and battery
standards
IEC 61800
Adjustable speed electrical power drive systems
IEC 62040
Uninterrupted power systems (UPS)
IEC 62271
High Voltage Switchgear and Controlgear
IEEE 32
Standard requirements, terminology and test procedure for neutral
grounding devices
IEEE 80
IEEE 81
Guide for measuring earth resistivity, ground impedance, and earth
surface potentials of a ground system
IEEE 399
Recommended practice for power system analysis
IEEE 485
applications
Recommended practice for sizing lead acid batteries for stationary
Low voltage switchgear and Controlgear
Guide for safety in a.c. substation grounding

3.0
PAGE 7 OF 27
BS EN 62305
Protection against lightning. General requirements.
BS EN 60309 Plugs, socket-outlets and couplers for industrial purposes. Switched

socket-outlets and connectors, with or without interlock.
NFPA 780
Standard for the installation of Lightning Protection Systems
SERVICE CONDITIONS
The electrical installation and all materials used shall be new and suitable for continuous
operation under the service conditions as per climatic condition of the project.
Reliability
of
all
equipment
to
perform
continuously
in
the
service
conditions
specified is essential. Equipment typical of that being supplied shall have been in operational use
elsewhere for a minimum of two years. Prototype or unproven equipment not having a wellestablished record will not be considered.
General Design Data Shall be as FOLLOWS:

Maximum/Minimum Climatic Conditions - General
Parameter
Unit
Maximum design temperature for electrical

equipment
55
Minimum design temperature for electrical

equipment
05
Maximum design temperature for electrical

equipment in AC rooms
40
Site Elevation above Sea Level
612
Sand storm, if any
4.0
Value
Frequent during summer season.

Duration is from several hours to about
a week, especially during day time.
BASIC DESIGN REQUIREMENTS

The basic design requirements for preparation of electrical drawings and design calculations
shall be as stated in this Specification.
4.1 Electrical Load Schedule

The Electrical Load Schedule will form the basis for provision of the necessary electrical
distribution system capacity.

PAGE 8 OF 27
The following shall be included in the Electrical Load Schedule:
The installed electrical loads
Category of loads i.e. continuous (all loads required continuously for normal operation
running all the time), intermittent (all loads required for intermittent operation and
running occasionally) or standby (all loads required for in emergencies only)
Rated active power in kW (shaft output), rated power factor, rated current, rated
efficiency
Absorbed active power in kW
Reactive power in kVAR
The Continuous (Sum C), intermittent (Sum I) and Standby (Sum S) loads shall be
summated separately.
A diversity factor shall be applied to each of these summations so that the Total Plant
Running Load (TPRL) and the Total Plant Peak Load (TPPL) can be calculated.
The recommended diversity factors are 1.0 x (Sum C), 0.3 for (Sum I), 0.1 for (Sum S).
Adequate care needs to be given to the requirement that 0.3 x (Sum I) shall not be less
than the largest single intermittent load. A suitable diversity factor shall be applied to arrive
at the actual power requirement.
The TPRL shall be sum of 1.0 x (Sum C) and 0.3 x (Sum I). The TPPL shall be sum of 1.0 x
(Sum C), 0.3 x (Sum I) and 0.1 x (Sum S).
In general DF/LF of the 0.8 shall be considered for utility loads.
A separate Load schedule shall be prepared for each MV and LV switchboard.
5.0
5.1
ELECTRICAL SYSTEM
System Voltage and Frequency Variation
System utilization voltage and frequency shall not vary more than the following;
Voltage
Plus or minus 5%

Frequency
PAGE 9 OF 27
Plus or minus 3%
However, all electrical equipments shall be suitable for +10% voltage and +5% frequency
variations. The combined voltage and frequency variation shall be 10%.
5.2 Voltage Definitions
A) Following name is used in this specification and relevant specification
High Voltage (HV)

Medium Voltage (MV)
Low Voltage (LV)
: Greater than 34.5Kv

: 1Kv through 34.5Kv (34.5Kv, 13.8Kv, etc)
: Less than 1Kv (480V, 208V, 120V, etc)
B) Distribution and Utilization Voltages:

