SAEP-35
25 December 2010
Introduction.................................................... 2
References..................................................... 2
Safety Precaution........... 3
Receiving Inspection.................... 4
Hydrotest Requirement.................... 4
10
Storage Procedures....... 6
11
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SAEP-35
Valves Handling, Hauling, Receipt Tests and Storage
Introduction
1.1
Purpose
The purpose of this procedure is to establish guidelines for valves supply
process to insure their continuous reliability and to preserve their quality
throughout the whole process of transportation, receipt, testing and storage.
1.2
Scope
This procedure is intended only to provide general guidelines for valve handling,
hauling, receipt, testing and storage.
It shall be noted that this document is intended as a guideline and minimum
requirements only, as it may not cover all possible variations and combinations
of specific valve type. Manufacturer's instructions take precedence in the event
that they conflict with these guidelines.
References
The requirements contained in the following documents apply to the extent specified in
this procedure.
3.1
04-SAMSS-048
SAIC-A-2015
Page 2 of 6
SAEP-35
Valves Handling, Hauling, Receipt Tests and Storage
SAIC-A-2017
SAIC-L-2040
SAIC-L-2041
SAIC-L-2042
API STD 6D
Pipeline Valves
British Standards
BS 6755 Part 2
4
Testing of Valves
Safety Precautions
Certain precautionary steps must be addressed clearly and adhered to prior to and
during the performance of Hydrostatic Testing of valves and transportation such as, but
not limited to the following:
i)
ii)
Personnel involved with the testing and inspection shall be adequately trained.
iii)
iv)
Tools must be inspected to be fit for service, including sling wires and tie
connection.
v)
Never try to open or make repairs to any pressurized part of the valve before
depressurizing and verifying no trapped pressure exists.
vi)
Work area must be prepared; accessibility must be fully provided and inspected.
Special cares and consideration shall be taken during handling and transporting
of valves against mechanical.
5.2
Critical points of the valves such as the valve end ports and stem shall be
protected.
Page 3 of 6
5.3
5.4
5.5
5.6
SAEP-35
Receiving Inspection
Receiving inspection shall be performed prior to transfer of custody to insure no
damage has occurred during transportation and handling. A standard inspection
checklist SAIC-L-2040 can be used for full check of valves integrity.
Hydrostatic Requirement
Hydrostatic tests shall be carried as per below requirements and against the standard
inspection checklist SAIC-L-2042 Field Hydrostatic Testing of Isolation Valves.
7.1
Test Location
The following requirements shall be available in the test locations:
a)
The location/shop: It shall not introduce any foreign materials that could
intervene with the valve functions such as dirt/sand or other hard particles.
The location should have means of protections.
Commentary Note:
During site testing, the weather conditions must be suitable for performing
the test.
7.2
b)
Valves fixtures: Valves should be supported off the ground and restrained
from any free movement.
c)
Floor profile: Flooring shall be hard such as concrete floor, paving or any
sort tiling.
Blinds: they shall be matching with the same rating and type of the valve
ends. Both blinds shall be provided with pressure/vent connections.
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7.3
SAEP-35
Valves Handling, Hauling, Receipt Tests and Storage
b)
Blind/bolts conditions. They must be clean and shall not have signs of
corrosion.
c)
Pressure gauges: the test pressure shall not be less than 30% no greater
than 80% of the full scale range of the pressure gauge. All instruments
shall have the calibration certificates.
d)
e)
The pressure reliefs and their setting must comply with SAES-A-004.
Test Fluid
The fluid quality shall be within the acceptable criteria of API STD 6D,
API STD 598 or BS 6755 Part 2.
Test Procedure
The following requirements need to be available in order to perform the hydrostatic
testing:
8.1
8.2
8.3
The set pressures for hydrostatic shell test and/or seat test.
ii)
Test durations.
iii)
iv)
Sequence of testing
v)
Stabilization periods.
vi)
Monitoring procedures.
vii)
viii)
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10
11
SAEP-35
Valves Handling, Hauling, Receipt Tests and Storage
ix)
x)
The store area should provide means of protections against severe weather
conditions such as sand encroachment, rains, and other conditions that can affect
valves integrity.
9.2
New valves shall be stored with their packaging unopened, or if inspected shall
be restored accordingly.
10.2
At least once every 3 months, the valves shall be visually inspected to check the
integrity of the covers, caps, grease and other visible conditions.
11.2
20 October 2009
25 December 2010
Revision Summary
New Saudi Aramco Engineering Procedure.
Editorial revision to reflect the changes in committee members list.
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