325
Single phase properties, discussed in the first section of this fourth chapter. Figure 1.9
page 18, in the very first chapter of this book also illustrates which model can be used
depending on the process pressure-temperature location with respect to the phase
envelope.
Phase equilibrium properties, discussed in the second part of this fourth chapter. This
second type of property is generally much more difficult to calculate accurately.
Note that the simulation tools generally offer property packages that contain a
pre-defined selection of property-model combinations. An example of such combinations is
326
yi
xi
Advantages
Disadvantages
Ki =
iL
Vi
Heterogeneous approach
Ki =
) ( ) ( ) ( )
Vi ( y, P, T )
i P, T Pi T i T i x, T
P
High pressures.
Phase envelope calculation,
including the near-critical region
* there is no truly theoretical reason for this limit to 1.0 MPa: use of a Poynting correction can enlarge the validity
domain up to 1.5 MPa, but above this pressure, one of the components is often supercritical, resulting in the need to
use the asymmetric convention.
The use of the heterogeneous approach, although very powerful for non-ideal mixtures,
is in principle limited to low pressure applications. It requires the use of:
327
law should be used in this case, leading to the much more complex asymmetric convention as explained in section 2.2.3.1.A (p. 63).
An activity coefficient model. In this case, a distinction is made between
predictive models (less accurate, but can be used without data, like the regular solution or
the Flory models) and correlative models (require many experimental data, or, equivalently, a well-furnished parameter database, e.g. NRTL or UNIQUAC). This is
discussed in section 3.4.2.6 (p. 188). Note that UNIFAC is a very powerful alternative
when no data exist, and that COSMO-RS or COSMO-SAC can now be used to create
quite accurate pseudo-experimental values for liquid phase activity coefficients.
Today, there is a clear trend in favour of the homogeneous approach, both because it
allows a coherent description of all fluid phases (and thus describes critical points), and
because new, powerful equations of state have become available:
The traditional limitations of the cubic equations of state have been overcome by the
GE-based mixing rules (section 3.4.3.4.E.b, p. 214). This approach requires a large
number of data for fitting and validation. The PSRK method, which uses UNIFAC
can be considered predictive. The PPR78 approach, which uses a Van Laar type GE
model is also predictive but can only be applied to mixtures of non-polar compounds
and supercritical gases.
Molecular based equations offer improved predictivity (SAFT is discussed as an
example here, in section 3.4.3.5, p. 216). Its use with group contributions is now
extensively studied by several research groups, and it is expected that this method will
become increasingly used in the future.
CEOS-GE
CPA
SRKKD
C
S 4.2.5.
PPR78
CEOS
alpha; kij!
No
No
PPR78
CEOS
kij!
I
S 4.2.2.
Critical Yes
PPR78
CEOS
J
S 4.2.2.
BK10
K
S 4.2.2.
Yes
1:
pseudo?
CEOS
alpha!
L
S 4.2.2.
No
CEOS
kij(T)!
GS
M
S 4.2.3.
Supercritical gases
Low
pressure
Yes
hydrocarbons and
their associated gases
2: size
asymmetry?
2:
P > 0.1 MPa
3:
No
close to critical
Yes
SAFT
Lattice-Fluid
Free Volume
Flory
UNIQUAC
H
S 4.2.2.
Close Yes
boiling
3:
azeotropy?
CEOS-GE
SAFT
PSRK
GCA
High
Yes
G
S 4.2.7.1
pressure
2:
P > 1 MPa
F
S 4.2.7.
Low
No
Entropic
Yes
1:
only HC?
UNIQUAC
NRTL
UNIFAC
High
E
S 4.2.6.
pressure
D
S 4.2.6.
Low
2:
P > 1 MPa
No
1: size
asymmetry?
Figure 4.59
SW
Henry
Pitzer
e-NRTL
e-UNIQUAC
e-UNIFAC
Pitzer
No
B
S 4.2.4.
1:
reactive?
No
1:
water+ HC?
no salts
1:
electrolyte?
A
S 4.2.5.
Yes
Salts
Yes
Yes
No
Enthalpic
No
328
Chapter 4 From Phases to Method (Models) Selection
1:
electrolyte?
