Abstract
Laminated biocomposites based on ramie fabric and poly(lactic acid) were prepared through hot compression molding
followed by direct cooling (without heat treatment) or melt crystallization (with heat treatment). The effects of heat
treatment and ramie fabric reinforcement on the thermal and mechanical properties of poly(lactic acid) composites were
studied. X-ray diffraction and differential scanning calorimetry measurements confirmed that the heat treatment was able
to promote the formation of crystals and enhance the crystallinity of poly(lactic acid), and the addition of ramie fabric
also accelerated the crystallization rate of poly(lactic acid). Hence, heat treatment and ramie fabric reinforcement both
can improve the thermal stability of poly(lactic acid) biocomposites remarkably. The heat deflection temperature of
poly(lactic acid)/24 wt% ramie fabric biocomposite with heat treatment was up to 149.3 C, with a highest increase of
90.7 C. The mechanical properties of the ramie fabric-reinforced poly(lactic acid) biocomposites were also improved
after heat treatment.
Keywords
Poly(lactic acid), ramie fabric, reinforcement, composites, thermal properties, mechanical properties
Introduction
Fiber reinforcement is an eective approach for
improving the mechanical properties of polymer materials. The traditional ber-reinforced polymer composites have been widely used in the automobile, airplane,
and electronic industries where materials with high
strength, stiness and thermal stability are required.
In the past decades, the growing concerns about oil
crisis and environmental protection have led to the
development of green composites with natural
reinforcement and biodegradable resin matrix. To
obtain practical green composites, considerable attention has been given to natural bers such as kenaf,13
ax,46 hemp,79 jute,10,11 ramie,12 bamboo,1315 pulp
bers,16 and microbrillated cellulose (MFC)1719 as
reinforcements in composites manufacturing, because
biodegradable natural bers with outstanding mechanical properties are cheaper and lighter than glass ber.20
Ramie ber is especially highlighted by many
researches, because it provides best heat resistance
1
Institute of Nano and Bio-Polymeric Materials, School of Material
Science and Engineering, Tongji University, Shanghai, China
2
Key Laboratory of Advanced Civil Engineering Materials (Tongji
University), Ministry of Education, Shanghai, China
Corresponding author:
Jianbo Li, Key Laboratory of Advanced Civil Engineering Materials (Tongji
University), Ministry of Education, Shanghai 201804, China.
Email: lijianbo@tongji.edu.cn
Chen et al.
by its inherent properties, such as the lack of toughness,
low heat deection temperature (HDT), and low thermal stability.
Our previous studies have indicated that the mechanical properties of PLA, such as tensile, exural,
and impact strength, can be much improved by
adding ramie or jute short bers, and ramie fabric
(RF) using the two-roll mill or hot compression molding technique.12,2426 Furthermore, natural bers and
inorganic llers can improve the thermal and crystallization properties of polymers.27,28 The degree of crystallinity can also be increased by annealing.29 Up to
now, the eects of heat treatment on the thermal and
mechanical properties of PLA/RF laminated composites were rarely investigated and deserve further studies
due to the potential applications in automobile and
electronic elds.
In this study, we prepared the PLA/RF laminated
biocomposites through hot compression molding followed by direct cooling (without heat treatment) or
melt crystallization (with heat treatment). The eects
of heat treatment and RF reinforcement on the thermal
and mechanical properties of the RF-reinforced PLA
biocomposites were studied through HDT test, X-ray
diraction (XRD), dierential scanning calorimetry
(DSC), dynamic mechanical analysis (DMA), and
mechanical properties testing.
Experimental
Materials
Ramie fabric (RF) as reinforcement layer was supplied
by Jintan Jinlan Ramie Fiber Factory (Jiangsu, China),
and was in the form of plain weave fabric with area
density of 120 g/m2. PLA lm as biodegradable
matrix material with area density of 350 g/m2 was
obtained from Shanghai Tong-Jie-Liang Biomaterials
Co., Ltd.
29
hot pressed at 1 MPa for 1 min, and then hot pressed
into sheets at 6 MPa for 3 min. After hot compression
molding, the melted samples were either cooled directly
in a cold press machine at 2.5 MPa to obtain amorphous samples (samples without heat treatment), or meltcrystallized in another hot-press process at 115 C for
1 h followed by natural cooling to obtain highly crystallized samples (samples with heat treatment). The composites obtained (170 mm 170 mm 3.5 mm) were
then cut into desired shapes for mechanical and other
evaluation.