The standard intake and distribution voltages to be employed are as follows:
34.5Kv, 3 phase, 3 wire, 60 Hz, resistively earthed.
13.8Kv, 3 phases, 3 wires, 60 Hz, resistively earthed.
480/277V 3 phase, 4 wire, 60 Hz, neutral solidly earthed.
208/120V 3 phases, 4 wires, 60 Hz, neutral solidly earthed for lighting and small
power.
120V 1 phases, 2 wires, 60 Hz derived from UPS system solidly earthed.
125 V DC, 2 wire, unearthed.
Any other auxiliary/control voltage required apart from the above mentioned voltages shall be
developed within the package/equipment.
The standard utilization voltages for electrical equipment shall be selected from the following:
Motors above 350 Kw to 3750 Kw 13.8Kv, 3 Phase, 60 Hz
Motors < 350 Kw 3 Phase, 460V, 60 Hz / 3 Phase
Package units (without big drives) - 480/ 277V, 60Hz
Lighting and small power - 208/120V AC, 60 Hz
Instrument Supplies 120V AC, 60Hz;125V DC
Motor starter control 120V, 60Hz, 1 phase from control transformer or

phase/neutral in each motor starter
Circuit breaker closing, tripping, indication and spring charging motor -125V DC

6.0
6.1
PAGE 10 OF 27
EQUIPMENT REQUIREMENT
Degree of Protection
Depending upon the location of the electrical equipment, one of the following minimum
degrees of protection against contact with live or moving parts against ingress of solid foreign
bodies and liquids shall be selected in accordance with appropriate standards of IEC.
The degree of protection to environmental conditions for equipment located outdoors shall be
at least;
-
IP 55W for electric motors. (Sun shade or canopy shall be provided for motors without
air cooled heat exchanger or other coolers)
IP 55W for motor cable terminal boxes and bearing housings, junction boxes, control
stations, lighting fittings and auxiliary equipment.
For vertical motors (with downward Driving end) canopy shall be provided at nondriving end.
The degree of protection of equipment located indoors shall be at least;

-
IP 42 for switchgear, relay cabinets, junction boxes etc.
For heat generating equipment such as rectifiers, inverters and heater control
cabinets, IP 31 is acceptable.
6.2 Equipment numbering System

Equipment numbering system shall be as follows:
3.35
TFR
15
01
Sequence Indicator
Voltage
Equipment Type
WBS Number

Equipment Type
Designation
Equipment Description
CB
VR
CT
PT
LA
DIS
GEN
TFR
PDC
VCC
MCC
BD
CAP
BAT
DCP
LT
HTT
HTP
LP
UPS
JB
SWG
NGR
VFD
ST
PLC
SR
Circuit Breaker
Voltage Regulator
Current Transformer
Potential Transformer
Lightning Arrester
Disconnect Switch
Generator
Power Transformer
Power Distribution Center
Voltage Control Center
Motor Control Center
Bus Duct
Capacitor
Battery, Charger and Rack
DC Panel
Lighting Transformer
Heat Trace Transformer
Heat Trace Panel
Lighting Panel
Uninterruptible Power Supply
Junction Box
Switchgear Cubicle
Neutral Grounding Resistor
Variable Frequency Drive
Soft Start
Programmable Logic Controller
Switch Rack
EDG
Emergency Diesel Generator
RMU
Ring Main Unit
PMS
Power Management System
PAGE 11 OF 27

Voltage Level
Designation
1
2
4
5
15
35
7.0
7.1
PAGE 12 OF 27
Voltage Level
120/125/127V
277/208V
480/460V
4,160V
12.5kV, 13.2kV, 13.8kV
34.5kV
POWER SYSTEM DESIGN

Primary Consideration
The power generator distribution for the Project shall be shown on the Key single line
diagram. The design philosophy for electrical power distribution shall afford the following: -
a)
Person and plant safety
b)
Maximum reliability.
c)
Stability under all operating conditions.
d)
Maintenance.
e)
Operability including flexibility of operation.
The design of the electrical power distribution systems and generation systems
where applicable, shall ensure that electrical faults and loss of generation prime
movers are correctly and safely isolated with the minimum disturbance to the healthy
systems.
Power System Distribution Philosophy shall be covered in Power Philosophy
document no. AB2-GGN-DRW-3.35PE-08.
7.2
Emergency System
Emergency diesel generator shall be provided to meet the black start load demand
for TG set. Loads critical for safe shutdown of the facility as dictated by the system
requirements and emergency load/ lighting shall be connected to an emergency
switchboard. Under normal conditions, the emergency switchboard shall be supplied
from the Main power supply. In the event of loss of normal supply voltage, the

PAGE 13 OF 27
emergency switchboard shall automatically be transferred to an emergency supply.

