UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

PROCESS LOAD SHEET FOR

ABB SWING HOLDING TANK
03-TH-03
DOC. NO.

DS-03-018-156

CLIENT

PT. PERTAMINA (Persero)

PROJECT TITLE

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

LOCATION

TANJUNG PRIOK - JAKARTA

CONTRACT NO.

LATER

JOB. NO

2F1002

11-Mar-11

REV

DATE

Issued for Information

DESCRIPTION

SM/NK

AM/IRJ

IRJ

Prep'd

Check'd

Appr'd

By

Date

Client Approval

PROCESS - DATASHEET

ABB SWING HOLDING TANK

REV
A

ENGINEERING PROCUREMENT
CONSTRUCTION

BY
SM/NK

DESCRIPTION
Issued For Information

CHK'D
AM/IRJ

APP'D
IRJ

DATE
11-Mar-11

UUPPJ PROJECT
1
2
3
4
5

TAG NUMBER
SERVICE
NUMBER
P&ID
DOCUMENT NO

:
:
:
:
:

03-TH-03
ABB SWING HOLDING TANK
1 (ONE) UNIT
DS-03-018-156
OPERATING

N3

N1

M W2

PROCESS DESIGN

7
8
9

Pressure
Temperature

ATM

Full of Liquid

40 oC

o
50 C

N2

10
11
12
13

Materials
Corrosion allow

Carbon Steel
1.5 mm (Shell & Bottom)

Fluid
Viscosity
Specific Gravity
Vapor Pressure

Hydraulic Oil (HD)

313.62 cSt @ 40 oC
0.9090 @ 15.6 oC

Insulation
Lining
Working Capacity
Nominal Capacity
Dimension
Addition :
- Flame Arrestor
- Breather Valve
- Jet Mixer

None
N/A
15.4 m3
18.1 m3
2.610 m ID x

14
15
16
17
18
19

N4

MW1

20
21
22
23
24
25
26
27
28
29
30

3.380 m H

N5

None
None
Yes

31

NOZZLE DATA

LIQUID LEVEL

32
33

Level (mm)

34

LLLL
LLL
HLL

35
36
37
38
39
40
41
42
43
44
45
46
47
48

Notes :

100
280
2980

Ref

Nb

inch

Rating-Facing

Service

MW1
MW2
N1
N2
N3
N4
N5

1
1
1
1
1
1
1

24
20
4
2
2
3
6

150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF
150# - RF

Man Hole
Man Hole
Liquid Inlet
Overflow
Vent
Return Line
Liquid Outlet

ATTACHMENT

1.

Basis of Calculation

2.

Calculation Sheet

3.

Nozzle Calculation

4.

Venting Calculation

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

BASIS OF CALCULATION - ABB SWING HOLDING TANK 03-TH-03

CLIENT

Page

PT. PERTAMINA (Persero)

LOCATION

TANJUNG PRIOK - JAKARTA

PROJECT

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

PROJECT NO.

2F1002

DOC. NO.

DS-03-018-156

Chk.

Apr.

Date

SM/NK

AM/IRJ

IRJ

11-Mar-11

BASIS OF CALCULATION - ABB SWING HOLDING TANK 03-TH-03

3
4
5

Objective
To size the ABB Swing Holding Tank

6
7

Basis
=

3
908.1 kg/m

1. Density of Hydraulic Oil (HD)

2. Hydraulic Oil (HD) Filling Rate Capacity

60

m3/hr

10
11

Assumption

12

1. Hydraulic Oil (HD) supply

50

m3/hr

13

2. Estimated holding time is

0.3

hr

14
15

Calculations

16

1. Size of the ABB Swing Holding Tank

17

Required working volume

15.0

m3

18

Margin 0%

15.0

m3

19
20

The Working Volume of the ABB Swing Holding Tank Provided

15.4

m3

21

Tank Volume / Capacity

18.1

m3

22
23
24
25
26
27
28
29
30
31
32

of

Prp.

1
2

Rev.

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

ABB SWING HOLDING TANK 03-TH-03 - CALCULATION

CLIENT

PT. PERTAMINA (Persero)

LOCATION

TANJUNG PRIOK - JAKARTA

PROJECT

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

PROJECT NO.

2F1002

DOC. NO.

DS-03-018-156

Page

of

Rev.

Prp.

Chk.

Apr.

Date

SM/NK

AM/IRJ

IRJ

11-Mar-11

Calculations

2
3

h3

H.L.L

h3 =

vapor space

h2 =

height of working volume

5
6
7

h2
3380 mm

L.L.L

9
10
11

h1

12

h1 =

bottom to L.L.L space

13
14
15
Outlet nozzle

16

2610 mm

17
18
19

1.

h1 (Bottom to L.L.L space)

20

Outlet nozzle diameter

21

Take

h1

6 in. NPS
100 mm

22
23
24

2.

h2 (Height of working volume) calculation

15.0 m3

Est. working volume

25
26

Take

27
28

H/D Ratio

1.142

29

Diameter

30

Height

2610 mm
2980 mm

31
32
33

3.

h3 (vapor space)

400 mm

34
35
36

Final Dimension

37

Diameter

2610 mm

38

Height

3380 mm

39

H/D check

1.30

40

Total Capacity

18.1 m3

41
42
43
44
45
46
47
48
49
50
51
52
53
54

1.103
h2

2610 mm
2880 mm

Calc. working vol.

