Issued By
Md. Giasuddin
ABB
Checked By
Kjell K. Andersson
ABB
Approved By
PGCB
DESIGN-BUILD
DESIGN
BUILD AND TURNKEY CONTRACT FOR CONSTRUCTION OF
230/132kV SUBSTATION AT BARAPUKURIA AND EXTENSION OF
132/33kV SUBSTATIONS AT RANGPUR AND SAIDPUR
ABB POWER
TECHNOLOGIES AB,
SWEDEN
DESIGN CALCULATION
Paper
Sheet
Language
Size
No.
A4
Scale :
English
Total
Sheets
15
Revision
Drawn By :
Date
09 April'05
Document No. :
PGCB/B_R_S/Cal/TX.FDN/H1
Contents
1. General
Page No.
03
1.1 Considerations
03
03
03
2. Design Data
03
3. Design Calculation
04
04
04
05
05
05
05
06
06
07
07
07
08
08
5.1 Design
g data
08
09
09
10
10
10
10
11
11
11
11
11
11
11
12
12
12
12
12
7.1 Data
12
12
13
13
13
13
13
8. Design of rail-cum-road
14
14
15
103.47 kN/sqm
17.94 kN/cum.
15.00
15 00 Deg.
Deg
6.90 m
20 N/mm2
415 N/mm2
60 mm
24.0 kN/cum.
2. Design Data :
( Reference Dwg no. 20.97.4-03-3512 and Document no. 1WAU 320452-FH. )
Transformer's Length = 6.85 m
Transformer's Width = 5.70 m
Height of Transformer = 6.30 m
Total Weight of Tx. ( with Oil ) = 71,000 Kg
Weight of Oil = 21,000 Kg
Kg/cum.
Density of Oil = 840 Kg/cum
Total volume of oil = 25.00 Cum
Pit volume reqd. below the stone ( 125% of oil vol. ) = 31.25 Cum
Clearance required between inside face of pit wall and
extreme face of transformer = 0.70 m
Inside length of pit required = 6.85 + 2 x 0.7 = 8.25 m,
Use 8.32 m
Inside width of pit required = 5.7+ 2 x 0.7 = 7.1m, Use 7.10 m
Surface area of the pit = 59.1 sqm.
Width of Tx. Walls Foundation = 0.60 m
Length of Tx. Walls Foundation = 8.32 m
Area of Tx. Walls Foundation = 10.0 sqm.
Net surface area of the pit = 49.1 sqm.
Average Depth required = 0.64 m
Provide Minimum depth below Grating = 0.65 m
Provide Maximum depth below Grating ( with slope in
the floor) =
Thickness of grating =
Thickness of gravel layer on top of grating =
Free height above gravel top =
Max. height of pit wall above base slab =
0.75 m
0.05 m
0 225 m
0.225
0.05 m
1.225 m
Page 3 of 15
Date : 07 April'05
0.00 Deg
1 00
1.00
17.94 kN/cum
0.000 m
0.700 m
0.200 m
0.150 m
0.300 m
10.00 kN/sqm
Page 4 of 15
Date : 07 April'05
d=
f y b(1-0.59
f y
fc'
=
)
85 mm
; d Provided =200-60-10/2= 85 mm
; OK
6.85 m
5.70 m
6.30 m
696.51 kN
103.470 kN/m2
130.0 km/hr
6.50 m
0.878
0.801
4.72E-05
1.25
q z = cc c I c z v 2 b = 0.875 kN/m2
Page 5 of 15
; at Top
Date : 07 April'05
1.20
1.11
1.30
1.29
= 1.339 kN/m2
Average Pressure , Pz = 1.404 kN/m2
Force results from Wind = 1.468*6.85*5.7 = 60.58 kN
; Acting at a height =
6.5/3*(1.339+2*1.468)/(1.339+1.468)-0.2 = 3.10 m
3.2.2 Seismic load calculation - as per BNBC
Design Base Shear is given by :
V =
; at Bottom
; at Top
; at Bottom
ZICW
R
( for Zone 2 )
( with essential Facilities )
( For RCC wall System )
1.25S
T
Ct = 0.049
hn = 6.30 m
0.195 Sec
5.579
696.51 kN
121.43 kN
0
2.36
2 36 m
T=
C=
W = Total Seismic dead load =Transformer Weight =
Design base shear V =
As T is less than 0.7 sec so Ft =
; Acting
Wall
=
A ti att a height
h i ht = 6.3*3/8
6 3*3/8 ; From
F
W ll Top.
T
3.2.3 Structural Design :
0.60 m
0.20 m
1.325 m
0.30 m
1.225 m
8 32 m
8.32
696.51 kN
1.505 m
88.05 kN
17.64 kN
105.69 kN
261.99 kN.m
286.87 kN.m
430.30 kN.m
25.86 kN.m/m
Page 6 of 15
Date : 07 April'05
q z = cc c I c z v 2 b =
L/B =
H/B =
Pressure co-efficient, Cp =
Gust Co-efficient, CG =
7.725 m
0.25 m
130.0 km/hr
6.50 m
0.93
4.72E-05
1.00
0.742 kN/m2
0.03
0.84
1.40
1.28
1.86 kN/m2
39.32 kN.m/m
62.46 kN.m/m
66.65 kN.m/m
Page 7 of 15
Date : 07 April'05
58.97 kN.m/m
30 mm
12 mm
214 mm
18.84 mm
771.81 mm2
18.84 mm
771.81 mm2
1000.00 mm2/m
10 mm
12.74 Nos
16 mm
4.98 Nos
201 mm
Say 200mm
93.70 kN.m/m
60 mm
20 mm
210 mm
31.53 mm
1291.53 mm2
31.53 mm
1291.53 mm2
20 mm
4.11 Nos
243 mm
Say 225mm
450.00 mm2/m
10 mm
5.73 Nos
174 mm
Say 170mm
800.99 kN
6.700 m
1.025 m
385 63 kN
385.63
146.76 kN
22.350 m
8.720 m
0.300 m
1403.22 kN
0.150 m
61.140 m
1.225 m
269 63 kN
269.63
194.02 m2
9.17 m2
6.24 m2
29.95 m2
Page 8 of 15
Date : 07 April'05
kNs
m2
m
>e
Q
6e
So;q max =
(1+
)
A
L
Q
6e
and;q min =
(1)
A
L
S =
So it's OK.