7.3
Short Circuit Rating

Short circuit rating (making, breaking, withstand as applicable) of electrical
equipment shall be based on results obtained in the Short circuit study. Maximum
short circuit levels shall be calculated by considering the worst case scenario.
7.4
Metering, Alarms and Indication
a) All MV circuit breakers shall be provided with a 3 phase, microprocessor based Power Meter
incorporating integral display, keypad and shall provide the following measurements:i. Phase currents
ii. Phase voltages
iii. kW / kVAr
iv. MWh / MVARh
v. Frequency
vi. Power factor
vii. kVA
Alternatively above may also be measured utilizing a numerical relay.

b) All L.V. incomers shall be provided with an ammeter and voltmeter, both fitted with selector
switches. LV incomers shall have microprocessor based protection relay which shall have
following measurements with integral display and keypad etc.
i. Phase currents
ii. Phase voltages
iii. kW / kVAr
iv. Frequency
v. Power factor

8.0
8.1
8.2
8.3
PAGE 14 OF 27
SUBSTATIONS AND SWITCHGEAR ROOM

Sub stations shall be provided to house the switchboard and its associated equipment shall
not be located in areas classified as Hazardous.
All rooms containing switchgear shall have two access doors to allow personnel and the
largest equipment to pass in to or out of the room. All doors shall be dust tight and
weatherproof.
All Sub Station buildings shall be designed to provide a clean, dust free and dry location for
the switchboard, motor control centers and auxiliary equipment.
In general and unless otherwise specified, substation shall be air conditioned.
8.4
Following minimum working clearances shall be followed /provided, which shall be in

accordance with applicable standards:
a)
In front of MV switchgear
2500 mm
b)
In front of LV switchgear
2000 mm
c)
Between MV & LV switchgear
2500 mm
d)
Rearside of MV switchgear
1500 mm
e)
Rearside of LV switchgear
1000 mm
f)
Rearside of panels (having maintenance
<200 mm
1500 mm
1000 mm
2000 mm
access from front only)
g)
Between equipment ends and wall

(after keeping a provision for extension).
h)
Clearance between transformers

and nearest wall/column.
i)
Clearance between two transformers

Not having fire wall between them.
j)
Between back of UPS and wall
As per vendor
k)
Front clearance for wall mounted equipment.
1000 mm

PAGE 15 OF 27
8.5
Outdoor transformer bays shall be adjacent to the Power Station building and shall
incorporate two hour rated firewalls between adjacent bays. Sunshades shall form an
integral part of the transformer bay design, arranged such, not to impede ventilation.
Each bay shall be provided with a lift off mesh security screen, with padlocked access
door.
8.6
Wherever applicable, bus duct entries through walls shall have a fire seal.
9.0
PROTECTION RELAYS
Details of Protection Requirements for Different type of Power System
Components
Single MV Feeders
MV/LV Transformer Feeder
Transformers Fluid- Filled
MV Motor
LV Motors
Overcurrent (51)
Instantaneous Overcurrent (50)
Earth Fault(51N)
Trip Circuit Supervision (95)
Lockout (86)
Overcurrent (51)
Earth Fault (51N)
Transformer Thermal (49)
Trip Circuit Supervision (95)
Lockout (86)
Buchholz (63)
Transformer Thermal (49)
Magnetic Oil Gauge (MOG)
Motor Protection Relay- including:
Thermal Overload (49)
Instantaneous Earth Fault Realy(50G)
Time Overcurrent Realy (51)
Earth Fault (51N)
Negative Phase Sequence (46)
Locked Rotor (51LR)
Under Voltage (27)
Starts per Hour (66)
Differential Protection (87)
Winding & bearing RTD Monitoring
Lockout (86)
Motors 55kW & < 150kW rating- with
Numerical Motor protection Relay* & Ammeter &
Space heater
Motors 5.5kW & < 55kW MCCB with Motor
Protection relay with Contactor & Ammeter.
Space heater for motor above 30kW.
Motors 5.5 kW MCCB with overload relay
with contactor

Turbine Generator
LV Feeder
PAGE 16 OF 27
* : Motor Protection Relay shall include 46, 49,