Characterization
Mechanical properties. Tensile properties of RF-reinforced PLA biocomposites were determined according
to GB/T 1447-2005.30 The type I tensile specimens were
tested by a CMT5105 universal testing machine
(Shenzhen Sansi Material Instruments Ltd., China)
with a drawing speed 5 mm/min. Flexural properties
were measured according to GB/T 1449-2005.31
The dimensions of each specimen were 80 mm
10 mm 3.5 mm, and tested by a DXLL-5000 universal
testing machine (Shanghai D&G Measure Instrument
Co. Ltd., China) with a loading speed of 2 mm/min.
The Charpy impact tests were performed by an
impact tester in accordance with GB/T 1043-2008.32
The size of notched specimen was 80 mm 10 mm
3.5 mm. All of the results are the mean values of ve
measurements.
Dynamic mechanical analysis. DMA was carried out on a
Q 800 dynamic mechanical analyzer (Tainstsh, USA) in
the 3-point bending mode with a frequency of 10 Hz.
The specimens were heated from 30 C to 130 C at a
heating rate of 2 C/min. The dimensions of each specimen were 60 mm 10 mm 3.5 mm.
X-ray diffraction. XRD analysis was performed on a
Rigaku-D/max 2550VB3+/PC X-Ray diractometer
(Rigaku International Corporation, Japan) with the
copper target. The scanning range and rate were 5 45
and 5 /min. The accelerating voltage was set at 40 kV.
Heat deflection temperature. HDT was tested according
to GB/T 1634-200433 by a XWB-300 apparatus
(Chengde Kecheng Testing Machine Co., Ltd.,
China), with a constant exural stress of 0.45 MPa at
the center of a three-point exural test sample. The
specimens were heated at a heating rate of 2 C/min
from room temperature up to 200 C.
Differential scanning calorimetry. DSC measurements were
performed on a Q100 thermal analysis system
(Tainstsh, USA). The samples were tested at a heating
30
rate of 10 C/min from room temperature up to 200 C
under nitrogen ow (50 ml/min). The weight of each
sample was 510 mg.
Figure 1. XRD of (a) PLA and (b) PLA/24 wt% ramie fabric biocomposite with or without heat treatment.
Chen et al.
the addition of RF, the HDTs of PLA/RF biocomposites were improved by only 1.55.5 C, without obvious
increment. It is worth noting that after heat treatment
there is a great increase (47.5 C) of the HDT of neat
PLA. It is mainly because the increased degree of crystallinity promotes the improvement of HDT in PLA
biocomposites. Moreover, PLA biocomposites with
reinforcing fabric and after heat treatment show an
even greater increase of HDT. The higher the ramie
proportion, the greater will be the increase of the
HDT of PLA. The HDT of PLA/24 wt% RF biocomposite is about 149.3 C, with the greatest increase
(90.7 C). The addition of RFs promotes the faster
and larger growing of PLA crystals around ramie
bers compared to the growing of crystals in neat
PLA with heat treatment. A similar phenomenon was
reported by Shi et al.28 However, the HDT of PLA/
38 wt% RF biocomposite is slightly lower than that
31
Figure 4. Tensile properties of neat PLA and PLA/RF biocomposites with and without heat treatment.
32
of PLA/24 wt% RF biocomposite. That could be
caused by the weakened interlayer adhesion. As the
mass percent of RF increases, PLA matrix resin is
insucient to cover the increased surface of ramie
ber bundles.
Mechanical properties
Tensile, exural, and impact properties of the neat PLA
and PLA/RF biocomposites were studied to evaluate
the eect of heat treatment and ramie reinforcement
on the mechanical performance of PLA composites.
Figure 4 shows the tensile properties of PLA and composites. As the weight percentage of RF increases, tensile strength as well as tensile modulus and elongation
at break of the PLA/RF biocomposites without heat
treatment increases. Compared with neat PLA, the tensile strength of PLA/24 wt% RF biocomposite
increases from 29.37 MPa to 66.33 MPa, and the modulus is also improved from 944.57 MPa to 1642.91 MPa.