1:
electrolyte?
Explanation
An aqueous phase is present, that contain no other polar component, and no salt. In some applications, it may be considered pure
water (use a decant option). This will still let water dissolve in the other phases, but the aqueous phase is approximated as a pure
component. In some cases, it may be important to know the true composition of the aqueous phase, in which case the empirical or
Henry-constant models discussed in section 4.2.4 (p. 293) can be used. The CPA EoS is well-suited for this problem. Yet, any cubic
EoS can also be used here, provided that the alpha function is validated and a complex mixing rule (at least two binary interaction
parameters: kij and kji as in the SRKKD Eos or a GE-based mixing rule as discussed in section 3.4.3.4.E.b (p. 214). These models are
also used for physical treatment of acid gases (section 4.2.5.3, p. 310).
The presence of electrolytes (salts) will strongly affect the result: in the presence of these ionic species, electrolyte models, briefly
introduced in section 3.4.2.5 (p. 186), can be used with some success (Pitzer is most often used for complex electrolyte systems). At
high pressures, an equation of state should be used. The Soreide and Whitson equation (SW) is here recommended although it can
only handle NaCl salt, and no other polar component than water.
Close boiling systems often lead to the presence of azeotropes (useful or not). This is discussed in section 4.2.2.1 (p. 271) and requires
validation on experimental data. The cubic EoS, which can be recommended in this case, must be well-tuned to both pure component vapour
pressures (the so-called alpha function) and mixture bubble pressures (key binaries), as discussed in some details in section 3.4.3.4 (p. 204).
For mixtures that exhibit entropic non-idealities at high pressure conditions, an equation of state that takes into account free
volume is required, as liquid-liquid phase split may be observed. The SAFT or Lattice-Fluid EoS (Sanchez-Lacombe) are designed
for these systems.
For mixtures that exhibit entropic non-idealities and moderate pressures, below 1 MPa, the Flory theory provides a fully
predictive scheme, but it is most often combined with a local composition model, as in the UNIQUAC theory (which requires
interaction parameters). The equations of state in item G is also adequate in this case.
Water hydrocarbon mixtures are complex mixtures because of their very different chemical affinities. The properties of the
aqueous phase require specific models (choose yes), as explained in detail in section 4.2.4 (p. 293). If other strongly polar
components are present, mutual solubilities between the hydrocarbon and aqueous liquids strongly increase, and the right branch
should be chosen (choose no), as discussed in section 4.2.6 (p. 316).
This question refers to the presence of supercritical gases in the system (see section 4.2.3, page 288). The answer is yes when a
significant amount of H2, N2 is present in the system. If so, the traditional wisdom is to recommend the Grayson-Streed (GS) method,
but it is generally safer (especially for equilibria with heavy ends) to use a cubic EoS on the condition that temperature-dependent
interaction parameters (kij) are available. Methane can in some cases be considered as strongly supercritical (especially at high
temperature), but may also lead to close-to-critical conditions, as discussed in G below, when temperature is low.
When it is attested that the mixture is non-ideal, a distinction should be made between enthalpic and entropic deviations from
ideality (discussion in section 3.4.2.1, page 173). Entropic deviations results from mixtures with molecules of strongly different sizes
or shapes (size asymmetry); enthalpic deviation is related to different interaction energies between the species.
The first, basic, question is related to the presence of other than hydrocarbons (except gases) in the mixture. The branch on the
right corresponds to non-polar systems where the three parameter corresponding states principle can be applied. This branch is also
well adapted to petroleum cuts. Non-hydrocarbons gases (CO2, H2S) may also be described on the hydrocarbon branch.
For mixtures that contain non-hydrocarbons (that include heteroatoms, i.e. O, S, N), the other branch should be chosen.
2:
P > 1 MPa
3:
azeotropy?
Label
2:
P > 1 MPa
1:
water+ HC?
asymmetry?
2: size
1: size
asymmetry?
1:
only HC?
Question
329
2:
P > 1 MPa
2:
P > 1 MPa
3:
close to critical
1:
reactive?
2:
P > 0.1 MPa
1:
pseudo?