50, 50G,51, 51LR 86, and 66 relays.
Under Voltage (27)
Voltage Restrained over Current (51V)
Negative Phase Sequence (46)
Differential Protection (87)
Neutral Earth Fault (51N)
Field failure (40)
Directional Power (32)
Over Voltage (59)
Generator thermal (49)
Synchro check Device (25)
Under Frequency Relay (81)
Rotor Earth Fault (64)
ACB or MCCB with 50, 51 and
51N protection
10.0 MEDIUM VOLTAGE SWITCHGEAR

MV switchgear shall comply with the Specifications for MV Switchgear (AB2-GGN-
SPE-3.35PE-02). MV switchgear shall be metal clad type air insulated as specified in

the specification. Equipment shall have short circuit rating and other technical
specifications in accordance with specification and datasheet.
The breakers shall be SF6 or Vacuum. MV switchgear and controlgear shall be of
withdrawable type.
All switchboard components shall be designed to withstand the maximum expected short
circuit level as specified in SLD/Data sheet.
The switchboards shall have at least one spare outgoing cubicles on each busbar section.
The switchgear panel shall be suitable for satisfactory operation at the specified minimum
rating, at the maximum site ambient temperature of 55C during air conditioning failure for
duration as per code. Continuous operation shall be suitable for max design temp under air
conditioning roon as specified above. Satisfactory test evidence shall be submitted to confirm
the performance of equipment at all site conditions.
11.0 LOW VOLTAGE SWITCHGEAR

Low voltage switchgear and motor control centers shall comply with the Project
specifications.
Back-to-back design or double front design of LV switchgear shall not be provided
unless floor space is restricted.
Generally, for main switchboards, the number of sections shall be two and each bus-

PAGE 17 OF 27
section shall be provided with 100% rated incoming circuit.

i)
10 % spare shall be considered for design margin.
ii) The equipment shall be of the withdrawable type.

iii) The switchgear panel shall be suitable for satisfactory operation at the specified
minimum rating, at the maximum site ambient temperature of 55C during air
conditioning failure for duration as per code. Continuous operation shall be suitable for
max design temp under air conditioning roon as specified above.. Satisfactory test
evidence shall be submitted to confirm the performance of equipment at all site
conditions.
LV Switchgear shall comply with project specification for LV Switchgear (AB2-GGNSPE-3.35PE-03). Equipment shall have short circuit rating and other technical
specification in accordance with project specification and SLD/datasheet.
12.0 TRANSFORMER
12.1 Oil Immersed Transformer
Power and Distribution transformers shall be oil immersed type. The transformers must be
designed for erection outdoors and continuous operation. The ratings and technical
specifications of the transformers shall comply with the requirements listed in the equipment
specification and schedule document.
Overloading of transformer in accordance with IEC 60354 shall be possible and the bushings,
tap-changer etc. shall not restrict such duty.
Where a combination of two methods of cooling is applied to one transformer as for
ONAN/ONAF units, the transformer shall be capable of operating under the ONAN condition
up to the load as stated in the schedules.
Transformers shall be provided with voltage control equipment of the tap changing type for
varying the effective transformation ratio without phase displacement. Transformers equipped
with a manual or automatic on-load tap changer shall have a separate switching
compartment so that the oil can be independently sampled and filtered during operation.
12.2 Dry Type Transformers

Lighting and small power transformers shall be of the dry type and cast resin encapsulated.
The ratings and technical specifications of the transformers shall comply with the
requirements listed in the equipment specification and schedule document.
Externally operated off circuit tap changing facilities shall be provided. Tapping range
shall be -5%, -2.5%, 0%, +2.5%, +5%; the values shall be clearly marked.

PAGE 18 OF 27
Padlocking facilities shall be provided for locking the tap changer in each tap
position.
13.0 AC UPS SYSTEM
AC UPS system shall be provided for critical process loads and instrumentation
system requiring uninterruptible maintained AC supply. Following loads in general
shall be connected to the AC UPS system:
PMS System
Fire and Detection System
Local panels for critical packages (wherever required)
Metering Stations instruments
Phone system
Any other load not indicated above requiring Critical AC supply.
The configuration of AC UPS System, e.g. redundant, stand-by redundant, parallel

redundant will depend upon the function of its consumers. The UPS system shall
also be provided with stabilized and maintenance bypass.
14.0 DC UPS SYSTEM
DC UPS system shall be provided to feed the following:
Switchgear control
Critical lighting
Telephone system
Generator Protection
Any other loads not indicated above
The DC UPS system shall comprise of 2 Nos. 100% rated rectifier/ charger units and
2 nos. 50% rated back-up battery banks.
DC Distribution boards shall have at least 20% spare outgoing feeders.
A design margin of 10% shall be considered in deciding the total capacity.