15.41 m3
OK !

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

Page 3

ABB SWING HOLDING TANK 03-TH-03 - NOZZLE AND LIQUID LEVEL CALCULATION

CLIENT
LOCATION
PROJECT
PROJECT NO.
DOC. NO.

PT. PERTAMINA (Persero)

TANJUNG PRIOK - JAKARTA
UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

REV

BY

SM/NK

2F1002
DS-03-018-156

CHECK

AM/IRJ

APPR.

IRJ

Liquid Inlet

DATE

of

A
11-Mar-11

Liquid Outlet

Mass Flow =
Density =
Act Vol. Flow =

54,483 kg/hr

Mass Flow =

908.1 kg/m3
60.00 m3/hr

45,403 kg/hr

Actual Vol. Flow =

908.1 kg/m3
50.00 m3/hr

Design Pump Flow =

55.00 m3/hr

Density =

Design For One Tank:

Holding Time =
Liquid Volume =
LLLL =

0.3 hours
15.41 m3
0.100 m

(LLLL~HLL)/D =

1.103

Tank Diameter =

2.610 m

LLLL~HLL =

2.880 m

Vapour space Height =

11.98 %

0.40 m

Tank Height =

3.380 m

Tank Volume =
H/D =

18.1 m3
1.30

working vol. : 15.5 m3

HL

0.40

2.88

LLL Calculation
Take LLLL(mm)

100

3.38
LLL
0.18 m
LLLL

0.10

LLLL~LLL Calc
Hold time (min)
#REF!

2.61 m

in

LLLL~LLL (mm)
Take (mm)

Liquid Inlet Nozzle diameter :

dF =
4 in
ID =
AF =
vF =

4.016
0.0082 m2
2.0397 m/s

FvF2 =

3777.7287 kg/m.s2
Liquid Outlet Nozzle diameter :
dF =
6 in
ID =
AF =
vF =
FvF2 =

OK!

6.063
0.0186 m2
0.8202 m/s
610.9019 kg/m.s2

OK!

1
171.33
180

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA

ABB SWING HOLDING TANK 03-TH-03 - VENT SIZE CALCULATION

CLIENT

PT. PERTAMINA (Persero)

LOCATION

TANJUNG PRIOK - JAKARTA

PROJECT

UPGRADING UNIT PRODUKSI PELUMAS JAKARTA PROJECT

PROJECT NO.

2F1002

DOC. NO.

DS-03-018-156

Page

of

Rev.

Prep.

Chk.

Apr.

Date

SM/NK

AM/IRJ

IRJ

11-Mar-11

Vent Nozzle Size Calculation (Based on API 2000)

1
2

Tank Capacity (Nominal)

18.1

m3

Liquid flash point

200

Liquid normal boiling point

Wetted surface area

100

0.01

m2

3
4

7
8
9

1.

Inbreathing

10
11

Q1 (Maximum Movement Out of Tank)

5.6

SCFH of Air

per

CFH of Liquid Outflow

12

(per section 4.3.2.1.1)

0.94

Nm3/hr of Air

per

m3/hr of Liquid Outflow

13

Outflow

14

Air inlet

(Table A.1 of API-2000 Ed 2009)

55.0 m3/hr
51.7 Nm3/hr

15
16

Q2 (Thermal Inbreathing)

17

(per section 4.3.2.1.2)

108 Nm3/hr
3.1 Nm3/hr

(Interpolation Table A.3 of API-2000 ed. 2009)

18

Total Vacuum Relief Required (Q)

19

20

21

Q1
51.7 Nm3/hr
54.8 Nm3/hr

Q2

3.1 Nm3/hr

22
23
24

2.

Outbreathing - Pressure Relief

25
26

Q1 (Maximum Movement IntoTank)

SCFH of Air

per

CFH of Liquid Outflow

27

(per section 4.3.2.1.1)

1.01

Nm3/hr of Air

per

m3/hr of Liquid Outflow

28

Inflow

29

Air outlet

(Table A.1 of API-2000 Ed 2009)

60.0 m3/hr
60.6 Nm3/hr

30
31

Q2 (Thermal Outbreathing)

32

(per section 4.3.2.1.2)

65 ft3/hr
1.8 Nm3/hr

(Interpolation Table A.3 of API-2000 ed. 2009)

33

Total Vacuum Relief Required (Q)

34

35

36

Q1
60.6 Nm3/hr
62.4 Nm3/hr

Q2

1.8 Nm3/hr

37
38
39

3.

Take the largest from (1) and (2) :

40

62.4

35.0

41

Maximum velocity at nozzle

42

Pipe size

Nm3/hr

Am3/hr
10.0 m/s

Q x4
0.8 x x 3600

43
44
45

35

mm

46

1.38479

in

in

47
48
49
50
51

Take pipe size