cc
p + p
H log10 0
p0
1 + e0
Page 9 of 15
Date : 07 April'05
300 mm
60 mm
20 mm
230 mm
32.41 kN/m
10.72 kN/m
43.13 kN/m
46.35 kN/m
10.72 kN/m
57.07 kN/m
17.64 kN/m
88.05 kN
10.72 kN/m
116.41 kN/m
20.416 kN.m/m
30.624 kN.m/m
300 mm
60 mm
20 mm
230 mm
8.87 mm
363.49 mm2
8.87 mm
363.49 mm2
390.00 mm2/m
10 mm
4.97 Nos
201 mm
Page 10 of 15
Say 200mm
Date : 07 April'05
Say 200mm
28.582 kN.m/m
62.464 kN.m/m
91.047 kN.m/m
136.570 kN.m/m
300 mm
60 mm
20 mm
230 mm
42.79 mm
1752.83 mm2
42.79 mm
1752 83 mm2
1752.83
390.00 mm2/m
20 mm
5.58 Nos
179 mm
Say 175mm
390.00 mm2/m
10 mm
4.97 Nos
201 mm
Say 200mm
6 Design of grating :
Steel of Fy 275.0 Mpa shall be used for gratings.
Main bar :
Spacing of main bar :
Secondary bar dia. =
Spacing of secondary bar :
Thickness of ggravel paving
p
g=
Unit weight of gravel =
Max span of main bar =
6.1 Design of main bar :
Self weight of grating :
Self weight of gravel :
Assumed live load :
Total load per unit area =
Uniform Distributed Load per main bar =
6.1.aCheck for bending stress :
50X6 Flat
50 mm c/c
12 mm
100 mm c/c
225 mm
16.00 kN/cum
2.08 m
0.56 kN/sqm
3.60 kN/sqm
2.00 kN/sqm
6.16 kN/sqm
0.308 kN/m
Page 11 of 15
; So OK.
Date : 07 April'05
; So OK.
; So OK.
703 X 103 Cb
l
Fy
r
2.490 m
12.813 kN/m
9.930kN.m
15.952 kN
200 mm
2094 mm2
22.1 mm
9.00 mm
5.4 mm
104300 mm3
18193000 mm4
112.67
3516 X 103 Cb
Fy
( )
Fy l
2
Fb =
3 10550 X 103 C Fy 0.60 Fy
b
Consider ends of channel are not to carry any moment so 2nd and 3rd term of the above equation can be ignored.
So Cb = 1.75
Bending Stress = M/Z = 9.93*10^6/104300 = 95.21 Mpa
Fb = 0.535*275 = 147.13 Mpa
> 95.21 Mpa ; So OK.
6.2.b Check for shear stress :
Shear stress = V/A = 15.952*1000/2094 = 7.62 Mpa
Allowable
ll
bl Shear
h stress = 0.346*Fy
* = 0.346*275
*
= 95.15 Mpa
; So OK.
370.00 kN
123.33 kN
685 mm
1.23 m
1.79
Page 12 of 15
Date : 07 April'05
10.14 kN
133.47 kN
0.284 Mpa
1876.90 mm2
16 mm
9.34 Nos
Say 12 nos.
890.50 mm2/m
12 mm
7.88 Nos
127 mm
Say 125 mm
16.68
16
68 mm
853.99 mm2
487.50 mm2
12 mm
7.55 Nos
166 mm
67.18 kN.m
100.77 kN.m
300 mm
60 mm
12 mm
234 mm
23.72 mm
71.98 kN.m
300 mm
60 mm
12 mm
234 mm
16.68 mm
853.99 mm2
Page 13 of 15
Say 150mm
Date : 07 April'05
1214.54 mm2
23.72 mm
1214.54 mm2
487.50 mm2
16 mm
6.04 Nos
207 mm
Say 200mm
487.50 mm2
10 mm
6.21 Nos
161 mm
Say 150mm
Provide
@ 150c/c
@ 200mm
c/c
P id 12mm
12
150 / att Top
T andd 16mm
16
200
/ att bottom.
b tt
Provide 10mm @ 150c/c at both Top and bottom as distribution bar.
8 Design of rail-cum-road
Transportation weight of transformer =
Minimum length of rail-cum-road =
Minimum width =
Bearing capacity required =
370.00 kN
2.50 m
2.50 m
59.2 Mpa
Page 14 of 15
Date : 07 April'05
As = Af + An
Af =
Mu
f y ( d a / 2)
An =
N uc
Where N uc = Total Horizontal Tension
f y
An = 4.53*1000/0.9/415 =
Assuming depth of stress block, a =
Af = 14.98*1.5/0.9/415/(520-a/2) =
Check for stress block,a
a = Af*fy/(0.85*fc'*b) =
Consideration is OK, So Af =
12.13 mm2
6.31 mm
116.40 mm2
6.31 mm
116.40 mm2
Page 15 of 15
Date : 07 April'05