PAGE 19 OF 27
15.0 BATTERIES
Batteries shall be rated to fulfill load requirement at an operating temperature of 5C
to 55C.
While sizing the batteries, temperature correction factors and ageing factor shall be
duly considered.
Normal vented nickel cadmium batteries fitted with recombination vent plugs shall be
used for high reliability and availability, long service life, survivability in site
temperature extremes and minimizing the need for charging during shipping, storage
and installation. However, for special cases where space is constraint, valve
regulated lead-acid (VRLA) batteries with absorbed electrolyte in a micro porous
structure can be specified.
All batteries shall be located in a suitably conditioned environment, preferably in
dedicated battery rooms, separate from the UPS unit but located as close as
possible to it.
16.0 BATTERY AUTONOMY TIMES:
The battery autonomy times are detailed below:
1. Lighting
a) Escape Lighting general process/plant areas
b) Escape Lighting corridor and stairs, common
rooms/spaces, canteen, recreational areas etc.
2. Switchgear protection, trip/close and control
1 hour
1 hour
1 hours
3. UPS for fire & gas ,telecom ,CCTV, instrumentation
4 hours
17.0 LOCAL CONTROL STATIONS

Control station enclosures shall be metal or glass fiber reinforced polyester (GRP).
Degree of protection shall be IP55. Use of aluminium is not permitted and nonmetallic enclosures shall be UV resistant and flame retardant.
Each motor shall be provided with a Local Control Station in the field near the motor
for starting and stopping purpose. Sun-shelter shall be provided to protect the
outdoor LCSs. Motor installed at elevated platforms shall be provided with additional
LCS at ground level for stopping the motor.
All threaded entries shall be ISO metric and fitted with plugs. For control stations
specified in hazardous areas, the plugs shall be certified for use in the hazardous
areas.

PAGE 20 OF 27
Control station components shall be in accordance with the following: a)
Start, reset, forward, reverse pushbuttons etc., shall be of the non-latching flat
shrouded actuator pushbutton type. Color shall be in accordance with the
respective IEC standard.
b)
Stop pushbuttons shall be of the automatic latch when depressed, unlatched

when turned, red colored mushroom head actuator pushbutton type and shall
be key lockable in the operated mode to prevent reset.
c)
Indication lamps shall be of the low power consumption, long life type and
visible from a wide viewing angle.
d)
Motors rated above including 5.5kW shall be provided with field ammeters.
Ammeters shall be of the flush mounting type with an accuracy class 1.5 or
higher according to IEC 60051 and shall be suitable for operation from a
current transformer with a 1 amp secondary winding. The ammeter shall have a
full-scale deflection with remaining scale compressed for the motor
starting current and be complete with an adjustable red pointer.
18.0 MOTORS
Squirrel cage induction motors shall be specified on account of their robust construction and
lower capital cost. For application where power factor compensation is beneficial and cost
permits, synchronous motor may be used.
All motors shall be designed for Direct On Line starting unless otherwise other methods of
reduced voltage starting are specifically mentioned.
Unless stated otherwise, the method of motor cooling shall be: -
a) M.V. Motors - TEFC or closed air circuit, air cooled (CACA) or as specified
elsewhere.
b) L.V. Motors - Totally enclosed fan cooled (TEFC), or unless specified elsewhere.
All motors shall be rated for continuous duty except for cranes/hoists/engine starting
which may be rated for envisaged duty cycle.
Winding insulation shall be class F. The motor temperature rise shall be as for class B.
Motors rated at 132 kW and above shall be provided with a minimum of six
embedded resistance temperature detectors, two per phase, in the hottest parts of

