Wall Formworks
Table of content
Title
Introduction
Economy of formwork
Pages
:Introduction
Formwork is a mould or open box, like container
into which fresh concrete is poured and
compacted, When the concrete is set, the
formwork is removed and a solid mass is produced
.in the shape of the inner face of the formwork
: FORMWORK ECONOMY
All the formwork is very expensive. On average about 35% of
the total cost of any finished concrete can be attributed to its
formwork ;( 40% for material for formwork and 60% for
.labors
:To reduce the cost of formwork for concrete structures Design the formwork to provide adequate but not excessive -1
strength and rigidity
:Wall formworks
In walls, wet concrete exerts horizontal bursting
pressures on the vertical soffit. The pressure is
reduced as the semiliquid concrete hardens and
becomes self supporting. Formwork construction
.must be able to withstand the loads imposed
:It consist of
Rackers-1
Stakes-2
Widges-3
horizintal members-4
vertical posts-5
Timber sheeting-6
:Loads on formwork
Dead load -1
Self weight of formwork
Pressure and loads from fresh concrete ReinforcementImposed load -2
Construction workersStacking of materialsHorizontal loads -3
Environmental loads -4
Accidental loadsWind loads:There are two types of wall formwork
:Formworks material
Formwork can be made out of timber, plywood, steel, precast -concrete or fiber glass. Steel forms
are used in situation where large numbers of re.use of the same forms are necessary
.For small works, timber formwork proves usefulFiber glass made of pre-cast concrete and aluminum are used in cast-in-situ construction
such as slabs or members involving curved
.surfaces
:Timber formwork -1
Most common material used for bracing the member (traditional formwork)
can easily cut to size on site :playwood formwork This the most common material used for the facing panel. It is easily cut to shape on site, it
.can be used many times
Standard plywood thickness on site is 18mm. .This is usually sufficient for most pours
if the formwork is curved, thinner plywood is .used to facilitate bending
Advantages
Damaged parts can be
replaced with new one
Easy handling because it Excessive loss of heat
is light weight
Very flexible
A very smooth surface
will be produced which
would give problems for
finishing process
Easy to produce
Limited fixing
:steel formworks -2
This type of shuttering is considered most .suitable for circular or curved structures
Steel forms are largely used in large projects or in situation where large number reuses of the
.shuttering is possible
The panel units can be held together through .bolts and nuts
The panels can be fabricated in large number in .any desired modular shape or size
Used For heavy concrete work High initial cost and high handling cost Advantages
used for a many times
non absorbent
Smooth finish surface
obtained
No shrinkage of
formwork occurs
Easy to use
Its volume is less
Its strength is more
Disadvantages
Limited size or shape
Excessive loss of heat
A very smooth surface
will be produced which
would give problems for
finishing process
.Limited fixing