1:
pseudo?
Explanation
In the case the heavy end is paraffinic, for example (wax treatment), it is recommended to use a cubic EoS, for which the validity of
the alpha function has been extended to heavy components (as in PR78).
In some cases, very low pressure calculations are needed, which means that the liquid is a heavy component. Very often, petroleum
pseudo-components are used (typically for vacuum distillation). In this case, the automated API nomograph BK10 (which is nothing
but an improved Raoults law) is traditionally recommended.
If pressure is larger than 0.1 MPa, and no specific azeotropic condition is feared, the traditional cubic EoS can be used without great
danger. This is the case for stabilization columns, for example.
In some cases, chemical reactions in the aqueous phase strongly affect the vapour-liquid equilibrium (e.g. amine treatment).
Specific packages (that include simultaneous phase and chemical equilibrium calculations) must be used for these reacting systems.
They very often use the electrolyte version of NRTL or UNIQUAC as discussed in section 3.4.2.5 (p. 186). Some simulators propose
a special sour gas package for acid gas + water mixtures.
The process may be focusing on components that are close to their critical points (either gases, as CO2 or H2S, or light
hydrocarbons). Only a homogeneous method with an equation of state can be used. Cubic EoS are particularly well-suited because
their very construction makes that the pure component critical point is exact. For mixtures, the prediction should be used with
caution. The PPR78 EoS has been designed for this type of problems. The other properties (enthalpic or density), require a high
quality virial EoS (as recommended by NIST, see also section 3.4.3.3, p. 199).
In the presence of a mixture of very polar components (as for example discussed in section 4.2.6, p. 316), the activity coefficient
models are limited in pressure. At pressures higher than 1 MPa, an equation of state should be used. A cubic EoS can do the job if an
appropriate activity coefficient model is included in the GE-type mixing rule (as in the case of the PSRK EoS). The SAFT model is
increasingly used in this context.
In the presence of a mixture of very polar components (as for example discussed in section 4.2.6, p. 316), it is generally
recommended to use an activity coefficient model, with well-documented binary interaction parameters, on the condition that
pressure is not too high. UNIQUAC and NRTL are often used indifferently, and UNIFAC (section 3.4.2.4.C, p. 184: the Dortmund
version is considered better) is preferred when no parameters are available. Note that it is often possible to fill automatically the
UNIQUAC or NRTL parameter matrix using UNIFAC. In case of risk of liquid-liquid phase split, it is essential to validate the model
with experimental data, because a slight change in conditions may have a great effect on LLE. The vapour phase is often considered
ideal, but the Hayden-OConnell virial coefficient can be needed for hydrogen-bonding systems. Sometimes, special approaches are
required (hexamer forming of HF, for example). The equations of state discussed under label E are increasingly used for low pressure
calculations.
Label
Question
330
Chapter 4 From Phases to Method (Models) Selection
331
Table 4.7 Model Choice depending on the Result of the Selection Process in Figure 4.59
Fugacity
(equilibrium)
e-NRTL,
e-UNIQUAC
A
Enthalpy/entropy
Correlation
+ include excess
e-UNIFAC
Special Sour
Packages
Density