PAGE 21 OF 27
the stator winding with the connections brought out to a separate terminal box.
Motors rated 30kW and above shall be provided with a suitably rated anticondensation heater. Anti-condensation heaters shall be suitable for operation on a
single phase, 120V, 60Hz supply. Where there is a likelihood of condensation
occurring due to service or process conditions, anti-condensation heaters shall be
provided in motors rated less than 30 kW in a case to case basis. In case, the
supplier does not provide anti-condensation heater, the supplier must provide an
undertaking that there will be not be any detrimental effect on the life of the motor
due to condensation.
Motor starting current shall not exceed 6 times full load current inclusive of
tolerances.
All motor terminal boxes shall be on the left hand side of motor viewed from nondriving end. Terminal box of motor shall be suitable for rotation by 90.
Motor control systems shall be designed so that in the event of a component failure
or control power supply loss, the system will fail in a safe condition.
Under no circumstances shall drives be allowed to start only on reset of a stop
pushbutton or trip device. Drives shall be allowed to start only after fault has been
cleared in faulty circuit.
Each motor shall be provided with a control station located within 1 metre of the
motor unless specified otherwise. The switch shall be lockable in OFF position. The
control station shall be hardwired directly to the motor starter. Control station shall
include Start / Stop push button as a minimum unless stated otherwise.
The control for duty and standby selection of related drives shall be performed by the
control system.
Motor control and indication, as a minimum, shall comprise: a)
Start/Stop Control Station (field).
b)
Ammeter in control station
c)
Current metering (starter)
d)
Motor fault indication (starter)
e)
Motor running indication (starter)

PAGE 22 OF 27
f)
Motor stopped indication (starter)
g)
Volt-free contacts or serial interface for auto selected, running, stopped and
fault indications to the DCS.
h)
Control circuit test switch.
19.0 EMERGENCY DIESEL GENERATORS

The Diesel Engine driven generators shall be a self contained complete package along with
Diesel Engine. These generators shall be complete with AVR, Generator Control Panel and
Generator Breaker. The Generator Control Panel shall contain AVR controls, metering,
indications, annunciations and protective relays for the generator. The generating set shall be
hooked up to switchboard through incomer circuit breaker in the switchboard. Additional local
breaker near to the generator shall be provided in those cases where the generating set is
located away from the switchboard to which it is hooked-up and local isolation is necessary.
Necessary hardware for AMF facility shall also be provided for standby/ emergency
generators.
Generators sizes upto 1000kVA shall have a voltage rating of 480V. Above 1000kVA, the
generators shall be MV, unless stated otherwise.
Generator shall be air-cooled. The emergency generators shall feed the following loads:
Electrical loads essential for safe shut down of plant
Emergency lighting
Plant instruments, as applicable
Communication equipment
Fire and gas detection system
UPS system (AC & DC)
Fire fighting equipment
Loads critical for personnel safety
Any other loads not indicated above
The generators shall be sized to have at least 20% spare capacity for design margin. Motor
starting requirements and emergency loads shall be duly considered for sizing of generators.

PAGE 23 OF 27
Facilities shall be provided to enable full load test of the emergency generators during normal
plant operation. Necessary synchronizing facilities shall be provided where parallel operation
is envisaged.
20.0 LIGHTING
Lighting system shall consist of the following:
a) Normal lighting
b) Emergency lighting
c) Luminaries with Self contained battery for critical lighting
Normal and emergency lighting shall be fed by AC supply while escape/ critical lighting shall
be fed from self contained batteries and DC supply.
Lighting illumination levels shall be in accordance with the following list. The values
are for minimum average illumination under operating conditions
a) Indoor Area
Switchgear rooms, LV AC/DC rooms, GIS rooms, Battery rooms
200 Lux
Relay room, Control rooms, offices and
400 Lux
Workshops
300 Lux
Guardhouse, Gate House,
200 Lux
Warehouse and storage
150 Lux
Admin Building, Cafeteria, Social and Sanitary Room
350 Lux
Corridors / passages / stairs
100 Lux
Toilets
150 Lux
Entrance lobbies
200 Lux
Steam Generation Plant, Compressed air supply, Process water,

Cooling water station, Central Chiller Unit, Potable Water, Pump
150 Lux
b) Outdoor Areas