Knitting structure and high strength of ramie ber
bring out the improvement which indicates good interfacial adhesion between PLA and RFs. But a reduction
of mechanical properties occurs in PLA/38 wt% RF
biocomposite. The higher use level of ramie results in
the decrease proportion of PLA matrix resin in the
biocomposite, so that the bonding strength between
PLA matrix and RFs is lowered. The stress distribution
and transfer from PLA matrix to RFs are aected by
lower interfacial adhesion.12,37
The PLA and PLA/RF biocomposites with heat
treatment have higher tensile strength and modulus,
but lower elongation at break when compared to their
counterparts without heat treatment. After heat
Figure 5. Flexural properties of neat PLA and PLA/RF biocomposites with and without heat treatment.
Chen et al.
33
crystallization was benecial to improvement of exural properties.
The impact strength of PLA/RF biocomposite without heat treatment increased from 3.02 kJ/m2 to
11.53 kJ/m2 with increase of the ramie percentage to
24% as shown in Figure 6. When the ramie content
reaches to 38%, the impact strength of PLA/RF biocomposite decreases because of the weakened interfacial adhesion between PLA matrix and RF. The
PLA/RF biocomposites with heat treatment shows
slight improvement in impact strength. A similar
trend exists in the tensile and exural properties of
PLA/RF biocomposites.
Figure 7. DMA thermograms of neat PLA and PLA/RF biocomposites without heat treatment.
34
Figure 8. DMA thermograms of neat PLA and PLA/RF biocomposites with heat treatment.
properties of PLA composites. Figure 7 shows the storage modulus, loss modulus, and tan d of neat PLA and
PLA/RF biocomposites without heat treatment. Figure
7(a) showed that the storage modulus of neat PLA
below Tg is 3000 MPa. Then it drops to 5 MPa at
around 85 C, and climbs to 400 MPa at around
105 C. The uptrend of storage modulus is caused by
the cold crystallization of the amorphous PLA.35 The
addition of RF improves the storage modulus and loss
modulus of PLA composites. Compared with neat
PLA, the PLA/24 wt% RF biocomposite obtains the
largest storage modulus and loss modulus. The trend
is in accord with those of mechanical properties of
PLA/RF biocomposites. The peak in loss factor is in
connection with the glass-transition temperature (Tg).
The reinforcer RF rarely inuences Tg of PLA/RF biocomposites without heat treatment.
Figure 8 shows the DMA thermograms of neat
PLA and PLA/RF biocomposites with heat treatment.
From Figure 8(a), it can be seen that with increasing
temperature, the storage modulus of PLA composites
Chen et al.
Conclusions
XRD and DSC analyses revealed that heat treatment
promoted the formation of PLA crystal and enhanced
the crystallinity of PLA, and the RF as nucleating agent
accelerated the crystallization rate of PLA. Remarkable
increase in HDT of PLA/RF biocomposites was
obtained due to the heat treatment and RF reinforcement. The HDT of PLA/24 wt% RF biocomposite is
149.3 C with a greatest increase (90.7 C). Mechanical
tests show that the mechanical properties of biocomposites improved along with increase in ramie content,
whereas PLA/38 wt% RF has a downtrend due to the
decreased interfacial adhesion. Heat treatment
improves the mechanical properties of neat PLA and
biocomposites. DMA measurements conrmed that the
addition of RF improved the storage modulus and loss
modulus of PLA/RF biocomposites. After heat treatment, the storage modulus of PLA/RF biocomposites
were improved, and the peak of loss modulus obviously
decreased. The Tg of PLA/RF biocomposites with heat
treatment showed a slight shift to high temperature,
and the magnitude of the tan d peak decreased in evidence. The RF-reinforced PLA biocomposites with
improved thermal and mechanical properties can
potentially be used in the automobile and electronic
industry applications which require high strength, stiness, and thermal stability.
Conflict of interest
None declared.
Funding
This work was supported by the National Natural Science
Foundation of China (Grant No. 51203118), the National
Key
Technology
R&D
Program
(Grant
No.
2012BAI17B05), the Shanghai Automotive Industry Science
and Technology Development Foundation (Grant No. 1006),
the Fundamental Research Funds for the Central
Universities, and the Open Funds for Characterization of
Tongji University.
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