No other polar
component than water
Specific
SW
CEOS -GE
CPA
CPA
UNIQUAC, NRTL
Correlation
+ include excess
properties
UNIFAC
Correlation
CEOS -GE
CEOS -GE
SAFT
SAFT
Group contribution
methods may make this
model predictive
GCA
VTPR
SAFT
GCA
VTPR
VTPR
Correlation
PSRK
F
CEOS -GE
C
Predictive
Specific
Pitzer
Comments
UNIQUAC,
Flory
Correlation
Correlation
No LLE
SAFT
SAFT
SAFT
Group contribution
methods may make this
model predictive
Correlation
Group contribution
methods may make this
model predictive
Lattice Fluid
(Sanchez-Lacombe)
UNIFAC
Free Volume
Predictive
332
Table 4.7 Model Choice depending on the Result of the Selection Process in Figure 4.59 (contd)
Fugacity
(equilibrium)
Enthalpy/entropy
Density
CEOS
Lee Kesler
PPR78
Lee Kesler
Comments
Check alpha parameter
on vapour pressures;
Evaluate mixing rules
(kij) on mixture data
Close to the critical
point, it is extremely
difficult to have
accurate predictions of
the single phase
properties
Check alpha parameter
on vapour pressures;
Evaluate mixing rules
(kij) on mixture data
Lee Kesler,
MBWR
Lee Kesler
MBWR
CEOS,
PPR78
Lee Kesler
BK10
Lee Kesler
For pseudo-components
only
PR (SRK), alpha
PPR78
Lee Kesler
PR (SRK), kij
Lee Kesler
Lee Kesler
GS
Lee Kesler
Lee Kesler
333
Table 4.8
Keyword
Section
of this book
Page
API
3.1.1.2
109
Aqueous phase:
use water
3.4.3.3.C
200
BK10
CPA
3.4.3.5.B
218
e-NRTL,
Electrolyte NRTL
3.4.2.5
186
e-UNIFAC
Electrolyte UNIFAC
3.4.2.5
186
e-UNIQUAC
Electrolyte UNIQUAC
3.4.2.5
186
Flory
3.4.2.3.B
180
GS
Grayson Streed
4.2.3
290
GCA
3.4.3.5.B
218
Lattice Fluid
(Sanchez-Lacombe)
3.4.3.6
219
Lee Kesler
3.4.3.3.C
202
Correlation
3.1.1
109
Correlation
+ include excess
(UNIQUAC, NRTL)
MBWR
3.4.3.3.C
203
NRTL
3.4.2.2.C
177
Pitzer
3.4.2.5
186
PPR78
3.4.3.4.E
214
CEOS
3.4.3.4
204
CEOS alpha
3.4.3.4.B
206
CEOS kij
3.4.3.4.E
212
334
Description
Section
of this book
Page
CEOS -GE
3.4.3.4.E
212
PSRK
3.4.3.4.E
212
SAFT
3.4.3.5.A
216
Soreide&Whitson
Equation of State
4.2.4
294
specific
SRK
3.4.3.4
204
SRKKD
4.2.4
295
UNIFAC
3.4.2.4.C
184
UNIQUAC
3.4.2.4.B
183
VTPR
3.4.3.4.E
212
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[1] de Swaan Arons, J. and de Loos, T. Phase Behavior: Phenomena, Significance and Models;
Ed. Sandler, S. I.; Marcel Dekker, Inc., 1994.
[2] Kiran, E. and Levelt Sengers, J. M. H. Supercritical Fluids; Fundamentals for Applications;
Kluwer Academic Publishers, 1994.
[3] Sadus, R. J. High Pressure Phase Behaviour of Multicomponent Fluid Mixtures; Elsevier
Science Publisher: Amsterdam, 1992.
[4] Poling, B. E., Prausnitz, J. M. and OConnell, J. P. The Properties of Gases and Liquids 5th
Ed.; McGraw-Hill: New York, 2000.
[5] Reid, R. C., Prausnitz, J. M. and Sherwood, T. K. The Properties of Gases and Liquids;
McGraw-Hill Book Company: New York, 1977.
[6] Reid, R. C., Prausnitz, J. M. and Poling, B. E. The Properties of Gases and Liquids 4th
Ed. McGraw-Hill Book Company: New York, 1987.
[7] Domb, C. Phase Transitions and Critical Phenomena, Academic Press, 2000.
[8] Anisimov, M. A. and Sengers, J. V. Critical Region in Equations of State for Fluids and Fluid
Mixtures; Ed. Sengers, J. V., Kayser, R. F., Peters, C. J. and White, H. J. Jr; Experimental Thermodynamics; Elsevier: Amsterdam, 2000.
[9] Maxwell, J. B. Data Book on Hydrocarbons; Van Nostrand Company, Inc: London
New York Toronto, 1950.
[10] API Technical Data Book Petroleum Refining, 3rd Ed. 6; American Petroleum Institute:
Washington, D.C., 1976.
[11] Wuithier, P. Le Ptrole: Raffinage et Gnie Chimique (Tome 1) Ed. Technip: Paris, 1972.