PAGE 24 OF 27
General process areas, Water Treatment,
100 Lux
Water Pool
50 Lux
Under pipeways
75 Lux
Operating and access platforms
50 Lux
Gauge glasses
100 Lux
Local Control Panels, Checkpoints and Instrument Panels
200 Lux
Outdoor storage & tankage areas
50 Lux
level
Parking areas
20 Lux
Transformer areas
50 Lux
Roadway lighting
10 Lux
Main entrance
100 Lux
A multiplying factor of 0.8 (Maintenance factor) shall be used in the calculation for
the illumination level.
Lighting shall comprise internal lighting of buildings, plant lighting, area floodlighting,
security lighting, perimeter fence and unless otherwise specified.
Suitable fixtures (FTL / Incandescent / HPSV combination) shall be used for indoor
lighting. High-pressure discharge lamps may be used for practical and economic
reasons in case of lighting of tall buildings (e.g. Compressor sheds etc). Highpressure sodium luminaries shall be used for area floodlighting. Low pressure
sodium luminaries may be used for road lighting and security lighting.
All outdoor luminaries shall be provided with readily available safe means of
personnel access for maintenance purposes. Floodlighting poles may be 8-12m
high.
Lighting distribution boards shall be triple pole and neutral configuration with an
incoming isolator. Distribution boards shall have at least 20% spare circuits with a
minimum of two spare circuits.
Lighting circuits shall be single phase. Maximum loading for each circuit shall be

PAGE 25 OF 27
1.5kVA.
Distribution boards located outdoors shall have IP 65 rating and be provided with
personnel weather shelters. The boards shall have thermostatically controlled
heaters to ensure the correct operation of circuit breakers at low temperatures.
Measures shall be taken to avoid stroboscopic effects in the vicinity of rotating plant.
Control room lighting shall use low glare fluorescent luminaries with electronic
control gear together with dimming facilities in selected areas to ensure that the
control panel displays and VDU screens can be viewed by operators without glare,
reflections or eyestrain.
Lighting in external control panel areas shall be arranged to minimize shadows and
glare on control panel faces.
Aviation lights shall be placed on buildings / structures in accordance with applicable
standards.
21.0 EMERGENCY LIGHTING
Emergency lighting in all process and utility unit plant areas and buildings shall be
provided consistent with the requirements of plant operating and personnel safety
needs under failure conditions of the normal supply.
During normal operation both emergency and normal lighting shall be fed by normal
power source. On failure of normal supply, emergency lighting load shall be
transferred to Emergency source.
The number of emergency lighting fittings to be installed as a percentage of total
number of fittings shall be determined as follows:
Utility area
20%
Process area
10%
Administrative area
5%
Control room
50%
Switch houses, field auxiliary rooms
30%
Compressor and generator building
30%

PAGE 26 OF 27
Emergency lighting for escape inside buildings having a HVAC system controlled
environment shall be by fluorescent luminaries. The illumination level under
emergency conditions shall not be less than 5 lux average over the escape route.
Fire alarm call points and fire fighting appliances shall be adequately illuminated by
emergency lighting.
22.0 CRITICAL LIGHTING
All critical light fittings shall be equipped with integral battery backup.
Recommended areas for critical lighting are:
a) Control room
b) Substation
c) Emergency escape route
d) Any other specific areas requiring critical lighting
23.0 SOCKET OUTLETS AND PLUGS
These outlets shall include:
63A, 480V AC 3-phase, neutral and earth BS EN 60309 socket outlets in all plant areas
for connection to portable welding equipment and it shall be metal clad, outdoor
ndustrial type.
16A, 120V AC 3-Phase, neutral and earth BS EN 60309 socket outlets in

Control rooms, Relay rooms, Switchrooms etc.
16A, 120V AC 3-Phase, neutral and earth BS EN 60309 outdoor socket

outlets in plant out door area, platforms etc.
5A, 120V AC single-phase, neutral and earth BS 1363 socket outlets in control
rooms, offices, Guard Room, Switchrooms etc.
24.0 CATHODIC PROTECTION

Cathodic protection may be provided to tank bottom, tank internals, underground
piping, structural steel etc. as required.
Either impressed current or sacrificial type cathodic protection shall be provided as per the
requirement.

PAGE 27 OF 27
25.0 ELECTRICAL POWER MANAGEMENT SYSTEM

Power Management System (PMS) shall have HMI station in the central location as
one, which shall split into functional sections viz. control, relay, synchronizing and
load shedding etc. The system shall incorporate control / alarms and indications
displaying the status of the following equipment, where applicable:
Alarms for each transformer.

Alarms and breaker status for all MV breakers and LV incomers and bus-section
breakers.
Open / Close control of MV / LV circuit breakers etc.
Alarms for UPS systems and HVAC equipment.
Any other alarm or status monitoring that is necessary.
Measurements of active / reactive power flow for all MV switchgear incomers,
bus coupler bay, bus section bay and transformers. Measurement of percentage
power available and Load shedding for all outgoing feeders at EHV/MV
switchboards shall be provided based on the agreed priorities.
Status indication i.e. Open/Close/Trip status for all circuit breakers at EHV / MV
switchboards and LV switchboard breakers.
Open / Close status of all bus bar isolators, all line Isolators in line bays and all
line earthing isolators.
Local / remote switch status for 13.8 kV switchgear and MV / LV switchgear
breakers etc.
Check synch input across each bus section, bus coupler and synchronizing
facility across EDG incomers and at 480V Emergency switchboards.
Any other control/indication as deemed necessary for successful operation of
plant.
PMS panel shall have memory backup to avoid reprogramming after any power
interruption. All numerical relays of all types shall be communicable and connected
to PMS/DCS on IEC protocol with time stamping and time synchronization. The PMS
hardware shall be considered as redundant for CPU, Power supply, Communication
Modules etc
26.0 OTHER CONTRACT REQUIREMENTS
The requirements for As Built Drawings, Operation and Maintenance Manuals and
Spares shall be specified in the Contract Documentation.

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ELECTRICAL DESIGN BASIS

AL BUSTAN 2 UTILITY COMPLEX

ELECTRICAL DESIGN BASIS

AL BUSTAN 2 UTILITY COMPLEX

30% Design Complete

ELECTRICAL DESIGN BASIS

BASIC DESIGN REQUIREMENTS ................................................................................................................. 7

Electrical System ........................................................................................................................................... 8

EQUIPMENT REQUIREMENT ...................................................................................................................... 10

POWER SYSTEM DESIGN ........................................................................................................................... 12

SUBSTATIONS AND SWITCHGEAR ROOM ............................................................................................... 14

PROTECTION RELAYS ................................................................................................................................ 15

MEDIUM VOLTAGE SWITCHGEAR............................................................................................................. 16

LOW VOLTAGE SWITCHGEAR ................................................................................................................... 16

AC UPS SYSTEM ......................................................................................................................................... 18

DC UPS SYSTEM ......................................................................................................................................... 18

BATTERY AUTONOMY TIMES: ................................................................................................................... 19

LOCAL CONTROL STATIONS ..................................................................................................................... 19

EMERGENCY DIESEL GENERATORS........................................................................................................ 22

CRITICAL LIGHTING .................................................................................................................................... 26

SOCKET OUTLETS AND PLUGS ................................................................................................................ 26

CATHODIC PROTECTION ........................................................................................................................... 26

ELECTRICAL POWER MANAGEMENT SYSTEM ....................................................................................... 27

OTHER CONTRACT REQUIREMENTS ....................................................................................................... 27

ELECTRICAL DESIGN BASIS

Rotating Electrical Machines

IEC Standard Voltages

International Electrotechnical Vocabulary

IEC Standard Current Ratings

High Voltage test Techniques

Dimensions and output series for rotating electrical machines

Electrical apparatus for explosive gas atmospheres

Electrical insulation thermal evaluation and designation

ELECTRICAL DESIGN BASIS

Dimensions of ball and socket couplings of string insulator units

Insulating bushing for alternating voltages above 1000V

Guide to the selection of high voltage cables

High Voltage switches

Low Voltage fuses

High voltage test techniques- Partial discharge measurements

High voltage fuses

Electric cables- Calculation of the current rating

Plugs, socket-outlets and couplers for industrial purposes

Tests for cables under fire conditions

Tests on electric and optical fibre cables under fire conditions

Loading guide for oil immersed power transformers

Low-Voltage Electrical installations

Conductors of insulated cables

ELECTRICAL DESIGN BASIS

Graphical symbols for use on equipments

High voltage alternating current switch-fuse combinations

Low voltage switchgear and controlgear assemblies

High voltage alternating current contactors and contactor based motor

Stabilised power supplies, dc output

Degrees of protection provided by enclosures (IP code)

Terminal and tapping markings for power transformers

Common specification for high voltage Switchgear and Controlgear

Discrete Semiconductor devices

Industrial platinum resistance thermometers and platinum temperature

Test on gases evolved during combustion of materials from cables

Stabilized power supplies a.c. output

Guide for selection of insulators in respect of polluted conditions

ELECTRICAL DESIGN BASIS